Concrete Mix Design: Requirments

CONCRETE MIX DESIGN
(BS 5328:Part2&3, BS 882)
Southern Transport Development Project

Contract No. RDA/STDP/RDA/K-G.1
Contractor
Kumagai Gumi Co., Ltd.
STDP/LAB/FO/03
Employer
Road Development Authority
Consultant
Roughton International (UK) in Association
Requirments
Site
Cement Content
Structure
Max.size of the Aggregate (mm)
Requirment
Air Content
Strength Category
N/mm2
(kg/m3)
(Vol.%)
Required workability Period
(Hrs)
Consistency -Slump (mm)
Raw Components
Cement manufactured by
Aggregates
Type/Manufacture/Contractor
Type/Strength category
Admixtures
1
2
3
Mix Design by Calculation of Volume

Project Design
N/mm2
Water/Cement Ratio
Selected W/C Ratio
<
Density in g/cm3
Required Water Content

Required Cement Content
( W)
kg/m3
(C)
kg/m3
Admixtures 1
kg/m3
Admixtures 2
kg/m3
Air Content
Volume in l/m3
1000
Vol
Required Aggregate Content
kg/m3
1000
Materials
Composition for 1 m3
Composition for
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Dry
Dry
Moist
kg/m3
kg
kg
Aggregate
kg
Total
Admixtures 1
Admixtures 2
Cement
Water
Nominal weight of fresh concrete
Slump
Air Content
Temperature
(mm)
(%)
(C)
Unit Weight (kg/m3)

Weight (kg)
Contractor
Designed by
Tested by
Checked by
Approved by ( ME )
Revision B /17.04.2007
Vol: ( cm3 )
Date
U.W. (kg/m3)
Consultants
Date
Remarks
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
Com.Strength ( N / mm2 )
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)
Southern Transport Development Project
Contractor
Kumagai Gumi Co., Ltd.
STDP/LAB/FO/03
Employer
Consultant
Roughton International (UK) in Association
Requirments
Site
Cement Content
Structure
Reinforced structural concrete
Requirement
Strength Category
35
N/mm2
(kg/m3)
420
20.0
Air Content
1.0
(Vol.%)
Required Workability Period
(Hrs)
3.0
100 25
Raw Components
Cement Manufactured by
Mahaweli Marine
Type/Strength Category
Admixtures
Aggregates
OPC(BS12) / 42.5N
Pozzolith 300R
0.30%
Rheobuild 1000
0.90%
Type/Manufacturer/Contractor
0 - 5 mm
River Sand (From Kalani ganga)
5 - 20 mm
Crushed Aggregate (Lanka Quarry)

Project Design
35
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.42

<
0.45
Density in g/cm3
Volume in l/m3
( W)
176.4
kg/m3
1.00
176.4
(C)
420.0
kg/m3
3.15
133.3
Admixtures 1
1.26
kg/m3
1.00
1.26
Admixtures 2
3.78
kg/m3
1.00
3.78
Air Content
1.00%
Vol
1813.2
kg/m3
1000
10.0
2.685
-324.8
675.2
1000
Materials
Composition for
0.500
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
Weight of
Weight of
weight of
l/m3
g/cm3
Dry
Dry
Aggregate
kg
Wet
kg/m3
kg
0 - 5 mm
45.0
115
2.644
815.9
407.96
0.00
0.00
407.96
5 - 20 mm
55.0
137
2.720
997.2
498.62
0.00
0.00
498.62
1813.2
906.58
906.58
1.26
0.630
0.630
Total
100.0
Admixtures 1
kg
Admixtures 2
3.78
1.890
1.890
Cement
420.0
210.00
210.00
Water
176.4
88.20
Nominal Weight of Fresh Concrete
2415
Slump
Air Content
Temperature
(mm)
(%)
(C)
120
1.5
29.0
Revision A/02.09.03
0.00
88.20
2415
Unit Weight (kg/m3)

Weight (kg)
Vol: ( cm3 )
U.W. (kg/m3)
2.430
Contractor
Designed by
Tested by
Checked by
Approved by ( ME )
Date
Consultants
KG/TM 7
10.05.2002
Date
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
7d
28 d
3d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)
Revision A/02.09.03
Sothern Transport Development Project : Kurundugahahetekma to Matara

Contractor
Kumagai Gumi Co. Ltd., Japan
Requirments
SE.No.001
Site
STDP- NOTHERN SECTION
Structure
BLIND
Strength Category
N/mm2
15
DESIGN NO. GR15/BP-I/001

Cement Content
AS PER THE SPEC.
Requirment
FO/STDP/12/80
Client
Ministry of Highways
Consultant
Halcrow Group Ltd, UK
in association with
Roughton International, UK
Engineering Consultants Ltd, SL
(kg/m3)
292
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
75 25
Raw Components
Admixtures
L&T
Aggregates
OPC ( BS12 )
0 - 5 mm
River Sand(From Gin ganga)
5 - 20 mm
Crushed aggregate(Lanka Quarry)
Pozzolith 300R
0.30%
AEA 303 A
0.01%

Project Design
25
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.613
<
0.65
Density in g/cm3
Volume in l/m3
( W)
179.0
kg/m3
1.00
178.996
(C)
292.0
kg/m3
3.16
92.4
Admixtures 1
0.88
kg/m3
1.00
0.88
Admixtures 2
0.02
kg/m3
1.00
0.02
Air Content
4.00%
Vol
1841.2
kg/m3

2.677
1000
40.0
-312.3
687.7
687.7
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Aggregate
Dry
Dry
kg/m3
kg
kg
Moist
kg
0 - 5 mm
47.0
124
2.610
865
216.34
0.00
0.00
216.34
5 - 20 mm
53.0
133
2.740
976
243.96
0.00
0.00
243.96
Total
1841.2
460.30
460.30
Admixtures 1
100.0
0.88
0.219
0.219
Admixtures 2
0.02
0.004
0.004
Cement
292.0
73.00
Water
179.0
44.75
2313
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2313
Unit Weight (kg/m3)
Contractor
Vol: ( m3 )
1
Date
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
Revision A/02.09.03
0.00
44.75
2313
U.W. (kg/m3)
2313
Consultants
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
73.00
-
bad
Date
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Revision A/02.09.03
Consultant
Client
FO/STDP/12/80


in association with
Requirments
SE.No.002
Site

Cement Content
(kg/m3)
346
Structure
AS PER THE SPEC.
20.0
Requirment
AS PER THE SPEC.
Air Content
4.0
Strength Category
20
N/mm2
(Vol.%)
(Hrs)
3.0
75 25
Raw Components
Admixtures
Aggregates
L&T
OPC ( BS12 )
Pozzolith 300R
0.30%
AEA 303 A
0.01%
0 - 5 mm
5 - 20 mm

Project Design
35
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.52

<
0.63
Density in g/cm3
Volume in l/m3
( W)
180
kg/m3
1.00
179.92
(C)
346.0
kg/m3
3.16
109.5
1.04
kg/m3
1.00
1.04
1.00
0.02
40.0
-330.5
2.680
669.5
669.5
Admixtures 1
0.02
kg/m3
Air Content
4.00%
Vol
1794.3
kg/m3
Admixtures 2
1000
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Dry
Dry
kg/m3
kg
Aggregate
kg
Moist
kg
0 - 5 mm
45.0
115
2.610
807
201.86
0.00
0.00
201.86
5 - 20 mm
55.0
134
2.740
987
246.71
0.00
0.00
246.71
Total
1794.3
448.57
448.57
Admixtures 1
100.0
1.04
0.260
0.260
Admixtures 2
0.02
0.005
0.005
Cement
346
86.50
86.50
Water
180
44.98
2321
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2321
Vol: ( m3 )
1
Date
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
1
Revision A/02.09.03
7d
28 d
22.2
34.0
44.98
2321
U.W. (kg/m3)
2321
Consultants
Designed by
Tested by
Checked by
Approved by ( ME )
3d
0.00
Unit Weight (kg/m3)
Contractor
Workability
bad
Date
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
Revision A/02.09.03
Consultant
in association with
SE.No.003
Client
FO/STDP/12/80
Site
Cement Content
(kg/m3)
378
Structure
AS PER THE SPEC.
20.0
Requirment
AS PER THE SPEC.
Air Content
4.0
Strength Category
25
N/mm2
(Vol.%)
(Hrs)
3.0
75 25
Raw Components
L&T
Aggregates
OPC (BS12)
0 - 5 mm
5 - 20 mm
Admixtures
Pozzolith 300R
0.30%
AEA 303 A
0.01%

Project Design
40
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.47
<
0.60
Density in g/cm3
Volume in l/m3
( W)
178
kg/m3
1.00
177.66
(C)
378.0
kg/m3
3.16
119.6
Admixtures 1
1.134
kg/m3
1.00
1.13
Admixtures 2
0.023
kg/m3
1.00
0.02
Air Content
4.00%
Vol
40.0
-338.4
1773.8
kg/m3
2.681
661.6
661.6

1000
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Dry
Dry
Aggregate
kg
Moist
kg/m3
kg
0 - 5 mm
44.0
112
2.610
780
195.12
0.00
0.00
195.12
5 - 20 mm
56.0
135
2.740
993
248.33
0.00
0.00
248.33
1773.8
443.45
443.45
Admixtures 1
1.13
0.284
0.284
Admixtures 2
0.02
0.006
0.006
Cement
378.0
94.50
Water
178
44.42
2331
Total
100.0
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2331
kg
94.50
-
0.00
2331
Unit Weight (kg/m3)
Contractor
Vol: ( m3 )
1
Date
U.W. (kg/m3)
2331
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
7d
28 d
3d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
44.42
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
Site
SE.No.004
FO/STDP/12/80
Client
Consultant
in association with

Cement Content
(kg/m3)
404
Structure
AS PER THE SPEC.
20.0
Requirment
AS PER THE SPEC.
Air Content
4.0
Strength Category
30
Revision A/02.09.03
N/mm2
(Vol.%)
(Hrs)
3.0
75 25
Raw Components
Admixtures
Aggregates
L&T
OPC (BS12)
Pozzolith 300R
0.30%
AEA 303 A
0.01%
0 - 5 mm
5 - 20 mm

Project Design
45
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.44
<
0.55
Density in g/cm3
Volume in l/m3
( W)
178
kg/m3
1.00
177.76
(C)
404.0
kg/m3
3.16
127.8
Admixtures 1
1.212
kg/m3
1.00
1.21
Admixtures 2
0.024
kg/m3
1.00
0.02
40.0
-346.8
2.683
653.2
653.2

Air Content
4.00%
Vol
1752.1
kg/m3
1000
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Aggregate
Dry
Dry
kg/m3
kg
kg
Moist
kg
0 - 5 mm
43.0
108
2.610
753
188.35
0.00
0.00
188.35
5 - 20 mm
57.0
136
2.740
999
249.68
0.00
0.00
249.68
Total
1752.1
438.03
438.03
Admixtures 1
100.0
1.21
0.303
0.303
Admixtures 2
0.02
0.006
0.006
Cement
404
101.00
101.00
Water
178
44.44
2335
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2335
0.00
2335
Unit Weight (kg/m3)
Contractor
Vol: ( m3 )
1
Date
U.W. (kg/m3)
2335
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
44.44
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
Site
SE.No.005
Structure
AS PER THE SPEC.
Requirment
AS PER THE SPEC.
Strength Category
35
N/mm2
FO/STDP/12/80
Client
Consultant
in association with

Cement Content
(kg/m3)
431
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
75 25
Raw Components
Revision A/02.09.03
L&T
Aggregates
OPC (BS12)
0 - 5 mm
Admixtures
Rheobuild 561
1.000%
AEA 303 A
0.006%
5 - 20 mm

Project Design
50
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.39
<
0.525
Density in g/cm3
Volume in l/m3
( W)
168
kg/m3
1.00
168.09
(C)
431.0
kg/m3
3.16
136.4
4.310
kg/m3
1.00
4.31
Admixtures 2
0.026
kg/m3
1.00
0.03
Air Content
4.00%
Vol
40.0
-348.8
1747.7
kg/m3
2.684
651.2
651.2

Admixtures 1
1000
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Dry
Dry
kg/m3
kg
Aggregate
kg
Moist
kg
0 - 5 mm
42.0
105
2.610
734
183.51
0.00
0.00
183.51
5 - 20 mm
58.0
138
2.740
1014
253.41
0.00
0.00
253.41
Total
1747.7
436.92
436.92
Admixtures 1
100.0
4.31
1.078
1.078
Admixtures 2
0.03
0.006
0.006
Cement
431
107.75
Water
168
42.02
2351
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2351
107.75
-
0.00
2351
Unit Weight (kg/m3)
Contractor
Vol: ( m3 )
1
Date
U.W. (kg/m3)
2351
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
42.02
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

FO/STDP/12/80
Contractor
Consultant
Client
in association with
Requirments
Site
SE.No.006
Structure
AS PER THE SPEC.
Requirment
AS PER THE SPEC.
Strength Category
45

Cement Content
N/mm2
(kg/m3)
534
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
120 25
Raw Components
Admixtures
Revision A/02.09.03
L&T
Aggregates
OPC (BS12)
0 - 5 mm
5 - 20 mm
Rheobuild 561
0.900%
AEA 303 A
0.006%

Project Design
60
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.32
<
0.425
Density in g/cm3
Volume in l/m3
( W)
171
kg/m3
1.00
170.88
(C)
534.0
kg/m3
3.16
169.0
Admixtures 1
4.806
kg/m3
1.00
4.81
Admixtures 2
0.032
kg/m3
1.00
0.03
Air Content
4.00%
Vol
1652.2
kg/m3

2.685
1000
40.0
-384.7
615.3
615.3
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Aggregate
Dry
Dry
kg/m3
kg
kg
Moist
kg
0 - 5 mm
41.0
97
2.610
677
169.35
0.00
0.00
169.35
5 - 20 mm
59.0
132
2.740
975
243.69
0.00
0.00
243.69
Total
1652.2
413.04
413.04
Admixtures 1
100.0
4.81
1.202
1.202
Admixtures 2
0.03
0.008
0.008
Cement
534
133.50
133.50
Water
171
42.72
2362
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2362
0.00
2362
Unit Weight (kg/m3)
Contractor
Vol: ( m3 )
1
Date
U.W. (kg/m3)
2362
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
42.72
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
SE.No.008
Site
Structure
BLIND
Strength Category
N/mm2
20
DESIGN NO. GR20/BP-II/002

Cement Content
AS PER THE SPEC.
Requirment
FO/STDP/12/80
Client
Consultant
in association with
(kg/m3)
360
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
100 20
Raw Components
Admixtures
Aggregates
AMBUJA
OPC ( BS12 )
Pozzolith 300R
0.30%
AEA 303 A
0.01%
0 - 5 mm
River Sand(From Nilwala ganga)
5 - 20 mm

Project Design
30
N/mm2
Selected W/C Ratio

Revision A/02.09.03
Water/Cement Ratio
0.53
<
0.63
Density in g/cm3
Volume in l/m3
( W)
190.8
kg/m3
1.00
190.8
(C)
360.0
kg/m3
3.16
113.9
1000
Admixtures 1
1.08
kg/m3
1.00
1.08
Admixtures 2
0.02
kg/m3
1.00
0.02
4.00%
Vol
40.0
-345.8
1768.0
kg/m3
2.703
654.2
654.2
Air Content
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Dry
Dry
Aggregate
kg
Moist
kg/m3
kg
0 - 5 mm
46.0
113
2.660
813
203.32
0.00
0.00
203.32
5 - 20 mm
54.0
129
2.740
955
238.68
0.00
0.00
238.68
Total
100.0
kg
1768.0
441.99
441.99
Admixtures 1
1.08
0.270
0.270
Admixtures 2
0.02
0.005
0.005
Cement
360.0
90.00
Water
191
47.70
2320
90.00
-
0.00
2320
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
Unit Weight (kg/m3)

Vol: (m3 )
U.W. (kg/m3)
100
29.0
2320
2320
Contractor
Date
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
7d
28 d
3d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
47.70
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
SE.No.009
Site
Structure
BLIND
Strength Category
N/mm2
25

Cement Content
AS PER THE SPEC.
Requirment
FO/STDP/12/80
Client
Consultant
in association with
(kg/m3)
400
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
100 20
Raw Components
Admixtures
AMBUJA
Aggregates
OPC ( BS12 )
0 - 5 mm
5 - 20 mm
Pozzolith 300R
0.30%
AEA 303 A
0.01%

Project Design
35
N/mm2
Selected W/C Ratio

Admixtures 1
Water/Cement Ratio
0.52
Volume in l/m3
208.0
kg/m3
1.00
208
(C)
400.0
kg/m3
3.16
126.6
1.20
kg/m3
1.00
1.20
1.00
0.02
40.0
-375.8
2.704
624.2
624.2
0.02
kg/m3
4.00%
Vol
1688.1
kg/m3
Revision A/02.09.03
0.60
( W)
Air Content
Admixtures 2
<
Density in g/cm3
1000
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Aggregate
Dry
Dry
kg/m3
kg
kg
Moist
kg
0 - 5 mm
43.7
103
2.660
738
184.43
0.00
0.00
184.43
5 - 20 mm
56.3
128
2.740
950
237.60
0.00
0.00
237.60
Total
1688.1
422.03
422.03
Admixtures 1
100.0
1.20
0.300
0.300
Admixtures 2
0.02
0.006
0.006
Cement
400.0
100.00
100.00
Water
208.0
52.00
2297
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2297
0.00
2297
Unit Weight (kg/m3)
Contractor
Vol: ( m3 )
1
Date
U.W. (kg/m3)
2297
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
52.00
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
SE.No.010
Site
Structure
BLIND
Strength Category
N/mm2
30

Cement Content
AS PER THE SPEC.
Requirment
FO/STDP/12/80
Client
Consultant
in association with
(kg/m3)
430
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
100 20
Raw Components
Admixtures
AMBUJA
Aggregates
OPC ( BS12 )
0 - 5 mm
5 - 20 mm
Pozzolith 300R
0.30%
AEA 303 A
0.01%

Project Design
45
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.51
( W)
<
0.55
Density in g/cm3
Volume in l/m3
219.3
kg/m3
1.00
219.3
1000
430.0
kg/m3
3.16
136.1
Admixtures 1
1.29
kg/m3
1.00
1.29
Admixtures 2
0.03
kg/m3
1.00
0.03
Air Content
4.00%
Vol
40.0
-396.7
1632.9
kg/m3
2.707
603.3
603.3
(C)
1000
Materials
Aggregate
Revision A/02.09.03
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
kg
l/m3
Aggregate
g/cm3
Dry
Dry
kg/m3
kg
Moist
kg
0 - 5 mm
41.0
93
2.660
670
167.38
0.00
0.00
167.38
5 - 20 mm
59.0
130
2.740
963
240.86
0.00
0.00
240.86
Total
1632.9
408.23
408.23
Admixtures 1
100.0
1.29
0.323
0.323
Admixtures 2
0.03
0.006
0.006
Cement
430.0
107.50
Water
219.3
54.83
2284
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2284
107.50
-
0.00
2284
Unit Weight (kg/m3)
Contractor
Vol: ( 1m3 )
1
Date
U.W. (kg/m3)
2284
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
54.83
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
SE.No.011
Site
Structure
BLIND
Strength Category
N/mm2
35

Cement Content
AS PER THE SPEC.
Requirment
FO/STDP/12/80
Client
Consultant
in association with
(kg/m3)
450
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
100 20
Raw Components
Admixtures
AMBUJA
Aggregates
OPC ( BS12 )
0 - 5 mm
5 - 20 mm
Pozzolith 300R
0.30%
AEA 303 A
0.01%

Project Design
50
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.48
<
0.53
Density in g/cm3
Volume in l/m3
( W)
216.0
kg/m3
1.00
216
(C)
450.0
kg/m3
3.16
142.4
Admixtures 1
1.35
kg/m3
1.00
1.35
Admixtures 2
0.03
kg/m3
1.00
0.03
4.00%
Vol
40.0
-399.8
1625.6
kg/m3
2.708
600.2
600.2

Air Content
1000
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Dry
Dry
Aggregate
kg
Moist
kg/m3
kg
0 - 5 mm
38.8
88
2.660
631
157.69
0.00
0.00
157.69
5 - 20 mm
61.2
134
2.740
995
248.72
0.00
0.00
248.72
Revision A/02.09.03
kg
Total
100.0
1625.6
406.41
406.41
Admixtures 1
1.35
0.338
0.338
Admixtures 2
0.03
0.007
0.007
Cement
450.0
112.50
112.50
Water
216.0
54.00
2293
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2293
0.00
2293
Unit Weight (kg/m3)
Contractor
Vol: ( m3 )
1
Date
U.W. (kg/m3)
2293
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
54.00
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
SE.No.012
Site
Structure
BLIND
Strength Category
N/mm2
45

Cement Content
AS PER THE SPEC.
Requirment
FO/STDP/12/80
Client
Consultant
in association with
(kg/m3)
485
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
100 20
Raw Components
Admixtures
Aggregates
AMBUJA
OPC ( BS12 )
Pozzolith 300R
0.30%
AEA 303 A
0.01%
0 - 5 mm
5 - 20 mm

Project Design
55
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.40
<
0.43
Density in g/cm3
Volume in l/m3
( W)
194.0
kg/m3
1.00
194
(C)
485.0
kg/m3
3.16
153.5
Admixtures 1
1.46
kg/m3
1.00
1.46
Admixtures 2
0.03
kg/m3
1.00
0.03
40.0
-389.0
2.708
611.0
611.0

Air Content
4.00%
Vol
1654.9
kg/m3
1000
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Aggregate
Dry
Dry
kg/m3
kg
kg
Moist
kg
0 - 5 mm
38.9
89
2.660
644
160.94
0.00
0.00
160.94
5 - 20 mm
61.1
136
2.740
1011
252.78
0.00
0.00
252.78
1654.9
413.72
413.72
1.46
0.364
0.364
Total
Admixtures 1
Revision A/02.09.03
100.0
Admixtures 2
0.03
0.007
0.007
Cement
485.0
121.25
121.25
Water
194.0
48.50
2335
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
100
29.0
2335
0.00
2335
Unit Weight (kg/m3)
Contractor
Vol: ( m3 )
1
Date
U.W. (kg/m3)
2335
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
48.50
CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Contractor
Requirments
SE.No.007
Site
Structure
BLIND
Strength Category
N/mm2
15

Cement Content
AS PER THE SPEC.
Requirment
FO/STDP/12/80
Client
Consultant
in association with
(kg/m3)
330
20.0
Air Content
4.0
(Vol.%)
(Hrs)
3.0
100 20
Raw Components
Admixtures
AMBUJA
Aggregates
OPC ( BS12 )
0 - 5 mm
5 - 20 mm
Pozzolith 300R
0.30%
AEA 303 A
0.00%

Project Design
25
N/mm2
Selected W/C Ratio
Water/Cement Ratio
0.55
<
0.65
Density in g/cm3
Volume in l/m3
( W)
181.5
kg/m3
1.00
181.5
(C)
330.0
kg/m3
3.16
104.4
Admixtures 1
0.99
kg/m3
1.00
0.99
Admixtures 2
0.00
kg/m3
1.00
0.00
Air Content
4.00%
Vol
40.0
-326.9
1818.6
kg/m3
2.702
673.1
673.1

1000
1000
Materials
Composition for
0.250
m3
Proportion
Volume
Bulk
Aggregate
Aggregate
Surface Moisture
Aggregate
of Material
Spec.gravity
weight of
weight of
weight of
l/m3
g/cm3
Dry
Dry
kg/m3
kg
Aggregate
kg
Moist
kg
0 - 5 mm
46.8
118
2.660
851
212.78
0.00
0.00
212.78
5 - 20 mm
53.2
131
2.740
968
241.88
0.00
0.00
241.88
Total
1818.6
454.66
454.66
Admixtures 1
0.99
0.248
0.248
Admixtures 2
0.00
0.000
0.000
Cement
330.0
82.50
Water
181.5
45.38
2331
Revision A/02.09.03
100.0
82.50
-
0.00
45.38
2331
Slump
Air Content
Temperature
(mm)
(%)
(C)
Weight (kg)
Unit Weight (kg/m3)
100
29.0
2331
Contractor
Vol: ( m3 )
1
Date
U.W. (kg/m3)
2331
Consultants
Date
Designed by
Tested by
Checked by
Approved by ( ME )
Workability
very good
good
fair
little bad
Stickness
nil
little
much
very much
Segregation
nil
trace
little
much
bad
3d
7d
28 d
22.2
34.0
25.8
35.3
23.1
35.3
AVERAGE
23.7
34.9
TM - 09
07.01.00
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03
Revision A/02.09.03

Concrete Mix Design: Requirments

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CONCRETE MIX DESIGN

(BS 5328:Part2&3, BS 882)

Southern Transport Development Project

Max.size of the Aggregate (mm)

Required workability Period

Consistency -Slump (mm)

Mix Design by Calculation of Volume

Selected W/C Ratio

Required Water Content

Required Aggregate Content

Unit Weight (kg/m3)