Paving Products-Section 15

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PAVING PRODUCTS

CONTENTS Cold Planer Features:


COLD PLANERS ● Caterpillar Engines with ACERT Technology.
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1 ● Up-cutting mandrels provide cutting efficiency
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .15-2 and improved bit life.
Production Estimating . . . . . . . . . . . . . . . . . . .15-3
Machine Selection . . . . . . . . . . . . . . . . . . . . . . .15-5 ● Short turning radii for productivity and jobsite
Cold Planing Fundamentals . . . . . . . . . . . . . .15-5 flexibility.
Types of Cutting Rotors . . . . . . . . . . . . . . . . . .15-6 ● Front-discharge conveyor facilitates haul unit
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . .15-7 movement in congested urban applications.
Cold Planer Use by Project Type . . . . . . . . . . .15-8
● Optimum weight-to-horsepower balance for
ROTARY MIXER
delivering maximum available horsepower to the
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-9 cutter.
Specifications . . . . . . . . . . . . . . . . . . . . . . . . .15-10
Production Estimating . . . . . . . . . . . . . . . . . .15-11 ● Computerized Monitoring System (CMS)
Weight of Materials . . . . . . . . . . . . . . . . . . . .15-12 provides three warning levels for abnormal oper-
Stabilization/Reclamation Production . . . . . .15-12 ating conditions.
ASPHALT PAVERS ● Load control system keeps machine operating
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-13 at peak efficiency.
Specifications . . . . . . . . . . . . . . . . . . . . . . . . .15-14 ● Water spray system for dust control and bit
Barber-Greene . . . . . . . . . . . . . . . . . . . . . . . . .15-17 cooling.
Screeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-20
Production Table . . . . . . . . . . . . . . . . . . . . . . .15-21
Slope Conversion Table/
Inches in Decimals Table . . . . . . . . . . . . . .15-22
VIBRATORY AND PNEUMATIC TIRE
COMPACTORS
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-23
Specifications: Vibratory Compactors . . . . . .15-24
Specifications; Pneumatic Tire Compactors . .15-33
Pneumatic Tires: Inflation Pressures . . . . . . .15-34
Ballast Configurations . . . .15-34
Maximum
Ground Pressures . . . . . . .15-35
Production Estimating: Vibratory 15
Compactors . . . . . . .15-36
Production Estimating: Pneumatic Tire
Compactors . . . . . . .15-40

15-1
Cold Planers Specifications

MODEL PM102 PM200 PM201


Gross Power 168 kW 225 hp 429 kW 575 hp 485 kW 650 hp
Operating Weight 17 600 kg 38,810 lb 30 900 kg 68,135 lb 35 110 kg 77,420 lb
with Conical Rotor 39 165 kg 86,360 lb
with Breakaway Rotor 38 145 kg 84,105 lb
with Weld-on Rotor 38 050 kg 83,905 lb
Engine Model C7 with ACERT Technology C18 with ACERT Technology C18 with ACERT Technology
Rated Engine RPM 2200 1900 2100
No. of Cylinders 6 6 6
Bore 110 mm 4.3" 145 mm 5.7" 145 mm 5.7"
Stroke 127 mm 5.0" 183 mm 7.2" 183 mm 7.2"
Displacement 7.2 L 442 in3 18.1 L 1105 in3 18.1 L 1105 in3
Drive Systems: Rotor Mechanical Mechanical Mechanical
Drive Systems: Ground Hydrostatic with Hydrostatic with Hydrostatic with
4 track design 4 track design 4 track design
Discharge Conveyor Width 600 mm 23.6" 800 mm 31.5" 915 mm 36"
Width of Standard Track Shoe 225 mm 8.8" 300 mm 12" 348 mm 14"
Track Length on Ground 720 mm 28.3" 1640 mm 64.5" 2045 mm 80.5"
Operating Dimensions:
Height 3400 mm 11'2" 3950 mm 12'7" 5040 mm 16'6"
Width 2500 mm 8'2" 2900 mm 9'5" 2810 mm 9'2"
Length 10 700 mm 35'1" 13 940 mm 45'7" 15 100 mm 49'5"
Standard Mandrel (Width of Cut) 1000 mm 40" 2010 mm 79" 2100 mm 83"
No. of Teeth 97 178 —
Depth of Cut (max.) 305 mm 12" 320 mm 12.6" 305 mm 12"
Speeds: Operating (max.)
Track undercarriage 27 m/min 89 ft/min 38 m/min 125 ft/min 40 m/min 132 ft/min
Wheel undercarriage 46 m/min 151 ft/min — —
Speeds: Travel (max.)
Track undercarriage 4.1 km/h 2.5 mph 5.9 km/h 3.6 mph 6.0 km/h 3.7 mph
Wheel undercarriage 6.4 km/h 3.9 mph — —
Inside Turning Radius: Right
Track undercarriage 3450 mm 11'3" 2000 mm 6'5" 4660 mm 15'4"
Wheel undercarriage 2100 mm 6'8" — —
Fuel Capacity 400 L 105 U.S. gal 1100 L 290 U.S. gal 946 L 250 U.S. gal
Water Capacity 1060 L 280 U.S. gal 3500 L 925 U.S. gal 3787 L 1000 U.S. gal

15-2
Production Estimating Cold Planers

Cutter/Drum Width — m2/min (yd2/min)


Speed 1000 mm (3'4") 1220 mm (4'0") 1900 mm (6'3") 2010 mm (6'7") 2100 mm (6'11")
m/min ft/min m2 yd2 m2 yd2 m2 yd2 m2 yd2 m2 yd2
3.0 10 3.0 3.7 3.7 4.4 5.8 6.9 6.1 7.3 6.4 7.7
4.6 15 4.6 5.5 5.6 6.6 8.7 10.4 9.3 11.0 9.7 11.5
6.1 20 6.1 7.3 7.5 8.8 11.6 13.9 12.3 14.6 12.8 15.4
7.6 25 7.6 9.2 9.3 11.1 14.5 17.4 15.4 18.3 16.1 19.2
9.1 30 9.1 11.0 11.1 13.3 17.4 20.8 18.4 22.0 19.2 23.1
10.7 35 10.7 12.8 13.1 15.5 20.3 24.3 21.6 25.6 22.6 26.9
12.2 40 12.2 14.7 15.0 17.8 23.2 27.8 24.6 29.3 25.7 30.7
13.7 45 13.7 16.5 16.8 20.0 26.1 31.2 27.7 33.0 28.9 34.6
15.2 50 15.2 18.3 18.7 22.2 29.0 34.7 30.7 36.6 32.1 38.4
16.8 55 16.8 20.2 20.6 24.4 31.9 38.2 33.9 40.2 35.4 42.3
18.3 60 18.3 22.0 22.5 26.7 34.9 41.7 37.0 43.9 38.7 46.1
Speed 2210 mm (7'3") 3050 mm (10'0") 3500 mm (11'6") 3810 mm (12'6")
m/min ft/min m2 yd2 m2 yd2 m2 yd2 m2 yd2
3.0 10 6.7 8.0 9.3 11.1 10.7 12.8 11.6 13.9
4.6 15 10.0 12.1 13.9 16.7 16.1 19.2 17.4 20.8
6.1 20 13.4 16.1 18.6 22.2 21.4 25.5 23.3 27.8
7.6 25 16.7 20.1 23.2 27.8 26.8 31.9 29.1 34.7
9.1 30 20.1 24.2 27.9 33.3 32.1 38.3 34.9 41.7
10.7 35 23.4 28.2 32.5 38.9 37.5 44.7 40.7 48.6
12.2 40 26.8 32.2 37.1 44.4 42.8 51.1 46.5 55.5
13.7 45 30.1 36.2 41.8 50.0 48.2 57.5 52.3 62.5
15.2 50 33.5 40.3 46.4 55.5 53.5 63.9 58.1 69.4
16.8 55 36.8 44.3 51.1 61.1 58.9 70.3 63.9 76.4
18.3 60 40.1 48.3 55.7 66.7 64.2 76.7 69.8 83.3

NOTE: Above figures are based on a one-inch depth of cut. For greater depths of cut, multiply the production rate by cutting depth. Based on asphalt density of
68 kg/m3 (115 lb/yd3), one inch thick.

15

15-3
Cold Planers Production Estimating

Cutter/Drum Width — metric tons/min (U.S. tons/min)


1000 mm (3'4") 1220 mm (4'0") 1900 mm (6'3") 2010 mm (6'7") 2100 mm (6'11")
Speed Metric U.S. Metric U.S. Metric U.S. Metric U.S. Metric U.S.
m/min ft/min tons tons tons tons tons tons tons tons tons tons
3.0 10 0.005 0.006 0.23 0.26 0.36 0.40 0.38 0.42 0.41 0.44
4.6 15 0.008 0.009 0.35 0.38 0.54 0.60 0.57 0.63 0.61 0.66
6.1 20 0.011 0.012 0.46 0.51 0.72 0.80 0.76 0.84 0.82 0.88
7.6 25 0.013 0.013 0.58 0.64 0.91 1.00 0.94 1.04 1.02 1.10
9.1 30 0.016 0.018 0.69 0.77 1.09 1.20 1.14 1.26 1.23 1.33
10.7 35 0.018 0.020 0.81 0.89 1.27 1.40 1.34 1.47 1.44 1.55
12.2 40 0.021 0.023 0.92 1.02 1.45 1.60 1.53 1.68 1.65 1.76
13.7 45 0.024 0.026 1.04 1.15 1.63 1.80 1.71 1.88 1.84 1.99
15.2 50 0.026 0.029 1.16 1.28 1.81 2.00 1.91 2.10 2.05 2.21
16.8 55 0.029 0.032 1.27 1.41 1.99 2.20 2.09 2.31 2.25 2.43
18.3 60 0.032 0.035 1.39 1.53 2.18 2.40 2.28 2.51 2.46 2.65
2210 mm (7'3") 3050 mm (10'0") 3500 mm (11'6") 3810 mm (12'6")
Speed Metric U.S. Metric U.S. Metric U.S. Metric U.S.
m/min ft/min tons tons tons tons tons tons tons tons
3.0 10 0.44 0.46 0.58 0.64 0.67 0.74 0.73 0.80
4.6 15 0.66 0.69 0.87 0.96 1.00 1.10 1.09 1.20
6.1 20 0.88 0.92 1.16 1.28 1.34 1.47 1.46 1.79
7.6 25 1.10 1.15 1.45 1.60 1.67 1.83 1.82 1.99
9.1 30 1.32 1.39 1.74 1.91 2.01 2.20 2.19 2.40
10.7 35 1.54 1.62 2.03 2.24 2.34 2.57 2.56 2.79
12.2 40 1.76 1.85 2.32 2.55 2.68 2.94 2.92 3.19
13.7 45 1.98 2.08 2.61 2.87 3.01 3.31 2.28 3.59
15.2 50 2.20 2.32 2.90 3.19 3.35 3.67 3.65 3.99
16.8 55 2.42 2.55 3.19 3.51 3.68 4.04 4.01 4.39
18.3 60 2.64 2.78 3.48 3.83 4.02 4.41 4.38 4.79

NOTE: Above figures are based on a one-inch depth of cut. For greater depths of cut, multiply the production rate by cutting depth. Based on asphalt density of
68 kg/m3 (115 lb/yd3), one inch thick.

15-4
Considerations in Machine Selection Cold Planers
Cold Planing Fundamentals

MACHINE SELECTION COLD PLANING FUNDAMENTALS


Prime considerations in selecting the proper cold Definition
planer model are: Cold planing is automatically controlled cold milling
— specifics of work to be done to restore the pavement surface to a specified grade
— type of projects generally done by the contractor and slope; remove bumps, ruts, and other imper-
● City/Urban or Highway/Airport fections; and leave a textured surface which can be
— desired production capacities opened immediately to traffic or overlayed with new
PM102 Cold Planer pavement materials.
The Cat® PM102 Cold Planer features compact Production and Tooth Wear
dimensions and excellent maneuverability ideal for Because pavement materials vary, so do produc-
easy operation in urban applications. The machine tion and tooth wear. While predicting the exact pro-
performs controlled, full-depth removal of asphalt duction rate and tooth wear on a particular job is
layers in a single pass and is also capable of con- difficult, general guidelines are available.
crete removal. The machine is available with a wheel Production depends on the milling rate (the speed
or track undercarriage and features four steering at which the cold planer moves forward). The
modes for high maneuverability. machine’s forward speed is determined, primarily,
PM200 Cold Planer by aggregate type, asphalt bond strength and depth
of cut. When milling asphalt pavement, the cold
The Cat® PM200 Cold Planer is a high-production, planer’s teeth essentially are breaking the bond
half-lane milling machine with excellent maneuver- between asphalt-coated aggregate, not actually frac-
ability and plenty of power to perform controlled turing the aggregate itself. A pavement made with
full-depth removal of asphalt and concrete pavements a mix containing a high percentage of fine aggre-
in a single pass. The track-driven machine features gate and a high asphalt content is more difficult to
four steering modes for high maneuverability. mill than a pavement with a high percentage of
PM201 Cold Planer coarse aggregate.
The Cat® PM201 Cold Planer is a high-production, A dense or fine mix usually requires more power
half-lane milling machine with excellent maneuver- at the cutting drum, limiting the cold planer’s for-
ability and plenty of power to perform controlled ward speed. Decreased speed lowers production, and
full-depth removal of asphalt and concrete pavements the tough bond between the small aggregate parti-
in a single pass. The track-driven machine features cles causes increased cutting-tooth wear. Lower pro-
four steering modes for high maneuverability. duction and higher tooth wear result in increased
unit costs.
Cold Planer Characteristics (Highway/Airport) Cutting depth affects power demand at the drum
Highway/Airport work requires high-volume cold and helps determine the cold planer ’s forward
planers. The PM200, PM201 and other high horse- speed. However, production increases, to a point, as
power half-lane cold planers are being used more the depth of cut increases. For example, changing
on Highway/ Airport projects. Users like to have one from a 25 mm (1 in) cut to a 51 mm (2 in) cut slows
machine that can work successfully on high produc- the machine only slightly but doubles the amount of
tion jobs then switch to city/urban applications. The material produced.
PM201 has proven to be a true cross-over cold planer. As the cut increases beyond the machine’s peak-
production depth, the reduced forward speed begins 15
Cold Planer Characteristics (City/Urban) to offset the production gains of the deeper cut. For
All Cat cold planers are four-track, front discharge example, production at a 152 mm (6 in) cutting depth
models. Front discharge cold planers make traffic and slow speed may be no greater than cutting at a
control easier in congested quarters. The trucks travel 76 mm (3 in) depth and a much faster speed.
forward in the same direction as the cold planer. The
trucks move in and out of traffic faster increasing
production.

15-5
Cold Planers Types of Cutting Rotors

Low Density Asphalt Tooth wear at various depths for a given material
Depth PM201 is affected by how long the tooth remains in the cut.
Because the teeth are mounted on a circular drum,
mm in m/min ft/min
each tooth cuts through the pavement in an arc. The
51 2 40 130
tooth arc at a 102 mm (4 in) cutting depth, however,
101 4 32 105
is not four times longer than at a 25 mm (1 in) cut-
127 5 21 70
ting depth, even though production may be four
178 7 12 40
times greater. The cutting arc at 102 mm (4 in) is
254 10 6 20
approximately twice as long as that at 25 mm (1 in).
305 12 5 15
The peak cutting depth for a particular cold planer
High Density Asphalt on a specific job is best determined by examining
Depth PM201
production, and subsequent costs, of a single deep
cut versus multiple passes at a shallow depth.
mm in m/min ft/min
51 2 32 105
101 4 26 85
TYPES OF CUTTING ROTORS
127 5 18 60 Weld on Holders
178 7 9 30 The holders that retain the cutting bits are welded
254 10 5 15 to the rotor flight. Best used in applications that
305 12 4 12 have little or no obstacles imbedded in the pavement.

As long as the cold planer maintains a productive Bolt on Holders


forward speed, deeper cuts will yield greater produc- The holders are bolted to a spacer block that is welded
tion and tend to lower tooth cost. Tooth wear does to the rotor flight. No welding is required to replace
not increase in direct proportion to production when holders that are broken by obstacles embedded in
the machine is working in an efficient range. the pavement.

15-6
Applications Cold Planers

APPLICATIONS Surface Repair


Although new applications for cold planers are This category generally requires deeper cutting
being discovered, most work can be classified in six than leveling. It consists of removing isolated dis-
general categories: tressed pavement sections down to subbase, if nec-
essary, prior to adding new overlay materials. Since
Leveling and Bonding the cutter mandrel on Caterpillar cold planers cuts
This application removes a layer of pavement to forward and upward, there’s no damaging impact to
eliminate potholes, ruts, bumps and other surface the underlying base.
imperfections. The cold planer leaves a level, tex-
Pavement Removal
tured surface ideal for bonding to a new, thin overlay
of asphalt or concrete. The surface has an interlock- Pavement buildup is a problem that plagues most
ing texture with double the bonding area of a con- older streets, roads and highways. As overlays are
ventional smooth pavement. The textured surface added, curbs and drains are buried — creating drain-
and overlay form a monolithic bond, eliminating the age problems. Overhead clearances are dangerously
shear plane that causes pavement layers to move reduced … and additional weight is added to over-
and separate. Thinner overlays can be used, making passes and bridges. Cold planing is an economical
the technique more economical than traditional method of curing all these problems.
overlay methods. Surface Texturing
Surface Refinishing Serious accidents increase when pavement becomes
Rough pavement can also be cold planed to speci- slick from wear. The textured surface produced by
fied grade and slope, providing a new riding surface cold planing is highly skid-resistant and has dramat-
without adding new paving materials. This appli- ically reduced hydroplaning characteristics.
cation is particularly useful when base and sub-base Pavement Mining
are in good shape, or when several layers have been
Cold milling has made it practical to actually “mine’’
added to the roadway over the years. Roads can be
deteriorated pavement materials from existing roads
cold planed during cold, wet months and reopened
and streets. The cold planer produces an ideally-sized
immediately. New overlays can be added whenever
asphalt or concrete material which can be recycled
weather permits. This lengthens the practical work-
in a variety of ways. Depending on type, age and
ing season for many contractors. The cold planer can
condition of pavement, the largest cold planer can
also be used to correct expansion joint faults and
reclaim up to 900 tons of material per hour.
pavement cracks.

15

15-7
Cold Planers Cold Planer Use By Project Type

COLD PLANER USE BY PROJECT TYPE


Applications Highway/Airport City/Urban
Planing (Milling) ● To establish grade and slope. ● To establish proper grade and slope.
● Remove excess pavement. ● To establish new grade and slope.
Partial Removal ● For use with hot mix recycle. ● To correct drainage and curb reveal.
● Remove pavement irregularities. ● To lower elevation at overpass.
● Texture for skid resistance. ● For use with hot recycle.
● Eliminate leveling course.
Full Depth Removal ● Total rebuild. RAP used for base or ● Total rebuild. RAP used for base or
hot recycle. hot recycle.
● Cold recycle. This requires additional ● Cold recycle. Requires additional
surface treatment. surface treatment.
Texturing ● For skid resistance and improved bond ● For skid resistance and improved bond
when overlay is applied. when overlay is applied.
Leveling ● At intersections to remove bumps,
shoving and improve drainage.
Special ● Joint and crack repair. ● Intersection defect repair.
● Cut rumble grooves on shoulders of ● Pothole repair.
bridge approaches. ● Railroad crossing repair.
● Tight radius profiling around manhole
covers, etc.
● Pavement adjustments (transitions from
existing pavements to new overlays).

15-8
Features Rotary Mixer

RM300 and RM500: RM300 Features:


The RM300 and the RM500 combine superior per- ● Maximum Production … from Caterpillar engines
formance and reliability to achieve the most with ACERT Technology.
demanding job specifications while maximizing
machine uptime. With many enhanced features and ● Highly Efficient … load-sensing propel system
options, the RM300 and the RM500 are designed to helps prevent overloading while allowing contin-
work well in both full depth reclamation and soil uous work near rated horsepower.
stabilization applications. ● Extremely Versatile … interchangeable rotors
provide both reclamation and stabilization capa-
bilities.
● Consistent Blending … automatic depth con-
trol, mid-mounted mixing chamber and multi-
speed rotor drive combine for optimum blending
and increased production.

RM500 Features:
● Maximum Production … from Caterpillar engines
with ACERT Technology.
● Highly Maneuverable … separate hydraulic
pump provides hydraulic flow to large displace-
ment motors on each rear wheel.
● Versatility … choice of three rotors for full depth
reclamation or soil stabilization.
● Reliability … field proven Cat components max-
imize machine availability.

15

15-9
Rotary Mixer Specifications

MODEL RM300 RM500


Gross Power 261 kW 350 hp 403 kW 540 hp
Operating Weight with ROPS, cab
and universal rotor 24 454 kg 53,911 lb 28 145 kg 62,060 lb
Engine Model C11 with ACERT Technology C15 with ACERT Technology
Rated Engine RPM 1800 2000
No. Cylinders 6 6
Bore 130 mm 5.1" 137 mm 5.4"
Stroke 140 mm 5.5" 171 mm 6.7"
Displacement 11.1 L 680 in3 15.1 L 923 in3
Drive Systems: Rotor 3 Speed Chain 3 Speed Chain
Drive Systems: Propel Hydrostatic/Planetary Hydrostatic/Planetary
Operating Dimensions: Height 3500 mm 11'6" 3480 mm 11'4"
Operating Dimensions: Width 3000 mm 9'10" 2980 mm 9'7"
Operating Dimensions: Length 10 000 mm 32'10" 9680 mm 31'8"
Width of Cut 2438 mm 8'0" 2438 mm 8'0"
Depth of Cut (Max.) 457 mm 18" 508 mm 20"
Rotor Speed @ 1800 engine rpm @ 2000 engine rpm
First 106 rpm First 110 rpm
Second 144 rpm Second 152 rpm
Third 216 rpm Third 205 rpm
Minimum Turning Radius:
Standard 3900 mm 12'10" 3700 mm 12'1"
Travel Speed (Max.): Working 4.3 km/h 2.7 mph 3.2 km/h 2.0 mph
Travel Speed (Max.): Roading 9.7 km/h 6.0 mph 9.2 km/h 5.7 mph
Standard Tires: Front 28.1  26 18–ply 26.5  25 20–ply
Lug Type R-1 Lug Type R-1
Standard Tires: Rear 18.4  30 12–ply 23.1  26 26–ply
Lug Type R-1 Lug Type R-1
Fuel Capacity 1056 L 279 U.S. gal 1506 L 279 U.S. gal
Cooling System 62.5 L 16.5 U.S. gal 81 L 21.4 U.S. gal
Crankcase 32 L 8.5 U.S. gal 34 L 8.9 U.S. gal

15-10
Optional Equipment Rotary Mixer
Production Estimating

Rotor Options for RM300 and RM500


Maximum No. of Direction
Rotor Depth of Work Bits/Tools of Cut Stabilization Reclamation
Universal 406 mm (16")* 406 mm 16" 200 Up X X
Universal 457 mm (18")** 457 mm 18" 200 Up X X
Soil 508 mm 20" 238 Up X
Combination 508 mm 20" 114 Up X
**Designed to produce maximum breakout force, the Universal Rotor 406 mm (16") performs well in severe asphalt cuts.
**The Universal Rotor 457 mm (18") is designed to provide maximum mixing depth and has lower breakout force compared to the Universal Rotor 406 mm (16").

Rotor Options: Gallons of additive (for units with pump and


_________________________________________
● Soil Rotor is designed primarily for use in soil metering additive system)
________________________
stabilization. GPM
________ = gal/yd2
● Combination Rotor is designed primarily for yd2/min
use in soil stabilization with a secondary appli- Or, if required additive amounts are known, you can
cation in light cuts of asphalt reclamation. determine necessary travel speed as shown:
● Universal Rotor can be used for either reclama- GPM
________ = yd2/min; yd2/min  1.125 = ft/min
tion or stabilization. gal/yd2
Production in Cubic Yards (yd3) per minute
________________________________________
PRODUCTION ESTIMATING Cutting or mixing
The maximum cutting depth is 381 mm (15 in) for FPM of travel speed __________________
___________________ depth in inches yd3
 = ____
the RM300 and 457 mm (18 in) for the RM500. The 1.125 36 min
RM300 can mix up to 457 mm (18 in). In addition, Production in Tons per Minute
_____________________________
the cutting width of their rotors is 2.4 m (8 ft). The
following formulas allow you to determine the Wt. of Material
production in square yards (yd2)/minute or cubic per yd in lbs
yd3/min  ______________ = tons/min
yards (yd3)/minute. 2000 lb/ton
Production in square yards (yd2) per minute
_________________________________________ Abbreviations
FPM of travel speed FPM = Feet Per Minute
yd2/min = ___________________ GPM = Gallons Per Minute
1.125
9 ft2/yd2
_________________ = 1.125 (This is a constant
8 ft Cutting width value for an eight foot
wide rotor)

15

15-11
Rotary Mixer Weight of Materials
Stabilization/Reclamation Production

WEIGHT OF MATERIALS
LOOSE IN-PLACE
Material kg/m3 lb/yd3 kg/m3 lb/yd3
Clay — Dry 1480 2500 1840 3100
— Wet 1660 2800 2080 3500
Clay and Gravel — Dry 1420 2400 1660 2800
— Wet 1540 2600 1840 3100
Sand and Gravel — Dry 1720 2900 1930 3250
— Wet 2020 3400 2220 3750
Sand — Dry 1420 2400 1600 2700
— Damp 1690 2850 1900 3200
— Wet 1840 3100 2080 3500
Earth — Dry Packed 1510 2550 1900 3200
— Wet Excavated 1600 2700 2020 3400
— Top Soil 950 1600 1360 2300
— Loam 1250 2100 1540 2600
Bituminous Concrete — Windrowed Chunks (25% Voids) 1740 2925 — —
— Compacted — — 2310 3900

STABILIZATION/RECLAMATION PRODUCTION
The following charts list production in square meters per minute, square yards per minute, cubic meters per minute,
and cubic yards per minute. The information is based on various travel speeds and cutting depths for the Caterpillar
RM500, RM300 and SS-250B equipped with a 2438 mm (8 ft) cutting rotor.

PRODUCTION RATES
m3/minute
Travel
Speed m/ 2 Cutting Depth — mm
m/min min 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500
3 7.3 0.73 0.9 1.1 1.3 1.5 1.6 1.8 2.0 2.2 2.4 2.6 2.7 2.9 3.1 3.3 3.5 3.7
6 14.6 1.46 1.8 2.2 2.6 2.9 3.3 3.7 4.0 4.4 4.8 5.1 5.5 5.9 6.2 6.6 6.9 7.3
9 21.9 2.20 2.7 3.3 3.8 4.4 4.9 5.5 6.0 6.6 7.1 7.7 8.2 8.8 9.3 9.9 10.4 11.0
12 29.3 2.90 3.7 4.4 5.1 5.9 6.6 7.3 8.0 8.8 9.5 10.2 11.0 11.7 12.4 13.2 13.9 14.6
15 36.6 3.60 4.6 5.5 6.4 7.3 8.2 9.1 10.0 11.0 11.9 12.8 13.7 14.6 15.5 16.5 17.4 18.3
18 43.9 4.40 5.5 6.6 7.7 8.8 9.9 11.0 12.1 13.2 14.3 15.4 16.5 17.6 18.7 19.7 20.8 21.9
21 51.2 5.10 6.4 7.7 9.0 10.2 11.5 12.8 14.1 15.4 16.6 17.9 19.2 20.5 21.8 23.0 24.3 25.6
24 58.5 5.90 7.3 8.8 10.2 11.7 13.2 14.6 16.1 17.6 19.0 20.5 21.9 23.4 24.9 26.3 27.8 29.3
27 65.8 6.60 8.2 9.9 11.5 13.2 14.8 16.4 18.1 19.7 21.4 23.0 24.7 26.3 28.0 29.6 31.3 32.9

PRODUCTION RATES
yd3/minute
Travel
Speed yd / 2 Cutting Depth — inches
ft/min min 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
10 8.9 0.98 1.2 1.5 1.7 2.0 2.2 2.5 2.7 3.0 3.2 3.5 3.7 4.0 4.2 4.5 4.7 4.9
20 17.8 1.96 2.5 3.0 3.4 4.0 4.4 4.9 5.5 5.9 6.4 6.9 7.4 7.9 8.4 8.9 9.4 9.9
30 26.7 2.90 3.7 4.5 5.2 5.9 6.7 7.4 8.2 8.9 9.6 10.4 11.1 11.9 12.6 13.4 14.0 14.8
40 35.6 3.90 4.9 5.9 6.9 7.9 8.9 9.9 10.9 11.9 12.8 13.9 14.8 15.8 16.8 17.8 18.7 19.8
50 44.5 4.90 6.2 7.4 8.6 9.9 11.1 12.4 13.6 14.8 16.0 17.3 18.5 19.8 21.0 22.3 23.4 24.7
60 53.4 5.90 7.4 8.9 10.3 11.9 13.3 14.8 16.4 17.8 19.2 20.8 22.2 23.7 25.2 26.7 28.1 29.7
70 62.3 6.80 8.6 10.4 12.0 13.8 15.6 17.3 19.1 20.8 22.4 24.3 25.9 27.7 29.5 31.2 32.8 34.6
80 71.2 7.80 9.9 11.9 13.7 15.8 17.8 19.8 21.8 23.7 25.6 27.7 29.6 31.6 33.7 35.6 37.5 39.6
90 80.1 8.80 11.1 13.4 15.5 17.8 20.0 22.4 24.5 26.7 28.8 31.2 33.3 35.6 37.9 40.1 42.1 44.5

15-12
Features Asphalt Pavers

Features:
● Variable width screeds available.
● Hydrostatic pumps provide infinitely variable
speed ranges.
● Direct hydrostatic drives eliminate gear boxes,
differentials, final drive chains etc.
● Self-dumping hydraulic hoppers are heavy-
duty and high capacity.
● Soldered and molded electrical connections.
● Feeder system designed to eliminate power seg-
regation and manual hand work.
● Self diagnostics on propel and feeder systems.

15

15-13
Asphalt Pavers Specifications

MODEL AP600* AP600D AP800D AP1000D


Gross Power 129 kW 173 hp 129 kW 174 hp 80 kW 107 hp 167 kW 224 hp
Rated Engine RPM 2200 2200 2200 2200
No. Cylinders 6 6 4 6
Displacement 6L 366 in3 6.6 L 403 in3 4L 243 in3 7.24 L 441.7 in3
Engine Model 3056E ATAAC C6.6 with C7 with
ACERT Technology
3054 DIT ACERT Technology
Operating Weight:
Tractor 14 150 kg** 31,201 lb** 14 197 kg 31,299 lb 12 115 kg 26,700 lb 14 728 kg 32,470 lb
Speeds:
Paving 0-60 m/min 0-196 ft/min 0-61 m/min 0-200 ft/min 0-76 m/min 0-250 ft/min 0-91 m/min 0-300 ft/min
Travel 0-15 km/h 0-9 mph 0-18 km/h 0-11.2 mph 0-19 km/h 0-12 mph 0-22 km/h 0-14 mph
Maximum Theoretical Capacity — — 1747 (t)/hr 1925 TPH —
Tires:
Front (4) 550  300 Solid Rubber 13  22 Solid Rubber 13  22 Solid Rubber 16  22 Solid Rubber
Rear (2) 17.5  25 16  25 16.00  24 18.00  25 Sand Rib
Dimensions:
Standard Paving Width 2500 mm 8'2" 2400 mm 8'0" 2400 mm 8'0" 3000 mm 10'0"
Shipping Width (maximum) ***2500 mm*** ***8'2"*** 2720 mm 7'11" 2720 mm 8'11" 3330 mm 10'11"
Height (less exhaust) 3700 mm 12'2" 2820 mm 9'3" 2620 mm 8'7" 2820 mm 9'3"
Length (with push roller
and screed) 6400 mm 21'0" 6580 mm 21'7" 6477 mm 21'3" 6740 mm 22'1"
Turning Radius 3900 mm 12'10" 1400 mm 4'8" 2896 mm 9'6" 2900 mm 9'6"
Wheelbase 2290 mm 7'6" 2290 mm 7'6" 2336 mm 7'8" 2560 mm 8'4"
Hopper Capacity 5.5 m3 195 ft3 6.5 m3 230 ft3 5.5 m3 195 ft3 6100 mm3 215 ft3
Auger Diameter 360 mm 14" 406 mm 16" 406 mm 16" 406 mm 16"
Available Screeds:
Extend-A-Mat 8-16B — — X —
Extend-A-Mat 10-20B — — — X
AS2251 — — X —
AS2252C — X — —
AS2301 — — — X
AS2302 — — — X
AS3251 X X — —
AS3251C — — — —
AS4251 X X — —
AS4251C — — — —
Service Refill Capacities:
Cooling System — 30 L 8 U.S. gal 19 L 5 U.S. gal 36 L 9.5 U.S. gal
Fuel Tank 260 L 69 U.S. gal 291 L 77 U.S. gal 189 L 50 U.S. gal 446 L 118 U.S. gal
Hydraulic Oil Tank 150 L 40 U.S. gal 218 L 58 U.S. gal 189 L 50 U.S. gal 151 L 39.9 U.S. gal
***Model available to Europe, Africa, Middle East, Australia, and Asia only.
***Operating weight with generator and auxiliary power panel.
***Shipping width with hoppers raised and without end gates.

15-14
Specifications Asphalt Pavers

MODEL AP655D AP655D**


Gross Power 129 kW 174 hp 129.5 kW 176 hp
Rated Engine RPM 2200 2200
No. Cylinders 6 6
Displacement 6.6 L 403 in3 6.6 L 403 in3
Engine Model C6.6 with ACERT Technology C6.6 with ACERT Technology
Operating Weight:
Tractor
with Mobil-trac™ 15 320 kg 33,775 lb 19 165 kg 42,259 lb
with Steel Track 15 320 kg 33,775 lb 19 165 kg 42,259 lb
Speeds:
Paving (Mobil-trac™) 0-70 m/min 0-230 ft/min 0-25 m/min 0-82 ft/min
Paving (Steel Track) 0-78 m/min 0-255 ft/min 0-25 m/min 0-82 ft/min
Travel (Mobil-trac™) 0-14.5 km/hr 0-9 mph 0-14.8 km/h 0-9 mph
Pavinl (Steel Track) 0-8 km/hr 0-5 mph 0-5.3 km/h 0-3 mph
Tracks Assemblies:
Width (Mobil-trac™) 406 mm 16" 406 mm 16"
Width (Steel Track) 356 mm 14" 356 mm 14"
Length on Ground (Mobil-trac™) 3020 mm 9'11" 3020 mm 9'11"
Length on Ground (Steel Track) 3048 mm 10'0" 2249 mm 7'5"
Total Number of Track Pads (Steel Track) — 92
Dimensions:
Standard Paving Width 2440 mm 8'0" 2550 mm 8'4"
Shipping Width (maximum)* 2440 mm 8'0" 2500 mm 8'2"
Height (less exhaust) 2820 mm 9'3" 2920 mm 9'7"
Length (screed, push roller): — 6160 mm 20'3"
with AS3251C Screed 6800 mm 22'4" —
Turning Radius 304 mm 12" 304 mm 12"
Hopper Capacity 6.5 m3 230 ft3 6.5 m3 230 ft3
Auger Diameter 406 mm 16" 406 mm 16"
Available Screeds:
Extend-A-Mat 8-16B — —
Extend-A-Mat 10-20B — —
AS2251 — —
AS2252C — —
AS2301 — —
AS2302 — —
AS3251 — —
AS3251C X —
AS4251 — —
AS4251C — X
Service Refill Capacities: 15
Cooling System 30 L 8 U.S. gal 30 L 8 U.S. gal
Fuel Tank 291 L 77 U.S. gal 290 L 77 U.S. gal
Hydraulic Oil Tank 218 L 58 U.S. gal 218 L 58 U.S. gal
**Transport width with hoppers raised, without end gates and with screed.
**Model available to Europe, Africa, Middle East, Australia, and Asia only.

15-15
Asphalt Pavers Specifications

MODEL AP755** AP1055D


Gross Power 149 kW 202 hp 167 kW 224 hp
Rated Engine RPM 2200 2200
No. Cylinders 6 6
Displacement 7.2 L 439 in3 7.24 L 441.7 in3
Engine Model C7 with ACERT Technology C7 with ACERT Technology
Operating Weight:
Tractor 17 260 kg 38,058 lb —
with Mobil-trac™ — 17 601 kg 37,580 lb
with Steel Track — 16 601 kg 36,600 lb
Speeds:
Paving (Mobil-trac™) — 0-67 m/min 0-220 ft/min
Paving (Steel Track) 0-26 m/min 0-85 ft/min 0-78 m/min 0-255 ft/min
Travel (Mobil-trac™) — 0-15 km/h 0-9 mph
Pavinl (Steel Track) 0-6 km/h 0-4 mph 0-8 km/h 0-5 mph
Tracks Assemblies:
Width (Mobil-trac™) — 457 mm 18"
Width (Steel Track) 300 mm 12" 356 mm 14"
Length on Ground (Mobil-trac™) — 3023 mm 9'11"
Length on Ground (Steel Track) 3125 mm 10'3" 3048 mm 10'0"
Dimensions:
Standard Paving Width 2500 mm 8'2" 3000 mm 10'0"
Shipping Width (maximum)* 2500 mm 8'2" 3380 mm 11'1"
Height (less exhaust) 3000 mm 9'10" 2820 mm 9'3"
Length (screed, push roller): 6500 mm 21'4" —
with 10-20B Extend-A-Mat Screed — 6540 mm 21'6"
with AS2301 Screed — 6540 mm 21'6"
Turning Radius 1000 mm 3'3" 914 mm 3'0"
Hopper Capacity 7 m3 247 ft3 6.1 m3 215 ft3
Auger Diameter 360 mm 14" 406 mm 16"
Available Screeds:
Extend-A-Mat 8-16B — —
Extend-A-Mat 10-20B — X
AS2251 — —
AS2301 — X
AS2302 — X
AS3251 X —
AS3251C — —
AS4251 X —
AS4251C — —
Service Refill Capacities:
Cooling System 54 L 14 U.S. gal 36 L 9.5 U.S. gal
Fuel Tank 295 L 78 U.S. gal 413 L 109 U.S. gal
Hydraulic Oil Tank 200 L 53 U.S. gal 149 L 39.4 U.S. gal
**Transport width with hoppers raised, without end gates and with screed.
**Model available to Europe, Africa, Middle East, Australia, and Asia only.

15-16
Features Asphalt Pavers
● Barber-Greene

Features:
● Variable width screeds available for all Barber-
Greene paver models.
● Designed With the Crew In Mind … for sim-
plified, more efficient operation and unmatched
access to operational controls and service areas.
● Simplified Drive System … variable pump/motor
propel system that covers all machine speed
ranges required to increase paver productivity.
● Material Handling System … fully hydrostatic
drive provides smooth efficient operation with the capa-
bility to handle today’s varied paving requirements.
● Service Accessibility … swing-out panels and
decks provide generous access.
● Complete Customer Support … unmatched in
the paving industry.

15

15-17
Asphalt Pavers Specifications
● Barber-Greene
● Rubber Tired Models

MODEL BG-230D BG-260D


Gross Power 97 kW 130 hp 167 kW 224 hp
Rated Engine RPM 2200 2200
No. Cylinders 4 6
Displacement 4.4 L 269 in3 7.24 L 441.7 in3
Engine Model 3054C ATAAC C7 with ACERT Technology
Operating Weight:
Tractor 13 307 kg** 29,310 lb** 14 728 kg 32,470 lb
Speeds: Paving 0-76 m/min 0-250 ft/min 0-91 m/min 0-300 ft/min
Speeds: Travel 0-19 km/h 0-12 mph 0-22 km/h 0-14 mph
Tires:
Front (4) 13  22 Solid Rubber 16  22 Solid Rubber
Rear (2) 16.00  25 (Sand Rib, Hydroflated) 18.00  25 Sand Rib
Dimensions:
Standard Paving Width 2400 mm 8'0" 3000 mm 10'0"
Shipping Width (maximum)* 2720 mm 8'11" 3330 mm 10'11"
Height (less exhaust) 2630 mm 8'8" 2820 mm 9'3"
Length (screed, push roller):
with 8-16B Extend-A-Mat Screed 6510 mm 21'3" —
with 10-20B Extend-A-Mat Screed — 6740 mm 22'1"
with AS2251 Screed 6430 mm 21'1" —
with AS2301 Screed — 6740 mm 22'1"
Turning Radius 2896 mm 9'6" 2900 mm 9'6"
Wheelbase 2336 mm 7'8" 2560 mm 9'4"
Hopper Capacity 5.5 m3 195 ft3 6.1 m3 215 ft3
Auger Diameter 406 mm 16" 406 mm 16"
Available Screeds:
Extend-A-Mat 8-16B X —
Extend-A-Mat 10-20B — X
AS2251 X —
AS2301 — X
AS2302 — X
Service Refill Capacities:
Cooling System 19 L 5 U.S. gal 36 L 9.5 U.S. gal
Fuel Tank 189 L 50 U.S. gal 446 L 118 U.S. gal
Hydraulic Oil Tank 170 L 45 U.S. gal 149 L 39.4 U.S. gal
**Shipping width with hoppers raised and without end gates.
**Operating weight with generator and auxiliary power panel.

15-18
Specifications Asphalt Pavers
● Barber-Greene
● Track Models

MODEL BG-225C BG-2455D


Gross Power 97 kW 130 hp 167 kW 224 hp
Rated Engine RPM 2200 2200
No. Cylinders 4 6
Displacement 4.4 L 269 in3 7.24 L 441.7 in3
Engine Model 3054C C7 with ACERT Technology
Operating Weight:
Tractor
with Mobil-trac™ — 17 601 kg 37,580 lb
with Steel Track 13 917 kg 30,655 lb 16 601 kg 36,600 lb
Speeds:
Paving (Mobil-trac™) — 67 m/min 220 ft/min
Paving (Steel Track) 0-67 m/min 0-220 ft/min 78 m/min 255 ft/min
Travel (Mobil-trac™) — 15 km/h 9 mph
Pavinl (Steel Track) 0-8 km/h 0-5 mph 8 km/h 5 mph
Maximum Theoretical Capacity 1300 (t)/hr 1435 TPH —
Tracks Assemblies:
Width (Mobil-trac™) — 457 mm 18"
Width (Steel Track) 356 mm 14" 356 mm 14"
Length on Ground (Mobil-trac™) — 3023 mm 9'11"
Length on Ground (Steel Track) 2244 mm 7'5" 3048 mm 10'0"
Total Number of Track Pads (Steel Track) 92 —
Dimensions:
Standard Paving Width 2400 mm 8'0" 3000 mm 10'0"
Shipping Width (maximum)* 2720 mm 8'11" 3380 mm 11'1"
Height (less exhaust) 2623 mm 8'7" 2820 mm 9'3"
Length (screed, push roller):
with 8-16B Extend-A-Mat Screed 6100 mm 20'0" —
with 10-20B Extend-A-Mat Screed — 6540 mm 21'6"
with AS2251 Screed 5940 mm 19'6" —
with AS2301 Screed — 6540 mm 21'6"
Turning Radius 914 mm 3'0" 914 mm 3'0"
Hopper Capacity 5 m3 177 ft3 6.1 m3 215 ft3
Auger Diameter 406 mm 16" 406 mm 16"
Available Screeds:
Extend-A-Mat 8-16B X —
Extend-A-Mat 10-20B — X
AS2251 X —
AS2301 — X
AS2302 — X
Service Refill Capacities: 15
Cooling System 18 L 5 U.S. gal 36 L 9.5 U.S. gal
Fuel Tank 185 L 49 U.S. gal 413 L 109 U.S. gal
Hydraulic Oil Tank 170 L 45 U.S. gal 149 L 39.4 U.S. gal
*Transport width with hoppers raised, without end gates, and with Extend-A-Mat screed.

15-19
Asphalt Pavers Screeds

Extend-A-Mat Extend-A-Mat
MODEL 8-16B 10-20B AS2251 AS2252C AS2301
Standard Paving Width 2440 mm 8'0" 3050 mm 10'0" 2500 mm 8'2" 2500 mm 8'2" 3050 mm 10'0"
Paving Ranges
Hydraulically Extendible
(maximum) 4750 mm 15'6" 5940 mm 19'6" 4400 mm 14'5" 4400 mm 14'5" 5500 mm 18'0"
With Bolt-on Extensions
(maximum) 6150 mm 20'2" 7370 mm 24'2" 6200 mm 20'5" 5600 mm 18'5" 7300 mm 24'0"
With Cutoff Shoes
(minimum) 1830 mm 6'0" 2440 mm 8'0" 1900 mm 6'2" 1880 mm 6'2" 2440 mm 8'0"
Length
Without End Gates
(front to rear) 1780 mm 5'10" 1780 mm 5'10" 1480 mm 4'10" 1300 mm 4'4" 1480 mm 4'10"
With End Gates
(front to rear) 2080 mm 6'10" 2260 mm 7'5" 1930 mm 6'4" 2060 mm 6'9" 1930 mm 6'4"
Width
Without End Gates 2400 mm 8'0" 3050 mm 10'0" 2600 mm 8'9" 2740 mm 8'11" 3230 mm 10'7"
With End Gates 2720 mm 8'11" 3330 mm 10'11" 2800 mm 9'3" 2760 mm 9'0" 3380 mm 11'1"
Height 2260 mm 7'5" 2260 mm 7'5" 2310 mm 7'7" 1400 mm 4'7" 2310 mm 7'7"
Weights
Diesel Heat Screed 3085 kg 6800 lb 3431 kg 7550 lb 3214 kg 7070 lb — 3355 kg 7840 lb
Electric Heat Screed 3223 kg 7100 lb 3269 kg 7200 lb 3178 kg 7000 lb 2721 kg 6000 lb 3541 kg 7800 lb

MODEL AS2302 AS3251* AS3251C AS4251* AS4251C*


Standard Paving Width 3050 mm 10'0" 2500 mm 8'2" 2440 mm 8'0" 2550 mm 8'4" 2550 mm 8'4"
Paving Ranges
Hydraulically Extendible
(maximum) 5500 mm 18'0" 4700 mm 15'5" 4750 mm 15'6" 5000 mm 16'5" 5000 mm 16'5"
With Bolt-on Extensions
(maximum) 6705 mm 22'0" 7500 mm 24'7" 6150 mm 20'2" 7840 mm 25'9" 8000 mm 26'3"
With Cutoff Shoes
(minimum) 2440 mm 8'0" — 1830 mm 6'0" — —
Tamper System — X — X X
Vibration System — X — X X
Length
Without End Gates
(front to rear) 1320 mm 4'4" 1580 mm 5'6" 1780 mm 5'10" 1580 mm 5'6" 1580 mm 5'6"
With End Gates
(front to rear) 2057 mm 6'9" 2260 mm 7'5" 2080 mm 6'10" 2260 mm 7'5" 2260 mm 7'5"
Width
Without End Gates 3276 mm 10'9" 2500 mm 8'2" 2460 mm 8'0" 2550 mm 8'2" 2550 mm 8'2"
With End Gates 3302 mm 10'10" 2730 mm 8'11" 2700 mm 8'10" 2730 mm 8'11" 2730 mm 8'11"
Height 2286 mm 7'6" 1520 mm 5'0" 2150 mm 7'1" 1520 mm 5'0" 1520 mm 5'0"
Weights
Diesel Heat Screed — 3700 kg 8159 lb — 4000 kg 8820 lb 3840 kg 8467 lb
Electric Heat Screed 3084 kg 6800 lb 3700 kg 8159 lb 2925 kg 6450 lb 4000 kg 8820 lb 3840 kg 8467 lb
*Model available to Europe, Africa, Middle East, Australia, and Asia only.

15-20
Production Asphalt Pavers

ASPHALT PAVING CHARTS


These charts will assist you when trying to match plant output with paving speeds. Keep in mind when using these
charts, it will be at 100% efficiency. If you know efficiency, multiply T.P. hour  efficiency. (Example: 75% efficiency
at 300 T.P.H. – 300  0.75 = 225 T.P.H.)

Production in tons/hr with 1" compacted mat


Speed Paving Widths
ft/min 6'0" 7'0" 8'0" 9'0" 10'0" 11'0" 12'0"
10 22 26 29 33 37 40 44
20 44 51 58 66 73 80 88
30 66 77 87 99 110 120 131
40 88 102 116 131 146 161 175
50 110 129 145 164 183 201 219

Production in tons/hr with 2" compacted mat


Speed Paving Widths
ft/min 6'0" 7'0" 8'0" 9'0" 10'0" 11'0" 12'0"
10 44 52 58 66 74 80 88
20 88 176 116 132 146 160 176
30 132 154 174 198 220 240 262
40 176 204 232 262 292 322 350
50 220 258 290 328 366 402 438

Production in tons/hr with 3" compacted mat


Speed Paving Widths
ft/min 6'0" 7'0" 8'0" 9'0" 10'0" 11'0" 12'0"
10 66 78 87 99 111 120 132
20 132 153 174 198 219 240 284
30 198 231 261 297 330 360 393
40 264 306 348 393 438 483 525
50 330 387 435 492 549 603 657

Production in tons/hr with 4" compacted mat


Speed Paving Widths
ft/min 6'0" 7'0" 8'0" 9'0" 10'0" 11'0" 12'0"
10 88 104 116 132 148 160 176
20 176 204 232 264 292 320 352
15
30 264 308 348 396 440 480 524
40 352 408 464 524 584 644 700
50 440 516 580 656 732 804 876

15-21
Asphalt Pavers Production

Slope Conversion Table


Inches per Inches per Inches per Inches per
Percent foot 12 foot Percent foot 12 foot
1 5
0.17% ⁄4 5.21% ⁄8 71⁄2
1
0.35% ⁄2 5.38% 73⁄4
1 3
0.52% ⁄16 ⁄4 5.56% 81⁄2
1 11
0.70% 1 ⁄2 5.73% ⁄16 81⁄4
1
0.87% 1 ⁄4 5.90% 81⁄2
1 1
1.04% ⁄8 1 ⁄2 6.08% 83⁄4
3 3
1.22% 1 ⁄4 6.25% ⁄4 91⁄2
1
1.39% 2 ⁄2 6.42% 91⁄4
3 1
1.56% ⁄16 2 ⁄4 6.60% 91⁄2
1 13
1.74% 2 ⁄2 6.77% ⁄16 93⁄4
3
1.91% 2 ⁄4 6.94% 101⁄2
1 1
2.08% ⁄4 3 ⁄2 7.12% 101⁄4
1 7
2.26% 3 ⁄4 7.29% ⁄8 101⁄2
1
2.43% 3 ⁄2 7.47% 103⁄4
5 3
2.60% ⁄16 3 ⁄4 7.64% 111⁄2
1 15
2.78% 4 ⁄2 7.81% ⁄16 111⁄4
1
2.95% 4 ⁄4 7.99% 111⁄2
3 1
3.13% ⁄8 4 ⁄2 8.16% 113⁄4
3
3.30% 4 ⁄4 8.33% 1 121⁄2
1
3.47% 5 ⁄2 8.51% 121⁄4
7 1
3.65% ⁄16 5 ⁄4 8.68% 121⁄2
1 1
3.82% 5 ⁄2 8.85% 1 ⁄16 123⁄4
3
3.99% 5 ⁄4 9.03% 131⁄2
1 1
4.17% ⁄2 6 ⁄2 9.20% 131⁄4
1 1
4.34% 6 ⁄4 9.38% 1 ⁄8 131⁄2
1
4.51% 6 ⁄2 9.55% 133⁄4
9 3
4.69% ⁄16 6 ⁄4 9.72% 141⁄2
1 3
4.86% 7 ⁄2 9.90% 1 ⁄16 141⁄4
1
5.04% 7 ⁄4 10.07% 141⁄2

Formula: Inches in decimals of a foot


Inches per foot  100 1
⁄16 = .0052 1 = .0833
Percent = 3
12 ⁄32 = .0078 2 = .1667
1
⁄8 = .0104 3 = .2500
3
⁄16 = .0156 4 = .3333
1
⁄4 = .0208 5 = .4167
5
⁄16 = .0260 6 = .5000
3
⁄8 = .0313 7 = .5833
1
⁄2 = .0417 8 = .6667
5
⁄8 = .0521 9 = .7500
3
⁄4 = .0625 10 = .8333
7
⁄8 = .0729 11 = .9167

15-22
Features Vibratory and Pneumatic
Tire Compactors

General Compactor Features: ● Large, rust-proof water tanks and pressure


● Routine maintenance simplified by grouped spray system provide hours of reliable operation
service points and easy access to service areas. between fill-ups.
● Operator stations designed for maximum com- ● Emulsion system available for combi compactor
fort, easy control, and optimal visibility. rear tires to prevent materials sticking to tires.
● Direct hydrostatic drive to front (drums or ● ROPS (Roll Over Protective Structure) avail-
wheels) and rear (drums or wheels) provides able on all models. Enclosed cabs with EROPS
dependable, responsive, propulsion effort and rating available on some models.
maximum gradeability. (Does not include pneu-
matic tire compactors.) Pneumatic Tire Compactor Features:
● All wheel oscillation. Front and rear tires pro-
Vibratory Compactor Features: vide even wheel loads regardless of evenness
underfoot. PF models have front oscillation only.
Single Drum
● Hydraulic flow divider valve (CS323C/CP323C) ● High drive propel system (PS150C, PS360C).
or dual pump system delivers positive tractive Completely hydrostatic with drive motors and
effort to both drum and rear wheels, regardless brakes located in mainframe away from contam-
of underfooting. This increases the machine’s abil- ination and damage.
ity to maneuver in a wide variety of soil types and ● Ballast compartments are easily accessible for
conditions and improves gross gradeability. quick loading and are located to provide balanced
● Limited slip high traction differential is stan- wheel/weight ratio.
dard on all units for best traction of rear tires. ● Single-lever hand control of forward and reverse
● Optional heavy-duty front-mounted blade movement makes smooth rolling easy.
with reversible cutting edge is available to allow ● Adjustable wheel suspension (PF300C/PS300C)
backfilling and leveling during compaction. adjusts ride to terrain and helps minimize bridg-
● ROPS (Roll Over Protective Structure) stan- ing over gaps in base. PF models have rear sus-
dard on all units. Enclosed cabs with EROPS pension only.
rating available as an option (except for CS323C/ ● Heavy-duty 3-speed powershift transmis-
CP323C). sion (PF300C/PS300C) provides forward or
● Adjustable jaw-type cleaner bar keeps drums reverse propelling.
clean between pads during forward and reverse ● Steer wheels swivel individually (PF300C/
movement. PS300C) preventing scuffing of material during
turns, similar to automotive style steering.
Double Drum and Combi
● Optional on-the-run tire inflation device allows
● Vibration automatically ceases before machine changing tire pressure during compaction.
comes to a stop (CB434D and larger) to help
produce a smooth, flawless mat surface. NOTE: All models and options are not avail-
able in all markets. 15
● Close side clearances allow compactors to work
close to curbs, walls and other obstructions.

15-23
Vibratory Compactors Specifications
● Single Drum, Smooth
R R

CP-433E CP-433E

MODEL CS323C1 CS423E2,3 CS433E1,2,3


Gross Power 62 kW 83 hp 62 kW 83 hp 75 kW 100 hp
Rated Engine RPM 2200 2200 2200
No. Cylinders 4 4 4
Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3
Engine Model 3054C 3054C 3054C
Speeds 1 forward/1 reverse 2 forward/2 reverse 2 forward/2 reverse
Max. Speed (For./Rev.) 8.9 km/h 5.5 mph 11.5 km/h 7.1 mph 11.5 km/h 7.1 mph
Working Speed 8.9 km/h 5.5 mph 5.5 km/h 3.4 mph 5.5 km/h 3.4 mph
Operating Weight4 4390 kg 9680 lb 6745 kg 14,875 lb 6745 kg 14,875 lb
Shipping Weight4 4231 kg 9505 lb 6665 kg 14,700 lb 6665 kg 14,700 lb
Drive Drum/Rear Wheel Drum/Rear Wheel Drum/Rear Wheel
Steering:
Inside Radius 2625 mm 8'7" 3050 mm 10'0" 3050 mm 10'0"
Outside Radius 3895 mm 12'9" 4730 mm 15'6" 4730 mm 15'6"
Steering Angle ±38° ±37° ±37°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic Hydraulic
Frequency 35 Hz 2100 vpm 31.9 Hz 1915 vpm 31.9 Hz 1915 vpm
Amplitude 1 2 2
High Amplitude 1.30 mm 0.05" 1.67 mm 0.066" 1.67 mm 0.066"
Low Amplitude — 0.84 mm 0.033" 0.84 mm 0.033"
Centrifugal Force
Maximum 66.8 kN 15,000 lb 133.5 kN 30,000 lb 133.5 kN 30,000 lb
Minimum — 66.8 kN 15,000 lb 66.8 kN 15,000 lb
General Dimensions:
Overall Width w/Blade 1575 mm 5'2" — 2100 mm 6'11"
Overall Width w/o Blade 1393 mm 4'6" 1800 mm 5'11" 1800 mm 5'11"
Drum Width 1270 mm 4'2" 1680 mm 5'6" 1680 mm 5'6"
Drum Diameter 1016 mm 3'4" 1220 mm 4'0" 1220 mm 4'0"
Tires 11.2  24–6 ply 14.9  24–6 ply 14.9  24–6 ply
Overall Height 2514 mm 8'2" 2930 mm 9'7" 2930 mm 9'7"
Wheel to Drum 2240 mm 7'4" 2600 mm 8'6" 2600 mm 8'6"
Overall Length 4095 mm 13'5" 4960 mm 16'3" 4960 mm 16'3"
Curb Clearance 335 mm 13.2" 375 mm 14.8" 375 mm 14.8"
Service Refill Capacities:
Fuel Tank 144 L 38 U.S. gal 153 L 40.4 U.S. gal 153 L 40.4 U.S. gal
Crankcase 6.8 L 1.8 U.S. gal 6.8 L 1.8 U.S. gal 6.8 L 1.8 U.S. gal
Hydraulic Fluid 49.2 L 13 U.S. gal 60 L 16 U.S. gal 60 L 16 U.S. gal
1Leveling blade available.
2Padfoot shell kit available.
3Variable frequency vibration available.
4With ROPS/FOPS canopy.

15-24
Specifications Vibratory Compactors
● Single Drum, Smooth
E375-PC E375-PC

E335-PC

MODEL CS542,3 CS561,2,3,4 CS641,2,3,4


Gross Power 97 kW 129 hp 116 kW 156 hp 116 kW 156 hp
Rated Engine RPM 2200 2200 2200
No. Cylinders 4 6 6
Displacement 4.4 L 269 in3 6.6 L 403 in3 6.6 L 403 in3
Engine Model C4.4 with ACERT Technology C6.6 with ACERT Technology C6.6 with ACERT Technology
Speeds 2 forward/2 reverse 2 forward/2 reverse 2 forward/2 reverse
Max. Speed (For./Rev.) 11.1 km/h 6.9 mph 11.4 km/h 7 mph 11.4 km/h 7 mph
Working Speed 5.8 km/h 3.6 mph 5.7 km/h 3.5 mph 5.7 km/h 3.5 mph
Operating Weight4 10 485 kg 23,120 lb 11 414 kg 25,164 lb 14 238 kg 31,389 lb
Shipping Weight 10 405 kg 22,945 lb 11 334 kg 24,989 lb 14 158 kg 31,213 lb
Drive Drum/Rear Wheel Drum/Rear Wheel Drum/Rear Wheel
Steering:
Inside Radius 3680 mm 12'1" 3680 mm 12'1" 3680 mm 12'1"
Outside Radius 5810 mm 19'1" 5810 mm 19'1" 5810 mm 19'1"
Steering Angle ±34° ±34° ±34°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic Hydraulic
Frequency 31 Hz 1860 vpm 31.9 Hz 1914 vpm 31.9 Hz 1914 vpm
Amplitude 2 2 2
High Amplitude 1.80 mm 0.071" 1.80 mm 0.07" 1.80 mm 0.07"
Low Amplitude 0.85 mm 0.033" 0.90 mm 0.035" 0.90 mm 0.035"
Centrifugal Force
Maximum 234 kN 52,600 lb 282 kN 63,300 lb 282 kN 63,300 lb
Minimum 133 kN 30,000 lb 141 kN 31,600 lb 141 kN 31,600 lb
General Dimensions:
Overall Width w/Blade — 2500 mm 8'3" 2500 mm 8'3"
Overall Width w/o Blade 2286 mm 7'6" 2290 mm 7'6" 2370 mm 7'9"
Drum Width 2130 mm 7'0" 2130 mm 7'0" 2130 mm 7'0"
Drum Diameter 1534 mm 5'0" 1524 mm 5'0" 1534 mm 5'0"
Tires 23.1  26–8 ply flotation 23.1  26–8 ply flotation 23.1  26–8 ply flotation
Overall Height5 3070 mm 10'1" 3070 mm 10'1" 3070 mm 10'1"
Wheel to Drum 2900 mm 9'6" 2900 mm 9'6" 2900 mm 9'6"
Overall Length 5.57 m 18'3" 5.86 m 19'3" 5.97 m 19'7"
Curb Clearance 516 mm 20.3" 490 mm 19.3" 490 mm 19.3"
Service Refill Capacities:
Fuel Tank 200 L 53 U.S. gal 345 L 91 U.S. gal 345 L 91 U.S. gal
Crankcase 8.5 L 2.25 U.S. gal 17.4 L 4.6 U.S. gal 17.4 L 4.6 U.S. gal
Hydraulic Fluid 60 L 16 U.S. gal 90 L 23.8 U.S. gal 90 L 23.8 U.S. gal
1Leveling blade available.
2Padfoot shell kit available.
3Variable frequency vibration available.
4AccuGrade compaction available. 15
5With ROPS/FOPS canopy.

15-25
Vibratory Compactors Specifications
● Single Drum, Smooth
E375-PC

MODEL CS741,2,3,4 CS761,3,4 CS76 XT1,3,4


Gross Power 116 kW 156 hp 130 kW 174 hp 130 kW 174 hp
Rated Engine RPM 2200 2200 2200
No. Cylinders 6 6 6
Displacement 6.6 L 403 in3 6.6 L 403 in3 6.6 L 403 in3
Engine Model C6.6 with ACERT Technology C6.6 with ACERT Technology C6.6 with ACERT Technology
Speeds 2 forward/2 reverse 2 forward/2 reverse 2 forward/2 reverse
Max. Speed (For./Rev.) 11.4 km/h 7 mph 11.4 km/h 7 mph 11.4 km/h 7 mph
Working Speed 5.7 km/h 3.5 mph 5.7 km/h 3.5 mph 5.7 km/h 3.5 mph
Operating Weight2 15 455 kg 34,072 lb 16 758 kg 36,945 lb 18 611 kg 41,030 lb
Shipping Weight 15 375 kg 33,902 lb 16 678 kg 36,775 lb 18 531 kg 40,854 lb
Drive Drum/Rear Wheel Drum/Rear Wheel Drum/Rear Wheel
Steering:
Inside Radius 3680 mm 12'1" 3680 mm 12'1" 3680 mm 12'1"
Outside Radius 5810 mm 19'1" 5810 mm 19'1" 5810 mm 19'1"
Steering Angle ±34° ±34° ±34°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic Hydraulic
Frequency 30 Hz 1800 vpm 30 Hz 1800 vpm 30 Hz 1800 vpm
Amplitude 2 2 2
High Amplitude 1.8 mm 0.070" 1.8 mm 0.070" 1.8 mm 0.070"
Low Amplitude 0.9 mm 0.035" 0.9 mm 0.035" 0.9 mm 0.035"
Centrifugal Force
Maximum 332 kN 74,600 lb 332 kN 74,600 lb 332 kN 74,600 lb
Minimum 166 kN 37,300 lb 166 kN 37,300 lb 166 kN 37,300 lb
General Dimensions:
Overall Width w/o Blade 2370 mm 7'9" 2340 mm 7'8" 2370 mm 7'9"
Drum Width 2130 mm 7'0" 2130 mm 7'0" 2130 mm 7'0"
Drum Diameter 1534 mm 5'0" 1534 mm 5'0" 1534 mm 5'0"
Tires 23.1  26–8 ply flotation 23.1  26–12 ply flotation 23.1  26–12 ply flotation
Overall Height5 3070 mm 10'1" 3070 mm 10'1" 3070 mm 10'1"
Wheel to Drum 2900 mm 9'6" 2900 mm 9'6" 2900 mm 9'6"
Overall Length 5970 mm 19'7" 6130 mm 20'1" 6130 mm 20'1"
Curb Clearance 490 mm 19.3" 490 mm 19.3" 490 mm 19.3"
Service Refill Capacities:
Fuel Tank 345 L 91 U.S. gal 345 L 91 U.S. gal 345 L 91 U.S. gal
Crankcase 17.4 L 4.6 U.S. gal 17.4 L 4.6 U.S. gal 17.4 L 4.6 U.S. gal
Hydraulic Fluid 90 L 23.8 U.S. gal 90 L 23.8 U.S. gal 90 L 23.8 U.S. gal
1Variable frequency vibration available.
2Leveling blade available.
3Padfoot shell kit available.
4AccuGrade compaction available.
5With ROPS/FOPS canopy.

15-26
Specifications Vibratory Compactors
● Single Drum, Padded
R
E335-PC
CP-433E

MODEL CP323C1 CP433E1,2 CP542,4


Gross Power 62 kW 83 hp 75 kW 100 hp 97 kW 129 hp
Rated Engine RPM 2200 2200 2200
No. Cylinders 4 4 4
Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3
Engine Model 3054C 3054C C4.4 with ACERT Technology
Speeds 1 forward/1 reverse 2 forward/2 reverse 2 forward/2 reverse
Max. Speed (For./Rev.) 8.9 km/h 5.5 mph 11.5 km/h 7.1 mph 11.1 km/h 6.9 mph
Working Speed 8.9 km/h 5.5 mph 5.5 km/h 3.4 mph 5.8 km/h 3.6 mph
Operating Weight3 4620 kg 10,190 lb 7145 kg 15,750 lb 11 320 kg 24,960 lb
Shipping Weight3 4540 kg 10,015 lb 7065 kg 15,600 lb 11 240 kg 24,785 lb
Drive Drum/Rear Wheel Drum/Rear Wheel Drum/Rear Wheel
Steering:
Inside Radius 2625 mm 8'7" 3050 mm 10'0" 3680 mm 12'1"
Outside Radius 3895 mm 12'9" 4730 mm 15'6" 5810 mm 19'1"
Steering Angle ±38° ±37° ±34°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic Hydraulic
Frequency 35 Hz 2100 vpm 31.9 Hz 1914 vpm 31.9 Hz 1915 vpm
Amplitude 1 2 2
High Amplitude 1.30 mm 0.05" 1.55 mm 0.061" 1.80 mm 0.070"
Low Amplitude — 0.78 mm 0.031" 0.90 mm 0.035"
Centrifugal Force
Maximum 66.8 kN 15,000 lb 133.5 kN 30,000 lb 266 kN 60,000 lb
Minimum — 66.8 kN 15,000 lb 133 kN 30,000 lb
General Dimensions:
Overall Width w/Blade 1575 mm 5'2" 2100 mm 6'11" —
Overall Width w/o Blade 1393 mm 4'6" 1800 mm 5'11" 2286 mm 7'6"
Drum Width 1270 mm 4'2" 1680 mm 5'6" 2130 mm 7'0"
Drum Diameter over Pads 1016 mm 3'4" 1227 mm 4'0" 1549 mm 5'1"
Tires 11.2  24–6 ply traction 14.9  24–8 ply traction 23.1  26–8 ply traction
Overall Height3 2514 mm 8'2" 2930 mm 9'7" 3070 mm 10'1"
Wheel to Drum 2240 mm 7'4" 2600 mm 8'6" 2900 mm 9'6"
Overall Length 4120 mm 13'6" 4960 mm 16'3" 5570 mm 18'3"
Curb Clearance 335 mm 13.2" 375 mm 15" 521 mm 20.5"
Service Refill Capacities:
Fuel Tank 144 L 38 U.S. gal 153 L 40 U.S. gal 200 L 53 U.S. gal
Crankcase 6.8 L 1.8 U.S. gal 6.8 L 1.8 U.S. gal 8.5 L 2.25 U.S. gal
Hydraulic Fluid 49.2 L 13 U.S. gal 60 L 16 U.S. gal 60 L 16 U.S. gal
1Leveling blade available.
2Variable frequency vibration available.
3With ROPS/FOPS canopy.
4Not available to the NACD market. 15

15-27
Vibratory Compactors Specifications
● Single Drum, Padded
E375-PC E375-PC E375-PC

MODEL CP561,2 CP641,2 CP741,2 CP762


Gross Power 116 kW 156 hp 116 kW 156 hp 116 kW 156 hp 130 kW 174 hp
Rated Engine RPM 2200 2200 2200 2200
No. Cylinders 6 6 6 6
Displacement 6.6 L 403 in3 6.6 L 403 in3 6.6 L 403 in3 6.6 L 403 in3
Engine Model C6.6 with C6.6 with C6.6 with C6.6 with
ACERT Technology ACERT Technology ACERT Technology ACERT Technology
Speeds 2 forward/2 reverse 2 forward/2 reverse 2 forward/2 reverse 2 forward/2 reverse
Max. Speed (For./Rev.) 11.4 km/h 7 mph 11.4 km/h 7 mph 11.4 km/h 7 mph 11.4 km/h 7 mph
Working Speed 5.7 km/h 3.5 mph 5.7 km/h 3.5 mph 5.7 km/h 3.5 mph 5.7 km/h 3.5 mph
Operating Weight3 11 361 kg 25,047 lb 14 311 kg 31,550 lb 15 333 kg 33,804 lb 16 896 kg 37,249 lb
Shipping Weight3 11 281 kg 24,875 lb 14 231 kg 31,379 lb 15 253 kg 33,633 lb 16 816 kg 37,073 lb
Drive Drum/Rear Wheel Drum/Rear Wheel Drum/Rear Wheel Drum/Rear Wheel
Steering:
Inside Radius 3680 mm 12'1" 3680 mm 12'1" 3680 mm 12'1" 3680 mm 12'1"
Outside Radius 5810 mm 19'1" 5810 mm 19'1" 5810 mm 19'1" 5810 mm 19'1"
Steering Angle ±34° ±34° ±34° ±34°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic Hydraulic Hydraulic
Frequency 31.9 Hz 1914 vpm 31.9 Hz 1914 vpm 30 Hz 1800 vpm 30 Hz 1800 vpm
Amplitude 2 2 2 2
High Amplitude 1.80 mm 0.070" 1.80 mm 0.070" 1.80 mm 0.070" 1.80 mm 0.070"
Low Amplitude 0.90 mm 0.035" 0.90 mm 0.035" 0.90 mm 0.035" 0.90 mm 0.035"
Centrifugal Force
Maximum 282 kN 63,300 lb 282 kN 63,300 lb 332 kN 74,600 lb 332 kN 74,600 lb
Minimum 141 kN 31,600 lb 141 kN 31,600 lb 166 kN 37,300 lb 166 kN 37,300 lb
General Dimensions:
Overall Width w/Blade 2500 mm 8'2" 2500 mm 8'2" 2500 mm 8'2" — —
Overall Width w/o Blade 2290 mm 7'6" 2370 mm 7'9" 2370 mm 7'9" 2370 mm 7'9"
Drum Width 2130 mm 7'0" 2130 mm 7'0" 2130 mm 7'0" 2130 mm 7'0"
Drum Diameter over Pads 1549 mm 5'1" 1549 mm 5'1" 1549 mm 5'1" 1549 mm 5'1"
Tires 23.1  26–8 ply traction 23.1  26–8 ply traction 23.1  26 8–ply traction 23.1  26–12 ply traction
Overall Height3 3070 mm 10'1" 3070 mm 10'1" 3070 mm 10'1" 3070 mm 10'1"
Wheel to Drum 2900 mm 9'6" 2900 mm 9'6" 2900 mm 9'6" 2900 mm 9'6"
Overall Length 5860 mm 19'3" 5970 mm 19'7" 5970 mm 19'7" 6130 mm 20'1"
Curb Clearance 510 mm 20.1" 510 mm 20.1" 510 mm 20.1" 510 mm 20.1"
Service Refill Capacities:
Fuel Tank 345 L 91 U.S. gal 345 L 91 U.S. gal 345 L 91 U.S. gal 345 L 91 U.S gal
Crankcase 17.4 L 4.6 U.S. gal 17.4 L 4.6 U.S. gal 17.4 L 4.6 U.S. gal 17.4 L 4.6 U.S. gal
Hydraulic Fluid 90 L 23.8 U.S. gal 90 L 23.8 U.S. gal 90 L 23.8 U.S. gal 90 L 23.8 U.S. gal
Leveling blade available.
1

Variable frequency vibration available.


2

With ROPS/FOPS canopy.


3

15-28
Specifications Vibratory Compactors
● Double Drum and Combi

MODEL CB14 CB14 XW CB14 Full Flush


Gross Power 16.1 kW 21.6 hp 16.1 kW 21.6 hp 16.1 kW 21.6 hp
Rated Engine RPM 2400 2400 2400
No. Cylinders 3 3 3
Displacement 1131 cm3 60.8 in3 1131 cm3 60.8 in3 1131 cm3 60.8 in3
Engine Model C1.1 C1.1 C1.1
Speeds Variable Variable Variable
Max. Speed (For./Rev.) 8.5 km/h 5 mph 8.5 km/h 5 mph 8.5 km/h 5 mph
Working Speed 0-8.5 km/h 0-5 mph 0-8.5 km/h 0-5 mph 0-8.5 km/h 0-5 mph
Operating Weight1 1620 kg 3571 lb 1840 kg 4057 lb 1600 kg 3527 lb
Drive Hydraulic Hydraulic Hydraulic
Steering:
Inside Radius 2650 mm 8'8" 2600 mm 8'6" — —
Left Side — — — — 2650 mm 8'8"
Right Side — — — — 2600 mm 8'6"
Outside Radius 3050 mm 10'0" 3080 mm 10'1" — —
Left Side — — — — 3100 mm 10'2"
Right Side — — — — 3050 mm 10'0"
Steering Angle ±32° ±32° ±32°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic Hydraulic
Frequency (Max.) 53.3 Hz 3200 vpm — — — —
Amplitude
High Amplitude 0.40 mm 0.016" — — — —
Centrifugal Force
High Amplitude 10.3 kN 2318 lb 11.4 kN 2565 lb 10.3 kN 2318 lb
General Dimensions:
Overall Width 884 mm 34" 1084 mm 42" 960 mm 37"
Drum Width 800 mm 31" 1000 mm 39" 900 mm 35"
Drum Diameter 575 mm 22.5" 575 mm 22.5" 575 mm 22.5"
Overall Height (ROPS) 2400 mm 7'10" 2400 mm 7'10" 2400 mm 7'10"
Wheelbase 1300 mm 4'3" 1300 mm 4'3" 1300 mm 4'3"
Overall Length 2050 mm 6'8" 2050 mm 6'8" 2050 mm 6'8"
Curb Clearance 370 mm 14.5" 370 mm 14.5" 370 mm 14.5"
Ground Clearance 250 mm 10" 250 mm 10" 250 mm 10"
Service Refill Capacities:
Fuel Tank 30 L 7.9 U.S. gal 30 L 7.9 U.S. gal 30 L 7.9 U.S. gal
Sprinkler Water 150 L 39.6 U.S. gal 150 L 39.6 U.S. gal 150 L 39.6 U.S. gal
With ROPS.
1

15

15-29
Vibratory Compactors Specifications
● Double Drum and Combi

MODEL CB22 CB24 CB32 CC24


Gross Power 24.6 kW 33 hp 24.6 kW 33 hp 24.6 kW 33 hp 24.6 kW 33 hp
Rated Engine RPM 2800 2800 2800 2800
No. Cylinders 3 3 3 3
Displacement 1.5 L 92 in3 1.5 L 92 in3 1.5 L 92 in3 1.5 L 92 in3
Engine Model C1.5 C1.5 C1.5 C1.5
Max. Speed (For./Rev.) 10.5 km/h 6.5 mph 10.5 km/h 6.5 mph 10.5 km/h 6.5 mph 10.5 km/h 6.5 mph
Operating Weight1 2500 kg 5512 lb 2700 kg 5952 lb 3230 kg 7121 lb 2400 kg 5291 lb
Shipping Weight1 2421 kg 5337 lb 2620 kg 5777 lb 3150 kg 6946 lb 2320 kg 5116 lb
Drive Hydraulic Hydraulic Hydraulic Hydraulic
Steering:
Inside Radius 2640 mm 104" 2540 mm 100" 2490 mm 98" 2540 mm 100"
Outside Radius 3640 mm 132" 3740 mm 147" 3790 mm 149" 3740 mm 147"
Steering Angle ±35° ±35° ±35° ±35°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic Hydraulic Hydraulic
Frequency (Max.) 63 Hz 3780 vpm 63 Hz 3780 vpm 63 Hz 3780 vpm 63 Hz 3780 vpm
Amplitude 1 1 1 1
High Amplitude 0.50 mm 0.020" 0.50 mm 0.020" 0.50 mm 0.020" 0.50 mm 0.020"
Centrifugal Force
High Amplitude 27.6 kg 6210 lb 31.3 kg 7043 lb 31.3 kg 7043 lb 31.3 kg 7043 lb
General Dimensions:
Overall Width 1098 mm 43" 1298 mm 51" 1398 mm 55" 1298 mm 51"
Drum Width 1000 mm 39" 1200 mm 47" 1300 mm 51" 1200 mm 47"
Drum Diameter 700 mm 27.6" 700 mm 27.6" 700 mm 27.6" 700 mm 27.6"
Tires — — — 9.5  65-15, 6 ply
Overall Height (ROPS) 2680 mm 106" 2680 mm 106" 2680 mm 106" 2673 mm 105"
Wheelbase 1800 mm 71" 1800 mm 71" 1800 mm 71" 1827 mm 72"
Overall Length 2500 mm 98" 2500 mm 98" 2500 mm 98" 2500 mm 98"
Curb Clearance 520 mm 20" 520 mm 20" 520 mm 20" 520 mm 20"
Ground Clearance 262 mm 10" 262 mm 10" 262 mm 10" 262 mm 10"
Service Refill Capacities:
Fuel Tank 56 L 14.7 U.S. gal 56 L 14.7 U.S. gal 56 L 14.7 U.S. gal 56 L 14.7 U.S. gal
Crankcase 6L 1.5 U.S. gal 6L 1.5 U.S. gal 6L 1.5 U.S. gal 6L 1.5 U.S. gal
Hydraulic Tank 36.6 L 9.6 U.S. gal 36.6 L 9.6 U.S. gal 36.6 L 9.6 U.S. gal 36.6 L 9.6 U.S. gal
Sprinkler Water 240 L 83.3 U.S. gal 240 L 83.3 U.S. gal 240 L 83.3 U.S. gal 240 L 83.3 U.S. gal
With ROPS.
1

15-30
Specifications Vibratory Compactors
● Double Drum and Combi

CB-434D

CB-335E CB-335E CB-335E

MODEL CB34 CB34 XW CC342 CB434D


Gross Power 31.1 kW 46 hp 31.1 kW 46 hp 31.1 kW 46 hp 62 kW 83 hp
Rated Engine RPM 2400 2400 2400 2200
No. Cylinders 4 4 4 4
Displacement 2216 cm3 87 in3 2216 cm3 87 in3 2216 cm3 87 in3 —
Engine Model C2.2 C2.2 C2.2 3054C
Speeds — — — 1 forward/1 reverse
Max. Speed (For./Rev.) 12.5 km/h 8 mph 12.5 km/h 8 mph 12.5 km/h 8 mph 11.6 km/h 7 mph
Working Speed — — — 0-11.6 km/h 0-7 mph
Operating Weight1 3940 kg 8688 lb 4200 lb 9259 lb 3670 kg 8091 lb 7500 kg 16,535 lb
Shipping Weight1 3861 kg 8512 lb 4120 lb 9083 lb 3590 lb 7915 lb 7420 kg 16,360 lb
Drive Hydraulic Hydraulic Hydraulic Hydraulic
Steering:
Inside Radius 3000 mm 118" 2950 mm 116" 3000 mm 118" 3500 mm 11'6"
Outside Radius 4300 mm 169" 4350 mm 171" 4300 mm 169" 5000 mm 16'5"
Steering Angle ±35° ±35° ±35° ±35°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic Hydraulic Hydraulic
Frequency (Max.) 69/ 4140/ 53/ 3180/ 69/ 4140/ 53 Hz 3200 vpm
61 Hz 3660 vpm 48 Hz 2880 vpm 61 Hz 3660 vpm
Amplitude — — — 5
High Amplitude 0.37 mm 0.015" 0.50 mm 0.020" 0.37 mm 0.015" 0.68 mm 0.027"
Low Amplitude — — — 0.25 mm 0.010"
Centrifugal Force
High Amplitude 33.1 kN 7448 lb 29.5 kN 6638 lb 33.1 kN 7448 lb 78 kN 17,550 lb
Low Amplitude — — — 29 kN 6525 lb
General Dimensions:
Overall Width 1390 mm 55" 1490 mm 58" 1390 mm 55" 1670 mm 5'6"
Drum Width 1300 mm 51" 1400 mm 55" 1300 mm 51" 1500 mm 4'11"
Drum Diameter 800 mm 31" 800 mm 31" 800 mm 31" 1300 mm 4'3"
Tires — — 6 ply —
Overall Height (ROPS) 2560 mm 100" 2560 mm 100" 2560 mm 100" 3010 mm 9'11"
Wheelbase 2320 mm 91" 2320 mm 91" 2320 mm 91" 3100 mm 10'2"
Overall Length 3120 mm 123" 3120 mm 123" 3120 mm 123" 4200 mm 13'9"
Curb Clearance 602 mm 23.5" 602 mm 23.5" 602 mm 23.5" 720 mm 28"
Ground Clearance 284 mm 11" 284 mm 11" 284 mm 11" 255 mm 10"
Service Refill Capacities:
Fuel Tank 57 L 15 U.S. gal 57 L 15 U.S. gal 57 L 15 U.S. gal 132 L 35 U.S. gal
Crankcase 10.6 L 2.8 U.S. gal 10.6 L 2.8 U.S. gal 10.6 L 2.8 U.S. gal 9L 2.4 U.S. gal
Hydraulic Tank 48 L 12.7 U.S. gal 48 L 12.7 U.S. gal 48 L 12.7 U.S. gal 50 L 13.2 U.S. gal
Sprinkler Water 300 L 79 U.S. gal 300 L 79 U.S. gal 300 L 79 U.S. gal 800 L 211 U.S. gal
With ROPS.
1
15
Combi Asphalt Compactor with steel front drum and rubber tires at the rear.
2

15-31
Vibratory Compactors Specifications
● Double Drum and Combi

CB-534D xw CB-534D xw CB-434D

MODEL CB434D XW CB534D2,3 CB534D XW2,3 CB564D


Gross Power 62 kW 83 hp 97 kW 130 hp 97 kW 130 hp 97 kW 130 hp
Rated Engine RPM 2200 2200 2200 2200
No. Cylinders 4 4 4 4
Displacement — 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3
Engine Model 3054C 3054C 3054C 3054C
Speeds 1 forward/1 reverse 2 forward/2 reverse 2 forward/2 reverse 2 forward/2 reverse
Max. Speed (For./Rev.) 11.6 km/h 7 mph 13 km/h 8 mph 13 km/h 8 mph 13 km/h 8 mph
Working Speed 0-11.6 km/h 0-7 mph 0-13 km/h 0-8 mph 0-13 km/h 0-8 mph 0-13 km/h 0-8 mph
Operating Weight1 7700 kg 16,975 lb 10 380 kg 22,836 lb 11 300 kg 24,860 lb 12 600 kg 27,783 lb
Shipping Weight1 7620 kg 16,800 lb 10 300 kg 22,661 lb 11 220 kg 24,685 lb 12 520 kg 17,608 lb
Drive Hydraulic Hydraulic Hydraulic Hydraulic
Steering:
Inside Radius 3400 mm 11'2" 4150 mm 13'7" 4000 mm 13'1" 3940 mm 12'11"
Outside Radius 5100 mm 16'9" 5850 mm 19'2" 6000 mm 19'8" 6070 mm 19'11"
Steering Angle ±40° ±40° ±40° ±40°
Vibratory System:
Ecc. Weight Drive Hydraulic Hydraulic direct, Hydraulic direct, —
auto reversing auto reversing
Frequency (Max.) 53 Hz 3200 vpm 42 Hz 2520 vpm 42 Hz 2520 vpm 42 Hz 2520 vpm
Amplitude 5 5 5 2
High Amplitude 0.60 mm 0.024" 1.05 mm 0.041" 0.86 mm 0.034" 0.67 mm 0.026"
Low Amplitude 0.22 mm 0.009" 0.33 mm 0.013" 0.26 mm 0.010" 0.57 mm 0.022"
Centrifugal Force
High Amplitude 78 kN 17,550 lb 112 kN 25,208 lb 112 kN 25,208 lb 98.9 kN 22,234 lb
Low Amplitude 29 kN 6525 lb 35 kN 7922 lb 35 kN 7922 lb 82.6 kN 18,570 lb
General Dimensions:
Overall Width 1870 mm 6'1" 1883 mm 6'2" 2183 mm 7'2" 2310 mm 7'11"
Drum Width 1700 mm 5'7" 1700 mm 5'7" 2000 mm 6'7" 2130 mm 7'0"
Drum Diameter 1300 mm 4'3" 1300 mm 4'3" 1300 mm 4'3" 1300 mm 4'3"
Overall Height (ROPS) 3010 mm 9'11" 3050 mm 10'0" 3130 mm 10'3" 3130 mm 10'3"
Wheelbase 3100 mm 10'2" 3640 mm 11'11" 3640 mm 11'11" 3640 mm 11'11"
Overall Length 4200 mm 13'9" 4940 mm 16'2" 4940 mm 16'2" 4940 mm 16'2"
Curb Clearance 720 mm 28" 870 mm 34.5" 870 mm 34.5" 870 mm 34.5"
Ground Clearance 255 mm 10" 306 mm 12" 306 mm 12" 306 mm 12"
Service Refill Capacities:
Fuel Tank 132 L 35 U.S. gal 219 L 58 U.S. gal 219 L 58 U.S. gal 219 L 58 U.S. gal
Crankcase 9L 2.4 U.S. gal 9L 2.4 U.S. gal 9L 2.4 U.S. gal 9L 2.4 U.S. gal
Hydraulic Tank 50 L 13.2 U.S. gal 60 L 15.8 U.S. gal 60 L 15.8 U.S. gal 60 L 15.8 U.S. gal
Sprinkler Water 800 L 211 U.S. gal 1100 L 290 U.S. gal 1100 L 290 U.S. gal 1100 L 290 U.S. gal
With ROPS/FOPS.
1

Versa Vibe™ vibratory system available for CB534D and CB534D XW.
2

Dual Amplitude and Dual Frequency vibratory system available for CB534D and CB534D XW.
3

15-32
Specifications Pneumatic Tire
Compactors

THGIEW-YVAEH C051-SP

MODEL PS150C1 PS360C3 PF300C/PS300C4


Gross Power 75 kW 100 hp 98 kW 130 hp 75 kW 100 hp
Rated Engine RPM 2200 2200 2200
No. Cylinders 4 4 4
Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3
Engine Model 3054C 3054C ATAAC 3054C
Speeds 2 forward/2 reverse 2 forward/2 reverse 3 forward/3 reverse
Max. Speed (For./Rev.) 25.6 km/h 15.9 mph 18 km/h 11 mph 19 km/h 11.8 mph
Working Speed 11 km/h 6.8 mph 8 km/h 5 mph 13 km/h 8 mph
Wheel Configuration 5 front/4 rear 3 front/4 rear 3 front/4 rear
Tires 8.50/90  15–6 ply 14/70  20–20 ply 13/80  20–20 ply
Operating Weight Empty (no ballast)2 4885 kg 10,775 lb 8580 kg 18,915 lb 14 080 kg 13,035 lb
Operating Weight Full (max. ballast)2 12 940 kg 28,535 lb 18 500 kg 40,785 lb 21 000 kg 46,200 lb
Maximum Weight per Wheel 1440 kg 3180 lb 2645 kg 5830 lb 3000 kg 6600 lb
Shipping Weight 4805 kg 10,580 lb 8500 kg 18,740 lb 14 000 kg 30,860 lb
Drive Hydraulic Hydraulic Mechanical
Steering:
Inside Radius 4648 mm 15'3" 3470 mm 11'5" 4800 mm 15'8"
Outside Radius 6453 mm 21'2" 6700 mm 22'0" 7700 mm 25'3"
General Dimensions:
Overall Width 1740 mm 5'8" 2280 mm 7'6" 2000 mm 6'7"
Rolling Width 1740 mm 5'8" 2280 mm 7'6" 1900 mm 6'3"
Tire Width 191 mm 7.5" 368 mm 14.5" 300 mm 11.8"
Tire Overlap 13 mm 0.5" 58 mm 2.25" 48 mm 1.9"
Overall Height (ROPS) 3000 mm 9'10" 3200 mm 10'6" 3000 mm 9'10"
Wheelbase 3340 mm 10'11" 3650 mm 12'0" 4030 mm 13'3"
Overall Length 4290 mm 14'1" 4870 mm 16'0" 5300 mm 17'5"
Ground Clearance 267 mm 10.5" 252 mm 10" 250 mm 10"
Service Refill Capacities:
Fuel Tank 173 L 45.6 U.S. gal 200 L 52 U.S. gal 215 L 57 U.S. gal
Crankcase 7.3 L 1.9 U.S. gal 7.3 L 1.9 U.S. gal 9L 2.3 U.S. gal
Hydraulic Fluid 54.9 L 14.5 U.S. gal 90 L 23.7 U.S. gal 10 L 2.6 U.S. gal
Sprinkler Water 394 L 104 U.S. gal 394 L 104 U.S. gal 460 L 122 U.S. gal
111-wheel configuration available.
2With ROPS.
3Combined ballast available for an operating weight of 25 022 kg (55,115 lb) for PS360C.
4Added Weight (AW) optional available increases machine weight by 2100 kg (4631 lb) for PF300C/PS300C.

15

15-33
Pneumatic Tire Specifications
Compactors ● Pneumatic Tires
● Ballast Configurations

Pneumatic Tires — Bias Ply and Radial


Tire Inflation Pressure

Ply Minimum Pressure Maximum Pressure


Model Tire Size Rating kPa psi kPa psi
PS150C 8.5  15 6 275 40 344 50
7.5  15 12 344 50 757 110
7.5  15 14 344 50 862 125
7.5R15 Radial 296 43 480 70
PF300C and PS300C 13/80R20(E20) Radial 400 58 1000 145
14/80R20(F20) Radial 400 58 1000 145
PS360C 14/70  20 20 241 35 757 110

Ballast Configurations
Ballast Configuration
Wet Steel and
Water Steel Sand Steel and Wet
Model Load Empty Only Only Only Water Sand
PS150C Wheel Load 545 kg 970 kg * 1440 kg * *
1200 lb 2145 lb * 3180 lb * *
Machine Weight 4885 kg 8710 kg * 12 940 kg * *
10,775 lb 19,205 lb * 28,535 lb * *
PS150C Wheel Load 450 kg 798 kg * 1183 kg * *
(11-wheel) 993 lb 1760 lb * 2608 lb * *
Machine Weight 4955 kg 8780 kg * 13 010 kg * *
10,925 lb 19,355 lb * 28,685 lb * *
PS150C Wheel Load 457 kg 805 kg * 1189 kg * *
(Heavy Weight 1008 lb 1775 lb * 2621 lb * *
Option) Machine Weight 5025 kg 8850 kg * 13 080 kg * *
11,078 lb 19,511 lb * 28,836 lb * *
PF300C and Wheel Load * * 3000 kg * * *
PS300C * * 6600 lb * * *
Machine Weight 14 000 kg * 21 000 kg * * *
30,860 lb * 46,200 lb * * *
PF300C and Wheel Load * * 3300 kg * * *
PS300C * * 7260 lb * * *
[Added Weight Machine Weight 23 100 kg * 23 100 kg * * *
Option (AW)] 50,820 lb * 50,820 lb * * *
PS360C Wheel Load 1215 kg 1930 kg 2285 kg 2645 kg 2855 kg 3570 kg
2675 lb 4250 lb 5040 lb 5830 lb 6300 lb 7870 lb
Machine Weight 8500 kg 13 500 kg 15 995 kg 18 500 kg 20 000 kg 25 000 kg
18,740 lb 29,760 lb 35,265 lb 40,785 lb 44,090 lb 55,115 lb
*Configuration not available.

15-34
Specifications Pneumatic Tire
● Maximum Ground Pressures Compactors

Maximum Ground Pressures


Wet Steel and
Ply Water Steel Sand Steel and Wet
Model Rating Empty Only Only Only Water Sand
PS150C 6 469 kPa 689 kPa * 655 kPa * *
68 psi 100 psi * 95 psi * *
12 469 kPa 724 kPa * 758 kPa * *
68 psi 105 psi * 110 psi * *
14 469 kPa 1041 kPa * 972 kPa * *
68 psi 151 psi * 141 psi * *
PS300C Radial (Smooth) 689 kPa * 951 kPa * * *
100 psi * 138 psi * * *
Radial (Threaded) 745 kPa * ** * * *
108 psi * ** * * *
PS360C 12 655 kPa 620 kPa 676 kPa 662 kPa 710 kPa 703 kPa
95 psi 90 psi 98 psi 96 psi 103 psi 102 psi
20 896 kPa 862 kPa 965 kPa 917 kPa 979 kPa 931 kPa
130 psi 125 psi 140 psi 133 psi 142 psi 135 psi
**Configuration not available.
**Data not available.

NOTES:
1. Each tire type has a unique pressure distribution which varies with both tire inflation pressure and wheel
load. The distribution of pressure along both transverse and longitudinal profiles is rarely uniform.
2. The measurements in this table represent the peak pressures measured in a transverse profile at each of
the ballast conditions at maximum tire inflation pressure.
3. For most applications, it can be assumed that normal operation of the pneumatic compactor will result in
the ground being subjected to pressures near the maximum during at least one machine pass.

15

15-35
Vibratory Compactors Production Estimating
● Single Drum

The tables in this section give production estimates for the following assumed conditions:
Nominal machine travel speed: 6.4 km/h (4.0 mph)
Overlap of rolling width: 15.2 cm (6.0 inches)
Table values give representative production rates for three common construction conditions: trenches,
roads, and wide areas (> 15 m, or 50 ft).
Drum Lift
Width Thickness Production Estimates
Passes 3.7 m (12 ft) 9.15 m (30 ft)
Model cm in cm in Required Trench Road Base Wide Areas
CS323C 127 50 10.2 4 6 m3/hr 80 111 122
yds3/hr 104 145 159
CS423E, CS433E 167.6 66 10.2 4 4 m3/hr 159 249 249
yds3/hr 209 326 326
CS533E, CS56 213.4 84 15.2 6 6 m3/hr 239 299 324
yds3/hr 313 391 424
CS64 213.4 84 15.2 6 5 m3/hr — 373 405
yds3/hr — 489 530
CS74 213.4 84 15.2 6 4 m3/hr — 448 486
yds3/hr — 587 636
CS76 213.4 84 15.2 12 6 m3/hr — 598 648
yds3/hr — 782 848
CS76 XT 213.4 84 15.2 12 4 m3/hr — 896 972
yds3/hr — 1174 1272
CP323C 127 50 15.2 6 6 m3/hr 120 133 183
yds3/hr 156 174 239
CP433E 167.6 66 15.2 6 6 m3/hr 159 199 249
yds3/hr 209 261 326
CP533E, CP56 213.4 84 30.5 12 6 m3/hr 478 478 647
yds3/hr 626 626 847
CP76 213.4 84 30.5 12 6 m3/hr — 598 648
yds3/hr — 782 848

Travel Speed Efficiency


100%

95%
Travel Speed Efficiency (ETS)

90%

85%

80% 3.2
3.2 km/h (2 mph)
kph (2 mph)
6.4
6.4 km/h (4 mph)
kph (4 mph)
75% 9.6
9.6 km/h (6 mph)
kph (6 mph)
70% 12.8
12.8 km/h (8 mph)
kph (8 mph)

65%

60%
15 45 75 105 135
(49) (98) (148) (197) (246)
Cycle Length in meters (ft)

15-36
Production Estimating Vibratory Compactors
● Single Drum

Adjusting the Production Estimate English example


If the assumed conditions are not close to the
Actual Conditions — An wide area commercial site
actual construction conditions, the production esti-
development job is being compacted in lifts of 8 inches.
mates should be corrected. The production estimate
A CP56 is being used, operating at 4.0 mph, and
from the table can be adjusted for ‘actual’ construc-
making 4 passes to achieve the target density.
tion conditions by applying adjustment factors:
First, the table gives a CP56 productivity of 847
Q (actual) = Q (assumed)  Fs  Ft  Fp yds3/hr. Since lift thickness and passes required are
Where: Q (actual) = adjusted productivity different from the assumed conditions, we should
Q (assumed) = productivity from table adjust this estimate:
based on assumed conditions
Fs = adjustment for machine speed Assumed Actual
Ft = adjustment for layer thickness Speed 4.0 mph 4.0 mph
Fp = adjustment for no. of passes Thickness 12 inches 8 inches
The adjustment factors are determined by com- Passes 6 passes 4 passes
paring the ‘actual’ conditions to the ‘assumed’ ones:
Fs = actual speed/assumed speed Fs = no correction necessary
Ft = actual thickness/assumed thickness Ft = 8 inches/12 inches = 0.7
Fp = assumed passes/actual passes Fp = 6 passes/4 passes = 1.5
The estimated production is adjusted using these
Metric example factors:
Actual Conditions — An 9.15-meter (full road Q (actual) = 847 yds3/hr  0.7  1.5
width) base aggregate job is being completed with a = 890 yds3/hr (680 m3/hr)
compacted thickness of 15 cm. A CS433E is being
used, operating at 4.0 km/h, and making 6 passes to Notes on Productivity:
achieve the desired compaction. The roller is over- ● For jobs that are relatively narrow, especially road
lapping its passes 6 inches. construction jobs, it is important to understand
For a 9.15-meter road base the table gives a CS433E that certain widths of construction will be more
productivity of 249 m3/hr. Since the speed, thick- productive than others for a given compactor. A
ness, and passes are different from the assumed con- productive construction width will make the most
ditions, we should adjust this estimate: use of each side by side pass required by the com-
pactor in order to cover the width.
Assumed Actual
● Production estimates should be adjusted further if
Speed 6.4 km/h 4.0 km/h
the length of the compaction cycles are shorter than
Thickness 10.2 cm 15 cm
75 m (250 ft). Refer to the Travel Speed Efficiency
Passes 4 passes 6 passes
chart to determine efficiency ETS. For example,
a compactor traveling at 6.4 km/h (4 mph) oper-
Fs = 4.0 km/h/6.4 km/h = 0.6 ating at cycle lengths of 150 ft has an ETS of 0.91.
Ft = 15 cm/10.2 cm = 1.5 Multiply Q (actual) by ETS.
Fp = 4 passes/6 passes = 0.7
The estimated production is adjusted using these 15
factors:
Q (actual) = 249 m3/hr  0.6  1.7  0.7
= 178 m3/hr (233 yds3/hr)

15-37
Vibratory Compactors Production Estimating
● Double Drum and Combi

The table in this section gives production estimates for the following assumed conditions:

Compacted Layer Thickness 51 mm 2 in


Max. Propelling Speed 8 km/h 5 mph
Passes per Machine Width 4
Compacted Material Density 2486 kg/cm3 155 lb/ft3
Overlap of Rolling Width 152 mm 6 in
Overhang at Lane Edge 76 mm 3 in
Cycle Time (2 passes) 120 seconds

Table values give representative production rates for common construction widths. If the actual width
falls between two assumed widths, use the higher number to estimate production. Minor adjustments can
normally be made in the rolling method to reach this higher production: reduce overlap or overhang,
increase speed, or increase the cycle time.

PAVING WIDTH
1.8 m 2.4 m 3.0 m 3.7 m 4.3 m 4.9 m 5.5 m
Model Units 6 ft 8 ft 10 ft 12 ft 14 ft 16 ft 18 ft
CB14 Tonnes/hr 138.4 143.5 146.8 149.0 — — —
tons/hr 152.5 158.2 161.8 164.3 — — —
CB14 XW Tonnes/hr 138.4 143.5 146.8 176.1 — — —
(1000 mm/39") tons/hr 152.5 158.2 161.8 194.1 — — —
CB14 XW Tonnes/hr 138.4 184.5 179.4 176.1 — — —
(900 mm/35" tons/hr 152.5 203.4 197.7 194.1 — — —
and Full Flush)
CB22 Tonnes/hr 138.4 184.5 179.4 176.1 173.9 198.7 193.7
tons/hr 152.5 203.4 197.7 194.1 191.6 219.0 213.6
CB24 and Tonnes/hr 193.7 184.5 230.6 215.3 205.5 234.8 223.5
CC24 tons/hr 213.6 203.4 254.2 237.3 226.5 258.9 246.4
CB32 Tonnes/hr 193.7 184.5 230.6 215.3 251.1 234.8 264.2
tons/hr 213.6 203.4 254.2 237.3 276.8 258.9 291.2
CB34 and Tonnes/hr 193.7 184.5 230.6 215.3 251.1 234.8 264.2
CC34 tons/hr 213.6 203.4 254.2 237.3 276.8 258.9 291.2
CB34 XW* Tonnes/hr — — — — — — —
tons/hr — — — — — — —
CB434D Tonnes/hr 193.7 258.3 230.6 276.8 251.1 287.0 264.2
tons/hr 213.6 284.7 254.2 305.1 276.8 316.4 291.2
CB434D XW Tonnes/hr 193.7 258.3 322.9 276.8 322.9 287.0 322.9
tons/hr 213.6 284.7 355.9 305.1 355.9 316.4 355.9
CB534D Tonnes/hr 193.7 258.3 322.9 276.8 322.9 287.0 322.9
tons/hr 213.6 284.7 355.9 305.1 355.9 316.4 355.9
CB534D XW Tonnes/hr 322.9 258.3 322.9 387.5 322.9 369.0 415.1
tons/hr 355.9 284.7 355.9 427.1 355.9 406.8 457.6
CB634D Tonnes/hr 322.9 258.3 322.9 387.5 322.9 369.0 415.1
tons/hr 355.9 284.7 355.9 427.1 355.9 406.8 457.6
*Production estimates not available at this time.

15-38
Production Estimating Vibratory Compactors
● Double Drum and Combi

Example Fs = 5.5 km/h (3.4 mph)/4.5 km/h (2.8 mph) = 1.2


Ft = 10 cm (4 in)/5 cm (2 in) = 2.0
Actual Conditions — A 3.7 m (12 ft) lane is being Fp = 2 passes/4 passes = 0.5
paved with a compacted asphalt thickness of 10 cm
(4 in). A CB534D is being used, operating at 5.5 km/h The actual, or adjusted, production estimate can
(3.4 mph), and making 4 passes to achieve the tar- then be determined from the following:
get density. The roller is overlapping its passes 15 cm Q (actual) = 276.8 Tonnes/hr (305.1 tons/hr) 
(6 in) and is overhanging the edges by 7.5 cm (3 in). 1.2  2.0  0.5 = 332.1 Tonnes/hr
First, the table gives a CB534D productivity of (366.1 tons/hr)
276.8 Tonnes/hr (305.1 tons/hr) for a 3.7 m (12 ft)
paving width. Since the actual speed, thickness, and Notes on Productivity:
passes are different from the assumed conditions, ● Higher speed usually results in lower density
the estimate should be adjusted: achieved per pass.

Assumed Actual
● Productivity on uphill slopes may be reduced.
Speed 4.5 km/h 2.8 mph 5.5 km/h 3.4 mph ● Tabulated production estimates assume that 1 pass
Thickness 5 cm 2 in 10 cm 4 in is used for re-positioning the machine at the begin-
Passes 2 4 ning of the next run.

15

15-39
Pneumatic Tire Production Estimating
Compactors

The tables in this section give production estimates for the following assumed conditions:

Cold In-Place
Hot Mix Asphalt Soil and Aggregate Recycled Asphalt
Compacted Layer Thickness 51 mm 2 in 152 mm 6 in 203 mm 8 in
Max. Propelling Speed 8 km/h 5 mph 8 km/h 5 mph 4.8 km/h 3 mph
Passes per Machine Width 4 4 6
Compacted Material Density 2486 kg/cm3 155 lb/ft3 2085 kg/cm3 130 lb/ft3 2246 kg/cm3 140 lb/ft3
Overlap of Rolling Width 152 mm 6 in 152 mm 6 in 152 mm 6 in
Overhang at Lane Edge 76 mm 3 in 76 mm 3 in 76 mm 3 in
Cycle Time (2 passes) 120 seconds 120 seconds 120 seconds

Table values give representative production rates for common construction widths. If the actual width
falls between two assumed widths, use the higher number to estimate production. Minor adjustments can
normally be made in the rolling method to reach this higher production: reduce overlap or overhang, increase
speed, or increase the cycle time.

Hot Mix Asphalt PAVING WIDTH


1.8 m 2.4 m 3.0 m 3.7 m 4.3 m 4.9 m 5.5 m
Model Units 6 ft 8 ft 10 ft 12 ft 14 ft 16 ft 18 ft
PS150C Tonnes/hr 195.2 260.2 325.3 270.2 315.3 275.5 310.0
tons/hr 215.1 286.8 358.6 297.9 347.5 303.7 341.7
PF300C and Tonnes/hr 195.2 260.2 325.3 270.2 315.3 360.3 310.0
PS300C tons/hr 215.1 286.8 358.6 297.9 347.5 397.2 341.7
PS360C Tonnes/hr 351.3 260.2 325.3 390.3 455.4 360.3 405.3
tons/hr 387.2 286.8 358.6 430.3 502.0 397.2 446.8

Soil and Aggregate


PS150C Tonnes/hr 490.1 653.4 816.8 678.6 791.7 691.9 778.4
tons/hr 540.2 720.3 900.4 748.0 872.7 762.7 858.0
PF300C and Tonnes/hr 490.1 653.4 816.8 678.6 791.7 904.8 778.4
PS300C tons/hr 540.2 720.3 900.4 748.0 872.7 997.3 858.0
PS360C Tonnes/hr 882.2 653.4 816.8 980.2 1143.5 904.8 1017.9
tons/hr 972.4 720.3 900.4 1080.4 1260.5 997.3 1122.0

Cold In-Place Recycled Asphalt


PS150C Tonnes/hr 288.0 384.0 480.0 394.1 459.8 399.4 449.3
tons/hr 317.5 423.3 529.2 434.5 506.9 440.3 495.3
PF300C and Tonnes/hr 288.0 384.0 480.0 394.1 459.8 525.5 449.3
PS300C tons/hr 317.5 423.3 529.2 434.5 506.9 579.3 495.3
PS360C Tonnes/hr 534.9 384.0 480.0 576.1 672.1 525.5 591.2
tons/hr 589.6 423.3 529.2 635.0 740.8 579.3 651.7

15-40
Production Estimating Pneumatic Tire
Compactors

Example
Actual Conditions — An 7.3 m (23'11") (full road
width) base aggregate job is being completed with a
compacted thickness of 200 mm (8 in). A PS150C is
being used, operating at 6.5 km/h (4 mph), and mak-
ing 6 passes achieve the desired compaction. The
roller is overlapping its passes 152 mm (6 in).
First, the table does not show production for 7.3 m
(23'11") so use the greatest width on the table: 5.5 m
(18'1"). The table gives a PS150C productivity of
778.4 Tonnes/hr (858.0 tons/hr) for this paving width.
We can expect that the actual productivity for 7.3 m
(23'11") will be slightly higher than that. Since the
speed, thickness, and passes are different from the
assumed conditions, we should adjust this estimate:

Assumed Actual
Speed 8 km/h 5 mph 6.5 km/h 4 mph
Thickness 152 mm 6 in 200 mm 8 in
Passes 4 6

Fs = 6.5 km/h/8 km/h (4 mph/5 mph) = 0.8


Ft = 200 mm/152 mm (8 in/6 in) = 1.3
Fp = 4 passes/6 passes = 0.7
The estimated production is adjusted using these
factors:
Q (actual) = 778.4 Tonnes/hr (858.0 tons/hr) 
0.8  1.3  0.7 = 567 Tonnes/hr
(625 ton/hr)
Notes on Productivity:
● Ballast weight and tire pressure can significantly
affect performance of a pneumatic tire compactor.
Refer to machine specifications to choose the best
configuration.
● Productivity on uphill grades and very thick lay-
ers (>127 mm, or 5 in) may be reduced due to a
necessary reduction in speed.
● The 11-tire configuration for the PS150C is designed
only for chip-and-seal applications. It is not rec- 15
ommended in other applications.

15-41
Notes —

15-42

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