Instructions – Parts List

ALUMINUM

HuskyTM 716 Air-operated

Diaphragm Pumps 308797S
EN
Used to evacuate and transfer fluids.

100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure

100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

Part No. 241407, Series D

with two- direction manifolds

Part No. 241408, Series D

with single- direction manifolds

Patents Pending

Important Safety Instructions.

Read all warnings and instructions in this
manual. Save these instructions.

II 2 GD
Ex h IIC 66°C...135°C Gb
Ex h IIIC T135°C Db

ATEX T-code rating is dependent on the

temperature of the fluid being pumped. Fluid
temperature is limited by the materials of the 9246A

pump interior wetted parts. See Technical

Data for the maximum fluid operating tem- Model No. 241407
perature for your specific pump model.
 Table of Contents Symbols
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warning Symbol
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 WARNING
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
This symbol alerts you to the possibility of serious injury or
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
death if you do not follow the instructions.
241407 and 241408 Parts Drawing . . . . . . . . . . . . . . 18
241407 and 241408 Repair Kits . . . . . . . . . . . . . . . . . 21
Caution Symbol
Husky 716 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 22
Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Graco Standard Husky Pump Warranty . . . . . . . . . . . 26
CAUTION
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 This symbol alerts you to the possibility of damage to or
destruction of equipment if you do not follow the
instructions.

WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

INSTRUCTIONS • This equipment is for professional use only.

• Read all instruction manuals, tags, and labels before operating the equipment.
• Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
• Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not exceed the maximum working pressure of the lowest rated component in your system.
This equipment has a 100 psi (0.7 MPa, 7 bar) maximum working pressure at 100 psi (0.7
MPa, 7 bar) maximum incoming air pressure.
• Use fluids and solvents that are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
• Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 82°C (180°F) or below - 40°C (- 40°F).
• Wear hearing protection when operating this equipment.
• Do not lift pressurized equipment.
• Comply with all applicable local, state, and national fire, electrical, and safety regulations.
• Do not use 1.1.1- trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.

2 308797
 WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.

• Know the specific hazards of the fluid you are using.

• Do not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the
Pressure Relief Procedure on page 10 before lifting the pump.

• Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.

• Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid
and solvent manufacturer.

• Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas.
If the diaphragm fails, the fluid is exhausted along with the air. Read Air Exhaust Ventilation on
page 6.

• Never use an acetal pump to pump acids. Take precautions to avoid acid or acid fumes from
contacting the pump housing exterior. Stainless steel parts will be damaged by exposure to acid
spills and fumes.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.

• Ground the equipment. Refer to Grounding on page 8.

• If there is any static sparking or you feel an electric shock while using this equipment, stop
pumping immediately. Do not use the equipment until you identify and correct the problem.

• Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being pumped.

• Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm
fails, the fluid is exhausted along with the air. Read Air Exhaust Ventilation on page 6.

• Keep the work area free of debris, including solvent, rags, and gasoline.

• Electrically disconnect all equipment in the work area.

• Extinguish all open flames or pilot lights in the work area.

• Do not smoke in the work area.

• Do not turn on or off any light switch in the work area while operating or if fumes are present.

• Do not operate a gasoline engine in the work area.

308797 3
 Installation
General Information

• The Typical Installations in Fig. 2 are only guides for CAUTION

selecting and installing system components. Contact
Safe Operating Temperatures
your Graco distributor for assistance in planning a Minimum: 40° F (4° C)
system to suit your needs. Maximum: 225° F (107° C)
These temperatures are based upon mechanical stress only and
• Always use Genuine Graco Parts and Accessories. may be significantly altered by pumping certain chemicals.
Consult engineering guides for chemical compatibilities and
temperature limits, or contact your Graco distributor.
• Use a compatible, liquid thread sealant on all male
threads. Tighten all connections firmly to avoid air or
fluid leaks. Mountings

Tightening Threaded Fasteners Before First • These pumps can be used in a variety of installations.
Use Be sure the mounting surface can support the weight
of the pump, hoses, and accessories, as well as the
Before using the pump for the first time, check and stress caused during operation.
retorque all external fasteners. See Torque Sequence,
page 20. After the first day of operation, retorque the • Fig. 2 shows some installation examples. On all
fasteners. Although pump use varies, a general guideline installations, mount the pump using screws and nuts.
is to retorque fasteners every two months.
Pumping High-Density Fluids
Toxic Fluid Hazard
High density fluids may prevent the lighter non-metallic
Read Toxic Fluid Hazard on page 3. check valve balls from seating properly, which reduces
pump performance significantly. Stainless steel balls
should be used for such applications.

Use fluids and solvents that are compatible with the

equipment wetted parts. Refer to the Technical Data
section of all equipment manuals. Read the fluid and
solvent manufacturer’s warnings.

4 308797
 Installation
Air Line 2. Install an electrically conductive, flexible air hose (C)
between the accessories and the 1/4 npt(f) pump air
inlet. Use a minimum 1/4 in. (6.3 mm) ID air hose.
WARNING Screw an air line quick disconnect coupler (D) onto
the end of the air hose (C), and screw the mating
A bleed-type master air valve (B) is required in your
fitting into the pump air inlet snugly. Do not connect
system to relieve air trapped between this valve and the
the coupler (D) to the fitting yet.
pump. See Fig. 2. Trapped air can cause the pump to
cycle unexpectedly, which could result in serious injury,
including splashing in the eyes or on the skin, injury Fluid Suction Line
from moving parts, or contamination from hazardous
fluids. • If using a conductive (acetal) pump, use conductive
hoses. If using a non-conductive pump, ground the
fluid system. Read Grounding on page 8. The fluid
inlet port is 3/4 in.

CAUTION • At inlet fluid pressures greater than 15 psi (0.1 MPa, 1

The pump exhaust air may contain contaminants. bar), diaphragm life will be shortened.
Ventilate to a remote area if the contaminants could
affect your fluid supply. Read Air Exhaust Ventilation Fluid Outlet Line
on page 6.
1. Install the air line accessories as shown in Fig. 2. WARNING
Mount these accessories on the wall or on a bracket.
Be sure the air line supplying the accessories is A fluid drain valve (H) is required in your system to
electrically conductive. relieve pressure in the hose if it is plugged. See Fig. 2.
The drain valve reduces the risk of serious injury,
a. The fluid pressure can be controlled in either of including splashing in the eyes or on the skin, or
two ways. To control it on the air side, install an contamination from hazardous fluids when relieving
air regulator (G). To control it on the fluid side, pressure. Install the valve close to the pump fluid outlet.
install a fluid regulator (J) near the pump fluid
outlet (see Fig. 2). 1. Use electrically conductive fluid hoses (K). The pump
fluid outlet is 3/4 in. Screw the fluid fitting into the
pump outlet snugly. Do not overtighten.
b. Locate one bleed-type master air valve (B) close
to the pump and use it to relieve trapped air. 2. Install a fluid regulator (J) at the pump fluid outlet to
Read the WARNING above. Locate the other control fluid pressure, if desired (see Fig. 2). See Air
master air valve (E) upstream from all air line Line, step 1a, for another method of controlling
accessories and use it to isolate them during pressure.
cleaning and repair. 3. Install a fluid drain valve (H) near the fluid outlet.
Read the WARNING above.
c. The air line filter (F) removes harmful dirt and
moisture from the compressed air supply.

308797 5
 Installation
Fluid Pressure Relief Valve Air Exhaust Ventilation
Read Toxic Fluid Hazard on page 3.
CAUTION
Some systems may require installation of a pressure
relief valve at the pump outlet to prevent Read Fire and Explosion
overpresurization and rupture of the pump or hose. Hazard on page 3.
See Fig. 1.

Thermal expansion of fluid in the outlet line can cause Be sure the system is properly ventilated for your type of
overpressurization. This can occur when using long installation. You must vent the exhaust to a safe place,
fluid lines exposed to sunlight or ambient heat, or when away from people, animals, food handling areas, and all
pumping from a cool to a warm area (for example, from sources of ignition when pumping flammable or
an underground tank). hazardous fluids.
Overpressurization can also occur if the Husky pump is
being used to feed fluid to a piston pump, and the Diaphragm failure will cause the fluid being pumped to
intake valve of the piston pump does not close, causing exhaust with the air. Place an appropriate container at
fluid to back up in the outlet line. the end of the air exhaust line to catch the fluid. See Fig.
2.
Install valve between fluid inlet and outlet ports.
1
Connect fluid inlet line here.
2
Connect fluid outlet line here. The air exhaust port is 3/8 npt(f). Do not restrict the air
3 exhaust port. Excessive exhaust restriction can cause
erratic pump operation.

3
See Venting Exhaust Air in Fig. 2. Exhaust to a remote
location as follows:

1. Remove the muffler (W) from the pump air exhaust

port.

2. Install an electrically conductive air exhaust hose (X)

and connect the muffler to the other end of the hose.
1 The minimum size for the air exhaust hose is 3/8 in.
(10 mm) ID. If a hose longer than 15 ft (4.57 m) is
required, use a larger diameter hose. Avoid sharp
bends or kinks in the hose.

2 3. Place a container (Z) at the end of the air exhaust line

to catch fluid in case a diaphragm ruptures. See Fig.
2.

9073A
Fig. 1

6 308797
 Installation
ABOVE-GROUND TRANSFER INSTALLATION

J KEY
K
A
C A Pump
D
B Bleed-type master air valve (required for pump)
C Electrically conductive air supply line
H D Air line quick disconnect
E Master air valve (for accessories)
F Air line filter
E B G Pump air regulator
F G H Fluid drain valve (required)
J Fluid regulator (optional)
N K Electrically conductive fluid supply hose
Y L Fluid suction line
M Underground storage tank
N Wall mounting bracket
Y Ground wire (required; see page 8 for installation
instructions)

L 9074A

55-GALLON BUNG PUMP INSTALLATION

K
KEY A
A Pump C
C Electrically conductive air supply line D
H
D Air line quick disconnect
H Fluid drain valve (required)
K Electrically conductive fluid supply hose Y
L Fluid suction line
Y Ground wire (required; see page 8 for
installation instructions)

9075A

VENTING EXHAUST AIR

Z
KEY
W Muffler
X Electrically Conductive Air Exhaust Hose
Z Container for Remote Air Exhaust
W
All wetted and non-wetted pump parts must be compatible with
X
the fluid being pumped. 04054

Fig. 2

308797 7
 Installation
Grounding Ground all of this equipment:
• Pump: The metal pump has a grounding strip in front
WARNING of the center housing. Connect the non-clamp end of
the ground wire to the grounding strip and connect
FIRE AND EXPLOSION HAZARD the clamp end of the ground wire to a true earth
This pump must be grounded. Before ground. To order a ground wire and clamp, order Part
operating the pump, ground the system as No. 222011.
explained below. Also read the section Fire
and Explosion Hazard on page 3. • Air and fluid hoses: Use only electrically conductive
The metal Husky 716 pumps have a hoses.
grounding strip connecting the vee clamps
(109). Attach a ground wire to the grounding strip with • Air compressor: Follow the manufacturer’s
the screw, lockwasher, and nut as shown in the recommendations.
Grounding Detail on page 18.
When pumping conductive flammable fluids, always • Solvent pails used when flushing: Follow the local
ground the entire fluid system by making sure the fluid code. Use only grounded metal pails, which are
system has an electrical path to a true earth ground (see conductive. Do not place the pail on a non-conductive
Fig. 3). surface, such as paper or cardboard, which interrupts
US Code (NFPA 77 Static Electricity) recommends a the grounding continuity.
conductivity greater than 50 x 10-12 Siemans/meter
(mhos/meter) over your operating temperature range to • Fluid supply container: Follow the local code.
reduce the hazard of fire. Consult your fluid supplier to
determine the conductivity or resistivity of your fluid. GROUNDING A PUMP
The resistivity must be less than 2 x 1012 KEY
ohm-centimeters. A Pump
H Fluid drain valve (required)
S Dispense valve
To reduce the risk of static sparking, ground the pump and
T Fluid drain line
all other equipment used or located in the pumping area. Y Fluid section grounding via grounding strip or grounding
Check your local electrical code for detailed grounding screw (required for metal and acetal pumps)
instructions for your area and type of equipment. Z Container ground wire (required)

1 Hose must be conductive.

NOTE: See the WARNING above. Fig. 3 shows a
recommended method of grounding flammable fluid Dispense valve nozzle must be in contact with container.
containers during filling. 2
Y
A
H
Y
T 1

S 2

9
Fig. 3

8 308797
 Installation
Changing the Orientation of the Fluid Inlet Torque to 80 to 90 in-lb (9 to 10 N•m). See Torque
1
and Outlet Ports Sequence, page 20.

outlet

Fig. 4. You can change the orientation of the fluid inlet and
outlet ports by repositioning the manifolds. 1 105

Relieve the pressure. See

1. Pressure Relief Procedure on
page 10.

2. Remove four manifold bolts (105).

3. Turn manifold to desired position, reinstall bolts, and

torque to 80 to 90 in-lb (9 to 10 N•m). See Torque
Sequence, page 20.

inlet
NOTE: Make sure all manifold o-rings are positioned
correctly before you fasten the manifold. Manifold o-rings
(139) are shown in Fig. 6. 1 105
9071A
Fig. 4

308797 9
 Operation
Pressure Relief Procedure NOTE: If the inlet fluid pressure to the pump is more than
25% of the outlet working pressure, the ball check valves
will not close fast enough, resulting in inefficient pump
WARNING operation.
PRESSURIZED EQUIPMENT HAZARD
The equipment stays pressurized until pressure is 6. Place the end of the fluid hose (K) into an appropriate
manually relieved. To reduce the risk of serious injury container.
from pressurized fluid, accidental spray, or splashing
7. Close the fluid drain valve (H).
fluid, follow this procedure whenever you
• Are instructed to relieve pressure 8. With the pump air regulator (G) closed, open all
• Stop pumping bleed-type master air valves (B, E).
• Check, clean, or service any system equipment 9. If the fluid hose has a dispensing device, hold it open
• Install or clean fluid nozzles while continuing with the following step. Slowly open
the air regulator (G) until the pump starts to cycle.
1. Shut off the air to the pump. Allow the pump to cycle slowly until all air is pushed
out of the lines and the pump is primed.
2. Open the dispensing valve, if used.
If you are flushing, run the pump long enough to
3. Open the fluid drain valve to relieve all fluid pressure, thoroughly clean the pump and hoses. Close the air
and have a container ready to catch the drainage. regulator. Remove the suction tube from the solvent
and place it in the fluid to be pumped.
Flush Pump Before First Use
Operation of Remote Piloted Pumps
The pump was tested with water. If water could
contaiminate the fluid you are pumping, flush the pump 1. Fig. 2 and Parts Drawings. Follow preceding steps 1
thoroughly with a compatible solvent before using the through 8 of Starting and Adjusting Pump.
equipment. Follow the steps under Starting and
Adjusting Pump. 2. Open air regulator (G).

Starting and Adjusting Pump WARNING

Read Toxic Fluid Hazard on The pump may cycle once before the external
1. page 3. signal is applied. Injury is possible. If pump
cycles, wait until end before proceeding.
If lifting the pump, follow the Pressure
2. Relief Procedure above. 3. Pump will operate when air pressure is alternately
applied to push type connectors (16).
If lifting the pump, follow
NOTE: Leaving air pressure applied to the air motor for
3. the Pressure Relief
extended periods when the pump is not running may
Procedure above. shorten the diaphragm life. Using a 3-way solenoid valve
to automatically relieve the pressure on the air motor
4. Check all fittings to be sure they are tight. Use a when the metering cycle is complete prevents this from
compatible liquid thread sealant on all male threads. occurring.
Tighten the fluid inlet and outlet fittings snugly. Do not
overtighten the fittings into the pump.
Pump Shutdown
5. Place the suction tube (if used) in the fluid to be
pumped. At the end of the work shift, relieve the
pressure as described in Pressure Relief
Procedure at left.

10 308797
 Maintenance
Lubrication Tightening Threaded Connections
The air valve is lubricated at the factory to operate without
additional lubrication. If you want to provide additional Before each use, check all hoses for wear or damage and
lubrication, remove the hose from the pump air inlet and replace as necessary. Check to be sure all threaded
add two drops of machine oil to the air inlet every 500 connections are tight and leak-free.
hours of operation or every month.
Check fasteners. Tighten or retorque as necessary.
Although pump use varies, a general guideline is to
CAUTION retorque fasteners every two months. See Torque
Do not over-lubricate the pump. Oil is exhausted Sequence, page 20.
through the muffler, which could contaminate your
Preventive Maintenance Schedule
fluid supply or other equipment. Excessive
lubrication can also cause the pump to Establish a preventive maintenance schedule, based on
malfunction. the pump’s service history. This is especially important for
prevention of spills or leakage due to diaphragm failure.
Flushing and Storage
Flush the pump to prevent the fluid you are pumping from
drying or freezing in the pump and damaging it. Use a
compatible solvent.
Always flush the pump and relieve the pressure before
you store it for any length of time.
Read Pressure Relief Procedure on page
10.

308797 11
 Troubleshooting
Read Pressure Relief Procedure on page 10, and relieve the pressure before you check or
service the equipment. Check all possible problems and causes before disassembling the pump.

PROBLEM CAUSE SOLUTION

Pump will not cycle, or cycles Air valve is stuck or dirty. Use filtered air.
once and stops.
Pump cycles at stall or fails to
Leaky check valves or o-rings. Replace.
hold pressure at stall. Worn check balls or duckbill valves Replace.
or guides.
Check ball wedged in guide. Repair or replace.
Worn diaphragm shaft seals. Replace.
Pump operates erratically. Clogged suction line. Inspect; clear.
Sticky or leaking check valve balls. Clean or replace.
Diaphragm ruptured. Replace.
Air bubbles in fluid. Suction line is loose. Tighten.
Diaphragm ruptured. Replace.
Loose manifolds or damaged Tighten manifold bolts or nuts;
manifold o-rings. replace o-rings.
Loose fluid side diaphragm plates. Tighten.
Fluid in exhaust air. Diaphragm ruptured. Replace.
Loose fluid side diaphragm plates. Tighten.
Worn diaphragm shaft seals. Replace.
Pump exhausts air from clamps Loose clamps. Tighten clamp nuts.
(metal pumps). Air valve o-ring is damaged. Inspect; replace.
Pump leaks fluid from check Worn or damaged check valve Inspect; replace.
valves. o-rings.

12 308797
 Service
Air Valve

NOTE: Air Valve Repair Kit 241657 is available. Parts included in the kit are marked with a dagger (†) in Fig. 5 and in
the Parts Drawings and Lists. A tube of general purpose grease 111920 is supplied in the kit. Service the air valve as
follows. See Fig. 5.

1. Relieve the pressure. See Pressure NOTE:

Relief Procedure on page 10.
• When you install each u-cup packing (2) on each
carriage plunger (7), make sure the lips of the u-cup
2. Remove the cover (10) and the o-ring (4). packing face toward the clip end (the smaller end) of
the carriage plunger.
3. Remove the carriage plungers (7), carriages (8),
carriage pins (9), and valve plate (14) from the center • When you slide the carriage plungers (7) into the
housing (11). bores, slide them in with the clip ends (the smaller
ends) facing toward the center of the center housing
4. Clean all the parts, and inspect them for wear or (11).
damage.
7. Grease the carriage pins (9), and slide the carriage
NOTE: If you are installing the new Air Valve Repair pins into the carriage pin bores.
Kit 241657, use all the parts in the kit.
8. Install the carriages (8). Make sure the carriages
5. Grease the lapped surface of the valve plate (14), and engage the clip ends of the carriage plungers (7) and
install the valve plate with the lapped surface facing carriage pins (9).
up.
9. Grease the o-ring (4), and seat it in the groove around
6. Grease the bores of the center housing (11), install the cover opening of the center housing (11).
the u-cup packings (2) on the carriage plungers (7),
and slide the carriage plungers into the carriage 10. Screw the cover (10) into the center housing, and
plunger bores. See the following important installation torque the cover to 80 to 100 in-lb (9.0 to 13.6 N-m).
notes:

NOTE: Center housing (11) is shown separated

from the air covers, but it is not necessary to
remove the air covers for this service. Leave the
center housing and air covers assembled for
this service †8

1 10
† Included in Air Valve Repair Kit 241657
5 4 2† 3 14†
Torque to 80 to 100 in-lb (9.0 to 13.6 N-m). 5 4 †2
1 4 6 7†
4 6 †7
Apply grease.
2
Apply grease to lapped face.
3 4 2

Apply grease to bores of center housing (11) before installing.

4
Seal lips face clip end (the smaller end) of carriage plunger (7). 11
5
Install with the clip ends (the smaller ends) facing toward center
6 of center housing (11). 8†
9† 2

9† 2
9069A

Fig. 5

308797 13
 Service
Ball Check Valves

NOTE: Fluid Section Repair Kit D05977 is available. See

page 21 to order the correct kit for your pump. Parts
included in the kit are marked with a double dagger (‡) in
Fig. 6 and in the Parts Drawings and Lists. General
purpose grease 111920 and Adhesive 113500 are
supplied in the kit.

1. Relieve the pressure. See Pressure

Relief Procedure on page 10.

2. Remove the top and bottom manifolds (102, 103).

3. Remove all parts shown with a dagger (‡) Fig. 6.

4. Clean all parts, and replace worn or damaged parts.

5. Reassemble the pump.

NOTE: Torque the manifold bolts (105) to 80 to 90

in-lb (9 to 10 N•m). See Torque Sequence, page 20.

14 308797
 Service
1 105

107

102

‡ 139

‡ 202
‡ 301

‡ 201

‡ 139
106

101

106

‡ 139

‡ 202

‡ 301

‡ 201
‡ 139

102

1 105

1 Torque to 80 to 90 in-lb (9 to 10 N•m). See

Torque Sequence, page 20. 9081A

Fig. 6

308797 15
 Service
Diaphragms

NOTE: Fluid Section Repair Kit D05977 is available. Parts included in the kit are marked with a double dagger (‡) in Fig.
7 and in the Parts Drawings and Lists. General purpose grease 111920 and Adhesive 113500 are supplied in the kit.
Service the diaphragms as follows. See Fig. 7.

Disassembly 3. Position the exhaust cover (13) and o-ring (4) on the
center housing (11).
1. Relieve the pressure. See Pressure
Relief Procedure on page 10. 4. Repeat steps 1 and 2 for the other end of the center
housing and the remaining air cover.
2. Remove the manifolds (102) and fluid covers (101).
5. Apply medium-strength (blue) Loctite or equivalent to
NOTE: Make sure all the check valve parts stay in the threads of the screws (140). Install on one end of
place. See Fig. 6 on page 15. the diaphragm shaft (15) the following parts (see
proper order in Fig. 7): air-side diaphragm plate (6),
3. Remove the grounding strip from the vee clamps diaphragm (401), fluid-side diaphragm plate (133),
(109), and remove the vee clamps. o-ring (115), and screw (140).

4. Remove one of the fluid-side diaphragm plates (133) NOTE: The words “AIR SIDE” on the diaphragm
(whichever one comes loose first when you use a (401) and the flat side of the air-side diaphragm plate
wrench on the hex of each), and pull the diaphragm (6) must face toward the diaphragm shaft (15).
shaft out of the center housing (11).
6. Put grease on the diaphragm shaft (15), and carefully
5. Use a wrench on the flats of the diaphragm shaft (15) (do not damage the shaft u-cups) run the diaphragm
to remove the other fluid-side diaphragm plate (133) shaft (15) through the center housing (11) bore.
from the diaphragm shaft.
7. Repeat step 5 for the other end of the diaphragm
6. Remove the screws (141) and air covers (136), and shaft (15), and torque the diaphragm shaft screws
remove all old gasket (12) material from the ends of (140) to 80 to 90 in-lb (9 to 10 N-m) at 100 rpm
the center housing (11) and the surfaces of the air maximum.
covers.
8. Install the muffler (3).
7. Remove the diaphragm shaft u-cups (16) and pilot pin
o-rings (1). When you install the vee clamps in step 10, orient the
center housing (11) so the air inlet is approximately 45°
8. Inspect all parts for wear or damage, and replace as above horizontal and the muffler (3) is approximately
necessary. horizontal.

Reassembly 9. Apply thin, even film of grease to inside of vee clamp

(109).
1. Insert a diaphragm shaft u-cup (16) and a pilot pin
o-ring (1) into the end of the diaphragm shaft bore of 10. Position the fluid covers (101), install the vee clamps
the center housing (11). (109) around the fluid and air covers, install the
grounding strip on the vee clamps, and torque the vee
NOTE: Make sure the lips of the u-cup face out of the
clamp nuts to 80 to 90 in-lb (9 to 10 N•m). See
center housing.
Torque Sequence, page 20.
2. Line up the holes in the gasket (12) with the holes in 11. Make sure all the check valve parts are in place. See
the end of the center housing (11), and use six Fig. 6 on page 15.
screws (141) to fasten an air cover (136) to the end of
the center housing (11). Torque the screws to 35 to 12. Install the manifolds (102), and torque the manifold
45 in-lb (4.0 to 5.1 N-m). bolts (105) to 80 to 90 in-lb (9 to 10 N•m). See
Torque Sequence, page 20.

16 308797
 Service
Diaphragms

11
105 16‡ 1
7
4
13
102
2 141
3

12‡

136
3

101
109 4 ‡ 402 5 6

4 ‡ 401
15 3

‡ 16 1
102 ‡ 115 133

6 140

105
7

‡ Included in Fluid Section Repair Kit D05977

1 Install with lips facing out of center housing (11).

2 Torque to 35 to 45 in-lb (4.0 to 5.1 N-m).

3 Apply grease.

4 The words “AIR SIDE” on diaphragm and backup diaphragm must face toward diaphragm
shaft (15).

5 Flat side of the air-side diaphragm plate must face toward diaphragm shaft (15).

6 Apply medium-strength (blue) Loctite® or equivalent to threads, and torque to 80 to 90 in-lb

(9 to 10 N-m) at 100 rpm maximum.

7 Torque to 80 to 90 in-lb (9 to 10 N•m). See Torque Sequence, page 20.

9072A
Fig. 7

308797 17
 241407 and 241408 Parts Drawing
† Included in Air Valve Repair Kit 241657

‡ Included in Fluid Section Repair Kit D05977

10 8† 7† 2†

4
105 102 †14
103
†9
107

112 11

‡1 16‡
‡ 12
134
‡ 139

‡ 202
4
‡ 301
13
‡ 201
3
‡ 139
106 141 15
‡ 402 6 ‡ 16

‡ 401
101
117
106 109
133
‡ 115
‡ 139
140
‡ 202 Grounding Detail
‡ 301

‡ 201

‡ 139 123
102 122
112

121
110
105 108
9070A

18 308797
 241407 and 241408 Parts List
Fluid Section Parts List 6 195025 PLATE, diaphragm, air side 2

Ref. Part 7† 15Y825 PLUNGER, carriage 2

Description Qty
No. No. 8† 192595 CARRIAGE 2
101 185622 COVER, fluid; aluminum 2 9† 192596 PIN, carriage 2
102 185624 MANIFOLD; aluminum; NPT 2 10 192597 COVER, valve chamber 1
103 189220 LABEL, warning 1 11 192602 HOUSING, center 1
105 112912 SCREW; 3/8--16; 2.25 in. (57.2 8 12† 192765 GASKET 2
mm)
13 194247 COVER, exhaust 1
106 112913 NUT, hex; 3/8--16; sst 8
14† 194269 PLATE, valve 1
107 112914 WASHER, flat; 3/8 in.; sst 4
15 192601 SHAFT, diaphragm 1
108 186207 BASE, feet 2
109 189540 CLAMP, vee 2 Guide Parts List
110 112499 NUT, clamp; 1/4--28 2
Ref. Part Description Qty
111 191079 STRIP, grounding 1 No. No.
112* 102726 PLUG, steel; NPT 2 201‡ 186776 GUIDE, polypropylene 4
115‡ 110004 O-RING; PTFE 2 202‡ 186777 STOP, polypropylene 4
117 186205 LABEL, warning 1
Ball Parts List
121 102790 SCREW; 10--24; 0.31 in. (8 mm) 1
122 100718 LOCKWASHER; #10 1 Ref. Part Description Qty
No. No.
123 100179 NUT, hex; 10--24 1
301‡ 108944 BALL, buna-N 4
125* 100896 BUSHING, 3/4 X 1/2 npt 4
133 191837 PLATE, diaphragm, fluid side; sst 2 Diaphragm Parts List
134 290045 PLATE, designation 1
Ref. Part Description Qty
136 194246 COVER air 2
No. No.
139‡ 110636 O-RING; PTFE 8
16‡ 108808 PACKING, u-cup 2
140 113747 SCREW, flange; hex head 2
401‡ 190148 DIAPHRAGM, buna-N 2
141 114882 SCREW, machine, torx 12
142 111183 RIVET (for plate 134) 2 * Item 112, 102726 used on 241408, item 125, 100896
used on 241407
Air Motor Parts List † Included in Air Valve Repair Kit 241657

Ref. Part Description Qty ‡ Included in Fluid Section Repair Kit D05977
No. No.
1‡ 114866 PACKING, o-ring 2
2† 108808 PACKING, u-cup 2
3 112933 MUFFLER 1
4† 162942 PACKING, o-ring 2

308797 19
 Torque Sequence
Always follow torque sequence when instructed to torque fasteners.

1. Left/Right Fluid 3. Outlet Manifold

Covers Torque bolts to 80–90 in–lb (9–10 N•m). Torque bolts to 80–90 in–lb (9–10 N•m).
9
7

2 1

8 10
FRONT VIEW
TOP VIEW

2. Inlet Manifold
Torque bolts to 80–90 in–lb (9–10 N•m).
5
3

4 6

BOTTOM VIEW

20 308797
 Technical Data
Maximum fluid working pressure................................................................................................. 100 psi (0.7 MPa, 7 bar)
Air pressure operating range......................................................................... 30 to 100 psi (0.2 to 0.7 MPa, 2.1 to 7 bar )
Maximum air consumption ...........................................................................................28 scfm (0.672 cubic meters/min.)
Maximum free flow delivery....................................................................................................................16 gpm (61 l/min)
Maximum pump speed......................................................................................................................................... 400 cpm
Gallons (Liters) per cycle .................................................................................................................................. 0.04(0.15)
Maximum suction lift (water w/buna balls) .............................................................................................. 15 ft (4.5 m) dry,
25 ft (7.6 m) wet
Maximum size pumpable solids ..............................................................................................................3/32 in. (2.5 mm)
Sound power level (measured per ISO standard 9614--2)
At 70 psig (0.48 MPa, 4.8 bar) at 50 cycles per minute ..................................................................................... 77 dBa
At 100 psig (0.7 MPa, 7 bar) at maximum cycles per minute............................................................................. 95 dBa
Sound pressure level (measured 1 meter from pump)
At 70 psig (0.48 MPa, 4.8 bar) at 50 cycles per minute ..................................................................................... 67 dBa
At 100 psig (0.7 MPa, 7 bar) at maximum cycles per minute............................................................................. 85 dBa
Air inlet size......................................................................................................................................................... 1/4 npt(f)
Air exhaust port size............................................................................................................................................ 3/8 npt(f)
Fluid inlet size ..................................................................................................................................................... 3/4 npt(f)
Fluid outlet size ................................................................................................................................................... 3/4 npt(f)
Wetted parts (in addition to ball, seat, and diaphragm materials, which vary by pump)
Aluminum pumps ........................................................................... aluminum, stainless steel, PTFE, zinc-plated steel
Stainless steel pumps ........................................................................................................... 316 stainless steel, PTFE
Non-wetted external parts .................................................................... polypropylene, stainless steel, polyester (labels),
nickel-plated brass, epoxy-coated steel (feet)
Weight (approximate)
Aluminum pumps .....................................................................................................................................8.5 lb (3.9 kg)
Stainless steel pumps ...............................................................................................................................18 lb (8.2 kg)
Santoprene® is a registered trademark of the Monsanto Company.
Loctite® is a registered trademark of the Loctite Corporation.

241407 and 241408 Repair Kits

NOTE: Order Repair Kits separately.

To order the Air Valve Repair Kit, order Part No. 241657.
To order the Fluid Section Repair Kit, order Part No. D05977.

308797 21
 Husky 716 Dimensions
FRONT VIEW
4.25 in. 4.44 in.
(108.0 mm) (112.8 mm) 3/4 npt(f)
Fluid Outlet *

1/4 npt(f)
Air Inlet

10.43 in.
(264.9
mm)
9.18 in.
(233.2
mm)

7.37 in. 7.80 in.

(187.2 mm) (198.1
mm)

1.38 in.
(35.1 mm)

6.62 in.
(168.1 mm)
SIDE VIEW
3/4 npt(f)
2.76 in. Fluid Inlets * 3/4 npt(f)
(62.5 mm) Fluid Outlet *
3/4 npt(f)
Fluid Outlet *

PUMP MOUNTING HOLE PATTERN

Four 0.28 in.
(7.1 mm)
Diameter Slots

4.29 in.
(109.0 mm)

6.62 in.
(168.1 mm)
4.29 in.
(109.0 mm) 3/4 npt(f)
Fluid Inlets *
6.04 in.
(153.4 mm)

9078A

22 308797
 Performance Charts
Fluid Outlet Pressure

Test Conditions: Pump tested in water with inlet submerged.

100
(0.7, 7)
A Fluid Pressure Curves
FLUID OUTLET PRESSURE — psi (MPa, bar)

A at 100 psi (0.7 MPa, 7 bar) air pressure

80
(0.55, 5.5) B at 70 psi (0.48 MPa, 4.8 bar) air pressure
C at 40 psi (0.28 MPa, 2.8 bar) air pressure

B
60
(0.41, 4.1)

40
(0.28, 2.8)
C

20
(0.14, 1.4)

0
0 2 4 6 8 10 12 14 16
(7.6) (15.2) (22.7) (30.3) (37.9) (45.4) (53.0) (60.6)

FLUID FLOW- -gpm (lpm)

To find Fluid Outlet Pressure (psi/MPa/bar) at a specific

fluid flow (gpm/lpm) and operating air pressure
(psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Follow vertical line up to intersection with selected
fluid outlet pressure curve.
3. Follow left to scale to read fluid outlet pressure.

308797 23
 Performance Charts
Air Consumption
Test Conditions: Pump tested in water with inlet submerged.

30
(0.84) A
Air Consumption Curves
AIR CONSUMPTION — scfm (cubic meters/min)

A at 100 psi (0.7 MPa, 7 bar) air pressure

25 B at 70 psi (0.48 MPa, 4.8 bar) air pressure
(0.70)
C at 40 psi (0.28 MPa, 2.8 bar) air pressure

20
(0.56) B

15
(0.42)

C
10
(0.28)

5
(0.14)

0
0 2 4 6 8 10 12 14 16
(7.6) (15.2) (22.7) (30.3) (37.9) (45.4) (53.0) (60.6)

FLUID FLOW — gpm (lpm)

To find Pump Air Consumption (scfm or m3/min) at a

specific fluid flow (gpm/lpm) and air pressure
(psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Read vertical line up to intersection with selected air
consumption curve.
3. Follow left to scale to read air consumption.

24 308797
Notes

308797 25
 Graco Standard Husky Pump Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended,
or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the
equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained
in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility
of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT
NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.),
are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim
for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties
reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures
judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
Phone: 612- 623- 6921 or Toll- Free: 1- 800- 328- 0211 Fax: 612- 378- 3505

All written and visual data contained in this document reflect the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 308797
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440- 1441
Copyright 2002, Graco Inc. All Graco manufacturing locations are registered to ISO 9001
www.graco.com
Revision S, July 2019
26 308797