RENR7884-01

January 2009

ENGINE OIL
PRESSURE SENSOR
RH MAGNETIC
PICKUP SENSOR

LH MAGNETIC
PICKUP SENSOR

3500 Engine Electrical System

ZAB1-UP
ZAF1-UP
YAK1-UP
YAL1-UP
REAR VIEW FRONT VIEW ZAL1-UP
YAS1-UP
YAX1-UP
1JZ1-UP
1KZ1-UP
AIR SHUT-OFF 1LZ1-UP

ENGINE OIL
TEMP SENSOR

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All Rights Reserved

ALTERNATOR

Wire Description
Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Control Circuits
AIR START SOLENOID 8T-9834 101 TN EMCP Breaker to Generator Connector 708 YL Air Shutoff Relays
104 RD Prelube Breaker to Prelube Control M753 BK Smartlink (V-)
109 RD Alt Output (+) Term. M754 RD Smartlink (V+)
PRELUBE MOTOR PRELUBE CONTROL 10 6 5 1
Ground Circuits M755 GN Can Data Link -
20 16 15 11
200 BK Ground M756 YL Can Data Link +
30 26 25 21 220 BK Oil Pressure Sensor M757 BK Can Data Link Shield
40 36 35 31 221 BK Engine Coolant Level Sensor 838 RD LH MPU Signal
229 GN/YL Power Distribution Box 838 BK LH MPU Common

RIGHT SIDE VIEW A235 BK Engine Coolant Temperature Sensor 838 SH LH MPU Shield

GENERATOR CONNECTOR
A289 BK Ether Aid Switch 839 RD RH MPU Signal
Basic Machine Circuits 839 BK RH MPU Common
304 WH Starter 1 839 SH RH MPU Shield

RENR7884-01
306 GN Starter Mag Switch Coil 852 TN Air Shutoff Solenoids
314 PU Starter 2 G807 RD Governor Actuator Signal
382 PK Ether Aid Solenoids G807 BK Governor Actuator Common
Monitoring Circuits G807 SH Governor Actuator Shield
B482 TN Engine Oil Temperature Sensor 995 BU Engine Coolant Temperature Sensor
AIR SHUT-OFF C465 BK Prelube Control Relay M985 BU Oil Pressure Sensor
START AID ETHER STARTING AID E452 WH Engine Coolant Level Sensor
TEMP SWITCH F411 GN Engine Oil Temperature Sensor
C527 OR Engine Coolant Level Sensor

16 Page
MAG RELAY STARTER MAGNETIC
ENGINE COOLANT BREAKER SWITCHES
TEMP SENSOR

Related Electrical Service Manuals

Title Form Number
Alternator: 5N-5692 SENR4978
Electric Starting Motor:
3508: 205-1562 SENR3581
3512 & 3516: 6V-0927 SENR3860

EMCP BREAKER
ENGINE OIL
PRESSURE SENSOR

ENCLOSURE GP. PRELUBE BREAKER

POWER DISTRIBUTION ALTERNATOR BREAKER
(SEE DETAILED VIEW)

LEFT SIDE VIEW POWER DISTRIBUTION BOX

 9 8 7 6 5 4 3 2 1

(+) BATTERY PRELUBE CONTROL

CRANK SIGNAL CONN (148-8028)
(+) BATTERY SWITCHED
306-GN-18 1 1
STARTING CIRCUIT A A
306-GN-18 2 2
(-) BATTERY / SENSOR RETURN
200-BK-10 PPR-M 1 PPR-S
SENSOR / ACTUATOR SUPPLY 304-WH-10 PRELUBE 7 4 1 2
1 1
RD-6 BB PRESSURE
F SIGNAL TO ECM
ALTERNATOR PRELUBE
MOTOR 2 2 SWITCH 2
F
5N-5692 MOTOR AS
CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM
G S 45A 3T-7583
+
NOTE B 150-1240 8 5 3 4
2 1
CAT DATA LINK MTR BAT A B
RD-00 109-RD-6 + ALT R
RD-00
DISCONNECT
1/2 MOTOR GP. 200-BK-10 C465-BK-10
MOTOR SWITCH POS
8N-3896 (3512/6) POS NEG NEG 200-BK-6 200-BK-6
7N-0718
7C-0527 (3508) 104-RD-10
COLOR ABBREVIATIONS
BK-00 BK-00
ABBREV COLOR 304-WH-18 1 AIR STARTER
BK-00 SOLENOID
RD RED 200-BK-18 2 5N-8980
WH WHITE
OR ORANGE CUSTOMER

RD-00
BK-00
YL YELLOW SUPPLIED
PK PINK
BK-6 BK-6 BK-6
BK BLACK 304-WH-10 304-WH-10
GN/YL GREEN/YELLOW 314-PU-10 314-PU-10
PU PURPLE POWER DISTRIBUTION BOX
E TN TAN (147-3348) E
314-PU-10
GN GREEN G S
BU BLUE EMCPCB STARTER
101-TN-14 101-TN-14 MAG SWITCH
MTR BAT 2 1 SMMS1
RD-00

200-BK-18
1/2 MOTOR GP. 25A
8N-3896 (3512/6) 101-TN-14 101-TN-14 1 2
MAG

200-BK
7C-0527 (3508) RELAY
SYMBOL DESCRIPTION MOTOR ALTCB CIRCUIT BREAKER
CIRCUIT CONNECTED
2 1 1 2 3 4
109-RD-6 109-RD-6
CIRCUIT NOT CONNECTED 60A 40A
ELECTRICAL CONNECTION TO BK-00
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
STARTER
CONNECTOR MAG SWITCH
SMMS2
H# CIRCUIT GROUPING DESIGNATION
PRELUBECB 1 2
ATCH WIRE, CABLE, COMPONENT
1 2
104-RD-10
CIRCUIT CONNECTED 30A
3 4
BLADE, SPADE, RING OR SCREW
TERMINAL

306-GN-18 306-GN-18 306-GN-18

D SPLICE
D
(+) (-)

RD-6 BK-6
852-TN-10
229-GN/YL-10 229-GN/YL-10 200-BK-10
229-GN/YL-16
200-BK-10
GENERATOR
CONNECTOR
8T9834 RHASOCB
200-BK-14 200-BK-14
05 1 2
852-TN-14 852-TN-14 852-TN-14
28 200-BK-14 200-BK-14 20A

200-BK
200-BK
ETHER SOLENOIDS 31 382-PK-14 852-TN-14 852-TN-14
ASO RELAYS-86 04 708-YL-16 852-TN-14 852-TN-14
STARTER MOTOR MAGC SW. 33 306-GN-18 AIR SHUT-OFF AIR SHUT-OFF
29 AIR SHUT-OFF AIR SHUT-OFF LHASOCB RELAY LH RELAY RH
30 1 2 30 30 87
SOLENOID LH SOLENOID RH 87
852-TN-14
32 20A
708-YL-16
CRANK SIGNAL CONNECTOR 03 306-GN-18 306-GN-18
85 86 85 86
ELECTRONIC GOVERNOR ACTUATOR-2 23 G807-RD-18
L1 708-YL-16
ELECTRONIC GOVERNOR ACTUATOR-1 25 G807-BK-18
C C

200-BK-14
ELECTRONIC GOVERNOR ACTUATOR-SH 24 G807-SH-18
200-BK
POWER (+) 01 101-TN-14
POWER (+) 11 101-TN-14
POWER (-)/LO 37 229-GN/YL-16 229-GN/YL-16
708-YL-16 708-YL-16
POWER (-) 02 229-GN/YL-14
POWER (-) 12 229-GN/YL-14 BOX GP JUNCTION
LH MPU-2 07 838-RD-18 382-PK-14 1 148-8025
LH MPU-1 17 838-BK-18 A289-BK-14 2
LH MPU-SH 27 838-SH-18 L2 4P2729
RH MPU-2 06 839-RD-18
RH MPU-1 16 839-BK-18

1
2
RH MPU-SH 26 839-SH-18 1 9X7137
09 2 VALVE AS
ENGINE COOLANT TEMP SENSOR 19 A235-BK-18 ENGINE 9X3207
RENR7884-01

1
2
ENGINE COOLANT TEMP SENSOR 39 995-BU-18 CONTROL GP
ENGINE COOLANT LEVEL SENSOR 08 E452-WH-18 ENGINE ENGINE
ENGINE 1 - BATT
ENGINE COOLANT LEVEL SENSOR 18 221-BK-18 COOLANT COOLANT OIL OIL TEMP
ENGINE COOLANT LEVEL SENSOR 38 C527-OR-18 TEMP SENSOR LEVEL PRESSURE SENSOR SENSOR 2 + BATT
L3 9X9584
246-8151 SENSOR 246-8150 246-8151 3 SOLENOID
10 RESISTOR AS
(EMCP III USE) 165-6634 (EMCP III USE) (EMCP III USE)
16 Page, Color 2

B ENGINE OIL PRESSURE SENSOR 20 220-BK-18 T° B

ENGINE OIL PRESSURE SENSOR 40 M985-BU-18 SWITCH AS
13 3E7298
REFERENCE
REFERENCE

REFERENCE

ENGINE OIL TEMP SENSOR 15 F411-GN-18 1 9X7137

VALVE AS
SIGNAL
SIGNAL

2
SIGNAL

ENGINE OIL TEMP SENSOR 14 B482-TN-18

ALARM

DEVICENET V+ 21 M754-RD-16 9X3207

GND

1
2
VS

DEVICENET V- 22 M753-BK-16 CONTROL GP

L4
DEVICENET CAN_H 35 M756-YL-16
NOTE A
C527-OR-18
E452-WH-18

DEVICENET CAN_L 36 M755-GN-16 1 - BATT

221-BK-18

F411-GN-18

B482-TN-18

GOVERNOR
A235-BK-18

M985-BU-18

DEVICENET DRAIN 34 M757-BK-16 2 + BATT

995-BU-18

ACTUATOR
220-BK-18

7W6722 9X9584
3 SOLENOID RESISTOR AS

G807-RD-18 2 RD-14
SMARTLINK L1
G807-BK-18 1 BK-14
CONNECTORS
G807-SH-18
A
B
C

A235-BK-18
134-2540 REGISTOR RECEPTACLE
169-8670 PLUG ASSEMBLY 995-BU-18
155-2276 WEDGE ASSEMBLY E452-WH-18 LH-MPU
6V-2455
A A 221-BK-18
M756-YL-16 L3
B B C527-OR-18
M755-GN-16 838-RD-18 2 WH-14
C C M757-BK-16 220-BK-18 838-BK-18
A 1 BK-14 A
M985-BU-18 838-SH-18
TO THERMOCOUPLE L4
F411-GN-18
ATTACHMENTS
SMARTLINK ADAPTER
AND HARNESS B482-TN-18 L2
RH-MPU NOTES BLOCK
6V-2455 THIS WIRING DIAGRAM IS FOR THE 3508,3512, AND
155-2269 PLUG ASSEMBLY L1 GOVERNOR ACTUATOR 3516 (MUI ENGINES). 259-9900 CHG 01
155-2261 WEDGE ASSEMBLY 839-RD-18 2 WH-14 L2 MPU(S) NOTE A: COMPONENTS WITHIN THIS LINE
1 M754-RD-16 839-BK-18 1 BK-14 L3 ENGINE SENSORS ARE FOR 3516 ENGINES ONLY
2 M753-BK-16 839-SH-18 L4 SMARTLINK NOTE B: IF ENGINE IS NOT EQUIPPED WITH PRELUBE
CONNECT CONNECTORS A AND B TOGETHER

9 8 7 6 5 4 3 2 1