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    4720

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    Junior Iung
    This document provides test specifications for an injection pump, including: 1) Conditions for testing including nozzle type, pressure, oil, and temperature 2) Pre-adjustment specifications at full load and high speed 3) Adjustment of internal pressure at two pump speeds 4) Overflow quantity check 5) Adjustment of timer and fuel delivery at various pump speeds and lever positions.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    4720

    Uploaded by

    Junior Iung
    344 views3 pages
    This document provides test specifications for an injection pump, including: 1) Conditions for testing including nozzle type, pressure, oil, and temperature 2) Pre-adjustment specifications at full load and high speed 3) Adjustment of internal pressure at two pump speeds 4) Overflow quantity check 5) Adjustment of timer and fuel delivery at various pump speeds and lever positions.

    Original Description:

    Tabela de teste bomba toyota 14B RN472

    Original Title

    096000-4720

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    © © All Rights Reserved

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    This document provides test specifications for an injection pump, including: 1) Conditions for testing including nozzle type, pressure, oil, and temperature 2) Pre-adjustment specifications at full load and high speed 3) Adjustment of internal pressure at two pump speeds 4) Overflow quantity check 5) Adjustment of timer and fuel delivery at various pump speeds and lever positions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    344 views3 pages

    4720

    Uploaded by

    Junior Iung
    This document provides test specifications for an injection pump, including: 1) Conditions for testing including nozzle type, pressure, oil, and temperature 2) Pre-adjustment specifications at full load and high speed 3) Adjustment of internal pressure at two pump speeds 4) Overflow quantity check 5) Adjustment of timer and fuel delivery at various pump speeds and lever positions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    INJECTION PUMP TEST SPECIFICATIONS 096000-4720

    096000-472# MANU-
    INJECTION PUMP (VE4/12F1800RND472) TOYOTA
    FACTURER

    ENGINE
    Governor Type All speed 14B
    TYPE

    VEHICLE
    Rated Voltage 12V DYNA / COASTER
    MODEL

    Rotation Clockwise viewed from drive side Dimension (mm) MS : 0.20 – 0.40

    Injection Order A–B–C–D Dimension (mm) K : 3.20 – 3.40

    Injection Interval 90° ±30' Dimension (mm) KF : 5.80 – 6.00

    1. TEST CONDITIONS

    1) Nozzle : 093400-0540 4) Feed Pressure : 0.2 kgf/cm 2


    (DN12SD12A)

    2) Nozzle Opening : 145 – 155 kgf/cm 2 5) High Pressure Pipe : ø2 x ø6 x 840 mm


    Pressure

    3) Test Oil : SAE J967 (ISO4113) 6) Fuel Temperature : 40 – 45°C


    (104 – 113°F)

    NOTE: Apply 6 volts DC across the fuel cut solenoid during adjustment.

    2. PRE-ADJUSTMENT (at full lever position)

    Fuel Delivery
    Pump Speed (rpm) Remarks
    (cc/200st. 1cyl.)

    Full Load 1100 13.0 – 13.9 By full load setting screw

    High Speed 2075 3.4 – 5.8 By max. speed setting screw

    Load Sensing Timer:Adjust the governor shaft so that the dimension "L" between the housing flange and the end of the
    governor shaft is about 2.5 mm.

    3. ADJUSTMENT OF PUMP INTERNAL PRESSURE (at full lever position)

    Pump Speed (rpm) Internal Pressure (kgf/cm 2) Remarks


    400 2.2 – 2.8 By the regulating valve
    1700 6.8 – 7.4

    4. OVERFLOW QUANTITY CHECK (at full lever position)

    Pump Speed (rpm) Overflow Quantity (cc/1000st) Remarks

    1700 380.0 – 640.0 The overflow valve belonging to the pump should
    be used for checking.

    5. ADJUSTMENT OF TIMER (at full lever position)

    Pump Speed (rpm) 1000 1550 1700

    Piston Travel (mm) 0.40 – 1.20 4.60 – 5.40 5.76 – 6.24

    NOTE: Hysteresis at each pump speed is less than 0.3 mm.


    096000-4720
    6. ADJUSTMENT OF FUEL DELIVERY

    Lever Pump speed Fuel Delivery Max. Spread Boost


    Position (rpm) (cc/200st, 1cyl) In Delivery Pressure Remarks
    (cc) Absolute
    Pressure
    (mmHg)
    FULL 1100 13.2 – 13.7 0.6 — By full load setting screw
    2075 3.6 – 5.6 — — By max. speed setting screw
    2250 Less than 0.4 — —

    100 13.0 – 17.0 1.4 — By governor sleeve plug


    500 10.7 – 11.7 0.6 —
    700 11.5 – 12.5 0.6 —
    1700 12.7 – 13.7 0.6 —
    —
    —

    7. SETTING OF LOAD SENSING TIMER N.A. : Not Applicable


    Pump Speed Fuel Delivery (cc/200st, 1cyl) Remarks
    (rpm)

    Start of Load Sensing N.A. N.A.

    End of Pressure Drop N.A. N.A.

    8. SETTING OF ADJUSTING LEVER AT LOW SPEED

    Lever Pump Speed Fuel Delivery Max. Spread


    Position (rpm) (cc/500st, 1cyl) In Delivery Remarks
    (cc)
    IDLE 325 9.50 – 10.50 — Dash pot fully unscrewed
    325 10.00 – 11.50 — Dash pot screwed
    325 3.25 – 6.25 1.0

    9. ADJUSTMENT OF BOOST COMPENSATOR N.A. : Not Applicable


    Pump Speed Boost Pressure Fuel Delivery Remarks
    (rpm) (mmHg) (cc/1000st, 1cyl)
    N.A. N.A. N.A.

    10. ADJUSTMENT OF T.C.V. (with no power supply to T.C.V.) N.A. : Not Applicable
    Pump Speed Boost Pressure Piston Stroke
    (rpm) (mmHg) (mm)

    N.A. N.A. N.A.


    INJECTION PUMP TEST SPECIFICATIONS 096000-4720

    11. ADJUSTMENT OF THROTTLE POSITION SENSOR. N.A.: Not Applicable


    Pump Speed (rpm) Condition Sensor Output Voltage
    Set point N.A. N.A. N.A.
    Check point N.A. N.A. N.A.

    12. CHARACTERISTIC OF A.C.S.D. N.A. : Not Applicable


    Lever Pump Speed Fuel Temperature
    Measuring Value Remarks
    Position (rpm) (°C)
    IDLE N.A. N.A. N.A.
    N.A. N.A. N.A.

    13. ADJUSTMENT OF POWER CONTROL (Adjustment should be done while the power control lever is in
    contact with the stopper.)
    N.A. : Not Applicable
    Boost
    Lever Pump Speed Fuel Delivery
    Pressure Remarks
    Position (rpm) (cc/200st. 1cyl)
    (mmHg)
    FULL N.A. N.A. N.A.

    14. ADJUSTMENT OF DASH POT N.A.: Not Applicable

    Pump Speed Boost Pressure Fuel Delivery Remarks


    (rpm) (mmHg) (cc/500st)
    N.A. N.A. N.A.

    15. FINAL CHECK AFTER ADJUSTMENT

    (1) Range of lever angle between idle and full lever position is 43° ±5°.

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