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    Diesel Engine Crankshaft Disassembly

    Uploaded by

    Anshar Nara
    This document provides instructions for disassembling major components of a diesel engine, including the fuel injection system, cylinder head, pistons and connecting rods, crankshaft, and cylinder block. It lists the removal steps and corresponding tools needed for each component. The fuel injection section describes removing the injection pump, pipes, nozzles, and other parts. The cylinder head section covers removing the head bolts, valves, guides, and seats. The piston and connecting rod section lists removing the cap, bearing, rings, and rod. Finally, the crankshaft/block section outlines removing the flywheel, seals, bearings, and crankshaft from the engine block.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Diesel Engine Crankshaft Disassembly

    Uploaded by

    Anshar Nara
    449 views15 pages
    This document provides instructions for disassembling major components of a diesel engine, including the fuel injection system, cylinder head, pistons and connecting rods, crankshaft, and cylinder block. It lists the removal steps and corresponding tools needed for each component. The fuel injection section describes removing the injection pump, pipes, nozzles, and other parts. The cylinder head section covers removing the head bolts, valves, guides, and seats. The piston and connecting rod section lists removing the cap, bearing, rings, and rod. Finally, the crankshaft/block section outlines removing the flywheel, seals, bearings, and crankshaft from the engine block.

    Original Description:

    Diesel Engine Crankshaft Disassembly

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    This document provides instructions for disassembling major components of a diesel engine, including the fuel injection system, cylinder head, pistons and connecting rods, crankshaft, and cylinder block. It lists the removal steps and corresponding tools needed for each component. The fuel injection section describes removing the injection pump, pipes, nozzles, and other parts. The cylinder head section covers removing the head bolts, valves, guides, and seats. The piston and connecting rod section lists removing the cap, bearing, rings, and rod. Finally, the crankshaft/block section outlines removing the flywheel, seals, bearings, and crankshaft from the engine block.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    449 views15 pages

    Diesel Engine Crankshaft Disassembly

    Uploaded by

    Anshar Nara
    This document provides instructions for disassembling major components of a diesel engine, including the fuel injection system, cylinder head, pistons and connecting rods, crankshaft, and cylinder block. It lists the removal steps and corresponding tools needed for each component. The fuel injection section describes removing the injection pump, pipes, nozzles, and other parts. The cylinder head section covers removing the head bolts, valves, guides, and seats. The piston and connecting rod section lists removing the cap, bearing, rings, and rod. Finally, the crankshaft/block section outlines removing the flywheel, seals, bearings, and crankshaft from the engine block.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 15

    DIESEL ENGINE

    CRANKSHAFT
    DISASSEMBLY

    KELOMPOK I

    IBNU QOYYIM

    D33113002

    AMAR ARSIL AMAN

    D33113016

    ANSHAR YAUMIL AKHIR

    D33113017

    MOSES

    AHMAD DRUZEN YUSI U

    D33113309
    D33112262

    ENGINE SECTIONAL VIEW

    SPECIAL TOOLS

    SPECIAL TOOLS

    SPECIAL TOOLS

    SPECIAL TOOLS

    FUEL INJECTION

    REMOVAL STEPS

    1.

    Injector pump protector

    2.

    Injection pipe No.1, 2, 3 and


    4

    3.

    Fuel Hose

    4.

    Tube

    5.

    Injection Pump Harness


    assembly

    6.

    Water Hose( Engine with


    cold start device)

    7.

    Fuel injection pump

    8.

    Injection pump bracket

    9.

    Fuel return pipe

    10.

    Gasket

    11.

    Injection Nozzle

    12.

    Holder Gasket

    13.

    Nozzle Gasket

    FUEL INJECTION REMOVAL


    TOOLS

    Tappet Wrench

    Ratchet

    Socket extension

    Needle hose pliers

    Screwdriver

    Injection pumps sprocket puller

    CYLINDER HEAD

    REMOVAL STEPS

    1.

    Cylinder head bolt, washer,


    assembly, and gasket

    2.

    Valve spring retainer lock

    3.

    Valve spring retainer

    4.

    Valve spring

    5.

    Intake valve

    6.

    Exhaust valve

    7.

    Valve stem seal

    8.

    Spring seat

    9.

    Intake valve guide

    10. Exhaust

    valve guide

    11. Exhaust

    valve seat

    12. Cylinder

    head

    CYLINDER HEAD REMOVAL


    TOOLS

    Cylinder head bolt wrench (Sp. Tools)

    Open end wrench

    Socket wrench

    Socket extention

    Sliding T wrench

    Needle nose pliers

    Cold chisel

    PISTON DAN CONNECTING ROD

    REMOVAL STEPS

    1.

    Nut

    2.

    Connecting rod cap

    3.

    Connecting rod bearing

    4.

    Piston and connecting rod

    5.

    Connecting rod bearing

    6.

    Piston ring

    7.

    Oil ring

    8.

    Snap ring

    9.

    Piston pi

    10. Piston
    11. Connecting
    12. Bushing

    rod

    PISTON REMOVAL TOOLS

    Screwdriver

    Retaining ring pliers

    CRANKSHAFT AND CYLINDER


    BLOCK

    REMOVAL STEPS

    1.

    Flywheel assembly

    2.

    Adapter plate

    3.

    Drive plate

    4.

    Crankshaft adapter

    5.

    Rear plate

    6.

    Space rubber

    7.

    Bell housing cover

    8.

    Oil seal case

    9.

    Gasket

    10.

    Oil separator

    11.

    Rear oil seal

    12.

    Bearing cap

    13.

    Crankshaft bearing(lower)

    14.

    Crankshaft

    15.

    Crankshaft bearing(upper)

    16.

    O-ring

    17.

    Cover

    18.

    Packing

    19.

    Engine bracket

    20.

    Cylinder sleeve

    CRANKSHAFT REMOVAL TOOLS

    Crankshaft sprocket puller

    Flywheel stopper

    Oil pan sealer cutter

    Screwdriver

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