®

7 Frame
Plunger Pump
Models 530
550
SPECIFICATIONS U.S. Measure Metric Measure

MODEL 530
Flow ...........................................................5.0 GPM (19 L/M)
FEATURES Pressure Range.............................100 to 2500 PSI (7 to 175 BAR)
RPM .......................................................1100 RPM (1100 RPM)
Superior Design Bore..............................................................0.708" (18 mm)
● Triplex plunger design gives smoother liquid flow. Stroke...........................................................0.945" (24 mm)
● Hi-Pressure Seals or V-Packings are completely lubricated and MODEL 550
cooled by the liquid being pumped.
Flow ...........................................................5.0 GPM (19 L/M)
● Inlet and discharge valve assemblies interchange for easier Pressure Range.............................100 to 3000 PSI (7 to 210 BAR)
maintenance. RPM .......................................................1415 RPM (1415 RPM)
● Lubricated Lo-Pressure Seals provide double protection against Bore..............................................................0.630" (16 mm)
external leakage. Stroke...........................................................0.945" (24 mm)
● Oil bath crankcase assures optimum lubrication.
● Close tolerance concentricity of the ceramic plunger maximizes COMMON SPECIFICATIONS
seal life. Inlet Pressure Range ..................Flooded to 60 PSI (Flooded to 4 BAR)
Quality Materials Crankcase Capacity ......................................25 oz. (0.75 L)
Maximum Liquid Temperature .......................160°F (71°C)
● All stainless steel valves are heat treated and seats are roller For temperatures above 130°F call CAT PUMPS for inlet conditions and elastomer recommendations.
burnished for a positive seal and extended valve life. Inlet Ports (2) ..........................................1/2" NPTF (1/2" NPTF)
● Forged brass manifold is strong and corrosion resistant. Discharge Ports (2).................................3/8" NPTF (3/8" NPTF)
● Special concentric, high density, polished, graphite impregnated, Shaft Diameter ..............................................0.945" (24 mm)
solid ceramic plungers are abrasion resistant and result in extended Weight........................................................25.5 lbs. (11.5 kg)
seal life. Dimensions................................13.6 x 9.61 x 6.41" (346 x 244 x 163 mm)
● Specially formulated, CAT PUMP exclusive, Hi-Pressure Seals or
V-Packings offer unmatched performance and seal life. HORSEPOWER REQUIREMENTS
● Die cast aluminum crankcase provides high strength, minimum
weight and precision tolerance control. MODEL FLOW PRESSURE MOTOR PULLEY SIZE
● Chrome-moly crankshaft gives unmatched strength and surface PSI PSI PSI PSI Using 1725 RPM Motor
hardness. 1800 2150 2500 3000 & Std. 10" Pulley O.D.
● Oversized crankshaft bearings with greater capacity mean longer U.S. BAR BAR BAR BAR RPM Pulley
bearing life. GPM L/M 125 150 175 210 O.D.
Easy Maintenance 530 5.0 19.0 6.2 7.4 8.6 N/A 1100 6.3
● Wet end is easily serviced without entering crankcase, requiring less 4.5 17.0 5.6 6.6 7.7 N/A 990 5.6
time and effort. 4.0 15.0 5.0 5.9 6.9 N/A 880 5.0
● Valve assemblies are accessible without disturbing piping, for quick 550 5.0 19.0 6.2 7.4 8.6 10.3 1415 8.0
service. 4.0 15.0 5.0 5.9 6.9 8.3 1130 6.4
● Preset packings mean no packing gland adjustment is necessary, 3.0 11.4 3.7 4.4 5.2 6.2 850 5.0
reducing maintenance costs.
DETERMINING Rated G.P. M. = “Desired” G.P. M.
THE PUMP R.P.M. Rated R.P. M. “Desired” R.P. M.
DETERMINING GPM x PSI = Electric Brake
WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and THE REQUIRED H.P. 1460 H. P. Required
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to DETERMINING Motor Pulley O.D. = Pump Pulley O.D.
install such relief devices could result in personal injury or damage to the pump or to MOTOR PULLEY SIZE Pump R.P.M. Motor R.P.M.
system components. CAT PUMPS does not assume any liability or responsibility for the
operation of a customer’s high pressure system. See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure and additional technical information.

“Customer confidence is our greatest asset”

 PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
530 MATL 550 MATL
2 30067 STL 30067 STL Key (M8x7.5x25) 1
5 92519 STZP 92519 STZP Screw, HHC Sems (M6x16) 8
8 43223 AL 43223 AL Cover, Bearing 2
9 43261 FBR 43261 FBR Shim, Bearing Cover (2-pc) 1
10 12393 NBR 12393 NBR O-Ring, Bearing Cover 2
11 43222 NBR 43222 NBR Seal, Oil 2
15 43221 STL 43221 STL Bearing, Roller 2
20 48863 TNM 48863 TNM Rod, Assy, Connecting [6/02] 3
25 43220 FCM 43220 FCM Crankshaft, Dual End 1
31 828710 — 828710 — Protector, Oil Cap w/Gasket 1
32 43211 ABS 43211 ABS Cap, Oil Filler 1
33 14177 NBR 14177 NBR O-Ring, Filler Cap - 70D 1
37 92241 — 92241 — Gauge, Oil, Bubble w/Gasket - 80D 1
38 44428 NBR 44428 NBR Gasket, Flat, Oil Gauge - 80D 1
40 92520 STZP 92520 STZP Screw, HHC Sems (M6x20) 4
48 25625 STCP 25625 STCP Plug, Drain (1/4"x19BSP) 1
49 23170 NBR 23170 NBR O-Ring, Drain Plug - 70D 1
50 43217 AL 43217 AL Cover, Rear 1
51 44836 NBR 44836 NBR O-Ring, Rear Cover - 70D 1
53 45056 AL 45056 AL Crankcase (M10) 1
56 43240 POP 43240 POP Pan, Oil 1
64 43237 CM 43237 CM Pin, Crosshead 3
65 43229 ZZCP 43229 ZZCP Rod, Plunger 3
69 43227 STZP 43227 STZP Washer, Oil Seal 3
70 43228 NBR 43228 NBR Seal, Oil, Crankcase 3
75 43328 S 43328 S Slinger, Barrier 3
88 45697 S 45697 S Washer, Keyhole (M18) 3
90 43232 CC 43311 CC Plunger (M18x77 and M16x77) 3
96 43235 PTFE 43235 PTFE Back-up-Ring, Plunger Retainer 3
97 17399 NBR 17399 NBR O-Ring, Plunger Retainer - 80D 3
14160 FPM 14160 FPM O-Ring, Plunger Retainer - 80D 3
98 45891 CU 45891 CU Gasket, Plunger Retainer 3
99 104360 S 104360 S Retainer, Plunger w/Stud 3
100 45686 PVDF 45686 PVDF Retainer, Seal, Rear 3
45687 PVDF 45687 PVDF Retainer, Seal, Adapter, Front 3
101 43239 — 43313 — Wick, Long Tab 3
106 43243 NBR 43316 NBR Seal, LPS w/S-Spg 3
44926 FPM — — Seal, LPS w/SS-Spg 3
— — 106660 FPM Seal, LPS w/S-Spg 3
120 45683 BB 45684 BB Case, Seal 3
121 20285 NBR 20285 NBR O-Ring, Seal Case - 70D 3
11693 FPM 11693 FPM O-Ring, Seal Case 3
125 43245 SNG — — Seal, HPS w/S 3
44925 FPM — — Seal, HPS w/SS 3
126 — — 43320 BB Adapter, Female 3
127 — — 43319 PTFE V-Packing 6
— — 46287 HT V-Packing 6
128 — — 43318 BB Adapter, Male 3
139 22179 BBCP 22179 BBCP Plug (1/2" NPT) 1
162 43248 PTFE 43248 PTFE Back-up-Ring, Seat 6
163 43249 NBR 43249 NBR O-Ring, Seat - 80D 6
44383 FPM 44383 FPM O-Ring, Seat - 70D 6
164 43722 S 43722 S Seat, Q.V. 6
43825 S — — Seat, F.V. 6
166 43721 S 43721 S Valve, Q.V. 6
43824 S — — Valve, F.V. 6
167 43751 S 43751 S Spring, Q.V. 6
43823 S — — Spring, F.V. 6
168 44564 PVDF 44564 PVDF Retainer, Spring 6
172 17617 NBR 17617 NBR O-Ring, Valve Plug - 90D 6
11691 FPM 11691 FPM O-Ring, Valve Plug - 90D 6
174 43851 BBCP 43851 BBCP Plug, Valve 6
185 45417 BBCP 45547 BBCP Head, Manifold (M10F) 1
187 46868 S 46868 S Stud, Manifold (M10x35) 4
194 45550 STZP 45550 STZP Nut, Flanged (M10) 4
196 43633 BB 43633 BB Plug, Discharge (3/8" NPT) 1
250 43256 STCP 43256 STCP Protector, Shaft 1
255 30243 STZP 30243 STZP Kit, Direct Mounting 1
260 30645 STZP 30645 STZP Rail, Angle, Assy A-U.S. (Inclds: 30635 [2.09"], 30900, 30910, 30920) 1
30611 STZP 30611 STZP Rail, Angle, Assy B-U.S. (Inclds: 28499 [2.95"], 30900, 30910, 30920) 1
265 30660 — 30660 — Kit, Mounting (Inclds: 30645, 30206, 33000, 30067, 43256) 1
269 30206 F 30206 F Pulley (10") [See Drive Packages, Tech Bulletin 003] 1
274 33000 STL 33000 STL Hub “H”, M24 (Keyway M8) [See Drive Packages, Tech Bulletin 003] 1
283 34334 — 34334 — Kit, Oil Drain 1
298 34628 STZP 34628 STZP Clutch Assy, Single Groove, 24mm, 12VDC 1
34630 STZP 34630 STZP Clutch Assy, Dual Groove, 24mm, 12VDC 1
34959 STZP 34959 STZP Clutch Assy, Eight Groove Poly L, 24mm, 12VDC 1
299 812183 BBCP 812184 BBCP Head, Complete 1
300 30488 NBR 30610 NBR Kit, Seal (Inclds: 97, 101, 106, 121, 125, 127) 1
310 30820 NBR 30820 NBR Kit, Valve , Q.V. (Inclds: 162-164, 166, 167, 168, 172) 2
31820 NBR 31820 NBR Kit, Valve , F.V. (Inclds: 162-164, 166, 167, 168, 172) 2
350 30696 STZP 30696 STZP Plier, Reverse 1
351 43257 STZP 43257 STZP Tool, Seal Case Removal 1
352 44050 STZP 44050 STZP Tool, Oil Gauge Removal 1
— 6565.1 — 6565.1 — Plunger Pump Service Video 1
— 6107 — 6107 — Oil, Bottle (21 oz.) ISO 68 Multi-Viscosity Hydraulic 1
(Fill to specified crankcase capacity prior to start-up)
Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change.
Refer to Tech Bulletins 002, 003, 008, 024, 027, 035, 036,0 43, 045, 051, 053, 054, 067, 074, 077 and 083 for additional information.
MATERIAL CODES (Not Part of Part Number): AL=Aluminum ABS=ABS Plastic BB=Brass BBCP=Brass/Chrome Plated CC=Ceramic CM=Chrome-Moly
CU=Copper F=Cast Iron FBR=Fiber FCM=Forged Chrome-moly FPM=Fluorocarbon (Viton ®) HT=Hi-Temp NBR=Medium Nitrile (Buna-N)
POP=Polypropylene PTFE=Pure Teflon ® PVDF=Fluoroplastic (High Strength) S=304SS SNG=Special Blend (Buna) STCP=Steel/Chrome Plated STL=Steel
STZP=Steel/Zinc Plated ZZCP=Zamak/Chrome Plated TNM=Special High Strength
EXPLODED VIEW

Models
530, 550
January 2004
 Models 530, 550

8
10
1
11 9

2
7 6 5 12 4 3

8 10

Model 530 shown

1 Die cast aluminum crankcase means 5 Special high strength plunger rods 9 100% wet seal design adds to service
high strength, lightweight, and excellent with Zamak crossheads for longevity and life by allowing pumped liquids to cool
tolerance control. corrosion resistance. and lubricate on both sides.
2 Oversized crankshaft bearings provide ex- 6 The stainless steel slinger provides 10 Stainless steel valves, seats and springs
tended bearing life and pump performance. back-up protection for the crankcase provide corrosion-resistance, positive
3 Chrome-moly crankshaft provides seal, keeping pumped Liquids out of the seating and long life.
unmatched strength and surface hard- crankcase. 11 Specially formulated, CAT PUMP exclu-
ness for long life. 7 Special concentric, high density, polished, sive, Hi-Pressure Seals/V-Packings
4 Matched high strength connecting rods graphite impregnated, solid ceramic offer unmatched performance and seal
are for superior strength and bearing plungers are abrasion resistant and life.
quality. result in extended seal life. 12 Crossheads are 360° supported for
8 Manifolds are a high tensile strength uncompromising alignment.
forged brass for long term, continuous duty.

Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580

World Headquarters CAT PUMPS (U.K.) LTD.

1 Fleet Business Park, Sandy Lane, Church Crookham, Fleet
CAT PUMPS Hampshire GU52 8BF, England
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324 Phone Fleet 44 1252-622031 — Fax 44 1252-626655
e-mail: [email protected]
Phone (763) 780-5440 — FAX (763) 780-2958 N.V. CAT PUMPS INTERNATIONAL S. A.
e-mail: [email protected] Heiveldekens 6A, 2550 Kontich, Belgium
www.catpumps.com The Pumps with Nine Lives Phone 32- 3- 450.71.50 — Fax 32-3- 450.71.51
e-mail: [email protected] www.catpumps.be
International Inquiries CAT PUMPS DEUTSCHLAND GmbH
FAX (763) 785-4329 Buchwiese 2, D-65510 Idstein, Germany
Phone 49 6126-9303 0 — Fax 49 6126-9303 33
e-mail: [email protected] e-mail: [email protected] www.catpumps.de

PN 993112 Rev B 6175