40W 2"x1" Package Reliable Railway DC-DC Converter RSDW40 & RDDW40 series

TPTC004

■ Features ■ Applications

Compliance with EN50155 railway standard Bus, tram, metro or railway system

2"x1" compact size with low profile(10.5mm) Telecom/ datacom system

4:1 wide input range Wireless network

Wide operating temperature range -40 ~ +90℃ Industrial control facility

No minimum load required Instrument

Full encapsulated Analyzer

Protections: Short circuit (Continuous) / Overload / Over voltage
Highly vibrating, heavily dusty, exteremely
/ Over temperature / Input under voltage lock-out
low or high temperature harsh environment

1.6KVDC,3KVDC I/O isolation by models

Remote ON/OFF control

3 years warranty

■ Description
RSDW40 and RDDW40 series are 40W module type DC-DC reliable railway converter with 2"x1" package. It
features international standard pins, a high efficiency up to 92%, wide working temperature range
-40~+90℃ , 1.6KVDC(F/G models)/3KVDC(H models) I/P-O/P isolation voltage, compliance with EN50155
railway standard, continuous-mode short circuit protection, etc. The models account for different input
voltage 9~36V, 18~75V and 40~160V 4:1 wide input range, and various output voltage,
3.3V/5V/12V/15V/ 24V/ 48V for single output and ± 12V/± 15V for dual outputs, which are suitable for
railway, trams, buses and also can be used in the harsh environment with high vibration, high dust,
extremely low or high temperature, etc.

■ Model Encoding
R S DW40 H - 12

Output voltage (3.3/5/12/15/24/48Vdc， ±12/±15Vdc)

Input voltage (F: 9~36Vdc，G: 18~75Vdc，H: 40~160Vdc)
Rated wattage

Series name { S:Single output

D:Dual output

File Name:RSDW40,RDDW40-SPEC 2021-09-06

 40W 2"x1" Package Reliable Railway DC-DC Converter RSDW40 & RDDW40 series
MODEL SELECTION TABLE
INPUT OUTPUT

ORDER NO. INPUT CURRENT EFFICIENCY CAPACITOR LOAD

INPUT VOLTAGE OUTPUT OUTPUT (Typ.) (MAX.)
(RANGE) VOLTAGE CURRENT
NO LOAD FULL LOAD

RSDW40F-03 15mA 1.6A 3.3V 10A 89% 26600μF

RSDW40F-05 15mA 1.9A 5V 8A 89% 20000μF

RSDW40F-12 15mA 1.9A 12V 3.333A 92% 3900μF

Normal 24V
(9 ~ 36V)
RSDW40F-15 15mA 1.9A 15V 2.666A 92% 2600μF

RDDW40F-12 15mA 1.95A ±12V 0 ~ ±1.666A 89% *2600μF

RDDW40F-15 15mA 1.95A ±15V 0 ~ ±1.333A 90% *1600μF

RSDW40G-03 15mA 0.85A 3.3V 10A 88% 26600μF

RSDW40G-05 15mA 1A 5V 8A 90% 20000μF

RSDW40G-12 15mA 1A 12V 3.333A 92% 3900μF

Normal 48V
(18 ~ 75V)
RSDW40G-15 15mA 1A 15V 2.666A 92% 2600μF

RDDW40G-12 15mA 1A ±12V 0 ~ ±1.666A 90% *2600μF

RDDW40G-15 15mA 1A ±15V 0 ~ ±1.333A 90% *1600μF

RSDW40H-05 10mA 0.5A 5V 8A 88.5% 20000μF

RSDW40H-12 10mA 0.5A 12V 3.333A 89% 3900μF

Normal 110V
(40 ~ 160V)
RSDW40H-24 10mA 0.5A 24V 1.667A 89% 1300μF

RSDW40H-48 10mA 0.5A 48V 0.833A 89% 220μF

* For each output

File Name:RSDW40,RDDW40-SPEC 2021-09-06

 40W 2"x1" Package Reliable Railway DC-DC Converter RSDW40 & RDDW40 series
SPECIFICATION
VOLTAGE RANGE F: 9~36Vdc , G: 18~75Vdc , H: 40~160Vdc
SURGE VOLTAGE (100ms max.) 24Vin models : 50Vdc, 48Vin models : 100Vdc, 110Vin models : 200Vdc
INPUT
FILTER Pi type
PROTECTION Fuse recommended. 24Vin models: 8A delay time Type, 48Vin models: 4A delay time Type, 110Vin models: 2A delay time Type
VOLTAGE ACCURACY ±1%
RATED POWER 40W
Single output models: 3.3Vo~15Vo: 100mVp-p, 24Vo~48Vo: 150mVp-p
RIPPLE & NOISE Note.2
Dual output models: 125mVp-p
OUTPUT LINE REGULATION Note.3 Single output models: ±0.2%, Dual output models: ±0.5%
LOAD REGULATION Note.4 Single output models: ±0.5%, Dual output models: ±1%
CROSS REGULATION ±5% @ 25%~100% load for 24Vin/48Vin models
SWITCHING FREQUENCY (Typ.) 250KHz
EXTERNAL TRIM ADJ. RANGE (Typ.) ±10% (Single output model only)
SHORT CIRCUIT Protection type : Continuous, automatic recovery
125 ~ 210% rated output power
OVERLOAD
Protection type : Recovers automatically after fault condition is removed
PROTECTION
OVER VOLTAGE Protection type : Clamp by diode
OVER TEMPERATURE Tcase temperature 110℃ max.
UNDER VOLTAGE LOCKOUT 24Vin: 8Vdc, 48Vin: 16Vdc, 110Vin: 34Vdc
Power ON: R.C~-Vin >3~12Vdc or open circuit
FUNCTION REMOTE CONTROL
Power OFF: R.C~-Vin <1.2Vdc or short
COOLING Free-air convection
WORKING TEMP. -40 ~ +90℃ (Refer to "Derating Curve")
CASE TEMPERATURE +110℃ max.
WORKING HUMIDITY 20% ~ 90% RH non-condensing
ENVIRONMENT
STORAGE TEMP., HUMIDITY -55 ~ +1 25℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT 0.05% / ℃ (0 ~ 55℃)
SOLDERING TEMPERATURE 1.5mm from case of 1 ~ 3sec./260℃ max.
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes
SAFETY STANDARDS EAC TP TC 004 approved
WITHSTAND VOLTAGE 24Vin / 48Vin models: I/P-O/P 1.6KVDC, 110Vin models: 3KVDC
ISOLATION RESISTANCE I/P-O/P:1000M Ohms / 500VDC / 25℃/ 70% RH
ISOLATION CAPACITANCE (Typ.) 1500pF
Parameter Standard Test Level / Note
EMC EMISSION Conducted BS EN/EN55032 Class A/B with external components
SAFETY & Radiated BS EN/EN55032 (see page 6~7)
EMC Parameter Standard Test Level / Note
( Note.5)
ESD BS EN/EN61000-4-2 Level 2, ±8KV air, ±6KV contact

EMC IMMUNITY EFT/Burest BS EN/EN61000-4-4 Level 1, ±2KV

Surge BS EN/EN61000-4-5 Level 1, ±2KV Line-Line
Conducted BS EN/EN61000-4-6 Level 2, 10V(e.m.f.)
Magnetic field BS EN/EN61000-4-8 10A/m
RAILWAY STANDARD EN50155 / IEC60571 including EN61373 for shock & vibration, EN50121-3-2 for EMC
MTBF 779Khrs MIL-HDBK-217F(25℃)
DIMENSION (L*W*H) 50.8*25.4*10.5mm (2*1*0.413 inch)
OTHERS
CASE MATERIAL Metal Case
PACKING F/G models: 37.6g, H models: 45g ; 18pcs/per tube, 288pcs/16 tube max./carton
1.All parameters are specified at normal input(F:24Vdc, G:48Vdc, H:110Vdc), rated load, 25℃ 70% RH ambient.
2.Ripple & noise are measured at 20MHz by using a 12" twisted pair terminated with a 0.1μf & 47μf capacitor.
3.Line regulation is measured from low line to high line at rated load.
NOTE 4.Load regulation is measured from 0% to 100% rated load.
5.The final equipment must be re-confirm that it still meet EMC directives. For guidance on how to perform these EMC tests, please
refer to “EMI testing of component power supplies.”(as available on http://www.meanwell.com)
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
File Name:RSDW40,RDDW40-SPEC 2021- 09-06
 40W 2"x1" Package Reliable Railway DC-DC Converter RSDW40 & RDDW40 series
External Output Trimming
In order to trim the voltage up or down one needs to connect the trim resistor either between the trim pin and -Vo for trim-up and between
trim pin and +Vo for trim-down. The output voltage trim range is ±10%. This is shown in Figures 1 and 2:

+Vin +Vo +Vin +Vo

Trim R-Load Rd
R1 R1
R3 R3 R-Load
Vref Vref
Ru Trim
R2 R2
-Vin -Vo -Vin -Vo

Figure 1. Trim-up Voltage Setup Figure 2. Trim-down Voltage Setup

1. The value of Rt rim - up defined as:

aR2 V ref
R trim − up = R3, a = × R1
R2-a V o′-V ref
For example, to trim-up the output voltage of 5.0V module (RSDW40F-05) by 10% to 5.5V, R trim-up is calculated as follows:

V o′ = 5.5V
V ref = 1.24V Table 1 – Trim up and Trim down Resistor Values

R1 = 15.47 KΩ
Model No. Vout Vref R1 R2 R3
R2 = 5.1 KΩ
3.3V 1.24V 8.5KΩ 5.1KΩ 27KΩ
R3 = 33KΩ
RSDW40F 5V 1.24V 15.47KΩ 5.1KΩ 33KΩ
V ref
a= × R1 RDDW40F 12V 2.50V 12.62KΩ 3.3KΩ 22KΩ
V o′-V ref
15V 2.50V 15.1KΩ 3KΩ 22KΩ
1 . 24
= × 15.47 = 4.503 3.3V 1.24V 8.5KΩ 5.1KΩ 27KΩ
5 . 5 − 1 . 24
RSDW40G 5V 1.24V 15.47KΩ 5.1KΩ 33KΩ
aR2
R trim − up = R3 RDDW40G 12V 2.50V 12.62KΩ 3.3KΩ 22KΩ
R2-a
15V 2.50V 15.1KΩ 3KΩ 22KΩ
4 . 503 × 5 . 1
= 33 5V 1.24V 15.47KΩ 5.1KΩ 30KΩ
5 . 1 − 4 . 503
12V 2.50V 38KΩ 10KΩ 68KΩ
22.9653 RSDW40H
= 33 24V 2.50V 86KΩ 10KΩ 76.8KΩ
0.597
48V 2.50V 182KΩ 10KΩ 80.6KΩ
= 5.476KΩ Note:
1. R trim - up, R t rim- down is mean trim resistor, please check the formula.
2.a & b: user define parameter, no actual meanings.
2 . The value of Rt rim - down defined as:
3.Vo′ is target trim voltage.
bR1 V o′-V ref 4.Value for R1, R2, R3 and Vref refer to below table.
R trim − down = R3, b= × R2
R1-b V ref
For example, to trim-down the output voltage of 5.0V module (RSDW40F-05) by 10% to 4.5V, R trim-down is calculated as follows:
V o′ = 4.5V
V ref = 1.24V
R1 = 15.47 KΩ
R2 = 5.1 KΩ
R3 = 33KΩ

V o′-V ref
b= × R2
V ref
4 . 5 − 1 . 24
= × 5.1 = 2.629 × 5.1 = 13.408 K Ω
1 . 24

bR1
R trim − down = R3
R1-b

13.408 × 15.47
= 33
15.47 − 13.408
207.4217
= 33
2.062
= 67.592KΩ
File Name:RSDW40,RDDW40-SPEC 2021-09-06
 40W 2"x1" Package Reliable Railway DC-DC Converter RSDW40 & RDDW40 series
Mechanical Specification

All dimensions in mm(inch)

Tolerance: x.xx±0.35mm(x.xxx±0.013")

Pin size is:1±0.1mm (0.04 "±0.005")

25.4(1)
2.54(0.1)

10.16(0.4) 10.16(0.4) 2.54(0.1)

4 5 6
45.72(1.8)

Side View
50.8(2)

Bottom View

1(0.04)

1 2 3

2.54(0.1) 10.5(0.413)
5.08(0.2)
5.08(0.2) 5.6(0.22 min.)

15.24(0.6)

Plug Assignment

Pin-Out
RSDW40 RDDW40
Pin No. (Single output) (Dual output)

1 +Vin +Vin

2 -Vin -Vin

3 Remote ON/OFF Remote ON/OFF

4 +Vout +Vout

5 -Vout Common

6 Trim -Vout

File Name:RSDW40,RDDW40-SPEC 2021-09-06

 40W 2"x1" Package Reliable Railway DC-DC Converter RSDW40 & RDDW40 series
Derating Curve

RSDW40F/G/H (Single output models): RDDW40F/G (Dual output models):

100 100
RSDW40F/G
80 80
LOAD (%)

LOAD (%)
Natural Convection Natural Convection
60 60
50
RSDW40H
50
40 40
35 35
25 25
20 20

-40 -20 0 20 35 50 60 70 75 80 85 90 100 -40 -20 0 20 40 55 60 75 85 90 100

Ta (℃) Ta (℃)

EMC Suggestion Circuit

F models(9~36Vin) and G models(18~75Vin):
※Comply to BS EN/EN55032 Class A emission without additional componets are as below:

+Vin +Vin +Vout +Vout

RSDW40F/G
RDDW40F/G

-Vin -Vin -Vout -Vout

※Required external componets to meet BS EN/EN55032 Class B emission are as below:

C3

L1

+Vin +Vin +Vout +Vout

C1 C2 RSDW40F/G
RDDW40F/G

-Vin -Vin -Vout -Vout

C4

Model No. C1 L1 C2 C3 C4
RSDW40F-03/05/12/15
10μF 1.5μH 10μF 2200pF 2200pF
RDDW40F-12/15
RSDW40G-03/05/12/15
4.7μF 3.3μH 4.7μF 2200pF 2200pF
RDDW40G-12/15

File Name:RSDW40,RDDW40-SPEC 2021-09-06

 40W 2"x1" Package Reliable Railway DC-DC Converter RSDW40 & RDDW40 series
H models(40~160Vin):
※Required external componets to meet BS EN/EN55032 Class A emission are as below:

C9 C10

L1
+Vin +Vin +Vout +Vout
C1 C2 C3 C4 C5 C6 C7 C8
RSDW40H

-Vin -Vin -Vout -Vout

C11 C12

Model No. L1 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12

RSDW40H-5/12/24/48 68μH 0 . 68μH 0 . 68μH 0 . 68μH 0 . 68μH 0 . 68μH 0 . 68μH 0 . 68μH 0 . 68μH 4700pF 4700pF 4700pF 4700pF

※Required external componets to meet BS EN/EN55032 Class B emission are as below:

C15

C11 C12

L1
+Vin +Vin +Vout +Vout
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10
L2 RSDW40H

-Vin -Vin -Vout -Vout

C13 C14

C16

Model No. L1 L2 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16

RSDW40H- 68μH 2.2mH 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 4700pF 4700pF 4700pF 4700pF 47pF 47pF
05/12
RSDW40H- 68μH 2.2mH 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 0.68μF 4700pF 4700pF 4700pF 4700pF 33pF 33pF
24/48

Installation Manual
Please refer to : http://www.meanwell.com/manual.html

File Name:RSDW40,RDDW40-SPEC 2021-09-06