Proposed CONCRETE MIX DESIGN:

Note:- Any Deisgn correction if required to be done only in yellow cells

Steps 1 Selection of Basic Site Paramaters:-
Exposure Condition of the site CURVES GUIDELINES FOR W/C RATIO

Target Mean
Degree of
Control

Strength (MPa)

Minimum Cube
Strength (MPa)

Max. Water-
Desired Field
Grade

Strength (MPa)

Cement ratio
Gcurve - 61-63Mpa/
NOTE:- CEMENT to be

Fcurve- 56-61Mpa

Concrete
Concrete
Cement

Cement

Gcurve
FREE

FREE

Fcurve
Grade
considered:-

MIN MAX MIN MIN MAX MIN M20 0.55 0.55 M20 Good 26.6 24 20 0.48
Kg/m3 W/C Grade Kg/m3 W/C Grade M25 0.5 0.5 M20 Fair 28.25 24 20 0.46
Mild 220 0.6 - 300 0.55 M 20 M30 0.45 0.45 M25 Good 31.6 29 25 0.45
Moderate 240 0.6 M 15 300 0.5 M 25 M35 0.45 0.45 M25 Fair 33.25 29 25 0.43
Severe 250 0.5 M 20 320 0.45 M 30 M40 0.4 0.4 M30 Good 38.25 34 30 0.41
V. Severe 260 0.45 M 20 340 0.45 M 35 M45 0.43 0.41 M30 Fair 39.9 34 30 0.38
Extreme 280 0.4 M 25 360 0.4 M 40 M50 0.39 0.36 M35 Good 43.25 39 35 0.39
M60 0.34 0.32 M35 Fair 44.9 39 35 0.37
M40 Good 48.25 44 40 0.36
Selected W/C as per Site 0.48 M45 Good 53.25 49 45 0.35
M50 Good 58.25 54 50 0.33
Step 2 Analysis of Site Aggregates:-
Grading Curve {Reco Agg Grading Curve (ACI 304.2R-91)} Calculations for Flakyness & Elongation of Aggregates along with illustration
Size Cumulative Percentage Passing Elongation Index Flakiness Index
Pumping Low Workability Medium Workalibily Sieve Weight Passing Retained Sieve Weight Passing
25mm 20mm 40mm 30mm 20mm 40mm 30mm 20mm Size Gauge Gauge Size Gauge
(max size) mm Gms Gms Gms mm Gms Gms
25mm 100 100 100 100 100 100 100 100 25-20 2385 2244 141 25-20 2832 447
20mm 80-88 100.00 73.00 85.00 100 65 90 100 20-16 1710 1566 144 20-16 1823 113
12.5mm 64-75 75-82 50.00 75.00 100 58 79.5 100 16-12.5 818 590 228 16-12.5 884 66
10mm 55-70 61-72 36.00 40.00 45.00 44 49.5 55 12.5-10 474 379 95 12.5-10 506 32
4.75mm 40-58 40-58 24.00 27.00 30.00 32 33.5 35 10-6.3 198 139 59 10-6.3 220 22
2.36mm 28-47 28-47 18.00 20.50 23.00 25 26.5 28 Total = 5585 4918 667 Total = 6265 680
1.18mm 18-35 18-35 12.00 14.00 16.00 17 19 21 Index is 11.94% retained/total Index is 10.85%
0.6mm 12--25 12--25 7.00 8.00 9.00 12 13 14 COMBINED INDEX 22.80%
0.3mm 7--14 7--14 3.00 2.50 2.00 2 5 3
0.15mm 3--8 3--8 0.00 0.00 0.00 0 0 0 CALCULATION OF SPECIFIC GRAVITY with illustration
DISCRIPTION 10 mm 20 mm NS CS
GUIDELINES FOR SAND CONTENT Bottle Weight W1 315 315 315 315
At 600 Micron F.M. Content Bottle Wt + Water W2 1429 1429 1429 1429
> 35 % 3-3.5 36-42% Bottle Wt+Water+Agg W3 1787 1782 1807 1684
< 35 % 3-3.5 39-45% SSD Wt of Agg W4 555 545 600 400
> 35 % 2.5-3 32-38% Sp Gr:- W4/(W4-(W3-W2)) 2.82 2.84 2.70 2.76
< 35 % 2.5-3 35-40%
< 35 % 2-2.5 30-35% PLEASE FIX TOTAL SAND % and then CS % & NS %

2A MIX DESIGN FOR:- Combined Grading)- Please enter sieve analysis 55.00% 45%
10 mm %

Retained Wt

Retained

Grading
Size in mm

Retained Wt.

Retained Wt.

Passing Wt.

Passing

C. Sand
Retained Wt.

Retained Wt.

Retained Wt.

Retainedg Wt.

Wt.

Retained Wt.
Passing

Combined Grading
Combined Grading Limits as HCIL
Limits as Per IS-383
10 mm
20 mm %
C. Sand

C. Sand

20 mm

Sand %
N Sand
20 mm

10 mm

Sand %

Combined
I.S.Sieve

gm gm gm gm % % % % 55% 0% 0% 45% Min Max Min Max

40 0 0 0 0.00 0.00 0.00 0.00 100.00 100.00 100.00 100.00 100.00 100 100 100 100
20 412 0 0 9.52 0.00 0.00 0.00 90.48 100.00 100.00 100.00 94.77 95 100 80 88
12.5 3882 0 0 89.65 0.00 0.00 0.00 0.83 100.00 100.00 100.00 45.46 64 75
10 36 1 0 0.83 100.00 0.00 0.00 0.00 0.00 100.00 100.00 45.00 55 70
4.75 0 0 121 38 0.00 0.00 10.10 3.34 0.00 0.00 89.90 96.66 43.50 30 50 40 55
2.36 0 0 217 403 0.00 0.00 18.11 35.44 0.00 0.00 71.79 61.21 27.55 28 47
1.18 0 0 320 275 0.00 0.00 26.71 24.19 0.00 0.00 45.08 37.03 16.66 18 35
0.6 0 0 356 162 0.00 0.00 29.72 14.25 0.00 0.00 15.36 22.78 10.25 10 35 12 25
0.3 0 0 166 93 0.00 0.00 13.86 8.18 0.00 0.00 1.50 14.60 6.57 7 14
0.15 0 0 18 46 0.00 0.00 1.50 4.05 0.00 0.00 0.00 10.55 4.75 0 6 3 8
Pan 0 0 0 120 0.00 0.00 0.00 10.55 0.00 0.00 0.00 0.00 0.00
TOTAL 4330 1 1198 1137 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
Fineness Modulas 8.09 7.00 3.76 3.57

2B Adjustment of Design Water

W.Ab. Moist Factor Water Total Water
M2 0.72% 0.00% 0.72% 7.96 Adjustment
M1 1.00% 0.00% 1.00% 0.00
NS 3.00% 0.00% 3.00% 0.00 44.06
CS 3.99% 0.00% 3.99% 36.10
Step 3 Water Demand Calculations:-
Slump required at Site (mm)
25-50 50-100 150-180
W/O S Plasticiser (Liters)- Water DD 170 180 200
With S Plasticiser (Liters)- Water DD 145 153 170
Step 4 DESIGN CALCULATIONS Insert Water and W/C to get cement
Determine Cement FINAL Trial Mix for Grade M 20
Grade Of Concrete M 20 0.027
Incert GGBS
KG/ M3
WATER/ m3 166 Lit Per Bag of 50 Kg aggregate Liters m3 batch
W/c as per Stp1, 2 & 3 0.48 OPC 53/PSC 346 50 50 9.338
Thus CEMENT/ m3 is 346 KG GGBS 0 0 0 0.000
STP6:- Data For Calculations FA 0 0 0 0.000
FA PSC GGBS MS/AF NS M2 M1 Csand MS/AF 0 0 0 0.000
2.2 3.05 2.9 2.7 2.77 2.93 2.93 2.66 SP GR NS Sand 0 0 0 0.000
NA 1.7 1.46 1.44 1.65 DLBD M2 20mm 1098 159 109 29.639
0% 100% 0% 0% 0% 55% 0% 45% M1 10mm 0 0 0 0.000
0 346 0 0 KG/ M3 C. Sand 869 126 76 23.452
 Aggregate in Kg/ Water 210 30.37 30.37 5.672
2010.387
m3 Plasticiser 3.458 0.50 0.50 0.093
Plasticiser:- SP 5.81317 A/c Density 2526 68
3.458
Thus 1.00% Note:- Please use Naptha based Super Plasticiser
Step 5 Results:-
Wt(Kg) Load Strength (Mpa) Wt(Kg) Load
Slump Observations:- 7 Days Cube Results 28 Days Cub
Initial mm 0.00
1 Hr mm 0.00 0.00
2 Hr mm 0.00
Calculations for Flakyness & Elongation of Aggregates along with illustration
Flakiness Index
Retained
Gauge
Gms
2385
1710
818
474
198
5585
passing/total

SSD

1105.71
0.00
904.67
 166.00

Kg Mix

Strength (Mpa)
28 Days Cube Results
0.00
0.00 0.00
0.00