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    096000-4860 Toyata Hilux-4 Runner PDF

    Uploaded by

    Baytolga
    1. This document provides injection pump test specifications for a Toyota 2L engine, including specifications for fuel delivery amounts, pump speeds, pressures, and piston travel at various adjustment points. 2. Tests include adjusting internal pressure, overflow quantity, timer settings, fuel delivery amounts, load sensing, adjusting levers, and more to specification ranges provided. 3. Thirteen sections detail measurements and adjustment procedures to characterize the injection pump performance and ensure it meets specifications. Tolerances are provided for each adjustment point.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    096000-4860 Toyata Hilux-4 Runner PDF

    Uploaded by

    Baytolga
    288 views4 pages
    1. This document provides injection pump test specifications for a Toyota 2L engine, including specifications for fuel delivery amounts, pump speeds, pressures, and piston travel at various adjustment points. 2. Tests include adjusting internal pressure, overflow quantity, timer settings, fuel delivery amounts, load sensing, adjusting levers, and more to specification ranges provided. 3. Thirteen sections detail measurements and adjustment procedures to characterize the injection pump performance and ensure it meets specifications. Tolerances are provided for each adjustment point.

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    096000-4860 TOYATA HILUX-4 RUNNER.pdf

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    1. This document provides injection pump test specifications for a Toyota 2L engine, including specifications for fuel delivery amounts, pump speeds, pressures, and piston travel at various adjustment points. 2. Tests include adjusting internal pressure, overflow quantity, timer settings, fuel delivery amounts, load sensing, adjusting levers, and more to specification ranges provided. 3. Thirteen sections detail measurements and adjustment procedures to characterize the injection pump performance and ensure it meets specifications. Tolerances are provided for each adjustment point.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    288 views4 pages

    096000-4860 Toyata Hilux-4 Runner PDF

    Uploaded by

    Baytolga
    1. This document provides injection pump test specifications for a Toyota 2L engine, including specifications for fuel delivery amounts, pump speeds, pressures, and piston travel at various adjustment points. 2. Tests include adjusting internal pressure, overflow quantity, timer settings, fuel delivery amounts, load sensing, adjusting levers, and more to specification ranges provided. 3. Thirteen sections detail measurements and adjustment procedures to characterize the injection pump performance and ensure it meets specifications. Tolerances are provided for each adjustment point.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    INJECTION P UMP TEST SPECIFICATIONS 096000-4860

    MANUFA CTURER TOYOTA


    INJECTION PUMP 096000-486#
    ENGINE TY PE 2L VE4/10F2200R ND 486
    V EHICLE MODEL HILUX/ ROTA TION Clockw ise view ed GOV ERNOR TYPE A ll speed
    4 RUNNER fr om drive side
    RATED VOLTA GE 12V INJECTION ORDER A - B- C- D INJECTION INTERV A L 90° ± 30'
    Dimension KF (mm) 5.50 ± 0.10 Dimension MS (mm) 0.45 ± 0.10
    Dimension K (mm) 3.30 ± 0.10 Dimension PS (mm) —
    1. TEST CONDITIONS
    Nozzle 093400-0540 (DN12SD12A ) Feed Pr essure 19.6 kPa ( 0.2 kgf/cm 2)
    Nozzle Opening Pressure 14.7 ± 0.5 MPa ( 150 ± 5 kgf/cm 2) High Pressur e Pipe Ø2 X Ø6 X 840 mm
    Test Oil SAE J967 (ISO4113) Fuel Temperatur e 40 - 45 °C ( 104 - 113°F)
    NOTE : A pply 6 volts DC across the fuel cut solenoid during adjustment.
    2. PRE-ADJUSTMENT
    Lever Position Pump Speed Boost Pressure Fuel Deliver y Max. Spr ead
    (deg) (r pm) in Deliver y
    (kPa) (mmHg) (mm 3/st) (cc/200st) (mm 3 ) (cc)

    Full Load 28.5 ± 5° 1200 — — 52.9 ± 0.5 10.6 ± 0.1 2.0 0.4
    (Fu l l)
    High Speed 2450 — — 24.0 ± 2.5 4.8 ± 0.5 — —
    NOTE : Dimension of Governor Shaf t, L = about 2.5 mm
    3. ADJUSTMENT OF INTERNAL PRESSURE
    Lever Position Pump Speed Boost Pressure Internal Pressure Remar ks
    (r pm) (kPa) (mmHg) (kPa) (kgf /cm 2 )
    Full 500 — — 343.0 ± 29.0 3.5 ± 0.3 By the r egulating valve

    2100 — — 677.0 ± 29.0 6.9 ± 0.3

    4. OVERFLOW QUANTITY CHECK


    Lever Position Pump Speed Boost Pressure Overflow Quantity Remar ks
    (r pm) (kPa) (mmHg) (L/h) (cc/1000st)
    Full 2200 — — 22 - 48 167 - 364
    NOTE : The over flow valve belonging to the pump should be used checking.
    5. ADJUSTMENT OF TIMER
    Lever Position Pump Speed Boost Pressure Piston Travel Remar ks
    (r pm) (kPa) (mmHg) (mm)

    Full 800 — — 1.10 ± 0.40

    1200 — — 2.50 ± 0.40

    2000 — — 5.30 ± 0.40

    2300 — — 6.10 ± 0.24

    NOTE : Hyster esis at each pump speed is less than 0.3 mm.
    096000-4860
    6. ADJUSTMENT OF BOOST COMPENSATOR — : Not Applic able

    Lever Pump Boost Pressure Fuel Delivery Max. Spread Remarks


    Position Speed in Delivery
    (rpm)
    (kPa) (mmHg) (mm 3 /st) (cc/200st) (mm 3) (cc)

    — — — — — — — — —

    7. ADJUSTM ENT OF FUEL DELIVERY

    Lever Pump Boost Pressure Fuel Delivery Max. Spread Remarks


    Speed in Delivery
    Position (rpm) (kPa) (mmHg) (mm 3 /st) (cc/200st) (mm 3) (cc)

    Full 1200 — — 52.9 ± 0.5 = A 10.6 ± 0.1 = A 2.0 0.4 By full load setting screw

    2450 — — 24.0 ± 2.5 4.8 ± 0.5 — — By max. speed setting screw

    2250 — — 42.3 ± 3.0 8.5 ± 0.6 — —


    Les s than Les s than
    2700 — — 5.0 1.0 — —

    100 — — 65.0 ± 10.0 13.0 ± 2.0 6.0 1.2 By governor sleeve plug

    500 — — 49.1 ± 2.0 9.8 ± 0.4 2.5 0.5

    2100 — — 47.0 ± 1.8 9.4 ± 0.4 2.5 0.5

    8. SETTING OF LOAD SENSING TIMER


    Lever Position Pump Speed Boost Pressure Fuel Delivery Remarks
    (rpm) (kPa) (mmHg) (mm 3 /st) (cc/200st)

    Start of Load Sensing 1200 — — (A – 5.0) ± 2.0 (A – 1.0) ± 0.4 By governor shaft

    End of Pressure Drop 1200 — — 42.9 ± 1.0 8.6 ± 0.2 Check

    Check Points 1. Change of Piston Travel : 0.82 ± 0.20 mm (Pump speed 1200 rpm)

    2. Dimension of Governor Shaft : L = 1.25 ± 0.75 mm


    096000-4860
    9. SETTING OF ADJUSTING LEVER AT LOW SPEED
    Lever Pump Boost Pressure Fuel Delivery Max. Spread Remarks
    Position Speed in Delivery
    (deg) (rpm) (kPa) (mm /st)
    3
    (cc/500st) (mm 3 ) (cc)

    – 16 ± 5° 350 — 17.4 ± 1.5 = B 8.7 ± 0.8 = B 1.7 0.9 Lever setting


    (Idle)
    425 — (B – 10.8) ± 2.5 (B – 5.4) ± 1.3 — —

    10. SETTING OF ADJUSTING LEVER AT PARTIAL RANGE — : Not Applic able

    Pump Speed Boost Pressure Fuel Delivery Remarks


    (rpm) (kPa) (mmHg) (mm 3 /st) (cc/500st)

    — — — — — —

    11. CHARACTERISTIC OF A.C.S.D. — : Not Applic able


    Lever Position Pump Speed Boost Pressure Measuring Value Remarks
    (rpm) (kPa) (mmHg)
    — — — — — —

    Fuel temperature : 39 - 41°C


    12. ADJUSTMENT OF T.C.V. — : Not Applic able
    Lever Position Pump Speed Boost Pressure Piston Travel Remarks
    (rpm) (kPa) (mmHg) (mm)
    — — — — — —

    13. SETTING OF DIAPHRAGM FOR HEATER & POW ER STEERING — : Not Applic able
    Pump Speed Vacuum Pressure Fuel Delivery Remarks
    (rpm) (kPa) (mmHg) (mm 3 /st) (cc/500st)
    — — — — — —

    14. ADJUSTMENT OF POW ER CONTROL — : Not Applic able


    Lever Position Pump Speed Boos t Pres sure Fuel Delivery Remarks
    (rpm) (kPa) (mmHg) (mm 3 /st) (cc/200st)
    — — — — — — —
    096000-4860
    15. ADJUSTMENT OF THROTTLE POSITION SENSOR — : Not Applic able

    Lever Position Pump Speed Boost Pressure Fuel Delivery Sensor Remarks
    Output
    (rpm) (kPa) (mmHg) 3
    (mm /st) (cc/500st) Voltage (V)

    — — — — — — — —

    16. FINAL CHECK AFTER ADJUSTMENT


    1. Range of lever angle between idle and full lever position is 44.5 ± 3°.
    2. Resistance of pick-up tachometer must be 810 ± 160 ohms.
    3. After adgustment has been completed, delivery quantity must be 0 mm 3 /st (0 cc/200st)
    when voltage at fuel cut solenoid is reduced to zero. (Pump Speed Np = 100 rpm)

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