Cat C18
Cat C18
Cat C18
May 2013
ENGINE COOLANT Symbols
TEMPERATURE SENSOR
K-C10 Connector Tables for Harness 239-5929
INJECTOR HARNESS K-C1 K-C1 (continued) K-C11 K-C4 T
CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-K41 1 180-9340 64 8T-8737 Pressure Temperature Level Flow Circuit Breaker
K-C13 YL-18 F421-K12 1 180-9340 WH-18 G828-K31 A 180-9339
2 - WH-18 T725-K44 65 180-9340 Symbol Symbol Symbol Symbol Symbol
3 8T-8737 66 8T-8737 PK-18 G833-K37 2 180-9340 GN-18 G829-K32 B 180-9339
4 - 67 8T-8737 WH-18 T725-K44 3 180-9340 GY-18 R747-K5 C 180-9339
5 8T-8737 68 8T-8737 PU-18 N707-K43 4 180-9340 ACCESSORY TABLE Symbols and Definitions
6 8T-8737 69 - WH-18 G828-K28 5 180-9340 QTY PART NAME P/N
7 - 70 8T-8737
BR-16-HV K737-K4 8 180-9340 71 8T-8737 GN-18 G829-K35 6 180-9340 1 RECEPTACLE AS. 3E-3370
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
9 - WH-18 G828-K1 72 180-9340 PK-18 C991-K6 7 180-9340 1 WEDGE 3E-3371
through it.
10 8T-8737 73 8T-8737 8 8T-8737 200mm PAINT/PRO 114-8843
11 8T-8737 74 8T-8737 ACCESSORY TABLE
12 8T-8737 75 8T-8737 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
QTY PART NAME P/N
BU-18 995-K11 13 180-9340 76 - K-C13
BU-16-HV K739-K40 14 180-9340 77 8T-8737 1 PLUG AS. 155-2264 circle indicates that the component has screw terminals and a wire can be disconnected from it.
CLR-GA WIRE NAME POS TERM/PLUG
PK-18 R746-K18 15 180-9340 78 8T-8737 200mm PAINT/PRO 114-8844
16 8T-8737 79 8T-8737 PU-16-HV T957-K20 1 180-9340
1 WEDGE 155-2259 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
GN-18 G829-K2 17 180-9340 80 8T-8737 YL-16-HV T958-K19 2 180-9340
18 8T-8737 81 8T-8737 BR-16-HV T959-K17 3 180-9340
No circle indicates that the wire cannot be disconnected from the component.
INTAKE MANIFOLD AIR 19 8T-8737 82 8T-8737 K-C10 BU-16-HV T960-K24 4 180-9340
20 8T-8737 PU-18 N707-K43 83 180-9340
TEMPERATURE SENSOR 21 8T-8737 84 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG GN-16-HV T961-K16 5 180-9340 Ground (Wired): This indicates that the component is connected to a grounded wire. The
K-C5 22 8T-8737 85 8T-8737 BU-18 995-K11 1 180-9340 WH-16-HV T962-K25 6 180-9340 grounded wire is fastened to the machine.
23 8T-8737 86 8T-8737 PK-18 G833-K36 2 180-9340 GY-16-HV T858-K15 7 180-9340
24 8T-8737 87 8T-8737 ACCESSORY TABLE WH-16-HV T859-K21 8 180-9340
BK-18 E963-K23 25 180-9340 88 8T-8737 Ground (Case): This indicates that the component does not have a wire connected to ground.
TURBO OUTLET PRESSURE ENGINE OIL FUEL HARNESS QTY PART NAME P/N OR-16-HV T860-K14 9 180-9340 It is grounded by being fastened to the machine.
WH-18 G856-K8 26 180-9340 89 8T-8737
SENSOR (BOOST) PRESSURE SENSOR CONNECTOR 27 8T-8737 90 8T-8737 1 PLUG AS. 155-2269 BR-16-HV K737-K4 10 180-9340
(INTAKE MANIFOLD AIR) K-C9 GY-18 994-K10 28 180-9340 91 8T-8737 200mm PAINT/PRO 114-8843 GN-16-HV K738-K41 11 180-9340
K-C11 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
29 8T-8737 92 8T-8737 1 WEDGE 155-2261 BU-16-HV K739-K40 12 180-9340
K-C7 PK-18 G833-K7 30 180-9340 93 8T-8737 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
ACCESSORY TABLE
31 8T-8737 94 8T-8737
32 8T-8737 95 8T-8737 QTY PART NAME P/N
K-C5
33 8T-8737 96 8T-8737 1 PLUG AS. 155-2252 Sender: A component that is used with a temperature or pressure gauge. The sender
CLR-GA WIRE NAME POS TERM/PLUG
34 8T-8737 97 8T-8737 200mm PAINT/PRO 114-8844
C15 and C18 HEP Engine measures the temperature or pressure. Its resistance changes to give an indication to
WH-18 E964-K22 35 180-9340 98 8T-8737 BU-18 C967-K13 1 180-9340 T
1 WEDGE 155-2258 the gauge of the temperature or pressure.
YL-18 G857-K9 36 180-9340 OR-16-HV T860-K14 99 180-9340 PK-18 G833-K38 2 180-9340
K-S3 K-S2 37 8T-8737 100 8T-8737 ACCESSORY TABLE
38 8T-8737 101 8T-8737 Electrical System
QTY PART NAME P/N K-C2 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
39 8T-8737 102 8T-8737
PK-18 C991-K6 40 180-9340 103 8T-8737 1 PLUG AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG It has a coil that makes an electromagnet when current flows through it. The
41 8T-8737 GY-16-HV T858-K15 104 180-9340 200mm PAINT/PRO 114-8843 WH-18 G856-K8 1 180-9340 electromagnet can open or close the switch part of the relay.
K-S1 42 8T-8737 WH-16-HV T962-K25 105 180-9340 JRE1-UP
1 WEDGE 155-2261 YL-18 G857-K9 2 180-9340
43 8T-8737 BR-16-HV T959-K17 106 180-9340
ACCESSORY TABLE
44 8T-8737 GN-16-HV T961-K16 107 180-9340 WJH1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
45 - BU-16-HV T960-K24 108 180-9340 QTY PART NAME P/N
K-C7 coil that makes an electromagnet when current flows through it. The electromagnet
YL-18 E966-K26 46 180-9340 109 8T-8737 1 PLUG AS. 155-2269
BU-18 E965-K27 47 180-9340 110 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 114-8843
WRH1-UP can open or close a valve or move a piece of metal that can do work.
48 8T-8737 111 8T-8737 WH-18 G828-K30 A 180-9340
1 WEDGE 155-2261 MCW1-UP
49 8T-8737 112 - GN-18 G829-K34 B 180-9340
SECONDARY ENGINE SPEED/TIMING Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
50 8T-8737 113 8T-8737 PK-18 R746-K18 C 180-9340
SENSOR (CAMSHAFT) ATMOSPHERIC PRESSURE 51 8T-8737 114 - activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
ACCESSORY TABLE K-C6
K-C8 TIMING CALIBRATION 52 - WH-16-HV T859-K21 115 180-9340 that make electromagnet when current flows through them. It also has an internal switch that places
SENSOR PU-16-HV T957-K20 116 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
53 8T-8737 the latch coil circuit open at the time the coil latches.
K-C4 (TC) PROBE CONNECTOR 54 8T-8737 117 - 1 PLUG AS. 155-2267 BK-18 E963-K23 1 180-9340
K-C2 55 8T-8737 YL-16-HV T958-K19 118 180-9340 200mm PAINT/PRO 114-8843 WH-18 E964-K22 2 180-9340
BU-18 C967-K13 56 180-9340 119 -
1 WEDGE 155-2276 ACCESSORY TABLE Harness and Wire Symbols
GY-18 R747-K5 57 180-9340 120 8T-8737
58 8T-8737 ACCESSORY TABLE QTY PART NAME P/N
ELECTRONIC CONTROL MODULE Wire, Cable, or Harness Harness Identification Letter(s):
59 8T-8737 QTY PART NAME P/N 1 PLUG AS. 155-2269
K-C1 K-C9 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
60 8T-8737 200mm PAINT/PRO 114-8843
1 PLUG AS. 227-4002 CLR-GA WIRE NAME POS TERM/PLUG Harness Identification Letters and
Harness 239-5929 61 8T-8737 1 WEDGE 155-2261 Harness Connector Serialization Code:
YL-18 F421-K12 62 180-9340 1 ENDBELL 211-6807 WH-18 G828-K29 A 180-9339 Harness Connector Serialization
The "C" stands for "Connector" and the
63 8T-8737 200mm PAINT/PRO 110-3202 Codes (see sample).
Connector and Splice GN-18 G829-K33 B 180-9339 number indicates which connector in the
ACCESSORY TABLE harness (C1, C2, C3, ...).
GY-18 994-K10 C 180-9339 K-C8 AG-C4 L-C12
QTY PART NAME P/N L-C12
Locations ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG 111-7898 3E-5179
1 PLUG AS. 227-4002 3E-5179
QTY PART NAME P/N BU-18 E965-K27 1 180-9340
1 ENDBELL 211-6807 Part Number: for Connector Plug 1
1 RECEPTACLE AS. 3E-3370 YL-18 E966-K26 2 180-9340 Part Number: for Connector Receptacle
200mm PAINT/PRO 110-3202
1 WEDGE 3E-3371 ACCESSORY TABLE
PRIMARY ENGINE SPEED/TIMING 2
200mm PAINT/PRO 114-8843 QTY PART NAME P/N
SENSOR (CRANKSHAFT)
1 PLUG AS. 155-2269
K-C6 Plug Receptacle
200mm PAINT/PRO 114-8843
Pin or Socket Number
1 WEDGE 155-2261 5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
EJ-S5 NO. 5
NO. 3 NO. 4 CYLINDER
CYLINDER CYLINDER INJECTOR
NO. 2 INJECTOR INJECTOR EJ-C6
CYLINDER EJ-C4 EJ-C5
INJECTOR EJ-S4
EJ-C3
BR-16 KYN T959-EJ3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
BU-16 KYN T960-EJ4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
GN-16 KYN T961-EJ5 5 180-9339 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
WH-16 KYN T962-EJ6 6 180-9339 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
GY-16 KYN T858-EJ7 7 180-9339 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
WH-16 KYN T859-EJ8 8 180-9339
20 Page,
20A
20A
ENGINE COOLANT TEMPERATURE 13 G833-K38 PK-18 1552269 INTAKE MANIFOLD AIR CIRCUIT DOES NOT LATCH WHEN OPENED. THROTTLE SIGNAL (PWM)
995-K11 BU-18 NOMINAL-
RETARDER COMMON 14 K739-K40 BU-16-HV C967-K13 BU-18 1 SIGNAL TEMPERATURE SENSOR 2. E-STOP- WHEN DISCONNECTED FROM DIGITAL RETURN WILL CUT FUEL 64V BATTERY 24V BATTERY
INTAKE MANIFOLD AIR PRESSURE 15 R746-K18 PK-18 G833-K38 PK-18 2 GROUND DELIVERY AND TRIP AIR SHUTOFF FLAPS IF INSTALLED. CIRCUIT % DUTY 50 Hz 60 Hz
G829-K34 GN-18 239-9957 % THROTTLE
16 K-S2 NO3 SMMS CYCLE 1500 RPM 1800 RPM
G829-K2 GN-18 G829-K33 GN-18 LATCHES AND REQUIRES A POWER CYCLE(ENGINE RUN-COOLDOWN SWITCH) CRANK CONTROL AS. (NOTE 1B)
PRESSURE SENSOR COMMON 17 G829-K2 GN-18 RUN D
18 G829-K32 GN-18 BEFORE RESTARTING ENGINE. NO3 9X-9591
RELAY CRANK RUN +B
19 G829-K35 GN-18 3. NO CONNECTION SHOULD BE MADE THAT WOULD COMPROMISE INTEGRITY (NOTE 5) 24Vdc 2A 10-90 0-100 1141-1621 1369-1945
STA G S RELAY -B
20 K-C8 OF THE ENGINE ECM POWER ISOLATION.
21 1552269 RELAY S (NOTE 1A)
22 E965-K27 BU-18 1 BK-18 1 SIGNAL- SECONDARY ENGINE SPEED/TIMING SENSOR(CAMSHAFT) MTR BAT
G828-K30 WH-18 SINGLE 1
23 K-S3 E966-K26 YL-18 2 WH-18 2 SIGNAL+ MANUAL 5 Volt THROTTLE SIGNAL (0-5 Volts)
24 G828-K1 WH-18 G828-K29 WH-18 279-9830 PU HI HI PU HI PU
24-32V 2
TOP
PRIMARY ENGINE SPEED/TIMING (-) 25 G828-K31 WH-18 JUMPER HARNESS S G G S G S STARTER
E963-K23 BK-18 280-8707 3 50 Hz 60 Hz
TIMING CALIBRATION (TC) PROBE (+) 26 G856-K8 WH-18 G828-K28 WH-18 MOTOR VALID VOLTAGE RANGE
27 SM 1500 RPM 1800 RPM
NO2 BAT MTR ST MTR BAT NO1 NO2 ST MTR BAT NO1 (B) (A)
ENGINE OIL PRESSURE 28 994-K10 GY-18 K-C6
29 1552269 STA RELAY STA STA RELAY STA FR
30A R1
TEMPERATURE SENSOR COMMON 30
N707-K43 PU-18 RELAY TOP TOP
RELAY RELAY TOP
RELAY REMOTE SPEED 0.25 - 4.60 ± 0-150 ± 0-150
G833-K7 PK-18 994-K10 GY-18 E963-K23 BK-18 1 SIGNAL- PRIMARY ENGINE SPEED/TIMING SENSOR(CRANKSHAFT)
31 E964-K22 WH-18 2 SIGNAL+ CONTROL
32
995-K11 BU-18 191-8303 ISOLATED POWER
33 994-K10 GY-18 C967-K13 BU-18 SM SM SM BUSBAR +ve
34 995-K11 BU-18 C991-K6 PK-18
E963-K23 BK-18 FR FR FR
PRIMARY ENGINE SPEED/TIMING (+) 35 E964-K22 WH-18 F421-K12 YL-18 NO2 NO1 NO2 NO1
TIMING CALIBRATION (TC) PROBE (-) 36 C967-K13 BU-18 E964-K22 WH-18 K-C7 ENGINE ISOLATED+ve
G857-K9 YL-18 E965-K27 BU-18 RUN BAT+ve TERMINATING
37 C991-K6 PK-18 1552267
E966-K26 YL-18 TURBO OUTLET ST RELAY ST RELAY ST RELAY ST RELAY RELAY RESISTOR
38 E963-K23 BK-18 +5 VOLTS RUN
F421-K12 YL-18 G828-K30 WH-18 A PRESSURE SENSOR (BOOST)
39 E964-K22 WH-18 GROUND
G856-K8 WH-18 G829-K34 GN-18 B
FUEL PRESSURE 40 C991-K6 PK-18 E965-K27 BU-18 C SIGNAL
(INTAKE MANIFOLD AIR)
G857-K9 YL-18 R746-K18 PK-18 OPTIONAL DUAL 32V ELECTRIC STARTER MOTOR CIRCUIT. OPTIONAL SINGLE 64V ELECTRIC STARTER MOTOR CIRCUIT.
41 E966-K26 YL-18 274-6718
R746-K18 PK-18 BAT-ve
42 G828-K1 WH-18 REQUIRES BOTH STARTER AND SOLENOID COILS TO BE REQUIRES BOTH STARTER AND SOLENOID COILS TO BE ISOLATED-ve
43 G829-K2 GN-18 R747-K5 GY-18 RATED AT 32V. CIRCUIT PROVIDES FULL ISOLATION OF THE RATED AT 64V. CIRCUIT PROVIDES FULL ISOLATION OF THE DC-DC ISOLATED
44 G833-K7 PK-18 T725-K44 WH-18 K-C4
STARTING MOTOR CIRCUIT FROM BATTERY NEGATIVE GROUNDS. STARTING MOTOR CIRCUIT FROM BATTERY NEGATIVE GROUNDS. POWER CONVERTER
45 G856-K8 WH-18 3E3370 ISOLATED POWER
(NOTE 3) ENGINE MONITORING
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-K26 YL-18 G857-K9 YL-18
G828-K31 WH-18 A OR-18 +5 VOLTS ATMOSPHERIC PRESSURE BUSBAR -ve SYSTEM (OPTIONAL)
SECONDARY ENGINE SPEED/TIMING (-) 47 E965-K27 BU-18 N707-K43 PU-18
G829-K32 GN-18 B YL-18 GROUND SENSOR
48 R746-K18 PK-18 R747-K5 GY-18 C GN-18 SIGNAL 274-6717
49 R747-K5 GY-18
50 T725-K44 WH-18
51
15A
10A
10A
1836-15 High Auxiliary Temperature Warning 100-01 Low Engine Oil Pressure Shutdown
EJ-C10
1836-16 E445(2) High Auxiliary Temperature Derate 168-00 168-00 System Voltage high 1539693
NOTE X CYLINDER 5 & 6
1836-00 High Auxiliary Temperature Shutdown 51 168-01 168-01 System Voltage low K737-EJ20 BR-16-NW A
HEP ENGINE CUSTOMER WIRING
RETARDER
K739-J23 BU-16-NW B
545-05 Ether Start Relay open/short to +batt 168-02 168-02 System Voltage intermittent/erratic SOLENOID
626-05
N/A 2417-05 Ether Injection Control Solenoid open/short to +batt 56 630-02 268-02 Check Programmable Parameters
EJ-C7
545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications
626-06 7E-6513
NO.6
2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning T860-EJ18 OR-16-NW CYLINDER
T962-EJ6 WH-16-NW INJECTOR
1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 61 110-16 E361(2) High Engine Coolant Temperature Derate 155-2252 129-7164 127-5486
1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown (12-14 AWG) (8-10 AWG)
12 11 10 9 8 7
1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning
1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate
COLOR ABBREVIATIONS SYMBOL DESCRIPTION IDENT. HARNESS CHG
111-02 111-02 Engine Coolant Level Sensor Loss of Signal 111-01 E058 Low Engine Coolant Level Shutdown 1 2 3 4 5 6
KENR9568-03
110-03 110-03 Engine Coolant Temperature open/short to +batt 73 653-06 003-06 Injector Cylinder 3 short F A B
3 4
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
27 J
110-04 110-04 Engine Coolant Temperature short to ground 653-11 003-11 Injector Cylinder #3 fault G 4 3 2 1 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
H 129-7163 127-5485
(+) BATTERY NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS.
28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
(12-14 AWG) (8-10 AWG)
(+) ISOLATED POWER
32 91-08 91-08 Throttle Position signal abnormal 74 654-06 004-06 Injector Cylinder 4 short 155-2267 155-2264
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
(-) ISOLATED POWER INSTALLATION GUIDE.
190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault 8T-8736
20 Page,
34
1 8
ABBREVIATION (+) BATTERY SWITCHED
723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit
A B 2 7
190-15 Engine Overspeed Warning 75 655-06 005-06 Injector Cylinder 5 short 3 6 ALT ALTERNATOR STARTING CIRCUIT
D
35 E362(2) 4 5
E C C ATA AMERICAN TRUCKING ASSOCIATION (-) BATTERY / SENSOR RETURN THIS SCHEMATIC IS FOR THE C15 AND C18 HEP ENGINES.
190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault
153-9693
F A B CB CIRCUIT BREAKER SERIAL NUMBER PREFIXES JRE, WJH, WRH and MCW.
94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit SENSOR / ACTUATOR SUPPLY
37 J CIS CUSTOMER IGNITION SWITCH
94-04 94-04 Fuel Pressure short to ground 76 656-06 006-06 Injector Cylinder 6 short G SIGNAL TO ECM PART NUMBER: 236-6230, CHANGE: 03 , VERSION: -
H DIG DIGITAL
105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault A B B ECM ELECTRONIC CONTROL MODULE CONTROL (POSITIVE) FROM ECM Components are shown installed on a fully operable engine with the key off.
38 CONTROL (RETURN) FROM ECM
105-04 172-04 Intake Manifold Air Temp short to ground N/C NO CONNECTION Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
CAT DATA LINK
PWM PULSE WIDTH MODULATION No additional connections are allowed to any wires without Caterpillar engineering approval.
(1) Suspect Parameter Number
SM STARTING MOTOR J1939 DATA LINK
(2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order Unless otherwise specified, all wires to be 16AWG or larger SAE J1128 type SXL or equivalent. For twisted
SMMS START MOTOR MAG SWITCH HIGHWAYS
to designate a warning, a derate, or a shutdown. pair specification see SAE J1708.
Elimination of any components shown will disable certain engine features. Contact Caterpillar engineering
when considering component removal.