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    01EK0027

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    The document provides test specifications for an injection pump, including setup conditions, test procedures, target values and tolerances for various pump performance parameters like fuel temperature, internal pressure, overflow quantity, injection quantity, and timer settings at different pump speeds.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    01EK0027

    Uploaded by

    ficoscha
    4 views2 pages
    The document provides test specifications for an injection pump, including setup conditions, test procedures, target values and tolerances for various pump performance parameters like fuel temperature, internal pressure, overflow quantity, injection quantity, and timer settings at different pump speeds.

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    The document provides test specifications for an injection pump, including setup conditions, test procedures, target values and tolerances for various pump performance parameters like fuel temperature, internal pressure, overflow quantity, injection quantity, and timer settings at different pump speeds.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    4 views2 pages

    01EK0027

    Uploaded by

    ficoscha
    The document provides test specifications for an injection pump, including setup conditions, test procedures, target values and tolerances for various pump performance parameters like fuel temperature, internal pressure, overflow quantity, injection quantity, and timer settings at different pump speeds.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    For Cornell Fuel

    INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-002#

    INJECTION ORDER A-D-C-B


    INJECTION PUMP 098000-002#
    INJECTION INTERVAL 90°

    MANUFACTURER ISUZU RATED VOLTAGE 24 V

    ENGINE TYPE 4HF1-N SPV AIR GAP 0.064 ± 0.005 mm

    VEHICLE MODEL N SERIES ROTATION Counterclockwise viewed from


    drive side
    TEST BENCH CPS

    NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.

    1 . SETUP CONDITION
    1) Nozzle 093400-7420 5) High Pressure Pipe Ø2 × Ø6 × 840 mm

    2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)

    3) Test Oil SAE J967 (ISO4113) 7) Power Voltage 28 V

    4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2) 8) EDU Voltage Spec. 24 V

    2 . RUNNING
    Pump Speed Condition Remarks
    (rpm)

    200 No fuel leaks, no abnormal noise, Drive more than 2 minutes.


    and no abnormal temperature rising.
    1200 Drive more than 5 minutes.

    3 . FUEL TEMP
    Pump Speed Sensor Resistance Remarks
    (rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)

    200 1.2 ± 0.7

    4 . NE SENSOR
    Pump Speed Sensor Output Voltage Remarks
    (rpm) (V)

    50 0.1 or more

    5 . INTERNAL PRESSURE
    Pump Speed Feed Pressure Remarks
    (rpm) (MPa)

    1800 1.50 - 1.65 (15.3 - 16.8 kg/cm2)

    6 . OVER FLOW
    Pump Speed Overflow Quantity Remarks
    (rpm) (L/min)

    2000 1.8 - 2.8 The sub overflow valve belonging to the pump
    should be used for checking.

    2004.01.09
    For Cornell Fuel 098000-002#

    7 . CAM ANGLE - 1 (PRESET)


    Pump Speed Target Quantity Remarks
    (rpm) (cc/200st) (Outlet Fuel Temp. : 43 ± 2 °C)

    500 4.8 ± 0.2

    NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.

    8 . CAM ANGLE - 2 (AUTO)


    Pump Speed Judging Standard Remarks
    (rpm)

    500 To display "OK" Use 1.45 (°PA) when the offset data is input.

    NOTE : Never forget removing pressure sensor from piping.

    9 . Q ADJUST
    Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
    (rpm) (cc/200st) (cc/200st) (°C)

    100 10.4 ± 0.5 (cc/100st) — 40.0 ± 2.0


    100 14.6 ± 0.6 (cc/100st) — 40.0 ± 2.0
    300 6.0 ± 0.4 0.7 40.0 ± 1.5
    300 17.8 ± 0.6 — 40.0 ± 1.5
    625 4.0 ± 0.4 0.4 42.0 ± 1.5
    625 15.9 ± 0.5 — 42.0 ± 1.5
    925 3.6 ± 0.4 — 45.0 ± 2.0
    925 16.6 ± 0.5 1.0 45.0 ± 1.5
    1250 3.3 ± 0.4 — 47.0 ± 2.0
    1250 16.3 ± 0.4 0.9 48.0 ± 1.5
    1550 3.3 ± 0.4 — 52.0 ± 2.0
    1550 16.4 ± 0.4 1.1 53.0 ± 1.5
    1925 4.5 ± 0.4 — 53.0 ± 2.0

    10 . TIMER ADJUST Timing Control Valve (TCV) resistance : 45.0 ± 0.4

    Pump Speed Target Timer Angle Remarks


    (rpm) (°PA)

    1800 18.0 or more Check point

    1550 5.0 or more Check point

    925 5.6 ± 3.6 Check point

    625 18.0 or more Check point

    625 0.1 or less Check point

    200 10.0 or more Check point

    100 2.5 or more Check point

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