Electrical System High Voltage - Generator Off Package With EMCP 4.3 Controller
Electrical System High Voltage - Generator Off Package With EMCP 4.3 Controller
Electrical System High Voltage - Generator Off Package With EMCP 4.3 Controller
November 2016
UENR3961-02 VOL 1 of 2
HV-C6 HV-C12 HV-C9 CDVR
36 Page,
HV-C4 SFK1-UP
LYP1-UP
EMERGENCY STOP RS485 TERM RESISTOR
ZBP1-UP
PDR1-UP
ZBR1-UP
GND BLOCK
Harness And Wire Electrical Schematic Symbols
Symbols
RS485 REMOTE
TERMINATING RESISTOR T
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
CONTROL PANEL Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
E-C1 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
11
L1
B L-
CY796-L117 SH-3792338
CDVR
235-5725 Y795-L118 GN-3792338
HV-C12 Y794-L119 YL-3792338
L-C14
UENR3961-02 VOL 1 of 2
2341858 24
1698670 L1
F454-HV1 GY-16-UL 1 PHASE B GEN (CT1) L-
CB L-S33 OPTIONAL
F455-HV2 GY-16-UL 2 PHASE B GEN (CT2) CAN-2 TR A Y794-L128 YL-3792338 Y794-L116 YL-3792338
120 RS485 ANNUNCIATORS
J J
L-S34
N714-HV3 GY-16-UL 3 +/- 10VDC INPUT (B) TERMINATING RESISTOR B Y795-L127 GN-3792338 Y795-L115 GN-3792338
134-2540 OHMS C
L-S35
N752-HV4 GY-16-UL 4 ALARM OUTPUT DRIVER Y796-L126 SH-3792338 Y796-L114 SH-3792338 L-C10 RS485 ANN-1
J904-HV5 GY-16-UL 5 FAULT SHUTDOWN DRIVER 1552264 358-5996
N713-HV6 GY-16-UL 6 +/- 10VDC INPUT (A)
C988-HV7 BK-16-UL 7 18-30V CONTROL POWER INPUT (B-) C987-L182 RD-16-UL 1 BAT+
C987-HV8 RD-16-UL 8 18-30V CONTROL POWER INPUT (B+) OPTIONAL GENERATOR TEMPERATURE MODULE C988-L183 BK-16-UL 2 BAT-
(Dimensions: 48 inches x 35 inches)
2
MT
MT
L-S27
E487B-HV11 GY-16-UL 11 GEN VOLTAGE B A274-MT2 BK-16-UL MT-C2 G408-L156 BK-3716415 G408-L152 BK-3716415 5 RS485A(-)
L-
L-
L-S28
E486B-HV12 GY-16-UL 12 GEN VOLTAGE A 200-MT6 GN YL-14-UL 3E3370 G409-L157 GY-3716415 G409-L153 GY-3716415 6 RS485-REF
CB
CB
MT-S1 L-S29
Y794-MT2 3792338 YL Y794-MT7 3792338 YL A CONN TO L-C14 A380-L158 SH-3716415 A380-L154 SH-3716415 7
B NOTE F CLIP-SH 8
L-C7 HV-C4 HV-C9 Y795-MT3 3792338 GN
MT-S2
Y795-MT8 3792338 GN C G407-L147 RD-3716415
1698670 3E3370 2341857 G408-L148 BK-3716415
MT-S3
M756-L109 YL-3792338 A M756-HV13 YL-3792338 1 CAN1+ Y796-MT5 3792338 CU Y796-MT9 3792338 CU G409-L149 GY-3716415 L-C11 RS485 ANN-2
M755-L110 GN-3792338 B M755-HV14 GN-3792338 2 CAN1- A380-L150 SH-3716415 1552264 358-5996
3
DC CUSTOMER WIRING 4.3
MT
M757-L108 SH-3792338 C M757-HV15 SH-3792338 3 CAN1 SH MT-C3
L-
N720-HV16 GY-16-UL 4 CONTACT SENSE-LOWER 1698670 C987-L184 RD-16-UL 1 BAT+
CB
N719-HV17 GY-16-UL 5 CONTACT SENSE-RAISE N713-HV6 GY-16-UL END
VDC-A
END Y794-MT10 3792338 YL A C988-L185 BK-16-UL 2 BAT-
N718-HV18 GY-16-UL 6 CONTACT SENSE-COMMON MID
Y795-MT11 3792338 GN B NOTE F CBL-L117 L-S22 CBL-L116 3
N716-HV19 GY-16-UL 7 EXCITATION DISABLE N714-HV3 GY-16-UL END
VDC-B
END Y796-MT12 3792338 CU C G407-L147 RD-3716415 L-S23
G407-L143 RD-3716415 4 RS485B(+)
N715-HV20 GY-16-UL 8 FAULT RESET MID
G408-L148 BK-3716415 L-S24
G408-L144 BK-3716415 5 RS485A(-)
N717-HV21 GY-16-UL 9 VAR/PF ENABLE N752-HV4 GY-16-UL END END RTD MODULE G409-L149 GY-3716415 G409-L145 GY-3716415 6 RS485-REF
MID
ALM
RTD TERM MR-C1 234-1645 A380-L150 SH-3716415
L-S25
A380-L146 SH-3716415 7
J904-HV5 GY-16-UL END END 276-1246 8T9834 CLIP-SH 8
FSD
MID
R1 CBL-MR33
L773-R1-MR1 2006861 BK 1 R1 G407-L139 RD-3716415
OPTIONAL RAISE/LOWER SWITCH J905-HV9 GY-16-UL END
DS-50
END W1 L773-W1-MR2 2006861 RD 3 W1 G408-L140 BK-3716415
MID
C1 L773-C1-MR3 2006861 GN 4 C1 G409-L141 GY-3716415
HV-C6 N716-HV19 GY-16-UL END END SH L773-SH-MR4 2006861 BA 5 SH A380-L142 SH-3716415
2341856 EX-DIS
R2 L774-R2-MR5 2006861 BK R2 18 L-C4
11
L1
MID
RL-SW1 L-
CBL-MR34
N706-HV22 BK-14-UL 4 EXCITER- 388-6286 N720-HV16 GY-16-UL END END W2 L774-W2-MR6 2006861 RD 13 W2 CBL-L119 CB 1698670
N705-HV23 BK-14-UL 5 110-7884 N720-RL1 GY-16-UL
V-LWR
C2 L774-C2-MR7 2006861 GN 14 C2 G407-L139 RD-3716415
L-S18
G407-L135 RD-3716415 A RS485
EXCITER+ MID
120
I I
L-S19
PRIMARY GENERATOR SERVICE N704-HV24 BK-14-UL 3 POWER INPUT (PMG C) N719-HV17 GY-16-UL END END SH L774-SH-MR8 2006861 BA 15 SH G408-L140 BK-3716415 G408-L136 BK-3716415 B TERMINATING RESISTOR
V-RSE L-S20 OHMS 134-2540
C
RL-T2 RL-T1
N703-HV25 BK-14-UL 2 POWER INPUT (PMG B) N719-RL3 GY-16-UL MID
R3 CBL-MR35 L775-R3-MR9 2006861 BK
21 R3 G409-L141 GY-3716415 G409-L137 GY-3716415
N702-HV26 BK-14-UL 1 2 1 N718-HV18 GY-16-UL W3 L775-W3-MR10 2006861 RD 23 W3 A380-L142 SH-3716415
L-S21
A380-L138 SH-3716415
SERVICE TOOL POWER INPUT (PMG A) END END
FUEL 1+
SECONDARY GENERATOR SERVICE MID
BGW1 L798-BGW1-MR26 2006861 RD 28 BGW1 M755-L26 GN-3792338
P901-L165 GY-18-UL BGC1 L798-BGC1-MR27 2006861 GN 29 BGC1 M757-L13 SH-3792338 05 L-C2
L1
END END
L-
FUEL 1-
SERVICE TOOL MID
SH L798-SH-MR28 2006861 BA 30 SH 1698670
L-C3 F767-L166 GY-18-UL BGR2
CBL-MR40
L797-BGR2-MR29 2006861 BK BGR2 M756-L98 YL-3792338
L-S3
CB M756-L95 YL-3792338 A CAN-1
CAN-2 END END 36 L-S4
120
9W1951 MID
PRELUBE
BGW2 L797-BGW2-MR30 2006861 RD 38 BGW2 M755-L97 GN-3792338 M755-L94 GN-3792338 B TERMINATING RESISTOR
A
L-S5
OHMS 134-2540
BATT + C989-L194 RD-16-UL AC TERM BLK END END
BGC2 L797-BGC2-MR31 2006861 GN 39 BGC2 M757-L96 SH-3792338 M757-L93 SH-3792338 C
BATT - B A250-L195 BK-16-UL 276-1256 383-1456 NOTE B MID
RMT ESTP
SH L797-SH-MR32 2006861 BA 40 SH
CAN2 SH C Y796-L117 SH-3792338 H831-L168 GY-18-UL END END 2
RMT ENBL
CDL+ D E486-J1 GY-16-UL
J-T4
END END 12
CAN2- F Y795-L118 GN-3792338 E488-J3 GY-16-UL
J-T6
END END 30
DI 04 CT A0
AC112-L199 RD-14-UL JWH-L213 GY-16-UL JWH-A1 F448B-LM5 GY-16-UL 5 Y794-L14 YL-3792338 CAN #2 POSITIVE
L-T99 CB1-L2-IN L-T1 CB1-L2-OUT
MID
31
20A
JWH-L212 GY-16-UL JWH-21 Y987-L76 GY-16-UL F450-LM6 GY-16-UL 6 M756-L243 YL-3792338 32 CAN #1 POSITIVE
G G
END END
DI 05 CT B0
AC112-L200 RD-14-UL GND 200-LM100 GN YL-16-UL MID
F450B-LM7 GY-16-UL 7 C987-L16 RD-16-UL 33 BATTERY POSITIVE
AC111-L201 RD-14-UL GND 200-L90 GN YL-16-UL Y988-L57 GY-16-UL END END F452-LM8 GY-16-UL 8 P736-L17 BK-1346259 34 ANALOG INPUT #2 NEGATIVE
DI 06 CT C0
200-HV27 GN YL-14-UL GND 200-L238 GN YL-14-UL MID
F452B-LM9 GY-16-UL 9 F542-L18 SH-1346259 35 ANALOG INPUT #2 SHIELD
Y989-L75 GY-16-UL END
DI 07
END C989-LM15 RD-16-UL 15 BATT + 24 VDC F532-L19 RD-3791795 36 ANALOG OUTPUT #1 POSITIVE
MID
A250-LM16 BK-16-UL 16 BATT - 10W F535-L20 RD-3791795 37 ANALOG OUTPUT #2 POSITIVE
AC-CR1 Y990-L66 GY-16-UL END END F702-LM19 RD-1346258 19 PWM + F537-L21 SH-3791795 38 ANALOG OUTPUT #2 SHIELD
RELAY 336-9185
DI 08 CBL-LM100 OUTPUT
MID
998-LM20 BK-1346258 20 DIN RTN - F536-L22 BK-3791795 39 ANALOG OUTPUT #2 NEGATIVE
BASE 336-9184 0.5-4.5 VDC
SH-LM21 SH-1346258 21 SHD F539-L23 BK-3791795 40 ANALOG OUTPUT #3 NEGATIVE
C988-L284 BK-16-UL END END AC301-LM10 RD-1346258 10 Y796-L24 SH-3792338 41 CAN #2 SHIELD
31 DI-REF CBL-LM101
MID
AC302-LM11 BK-1346258 11 LOADSHARE LINES Y795-L25 GN-3792338 42 CAN #2 NEGATIVE
21
N728-L202 GY-14-UL AC303-LM12 SH-1346258 12 M755-L26 GN-3792338 CAN #1 NEGATIVE
L-T142 CR1-21
END END 43
11 DI-REF
N725-L203 GY-14-UL PT3-LM26 RD-1365321 26 SP 3 E496-L27 GY-16-UL GEN CURRENT PHASE C
L-T141 CR1-11
MID
44
A1
Y943-L204 GY-16-UL PT2-LM27 BK-1365321 27 SP 2 NO CONNECTION
L-T163 CR1-A1
END END 45
A2 DI-REF
A250-L205 BK-16-UL GND-1 PT1-LM28 WH-1365321 28 SP 1 F541-L28 SH-1346259 ANALOG INPUT #1 SHIELD
L-T143 CR1-A2
MID
46
12
AC112-L199 RD-14-UL 362-2213 SH-LM101 SH-1365321 SH MTG BOLT LOCATION F534-L29 SH-3791795 ANALOG OUTPUT #1 SHIELD
L-T146 CR1-12
END END 47
14 DI-REF
CONNECT TO RIGHT MID
200-LM100 GN YL-16-UL GD GROUND F533-L30 BK-3791795 48 ANALOG OUTPUT #1 NEGATIVE
22 GN-T2 GND GN-T1 GND
AC111-L198 RD-14-UL SIDE PANEL, 200-GN1 GN YL-14-UL GND 200-MT6 GN YL-14-UL F540-L31 SH-3791795 ANALOG OUTPUT #3 SHIELD
L-T145 CR1-22
49
24 LOWER OUTSIDE BLOCK F405-L82 GY-16-UL END END
2 C988-L32 BK-16-UL 50 BATTERY NEGATIVE
32
10 LM-C1 SP-C1
IDI-01
STUD MID
51 NO CONNECTION
34
F406-L89 GY-16-UL - LM 1552267 3E3370 52 NO CONNECTION
BL
END END
MID
IDI 02 C PT1-LM28 WH-1365321 A 1 C987-L33 RD-16-UL 53 BATTERY POSITIVE
F407-L81 GY-16-UL END
IDI 03
END PT2-LM27 BK-1365321 B 2 P734-L34 BK-1346259 54 ANALOG INPUT #1 NEGATIVE
MID
PT3-LM26 RD-1365321 C 3 P733-L35 RD-1346259 55 ANALOG INPUT #1 POSITIVE
Y943-L204 GY-16-UL F408-L80 GY-16-UL END END SH-LM101 SH-1365321 F548-L36 WH-1346259 56 ANALOG INPUT #1 POSITIVE SUPPLY
L-S1
Y943-L235 GY-16-UL MID
IDI 04 CLIP-SH SPEED POT1 Y993-L37 GY-16-UL 57 SHORE POWER DISCONNECT R15 (DO #15)
PWR-TERM Y943-L214 GY-16-UL 373-9377 R968-L38 GY-16-UL 58 DISCRETE OUTPUT #14
361-1660 F547-L88 GY-16-UL END
IDI REF
END R966-L39 GY-16-UL 59 DISCRETE OUTPUT #13
C989-L192 RD-16-UL MID
E495-L40 GY-16-UL 60 GEN CURRENT PHASE B
L1 L-T159 PWR-L1
AC113-L207 RD-14-UL
L-S9
C989-L230 RD-16-UL CBL-L131 L SWITCH G404-L43 RD-3791795 63 MPU (DIFFERENTIAL SENSING) POSITIVE
SUPPLIED C989-L194 RD-16-UL P733-L35 RD-1346259 8D-2676 G405-L44 BK-3791795 64 MPU (DIFFERENTIAL SENSING) NEGATIVE
F F
END END
AI1+
L2 AC116-L208 BK-8-UL X730-L253 RD-1346259 R964-L45 GY-16-UL 65 DISCRETE OUTPUT #11
L-T160 PWR-L2
MID
AC112-L200 RD-14-UL P734-L34 BK-1346259 118-L216 RD-16-UL R963-L46 GY-16-UL 66 DISCRETE OUTPUT #10
L-T3 PWR-L2
END END
L-T109 PWR-L2
AC114-L209 RD-14-UL
L-S10
A250-L191 BK-16-UL C234-L252 BK-1346259 MID
AI1- 2 3 R962-L47 GY-16-UL 67 DISCRETE OUTPUT #9
A250-L196 BK-16-UL F548-L36 WH-1346259 END
AI1 PS
END R961-L48 GY-16-UL 68 DISCRETE OUTPUT #8
A250-L195 BK-16-UL A411-L251 WH-1346259 MID
C989-L217 RD-16-UL 69 NO CONNECTION
A250-L197 BK-16-UL F541-L28 SH-1346259 END
AI1 SH
END P737-L49 RD-1346259 70 ANALOG INPUT #3 POSITIVE
F541-L254 SH-1346259 MID
118-L218 RD-16-UL + LIGHT-1 R969-L268 SH-3716415 L-S42 71 NO CONNECTION
CBL-L127 A250-L221 BK-16-UL - 316-6409 C988-L50 BK-16-UL C988-L267 BK-16-UL 72 BATTERY NEGATIVE
04 P735-L10 RD-1346259 END END Y994-L51 GY-16-UL 73 COMMON SHUTDOWN R16 (DO #16)
- L1 AI2+
JACKET WATER HEATER CBL 428-L257 RD-1346259 MID
C988-L284 BK-16-UL 74 RESERVED
M756-L98 YL-3792338 P736-L17 BK-1346259 END END R965-L52 GY-16-UL 75 DISCRETE OUTPUT #12
AC-CB3 AI2-
M757-L96 SH-3792338 C234-L256 BK-1346259 MID
118-L220 RD-16-UL + LIGHT-2 76 NO CONNECTION
194-4449
TO JWH 0 M755-L97 GN-3792338 F549-L41 WH-1346259 END END A250-L219 BK-16-UL - 316-6409 G408-L53 BK-3716415 77 RS 485 #2 "A"
10
AI2 PS
CONTROL BOX AC115-L206 BK-8-UL A411-L255 WH-1346259 G406-L54 SH-3791795 MPU (DIFFERENTIAL SENSING) SHIELD
L-T161 CB3-L1-IN
78
-L
3 MID
10
CUSTOMER AC116-L208 BK-8-UL L L
F542-L18 SH-1346259 P738-L55 BK-1346259 ANALOG INPUT#3 NEGATIVE
CB
L-T162 CB3-L2-IN
L- END END 79
60A L-S11 CB AI2 SH
SUPPLIED M755-L101 GN-3792338 L-S13 M755-L104 GN-3792338 F542-L258 SH-1346259 MID
L-S2
F543-L56 SH-1346259 80 ANALOG INPUT#3 SHIELD
M757-L99 SH-3792338 M757-L102 SH-3792338 CBL-L136 118-L216 RD-16-UL Y988-L57 GY-16-UL 81 PROG. DISCRETE INPUT #6
AC-CB2 L-S12
M756-L100 YL-3792338 M756-L103 YL-3792338 P737-L49 RD-1346259 END END 118-L218 RD-16-UL Y985-L58 GY-16-UL 82 PROG. DISCRETE INPUT #3
224-0747 AI3+
MID
118-L220 RD-16-UL R955-L59 GY-16-UL 83 FUEL ENABLE R2 (DO #2)
AC113-L207 RD-14-UL P738-L55 BK-1346259 R958-L60 GY-16-UL DISCRETE OUTPUT #5
L-T150 CB2-L1-OUT L-T147 CB2-L1-IN
END END 84
L-T149 CB2-L2-OUT L-T148 CB2-L2-IN
96
E E
F7 2A END END
A1 BATT+
Y943-L214 GY-16-UL C991-L283 RD-16-UL P826-L70 BK-9X8922 ETHERNET PORT A RX-
L-T154 CR2-A1
MID
97
A2 OPTIONAL
A250-L215 BK-16-UL P818-L71 BK-9X8922 ETHERNET PORT A TX-
L-T155 CR2-A2
END END 98
12 BATT+
ETHER SWITCH
AC113-L211 RD-16-UL C987-HV8 RD-16-UL 115-L181 GY-16-UL G409-L72 GY-3716415 RS 485 #2 REFERENCE
L-T156 CR2-12
D D
MID 11 COM R6
DIESEL 3516T4I 388-6281 14 NO A2-
L-
X842-L11 RD-3791795 CB NORMALLY CLOSED CIRCUIT
00
C C
END END
32 893-ET8, 892-ET9
-L1
MBUS REF
EIC ENGINE SPECIFIC 11 30 AUX3 BAT+ 30
CBL
MID
386-9533 GAS 50Hz-ENGINE INTERFACE HARNESS (15 METER)
EIC ENGINE SPECIFIC 12 31 31 428-L257 RD-1346259 END END R969-L268 SH-3716415 893-EU13, 892-EU14
LOCAL CAN DATA LINK - 32 32 F542-L258 SH-1346259 MID
MBUS SH 386-9534 GAS 50Hz-ENGINE INTERFACE HARNESS (23 METER)
LOCAL CAN SHIELD 33 33 C234-L256 BK-1346259 NOTE B: REMOVE JUMPERS F448, F450 & F452 IF LOADSHARE MODULE IS INSTALLED. GN 389-9082 01D6 GROUND WIRE
GLOBAL CAN DATA LINK - 34 M755-E12 GN-3792338 34 M755-L107 GN-3792338 TR-C1 372-6306 G407-TR1 RD-3716415 END
485AN-B
END G407-L155 RD-3716415 G 390-5461 02B5 3000FR GENERATOR INTERFACE (7.5 METER)
LOCAL CAN DATA LINK + 35 1 35 MID NOTE C: REMOVE TERMINATING RESISTOR WHEN ADDING ADDITIONAL ANNUNCIATORS.
10 1698670 390-5462 3000FR GENERATOR INTERFACE (20 METER)
EIC ENGINE SPECIFIC 3 36
L-E 36 229C-L233 BK-16-UL G408-TR2 BK-3716415 END END G408-L156 BK-3716415
CB 7
-L10 HV 385-5376 01F7 CDVR HARNESS
485AN-A
EIC ENGINE SPECIFIC 4 37 37 RS485-REMOTE A NOTE D: LSM REQUIRES A 2A FAST ACTING FUSE (F7) FOR SUPPLY POWER IN ORDER TO
CBL
MID
GLOBAL CAN DATA LINK + 50 M756-E20 YL-3792338 50 M756-L106 YL-3792338 5 MT 433-0891 01E4 RTD CAN-2 HARNESS OPTION
SHUTDOWN REQUEST 51 X721-E21 GY-18-UL 51 X721-L170 GY-18-UL 6 P826-L70 BK-9X8922 RL 388-6286 01F4 RAISE/LOWER SWITCH HARNESS OPTION
AUX POWER 1+ 52 115-E22 GY-16-UL 52 115-L181 GY-16-UL 7 EMERGENCY STOP RT 388-6279 02C5 3000FR RTD GENERATOR INTERFACE (7.5 METER)
AUX POWER 2+ 53 116-E23 GY-16-UL 53 116-L249 GY-16-UL 8
EIC DISCRETE INPUT 10 54 HARD ESTOP 54 354-L225 RD-16-UL ESPB 388-6280 3000FR RTD GENERATOR INTERFACE (20 METER)
AUX POWER 3+ 55 117-E24 GY-16-UL AUX2 BAT+ 55 116-L285 GY-16-UL L-C9 ES-C6 458-3752 SJ 389-9083 01C4 REMOTE ESTOP JUMPER
IGNITION TIMING SELECT 56 F874-E25 GY-18-UL 56 F874-L172 GY-18-UL 1552253 1907612
N/C-2 N/C-1 ST 386-9528 01B7 ENGINE ESTOP HARNESS
GLOBAL CAN DATA LINK SECONDARY - 57 57 354-L225 RD-16-UL 1 A744-ES1 GY-18-UL 387-ES7 GY-18-UL
LOW IDLE REQUEST 58 L702-E26 GY-18-UL 58 L702-L173 GY-18-UL A774-L77 GY-16-UL 2 A774-ES2 GY-18-UL TR 372-6306 01D3 RS485 TERMINATING RESISTOR HARNESS
N/C-1 N/C-2
EIC DISCRETE INPUT 13 59 59 F715-L167 GY-16-UL 3 387-ES7 GY-18-UL C989-ES9 GY-18-UL
EIC DISCRETE INPUT 14 60 LOW IDLE SPEED SW 60 L972-L262 GY-18-UL N759-L240 GY-16-UL 4 C987-ES3 GY-16-UL N/O-3 N/O-4
AUX POWER 1- 229-E27 GY-16-UL 229A-L174 GY-16-UL C987-L229 RD-16-UL C989-ES4 GY-18-UL C989-ES4 GY-18-UL
A A
61 61 5
MULTI-DYNAMICS SELECT INPUT 62 J723-E28 GY-18-UL 62 J723-L250 GY-18-UL F405-L161 GY-16-UL 6 A774-ES5 GY-18-UL N/C-1
AUX POWER 1- 63 229-E29 GY-16-UL 63 299A-L175 GY-16-UL C991-L241 RD-16-UL 7 C987-ES6 GY-16-UL A774-ES2 GY-18-UL
N/C-2
THIS SCHEMATIC IS FOR THE HIGH VOLTAGE - GENERATOR, OFF PACKAGE
GLOBAL CAN SECONDARY SHIELD 64 START/RUN/STOP 64 998-L242 GY-16-UL 8 998-ES8 GY-18-UL
AUX POWER 2- 65 229-E30 GY-16-UL 65 229B-L176 GY-16-UL C989-L230 RD-16-UL 9 C989-ES9 GY-18-UL C987-ES6 GY-16-UL
N/O-3 N/O-4 WITH EMCP 4.3 CONTROLLER ELECTRICAL SYSTEM
THROTTLE INPUT PWM 1 66 F702-E31 GY-18-UL 66 F702-L177 GY-18-UL F701-L224 GY-16-UL 10 F701-ES10 GY-18-UL
AUX POWER 3- 67 229-E32 GY-16-UL 67 229B-L178 GY-16-UL 11 C987-ES3 GY-16-UL VOLUME 1 of 2: ELECTRICAL SCHEMATIC
EIC PWM INPUT 2 68 SMMS 68 F701-L260 GY-16-UL 12 458-8697 A774-ES5 GY-18-UL
GLOBAL CAN DATA LINK SECONDARY + 69 PRELUBE 69 F705-L263 GY-18-UL A744-ES1 GY-18-UL MEDIA NUMBER: UENR3961-02
KEYSWITCH 70 J906-E33 GY-16-UL 70 J906-L179 GY-16-UL F701-ES10 GY-18-UL
998-ES8 GY-18-UL SCHEMATIC PART NUMBER: 372-4313, CHANGE: 04, VERSION: -
386-9529 (8 METER) Components are shown installed on a fully operable generator set in a non powered state.
386-9533 (15 METER)
386-9534 (23 METER) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR3961-02
November 2016 Harness And Wire Electrical Schematic Symbols
Symbols
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
High Voltage - Generator contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
EC-C3 EC-C2 3500 Engines:
YBB1-UP
C175 Engines:
WYB1-UP
Gas Engines:
GLM1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
SKC1-UP WYC1-UP GLN1-UP coil that makes an electromagnet when current flows through it. The electromagnet
YBC1-UP BXR1-UP GFP1-UP can open or close a valve or move a piece of metal that can do work.
EC-C7
EC-C6 YBD1-UP
SFJ1-UP
GFR1-UP
GF41-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
SEK1-UP GF51-UP that make electromagnet when current flows through them. It also has an internal switch that places
SFK1-UP the latch coil circuit open at the time the coil latches.
LYP1-UP
ZBP1-UP Harness and Wire Symbols
PDR1-UP
Wire, Cable, or Harness Harness Identification Letter(s):
ZBR1-UP Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
EC-C1 Codes (see sample).
The "C" stands for "Connector" and the
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
Volume 2 of 2: Interface Harness 325-AG135 PK-14
ED-C2 1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
EC-C4 ©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
EH-C3
UENR3961-02 VOL 2 of 2
EU-C7
EH-C1
EH-C2
30 Page,
EH-C4
EU-C5
EH-C5
EH-C6
3516 TIER-4I ENGINE INTERFACE C175 TIER4I (INCLUDES 3000FRAME) ENGINE INTERFACE C175-16, C175-20(3000FR), ENGINE INTERFACE
ED-C4
EC-C4 CONNECT TO 1698670
CONNECT TO 1698670 JACKET WATER A 115-ED72 RD-16-UL
JACKET WATER A 115-EC72 RD-16-UL COOLANT LEVEL B 229A-ED74 BK-16-UL
COOLANT LEVEL B 229A-EC74 BK-16-UL SENSOR C C527-ED76 GY-16-UL
ET-C7 SENSOR C C527-EC76 GY-16-UL (JW-C1, VOL-1)
3516-T4-ENGINE ET-C5 (JW-C1, VOL-1)
1471444
1471443 ED-C3
1 1 EC-C3 CONNECT TO 1698670
2 2 CONNECT TO 1698670 SCAC COOLANT A 115-ED73 RD-16-UL
3 3 SCAC COOLANT A 115-EC73 RD-16-UL LEVEL SENSOR B 229A-ED75 BK-16-UL
4 4 LEVEL SENSOR B 229A-EC75 BK-16-UL (CA-C1, VOL-1) C C528-ED77 GY-16-UL
DIGITAL RTN 5 998-ET5 GY-16-UL 998-ET5 GY-16-UL 5 (CA-C1, VOL-1) C C528-EC77 GY-16-UL
F 6
7
NOTE A
F405-ET7 GY-16-UL
6
7
F
ED-C7 ED-C5
CAT DATA+ 8 893-ET8 OR-16-UL 893-ET8 OR-16-UL 8 ENG-C175-16-WM 1471444
CAT DATA- 9 892-ET9 BR-16-UL 892-ET9 BR-16-UL 9 ENG-C175 T4I EC-C7 EC-C5 1471443
10 10 1471444 1471443 1 1
11 11 1 1 2 2
AUX 3 BAT+ 12 117-ET12 GY-16-UL 12 2 2 3 3
13 13 3 3 4 4
14 14 4 4 DIGITAL RTN 5 998-ED5 GY-16-UL 998-ED5 GY-16-UL 5
15 117-ET12 GY-16-UL 15 DIGITAL RTN 5 998-EC5 GY-16-UL 998-EC5 GY-16-UL 5 6 6
16 16 6
NOTE A 6 7 F405-ED7 GY-16-UL 7
17 17 7 F405-EC7 GY-16-UL 7 CAT DATA+ 8 893-ED8 OR-16-UL 893-ED8 OR-16-UL 8
18 18 CAT DATA+ 8 893-EC8 OR-16-UL 893-EC8 OR-16-UL 8 CAT DATA- 9 892-ED9 BR-16-UL 892-ED9 BR-16-UL 9
19 Y994-ET19 GY-16-UL 19 CAT DATA- 9 892-EC9 BR-16-UL 892-EC9 BR-16-UL 9 10 10
20 F405-ET20 GY-16-UL 20 10 10 11 11
21 21 11 11 12 12
SOFT ESTOP1 22 F715-ET22 GY-16-UL F715-ET22 GY-16-UL
ET-S3
F715-ET21 GY-16-UL 22 AUX 3 BAT+ 12 117-EC12 RD-16-UL 12 13
NOTE A 13
SOFT ESTOP2 23 F719-ET23 GY-16-UL F719-ET23 GY-16-UL 23 13 13 14 14
24 24 14 14 15 ED-S4
117-ED12 RD-16-UL 15
25 25 15 117-EC12 RD-16-UL 15 16 117-ED15 RD-16-UL 16
26 26 16 16 17 17
27 27 17 17 18 18
28 28 18 18 19 Y994-ED19 GY-16-UL 19
29 29 19 Y994-EC19 GY-16-UL 19 20 F405-ED20 GY-16-UL 20
AUX 3 BAT+ 30 117-ET30 GY-16-UL 117-ET30 GY-16-UL 30 20 F405-EC20 GY-16-UL 20 21 21
31 1 31 21 21 SOFT ESTOP1 22 F715-ED22 GY-16-UL F715-ED21 GY-16-UL 22
10
32 ET 32 CONNECT TO SOFT ESTOP1 22 F715-EC22 GY-16-UL F715-EC21 GY-16-UL 22 SOFT ESTOP2 23 F719-ED23 GY-16-UL 23
L
33 CB 33 WALL MOUNT SOFT ESTOP2 23 F719-EC23 GY-16-UL 23 24 24
CAN1- 34 Y798-ET34 GN-3792338 Y798-ET34 GN-3792338 34 PANEL ENGINE 24 24 25 25
35 35 INTERFACE 25 25 26 26
AUX 3 BAT- 36 229C-ET36 GY-16-UL 229C-ET36 GY-16-UL 36 CONNECTOR 26 26 27 27
37 CBL ET100 37 (L-C1, VOL-1) 27 27 28 28
MPU+ 38 G404-ET38 RD-3791795 G404-ET38 RD-3791795 38 28 28 29 29
MPU- 39 G405-ET39 BK-3791795 G405-ET39 BK-3791795 39 29 29 30 117-ED30 RD-16-UL 30
AUX 3 BAT- 40 229C-ET40 GY-16-UL 229C-ET40 GY-16-UL 40 AUX 3 BAT+ 30 117-EC30 RD-16-UL 117-EC30 RD-16-UL 30 31 1 31
MPU SH 10
41 G406-ET41 SH-3791795 G406-ET41 SH-3791795 41 31
10
1 31 32 ED 32
CAN1 SH Y799-ET42 SH-3792338 Y799-ET42 SH-3792338 EC L CONNECT TO
42 42 32
L
32 33
CB 33
WALL MOUNT
43 43 33
CB
33 CAN1- 34 Y798-ED34 GN-3792338 Y798-ED34 GN-3792338 34
44 44 CAN1- 34 Y798-EC34 GN-3792338 Y798-EC34 GN-3792338 34 35 35 PANEL ENGINE
0
CONNECT TO 10 229C-ED36 BK-16-UL INTERFACE
45 45 35 35
WALL MOUNT
36
ED 36
CONNECTOR
46 46 AUX 3 BAT- 36 229C-EC36 BK-16-UL 229C-EC36 BK-16-UL 36 37 L 37
PANEL ENGINE CB (L-C1, VOL-1)
47 47 37 CBL EC103 37 MPU+ 38 G404-ED38 RD-3791795 G404-ED38 RD-3791795 38
AUX 1 BAT+ 48 115-ET48 GY-16-UL 115-ET48 GY-16-UL 48 MPU+ 38 G404-EC38 RD-3791795 G404-EC38 RD-3791795 38 INTERFACE MPU- 39 G405-ED39 BK-3791795 G405-ED39 BK-3791795 39
49 49 MPU- 39 G405-EC39 BK-3791795 G405-EC39 BK-3791795 39 CONNECTOR 40 229C-ED40 BK-16-UL 40
CAN1+ 50 Y797-ET50 YL-3792338 Y797-ET50 YL-3792338 50 AUX 3 BAT- 40 229C-EC40 BK-16-UL 229C-EC40 BK-16-UL 40 (L-C1, VOL-1) MPU SH 41 G406-ED41 SH-3791795 G406-ED41 SH-3791795 41
ETHER 51 51 MPU SH 41 G406-EC41 SH-3791795 G406-EC41 SH-3791795 41 CAN1 SH 42 Y799-ED42 SH-3792338 Y799-ED42 SH-3792338 42
AUX 1 BAT+ 52 115-ET52 GY-16-UL 115-ET52 GY-16-UL 52 CAN1 SH 42 Y799-EC42 SH-3792338 Y799-EC42 SH-3792338 42 43 43
AUX 2 BAT+ 53 116-ET53 GY-16-UL ET-S1 116-ET53 GY-16-UL 53 43 43 44 44
HARD ESTOP 354-ET54 GY-16-UL 354-ET54 GY-16-UL 354-ET57 GY-16-UL
E AUX 2 BAT+
54
55 116-ET55 GY-16-UL 116-ET55 GY-16-UL
ET-S2
116-ET56 GY-16-UL
54
55
44
45
44
45
45
46 C527-ED76 GY-16-UL
45
46 E
56 56 46 C527-EC76 GY-16-UL 46 47 115-ED72 RD-16-UL ED-S7
C528-ED77 GY-16-UL 47
57 57 47 115-EC72 RD-16-UL EC-S7
C528-EC77 GY-16-UL 47 BAT+ 48 115-ED48 RD-16-UL 115-ED48 RD-16-UL 115-ED49 RD-16-UL 48
LOW IDLE SPEED SW 58 L702-ET58 GY-16-UL L702-ET58 GY-16-UL 58 AUX 1 BAT+ 48 115-EC48 RD-16-UL 115-EC48 RD-16-UL 115-EC49 RD-16-UL 48 49 115-ED73 RD-16-UL 49
59 59 49 115-EC73 RD-16-UL 49 CAN1+ 50 Y797-ED50 YL-3792338 Y797-ED50 YL-3792338 50
60 60 CAN1+ 50 Y797-EC50 YL-3792338 Y797-EC50 YL-3792338 50 ETHER 51 R774-ED51 GY-16-UL R774-ED51 GY-16-UL 51
AUX 1 BAT- 61 229A-ET61 BK-16-UL 229A-ET61 BK-16-UL 61 ETHER 51 R774-EC51 GY-16-UL R774-EC51 GY-16-UL 51 BAT+ 52 116-ED55 RD-16-UL 115-ED52 RD-16-UL 52
62 62 AUX 1 BAT+ 52 115-EC52 RD-16-UL 115-EC52 RD-16-UL 52 53 ED-S1
116-ED53 RD-16-UL 53
AUX 1 BAT- 63 229A-ET63 BK-16-UL 229A-ET63 BK-16-UL 63 AUX 2 BAT+ 53 116-EC53 RD-16-UL EC-S1
116-EC53 RD-16-UL 53 HARD ESTOP 54 354-ED54 GY-16-UL 354-ED54 GY-16-UL ED-S2 354-ED57 GY-16-UL 54
64 64 HARD ESTOP 54 354-EC54 GY-16-UL 354-EC54 GY-16-UL EC-S2
354-EC57 GY-16-UL 54 55 116-ED55 RD-16-UL 116-ED56 RD-16-UL 55
AUX 2 BAT- 65 229B-ET65 BK-16-UL 229B-ET65 BK-16-UL 65 AUX 2 BAT+ 55 116-EC55 RD-16-UL 116-EC55 RD-16-UL 116-EC56 RD-16-UL 55 56 56
PWM 66 F702-ET66 GY-16-UL F702-ET66 GY-16-UL 66 56 56 57 57
AUX 2 BAT- 67 229B-ET67 BK-16-UL 229B-ET67 BK-16-UL 67 57 57 LOW IDLE SPEED SW 58 L702-ED58 GY-16-UL L702-ED58 GY-16-UL 58
68 68 LOW IDLE SPEED SW 58 L702-EC58 GY-16-UL L702-EC58 GY-16-UL 58 59 59
69 69 59 59 60 229A-ED74 BK-16-UL ED-S5
60
KEY SWITCH 70 J906-ET70 GY-16-UL J906-ET70 GY-16-UL 70 60 229A-EC74 BK-16-UL EC-S5
60 BAT- 61 229A-ED61 BK-16-UL 229A-ED61 BK-16-UL 229A-ED59 BK-16-UL 61
AUX 1 BAT- 61 229A-EC61 BK-16-UL 229A-EC61 BK-16-UL 229A-EC59 BK-16-UL 61 62 229A-ED75 BK-16-UL 62
62 229A-EC75 BK-16-UL 62 BAT- 63 229B-ED63 BK-16-UL 229A-ED60 BK-16-UL 63
AUX 1 BAT- 63 229A-EC60 BK-16-UL 229A-EC60 BK-16-UL 63 64 ED-S6
64
64 64 65 229B-ED63 BK-16-UL 229B-ED65 BK-16-UL 65
AUX 2 BAT- 65 229B-EC65 BK-16-UL 229B-EC65 BK-16-UL 65 PWM 66 F702-ED66 GY-16-UL F702-ED66 GY-16-UL 66
PWM 66 F702-EC66 GY-16-UL F702-EC66 GY-16-UL 66 67 229B-ED67 BK-16-UL 67
AUX 2 BAT- 67 229B-EC67 BK-16-UL 229B-EC67 BK-16-UL 67 68 68
68 68 69 69
69 69 KEY SWITCH 70 J906-ED70 GY-16-UL J906-ED70 GY-16-UL 70
KEY SWITCH 70 J906-EC70 GY-16-UL J906-EC70 GY-16-UL 70
ET-C2
1552252
F715-ET21 GY-16-UL 1 EC-C6
2 1552252
354-ET60 GY-16-UL 3 F715-EC21 GY-16-UL 1
F405-ET20 GY-16-UL 4 2
Y994-ET19 GY-16-UL 5 CONNECT TO 354-EC60 GY-16-UL 3
6 ENGINE ESTOP F405-EC20 GY-16-UL 4 CONNECT TO
7 (ST-C2, VOL-1) Y994-EC19 GY-16-UL 5 ENGINE ESTOP
Y918-ET57 GY-16-UL 8 6 (ST-C2, VOL-1) ED-C2
F405-ET7 GY-16-UL 9 7 1552252
354-ET68 GY-16-UL 10 Y918-EC57 GY-16-UL 8 F715-ED21 GY-16-UL 1
11 F405-EC7 GY-16-UL 9 2
F715-ET24 GY-16-UL 12 354-EC68 GY-16-UL 10 354-ED60 GY-16-UL 3
F719-EC23 GY-16-UL EC-S3
11 F405-ED20 GY-16-UL 4 CONNECT TO
ENGINE-CEM F715-EC22 GY-16-UL F715-EC24 GY-16-UL 12 Y994-ED19 GY-16-UL 5 ENGINE ESTOP
6 (ST-C2, VOL-1)
INTERFACE 7
Y918-ED57 GY-16-UL 8
A-C2 F405-ED7 GY-16-UL 9
9X7145 EC-C2 EC-C1 354-ED68 GY-16-UL 10
9X7146 9X7145 F719-ED23 GY-16-UL ED-S3
11
END END
END
CB1-L2-JB5 BK-16-UL
CB2-L2-JB7 BK-16-UL
0 00
END CB3-L2-JB8 BK-16-UL
10 1
EH-C1 EH EH EH-C3
L- L-
1471444
CB CB 1471443 END END
AC-GND
40-PIN CONNECTOR KWT INPUT (PWM+) 1 G720-EH1 RD 3791795 1 MID
CB1-L2-JB5 BK-16-UL
2 W1-RT2 BK-2006861 W1 KW INPUT (SHIELD) 6 F530-EH3 CU 3791795 6 JC-C1 500-0197 ACCR23
COM
21
1471443 C1 4 C1-RT3 GN-2006861 SH1-RT4 SH-2006861 SH CAT DATA LINK + 8 CAT DATA+ 8 PRELUBE A
CAT DATA-
NC
1 5 SH1-RT4 SH-2006861 R2-RT5 RD-2006861 R2 CAT DATA LINK - 9 9 BATT- B 32
E909-EH5 WH-18-UL
NO
3 7 C2-RT7 GN-2006861 C2 EIC CURRENT LOOP INPUT 1- 11 11 34
4 W5 8 W5-RT18 BK-2006861 SH2-RT8 SH-2006861 SH FUEL SUPPLY ENERGY LOOP+ 12 P901-EH6 PK-18-UL 12 500-0196 BASE: 336-9184
C 998-EU15 GY-16-UL 5
6
C5 9
10
C5-RT19 GN-2006861
SH5-RT20 SH-2006861
R3-RT9 RD-2006861
W3-RT10 BK-2006861
R3
W3
FUEL SUPPLY ENERGY LOOP-
PRELUBE REQUEST
13
14
P901-EH7 PK-18-UL
F767-EH8 WH-16-UL
13
14
RELAY:336-9185
DIODE:336-9186
NC
12
COM
11
CB1-L1-JB1 RD-16-UL C
CLIP-SH 15 117-EH38 RD-16-UL 15
1
229B-JC2 BK-16-UL NO
CB1-L1-JB2 RD-16-UL
F405-EU42 GY-16-UL R2-PHB R2-RT5 RD-2006861 C3-RT11 GN-2006861 C3
A2-
7 11 EIC ANALOG INPUT 1 GEARBOX 2
14
893-EU13 OR-16-UL 8 W2 12 SH3-RT12 SH-2006861 SH EIC ANALOG INPUT 2 16 16 8 CB1-L1-JD1 RD-16-UL END END CB1-L1-JB2 RD-16-UL
PRELUBE CB1-L1
892-EU14 BR-16-UL 9 C2 13 W2-RT6 BK-2006861 R4-RT13 RD-2006861 R4 CIRCUIT BREAKER STATUS 17 X710-EH9 BU-18-UL 17 3
18 18 PUMP
10 14 C2-RT7 GN-2006861 W4-RT14 BK-2006861 W4 DIGITAL SENSOR RETURN 2 4
CB1-L2-JD2 BK-16-UL END
CB1-L2
END CB1-L2-JB6 BK-16-UL
11 15 SH2-RT8 SH-2006861 C4-RT15 GN-2006861 C4 EIC DISCRETE OUTPUT 1 19 Y994-EH35 GY-16-UL 19 5
CLIP-SH 1
11 NOTE A 27 R4-PHA 31 R4-RT13 RD-2006861 BGC2-RT31 GN-2006861 BGC2 LOCAL CAN DATA LINK + 35
10 35 CONNECT TO
36 EH 229-EH32 BK-16-UL 36 WALL MOUNT
12 28 32 BGSH2-RT32 SH-2006861 SH EIC ENGINE SPECIFIC 3 L-
CAT DATA+ 13 893-EU13 OR-16-UL EU-S4
29 W4 33 W4-RT14 BK-2006861 EIC ENGINE SPECIFIC 4 37 CB CBL-EH101 37 PANEL ENGINE
CAT DATA- 14 892-EU14 BR-16-UL 117-EU41 RD-16-UL 117-EU46 RD-16-UL 30 C4 34 C4-RT15 GN-2006861 MPU+ 38 G404-EH13 RD 3791795 38 INTERFACE
DIGITAL RTN 15 998-EU15 GY-16-UL 31 CONNECT TO 35 SH4-RT16 SH-2006861 MPU- 39 G405-EH14 BK 3791795 39 CONNECTOR
CLIP-SH 40 AUX3 BAT- 40 (L-C1, VOL-1)
START/RUN/STOP 16 R775-EU16 GY-16-UL 32 WALL MOUNT BGR2 36 BGR2-RT29 RD-2006861 EIC ENGINE SPECIFIC 7
SOFT ESTOP2 17 F719-EU17 GY-16-UL 33 PANEL ENGINE 37 MPU SH 41 G406-EH15 CU 3791795 41
UENR3961-02 VOL 2 of 2
KEY SWITCH 18 J906-EU18 GY-16-UL Y798-EU36 GN-3792338 34 INTERFACE 38 BGW2-RT30 BK-2006861 GLOBAL CAN SHIELD 42 M757-EH16 CU 3792338 42
SOFT ESTOP1 19 F715-EU19 GY-16-UL 35 CONNECTOR BGW2 39 BGC2-RT31 GN-2006861 EIC DISCRETE INPUT 3 43 43
20 229C-EU47 BK-16-UL 36 (L-C1) 40 BGSH2-RT32 SH-2006861 REMOTE CONTROL ENABLE 44 H831-EH17 PU-18-UL 44 SYMBOL DESCRIPTION HARNESSES
CLIP-SH 45 45
PWM 21 F702-EU21 GY-16-UL 37 EIC DISCRETE INPUT 5
IDENT PART NUMBER DESCRIPTION
22 G404-EU3 RD-3791795 38 EIC DISCRETE INPUT 6 46 JW COOLANT LEVEL SENSOR 46
BLADE, SPADE, RING,
23 G405-EU2 BK-3791795 39 EIC DISCRETE INPUT 7 47 SCAC COOLANT LEVEL SENSOR 47
OR SCREW TERMINAL EC 388-0366 C175 T4I-ENGINE INTERFACE HARNESS (7.5 METER)
SMMS 24 F701-EU24 GY-16-UL 229C-EU60 BK-16-UL 40 AUX POWER 1+ 48 115-EH18 RD-16-UL 48
25 G406-EU1 SH-3791795 41 CRANKING MOTOR SELECT 49 V711-EH19 YL-18-UL 49 388-0367 C175 T4I-ENGINE INTERFACE HARNESS (20 METER)
Y799-EU38 SH-3792338 GLOBAL CAN DATA LINK + 50 M756-EH20 YL 3792338 50 CIRCUIT CONNECTED ED 388-0363 C175/16-ENGINE INTERFACE HARNESS (7.5 METER)
(Dimensions: 39 inches x 28 inches)
26 42
27 43 SHUTDOWN REQUEST 51 X721-EH21 BR-18-UL 51
28 44 AUX POWER 1+ 52 115-EH22 RD-16-UL 52 CIRCUIT NOT CONNECTED 388-0364 C175/16-ENGINE INTERFACE HARNESS (20 METER)
PRELUBE 29 F705-EU29 GY-16-UL 45 G-C1 AUX POWER 2+ 53 116-EH23 RD-16-UL 53
389-3953 C175/20-ENGINE INTERFACE HARNESS (7.5 METER)
30 46 9X7147 EIC DISCRETE INPUT 10 54 HARD ESTOP 54
31 47 N704-G1 GY-16-UL 1 AUX POWER 3+ 55 117-EH24 RD-16-UL
EH-S2
55 EARTH GROUND 389-3954 C175/20-ENGINE INTERFACE HARNESS (20 METER)
EU-S1
1 115-EU4 RD-16-UL 115-EU48 RD-16-UL AC-TERM-BLK N703-G2 GY-16-UL 56 F874-EH25 PK-18-UL 56
EH 493-7438 G3500H 60HZ GENERATOR INTERFACE (8 METER)
32
10 48 2 IGNITION TIMING SELECT
33 EU 49 383-1456 N702-G3 GY-16-UL 3 GLOBAL CAN DATA LINK SECONDARY - 57 57
L 493-7439 G3500H 60HZ GENERATOR INTERFACE (15 METER)
34 CB Y797-EU35 YL-3792338 50 3000FR-INTERFACE N705-G4 GY-16-UL 4 LOW IDLE REQUEST 58 L702-EH26 YL-18-UL 58 # CONNECTOR
CAN1+ Y797-EU35 YL-3792338 R774-EU9 GY-16-UL N706-G5 GY-16-UL EIC DISCRETE INPUT 13 59 59
35 51
VA-NEUTRAL
5
60 LOW IDLE SPEED SW 60
493-7440 G3500H 60HZ GENERATOR INTERFACE (23 METER)
CAN1- 36 Y798-EU36 GN-3792338 115-EU49 RD-16-UL 52 F409-G11 GY-16-UL F454-G6 GY-16-UL 6 EIC DISCRETE INPUT 14 ATCH WIRE, CABLE &
37 116-EU50 RD-16-UL 53 VA-GEN E486-G8 GY-16-UL 7 AUX POWER 1- 61 229-EH27 BK-16-UL 61 ER 388-0388 ETHER HARNESS OPTION
COMPONENT
B CAN1 SH
BAT-
38
39
Y799-EU38 SH-3792338
229A-EU39 BK-16-UL 116-EU5 RD-16-UL
EU-S2
116-EU55 GY-16-UL
54
55
VA-GEN
VB-GEN E487-G9 GY-16-UL
F455-G7 GY-16-UL 8
9
MULTI-DYNAMICS SELECT INPUT
AUX POWER 1-
62
63
J723-EH28 OR-18-UL
229-EH29 BK-16-UL
62
63 CBL-XXX ES 458-8697 PANEL ESTOP HARNESS B
BAT- 40 229B-EU40 BK-16-UL 56 VB-GEN E486-G8 GY-16-UL 10 GLOBAL CAN SECONDARY SHIELD 64 START/RUN/STOP 64 MULTI-CONDUCTOR CABLE ET 388-0360 3516 T4I-ENGINE INTERFACE HARNESS (7.5 METER)
57 VC-GEN E488-G10 GY-16-UL 11 AUX POWER 2- 65 229-EH30 BK-16-UL 65
VC-GEN 66 F702-EH31 GN-16-UL 66 388-0361 3516 T4I-ENGINE INTERFACE HARNESS (20 METER)
58 E487-G9 GY-16-UL 12 THROTTLE INPUT PWM 1
59 IA-GEN 13 AUX POWER 3- 67 229B-EH49 BK-16-UL 67 EU 388-0386 EUI-ENGINE INTERFACE HARNESS (7.5 METER)
60 IA-GEN F452-G13 GY-16-UL E488-G10 GY-16-UL 14 EIC PWM INPUT 2 68 SMMS 68
229A-EU39 BK-16-UL
EU-S5
229A-EU52 BK-16-UL 61 IB-GEN A274-G30 GY-16-UL 15 CONNECT TO GLOBAL CAN DATA LINK SECONDARY + 69 F705-EH48 PK-16-UL 69 NORMALLY CLOSED CIRCUIT 388-0387 EUI-ENGINE INTERFACE HARNESS (20 METER)
62 IB-GEN F450-G14 GY-16-UL F409-G11 GY-16-UL 16 3000FRAME GENERATOR KEYSWITCH 70 J906-EH33 BR-16-UL 70 E 386-9529 GAS 50Hz-ENGINE INTERFACE HARNESS (8 METER)
229A-EU53 BK-16-UL 63 IC-GEN 17 LOWER TERMINAL BOX 1 04 NORMALLY OPEN CIRCUIT
R775-EU16 GY-16-UL IC-GEN F448-G15 GY-16-UL F453-G12 GY-16-UL 40-PIN CONNECTOR EH EH-C4 386-9533 GAS 50Hz-ENGINE INTERFACE HARNESS (15 METER)
64 18
L- 2786297
CB
EU-S6
229B-EU40 BK-16-UL 229B-EU54 BK-16-UL IAC-COM F453-G12 GY-16-UL 493-7438 (8 M) 386-9534 GAS 50Hz-ENGINE INTERFACE HARNESS (23 METER)
65 19
493-7439 (15 M) A411-EH44 WH 1346259 A CONNECT TO GEARBOX
OPTIONAL
F702-EU21 GY-16-UL 66 PMG-A 10A N702-G3 GY-16-UL F452-G13 GY-16-UL 20
229B-EU55 BK-16-UL 67 PMG-B 10A N703-G2 GY-16-UL 21 493-7440 (23 M) C234-EH47 BK 1346259 B OIL TEMPERATURE SENSOR GN 389-9082 GROUND WIRE
F701-EU24 GY-16-UL 68 PMG-C 10A N704-G1 GY-16-UL F450-G14 GY-16-UL 22 428-EH45 RD 1346259 C
G 390-5461 3000FR GENERATOR INTERFACE (7.5 METER)
F705-EU29 GY-16-UL 69 F1 N705-G4 GY-16-UL 23 F542-EH46 CU 1346259
CLIP-SH ABBREV COLOR 390-5462 3000FR GENERATOR INTERFACE (20 METER)
J906-EU18 GY-16-UL 70 F2 N706-G5 GY-16-UL F448-G15 GY-16-UL 24
DR-CT1 F454-G6 GY-16-UL C436-G31 GY-16-UL 03 HV 385-5376 CDVR HARNESS
25
E H1 EH-C5
DR-CT2 F455-G7 GY-16-UL JPR1-G16 GY-16-UL 26 L- 2304013 RD RED
H1 N725-G19 GY-16-UL X887-G17 GY-16-UL 27 CB WH WHITE J 276-1256 JUMPER WIRE HARNESS
EU-C2 H1 N725-G26 GY-16-UL JPR1-G16 GY-16-UL A411-EH40 WH 1346259 1 CONNECT TO GEARBOX
1552252
28
C234-EH41 BK 1346259 2 OIL PRESSURE SENSOR OR ORANGE JB 499-9042 GEARBOX JUNCTION BOX MAIN INTERNAL HARNESS GEARBOX JB
P1 X887-G17 GY-16-UL N725-G19 GY-16-UL 29
F715-EU45 GY-16-UL 1 H3 N727-G28 GY-16-UL JPR2-G20 GY-16-UL 30 X730-EH42 RD 1346259 3 YL YELLOW JC 500-0197 GEARBOX JUNCTION BOX CONTROL HARNESS GEARBOX JB
116-EU55 GY-16-UL 2 H2 N726-G27 GY-16-UL N728-G21 GY-16-UL 31 F541-EH43 CU 1346259 CL CLEAR
CLIP-SH JD 500-0196 GEARBOX JUNCTION BOX PRELUBE PUMP POWER HARNESS GEARBOX JB
3 H4 N728-G21 GY-16-UL JPR2-G20 GY-16-UL 32 BK BLACK
F405-EU44 GY-16-UL 4 CONNECT TO H4 N728-G29 GY-16-UL X898-G23 GY-16-UL 33 GY GRAY JE 500-3861 GEARBOX JUNCTION BOX GEARBOX HEATER POWER HARNESS GEARBOX JB
EH-C2
Y994-EU43 GY-16-UL 5 ENGINE ESTOP P4 X898-G23 GY-16-UL JPR3-G24 GY-16-UL 34
CU COPPER JF 500-3863 GEARBOX JUNCTION BOX ENGINE PRELUBE POWER HARNESS OPTION
6 (ST-C2) 35
1552252
JPR3-G24 GY-16-UL F715-EH37 PU-16-UL 1 BR BROWN LM 388-2171 LOADSHARE MODULE HARNESS OPTION
30 Page,
7 36
Y918-EU57 GY-16-UL 8 N725-G26 GY-16-UL 37 2 GN GREEN
F405-EU42 GY-16-UL 9 N726-G27 GY-16-UL 38 3 BU BLUE L 383-2971 EMCP4.3 INTERFACE HARNESS
10 CONNECT TO DCFW N727-G28 GY-16-UL 39 F405-EH36 PK-16-UL 4 GN_YL GREEN/YELLOW MR 388-6302 RTD 40-PIN HARNESS OPTION
116-EU51 RD-16-UL 11 TERM A274 (BAT-) A274-G30 GY-16-UL N728-G29 GY-16-UL 40 Y994-EH35 GY-16-UL 5 CONNECT TO
VI VIOLET
F715-EU19 GY-16-UL
EU-S3
F715-EU58 GY-16-UL 12 (01B5) 6 ENGINE E-STOP MT 433-0891 RTD CAN-2 HARNESS OPTION
7 (ST-C2, VOL-1) BK_WH BLACK/WHITE
F719-EU17 GY-16-UL RL 388-6286 RAISE/LOWER SWITCH HARNESS OPTION
CONN TO 117-EH40 RD-16-UL 8
DCCW TERM DI-03 C436-G31 GY-16-UL F405-EH34 PK-16-UL 9 RT 388-6279 3000FR RTD GENERATOR INTERFACE (7.5 METER)
(01D5) 10
388-6280 3000FR RTD GENERATOR INTERFACE (20 METER)
11 WIRE NAME DEFINITION:
F715-EH39 PU-16-UL 12 SJ 389-9083 REMOTE ESTOP JUMPER
XXXX-XX# XX-XX-UL ST 386-9528 ENGINE ESTOP HARNESS
EH-C6
1740502 TR 372-6306 RS485 TERMINATING RESISTOR HARNESS
F705-EH48 PK-16-UL A
WIRE GAUGE
CONNECT TO GEARBOX
229B-EH49 BK-16-UL B ELECTRICAL JUNCTION BOX
C WIRE COLOR
WIRE NUMBER
A HARNESS IDENT
A
NOTE A: THE FOLLOWING WIRE PAIRS MUST BE TWISTED AT LEAST
1 TURN PER 25MM: 893-L272, 892-L273 CIRCUIT IDENT
893-ED8, 892-ED9
893-EC8, 892-EC9
893-ET8, 892-ET9 THIS SCHEMATIC IS FOR THE HIGH VOLTAGE - GENERATOR, OFF PACKAGE
893-EU13, 892-EU14
WITH EMCP 4.3 CONTROLLER ELECTRICAL SYSTEM
NOTE B: REMOVE JUMPERS F448, F450 & F452 IF LOADSHARE MODULE IS INSTALLED.
VOLUME 2 of 2: INTERFACE HARNESSES
NOTE C: REMOVE TERMINATING RESISTOR WHEN ADDING ADDITIONAL ANNUNCIATORS.
MEDIA NUMBER: UENR3961-02
NOTE D: LSM REQUIRES A 2A FAST ACTING FUSE (F7) FOR SUPPLY POWER IN ORDER TO
COMPLY WITH CE REQUIREMENTS. SCHEMATIC PART NUMBER: 372-4313, CHANGE: 04, VERSION: -
NOTE E: FOR CUSTOMER REMOTE ESTOP SWITCH, REMOVE 229-SJ239 JUMPER AND Components are shown installed on a fully operable generator set in a non powered state.
CONNECT TO N.C. CONTACT BETWEEN ESTOP TERMINAL BLOCK AND BATT-.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
NOTE F: DISCONNECT TERMINATING RESISTOR FROM L-C14 AND CONNECT TO MT-C3.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1