Dta 100 C

User manual
Oil Breakdown Voltage Tester

DTA 100 C
(supervisor)
BAUR Prüf- und Messtechnik ▪ Raiffeisenstr. 8 ▪ A-6832 Sulz, Austria

T +43 5522 4941-0 ▪ F +43 5522 4941-3 ▪ www.baur.at▪ [email protected]
© 2014
All rights reserved.
Reproduction, circulation in any form whatsoever, publishing on online services or Internet, as well as
duplication on data carriers, even in extracts or with changed format is allowed only with prior written
permission of BAUR Prüf- und Messtechnik GmbH, A-6832 Sulz / Austria.
We reserve the right in the interests of our customers to make amendments as a result of further
technical development. Illustrations, descriptions and scope of supply are therefore not binding.
The names of products and companies are the trademarks or brand names of the relevant companies.
Table of contents
Table of contents
1 General ......................................................................................................... 6
1.1 Using this manual ................................................................................ 6
1.2 Applicability of the instructions............................................................. 6
1.3 Structure of safety instructions ............................................................ 6
1.4 View Settings ....................................................................................... 7
1.5 Information on the screenshots and graphics used ............................. 8
1.6 Warranty .............................................................................................. 8
1.7 After Sales Service .............................................................................. 8
2 For your safety ............................................................................................. 9
2.1 Instructions to the user ........................................................................ 9
2.2 Intended use ........................................................................................ 9
2.3 Avoid dangers, take safety measures................................................ 10
2.3.1 Dangers when working with electric voltage ........................ 11
3 Product information .................................................................................. 12
3.1 Full illustration .................................................................................... 12
3.2 Operating and display elements ........................................................ 15
3.3 USB interface ..................................................................................... 16
3.4 Power supply ..................................................................................... 16
3.5 Rating plate ........................................................................................ 17
4 Basic insulating oil test procedure .......................................................... 18
5 Operating the oil breakdown voltage tester ........................................... 19
5.1 Menu navigation................................................................................. 19
5.2 Entering numbers............................................................................... 19
5.3 Symbols and abbreviations on the display ........................................ 20
5.4 Main menu ......................................................................................... 21
5.5 Information on the oil breakdown voltage tester ................................ 22
5.5.1 Information on the USB interface ......................................... 22
6 Commissioning .......................................................................................... 23
6.1 Checks to perform before commissioning ......................................... 23
6.2 Installing the oil breakdown voltage tester ......................................... 24
6.3 Earth the oil breakdown voltage tester .............................................. 24
6.4 Replacing the electrodes ................................................................... 25
6.5 Cleaning the electrodes ..................................................................... 26
6.6 Setting an electrode gap .................................................................... 26
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Table of contents
6.7 Fill and use the test vessel ................................................................ 27

6.7.1 Instructions for sampling ...................................................... 28
6.7.2 Inserting the test vessel ....................................................... 29
6.8 Turning on the oil breakdown voltage tester ...................................... 30
7 Device settings .......................................................................................... 31
7.1 Set display brightness ........................................................................ 31
7.2 Select language ................................................................................. 32
7.3 Switch printer on/off ........................................................................... 32
7.4 Overwrite measurement logs ............................................................. 33
7.5 Configure settings for IEC 60156:1995.............................................. 33
7.6 Configure the ASTM settings ............................................................. 35
7.6.1 Display individual breakdown values ................................... 35
7.6.2 Set the hold time before the first measurement ................... 36
7.7 Set date .............................................................................................. 37
7.8 Set time .............................................................................................. 37
7.9 Reset settings .................................................................................... 38
8 Standardised measurement ..................................................................... 39
8.1 Overview of standards ....................................................................... 39
8.2 Carry out a standardised measurement ............................................ 41
9 Quick test ................................................................................................... 44
10 User-defined measurement ...................................................................... 47
10.1 Creating a user-defined measurement .............................................. 48
10.1.1 Overview of templates.......................................................... 49
10.1.2 Selecting a template............................................................. 50
10.1.3 Setting the hold time before the first measurement ............. 51
10.1.4 Setting the stirring time during the hold time ....................... 51
10.1.5 Setting the slew rate for the test voltage .............................. 52
10.1.6 Setting the duration of the pauses between
measurements ..................................................................... 52
10.1.7 Setting the stirring time in the pauses .................................. 53
10.1.8 Setting the number of measurements .................................. 54
10.1.9 Setting the maximum output voltage.................................... 54
10.1.10 Setting the withstand voltage ............................................... 55
10.1.11 Selecting the measured values that are not to be
evaluated.............................................................................. 57
10.1.12 Saving user-defined measurements .................................... 58
10.2 Running a user-defined measurement .............................................. 59
10.3 Editing or deleting a user-defined measurement ............................... 61
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Table of contents
11 Display of measurement results .............................................................. 62

11.1 Measurement log as printout ............................................................. 63
11.2 Measurement log on the display ........................................................ 64
12 Putting the device out of operation ......................................................... 65
13 Activating the “Communication ITS” option .......................................... 66
14 Checking the measurement accuracy of the oil breakdown
voltage tester (optional) ............................................................................ 69
15 Maintenance ............................................................................................... 70
15.1 Cleaning the oil breakdown voltage tester ......................................... 71
15.2 Replacing the printer paper roll.......................................................... 73
15.3 Replacing the printer ink ribbon ......................................................... 75
15.4 Replacing the fuse ............................................................................. 76
15.5 Calibration .......................................................................................... 76
15.6 Ordering accessories and spare parts ............................................... 77
16 Faults .......................................................................................................... 78
16.1 Troubleshooting ................................................................................. 78
16.2 Error messages und corrective measures ......................................... 79
17 Transportation and storage ...................................................................... 81
17.1 Packaging .......................................................................................... 81
17.2 Transportation .................................................................................... 81
17.3 Storage .............................................................................................. 82
18 Disposal ...................................................................................................... 83
18.1 Disposing of the device ...................................................................... 83
18.2 Disposing of the insulating oil ............................................................ 83
19 Technical data ............................................................................................ 84
20 Delivery includes and Options ................................................................. 86
21 Declaration of conformity ......................................................................... 87
22 Index............................................................................................................ 88
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General
1 G ENERAL
Kapitelübersicht
Using this manual ....................................................................... 6

Applicability of the instructions ................................................... 6
Structure of safety instructions ................................................... 6
View Settings .............................................................................. 7
Information on the screenshots and graphics used ................... 8
Warranty ..................................................................................... 8
After Sales Service ..................................................................... 8
1.1 Using this manual

This user manual contains all necessary information that is needed for the commissioning
and operation of the described product.
 Read this user manual completely before operating the product for the first time.
 Consider this user manual to be a part of the product and store it in an easily accessible
location.
 If this user manual is lost, please contact BAUR Prüf- und Messtechnik GmbH or your
nearest BAUR representative (http://www.baur.at/worldwide/).
1.2 Applicability of the instructions

These operating instructions apply to the DTA 100 C with the firmware version from 1.08.
The details of the firmware version currently installed can be found under:
Main menu > Tools > Info
1.3 Structure of safety instructions

The safety instructions in this user manual are presented as follows:
Danger
symbol SIGNAL WORD
Type of danger and its source

Possible consequences of violation.
 Measure to prevent the danger.
If a dangerous situation could arise at a specific step, the safety instruction is displayed
immediately before this dangerous step and is shown as follows:
SIGNAL WORD
Type of danger and its source
Possible consequences of violation.
 Measure to prevent the danger.
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General
Danger levels
Signal words in the safety instructions specify the danger levels.
DANGER Will lead to severe injuries or death.
WARNING May lead to severe injuries or death.
CAUTION May lead to light to moderate injuries.
NOTICE May lead to material damage.
Danger symbols
General danger
Risk of electric shock
Warning about combustible materials
1.4 View Settings
Symbol Meaning
 You are requested to perform an action.
1. Perform the actions in this sequence.

2.
...
a. If an operation consists of several operating steps, specify these with "a, b, c".
b. Perform the operating steps in this sequence.
...
1 Numbering in the legend

2
...
 List
Indicates further information on the topic.
822-129-7 7 / 92
General
Symbol Meaning
Indicates tools required for the subsequent tasks.
Indicates spare parts required for the subsequent tasks.
Indicates required cleaning agents.
1.5 Information on the screenshots and graphics used

The screenshots and graphics used are intended to illustrate the procedure and may
therefore differ slightly from the actual state.
1.6 Warranty
For warranty claims, please contact BAUR Prüf- und Messtechnik GmbH or your local BAUR
representative (http://www.baur.at/worldwide/). Warranty is cancelled in case of misuse.
Wear parts are excluded from the warranty.
1.7 After Sales Service

For questions contact BAUR Prüf- und Messtechnik GmbH or your BAUR representative
(http://www.baur.at/worldwide/).
BAUR Prüf- und Messtechnik GmbH

Raiffeisenstraße 8
6832 Sulz / Austria
[email protected]
www.baur.at
8 / 92 822-129-7
For your safety
2 F OR YOUR SAFETY
Kapitelübersicht
Instructions to the user ............................................................... 9

Intended use ............................................................................... 9
Avoid dangers, take safety measures ...................................... 10
All BAUR devices and systems are reliable and are manufactured as per state-of-the-art
technology. The individual parts and the finished devices are subject to continuous testing by
our qualified personnel as part of our quality assurance system. Each device is fully tested
before delivery.
However, the operational safety and reliability in practice can be achieved only when all
necessary measures have been taken. The owner1 and user2 of the device or system are
responsible for planning these measures and monitoring their implementation.
Before operating the device or system you should read and understand this user manual and
the user manuals of all integrated devices.
2.1 Instructions to the user

The product may only be operated by authorised and trained electrical engineers. An
electrical engineer is a person who, owing to his professional education (electrical
engineering), knowledge, experience and familiarity with the applicable standards and
regulations, can assess the tasks assigned to him and detect possible dangers.
In addition, the user must have:
 Knowledge of the technical equipment and operation of the DTA 100 C
 Knowledge of the testing and measurement procedures
 Knowledge of the electrical insulating materials, in particular the insulating oil, and how
to handle them.
2.2 Intended use

The powerful BAUR DTA 100 C oil breakdown voltage tester automatically measures the
electrical breakdown strength of insulating liquids fully.
Note: With the DTA 100 C you can test insulating liquids with tan δ values < 4.5 and specific
resistance ρ > 30 MΩm.
If the device is used without observing this condition, safe operation cannot be guaranteed.
The operator or user is liable for any damage to persons and property resulting from
incorrect operation.
Proper use also includes
 Compliance with all instructions in this user manual,
 Compliance with the technical data and connection requirements given on the rating
plate and in the user manual,
 Compliance with the inspection and maintenance tasks.
1
Operator is the person or group that is responsible for the safe operation of the device and its maintenance (EN
61010-1, 3.5.12).
2
User is the person who uses the device for its intended purpose (according to the definition of user in
compliance with EN 61010-1, 3.5.11).
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For your safety
2.3 Avoid dangers, take safety measures

 When operating the DTA 100 C, observe the following rules and guidelines:
 Accident prevention and environment protection rules applicable for your country
 Safety instructions and regulations of the country where the DTA 100 C is being
used (according to the latest version)
 Any relevant national and international standards and guidelines in the latest
applicable version:
 Local safety and accident prevention regulations
 Employers’ liability insurance association regulations (if any)
Technical secure state of the device

Safety, function and availability depend on the proper condition of the device. Upgrades,
modifications or alterations to the product are essentially prohibited.
 Operate the device only in a technical perfect condition.
 In case of damage and malfunction, immediately stop the device, mark it accordingly and
have the faults rectified by appropriately qualified and authorised personnel.
 Comply with the inspection and maintenance conditions.
 Use only accessories and original spare parts recommended by BAUR. The use of spare
parts, accessories and special facilities that are not tested and approved by BAUR could
adversely affect the safety, function and characteristics of the product.
 Never take apart the device. Inside the device there are no components that could be
serviced or repaired by the user.
No operation with condensation

Condensation can form in devices and systems due to temperature fluctuations and high air
humidity, which in some components can lead from leakage currents and flashovers up to
short-circuit.
Maximum danger arises when relatively high air humidity and temperature fluctuations occur
in a device consecutively, e.g. which is the case when storing the device in an unheated
room or when placed outdoors. When the device is then exposed to a high ambient
temperature, the cold device surfaces cool the air in the immediate vicinity, which leads to
formation of condensation even inside the device.
In this process, two factors are crucial:
 The higher the relative air humidity, the faster the dew point is reached and water is
condensed.
 The higher the temperature difference between the surfaces and the ambient air, the
stronger the tendency for condensation.
 Always prevent condensation in devices. Temper the device and system before and
during the measurements so that no condensation occurs.
No operation in areas with risk of explosion and fire

Measurements in direct contact with water, in environments with explosive gases and in
areas with fire risks are not permitted.
Cleanliness of oil breakdown voltage tester

To achieve reliable measurement results, the oil breakdown voltage tester, the test chamber,
the HV isolators, the test containers and all tools that come into contact with the oil must be
clean.
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For your safety
BAUR Prüf- und Messtechnik GmbH recommends cleaning the HV isolators at least once a
year to guarantee maximum accuracy.
HV isolators may be cleaned only by qualified technical staff authorised by BAUR.
In case of questions, please contact BAUR Prüf- und Messtechnik GmbH or your local
BAUR representative (http://www.baur.at/worldwide/).
Lifting and carrying the oil breakdown voltage tester

 The DTA 100 C oil breakdown voltage tester weighs up to 39 kg. It is recommended to
seek the help of another person to lift or carry the device.
2.3.1 Dangers when working with electric voltage

A dangerous voltage of up to 100 kV is generated during measurements with the DTA 100
C. Operating personnel need to pay special attention and must be very careful while working
with electric voltage.
DANGER
Dangerous electric voltage

Danger to life or risk of injury due to electric shock
 Connect the oil breakdown voltage tester as described in this user
manual.
 Take particular care to ensure the oil breakdown voltage tester is
earthed properly.
 Before carrying out any cleaning or maintenance, switch off the
device and remove the mains plug to ensure the oil tester is
completely disconnected from the mains voltage.
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Product information
3 P RODUCT INFORMATION
Kapitelübersicht
Full illustration........................................................................... 12
Operating and display elements ............................................... 15
USB interface ........................................................................... 15
Power supply ............................................................................ 16
Rating plate .............................................................................. 16
3.1 Full illustration

Front view
No. Element Function
1 Handle Used to open and close the protective cover
2 Protective cover Used to protect against dust and oil
3 Safety switch Used as a protective device

The protective cover must be closed in order to perform a
measurement.
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Product information
4 Test vessel with Filled with insulating oil

electrodes
The test vessels have a standard holding capacity of 0.4 litres and
are made of glass or a synthetic material. They comply with the
following standards:
 IEC 60156 Fig. I or Fig. II
 ASTM D877
 ASTM D1816
The electrode shape is specified in the standards and is indicated on
the display before a measurement begins.
The figure illustrates the 0.4 litre test vessel in accordance with
IEC 60156 Fig. II with cover.
Further information:
 Test vessel shapes – Chapter Scope of delivery and options (on
page 86)
 Replacing the electrodes – Chapter Replacing the electrodes (on
page 25)
5 Oil collecting tray Used to collect insulating oil
6 Integrated plain paper Used to print the measurement logs

printer
7 Fold-out operating unit Used to operate the oil breakdown voltage tester
The operating unit contains the operator control panel and the
membrane keyboard.
Further information: Chapter Operating and display elements (on
page 15)
Standard accessories
1 Setting gauge Used to set the electrode gap
2 Magnetic stirrer Used to stir the oil sample
3 Lifting stick for Used to remove the magnetic stirrer from the oil sample
magnetic stirrer
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Product information
Rear view
1 USB port Used to connect to a PC

Type of interface: USB Type B
2 Protective earthing Is used to connect the protective earthing

connection
3 Mains connection Is used to connect the device to the mains voltage (90 – 264 V,
50/60 Hz)
The power supply connection comprises:
 Power supply socket
 Mains fuse, Type: T 4 AH
 Mains switch
14 / 92 822-129-7
Product information
3.2 Operating and display elements
1 Standardised measurement Opens the Standardised measurement menu

button Further information: Chapter Standardised measurement (on
page 39)
2 Measurement logs Opens the Measurement logs menu

button Further information: Chapter Display of measurement results
(on page 62)
3 Info Displays the device information.

button Further information: Chapter Information on the oil breakdown
voltage tester (on page 22)
4 Input button Used to confirm the input
5 Delete Used to delete a character at the cursor position

button
6 Display Show the menu of the device
7 Control keys Used to navigate through the menu

Further information: Chapter Operating the oil breakdown
8 Printer operating keys  The paper feed button LF/SEL is used to feed in the
printer paper when the paper roll is replaced.
Further information: Chapter Replacing the printer paper
roll (on page 73)
 The SET button is not assigned.
822-129-7 15 / 92
Product information
3.3 USB interface

The USB interface is used:
 to connect to a PC for communicating with the BAUR ITS Lite software (option) for
managing measurement data,
 for firmware updates performed by a BAUR representative.
Type of interface: USB Type B
3.4 Power supply

The voltage supply for DTA 100 C can be provided via an existing mains supply on site.
Permissible mains voltage: 90 – 264 V
Permissible mains frequency: 50/60 Hz
NOTICE
Too high or too low mains voltage

A low mains voltage adversely affects the function of the system, a high mains voltage
can cause damage.
 Ensure that the supply voltage matches the specifications on the rating plate.
16 / 92 822-129-7
Product information
3.5 Rating plate

The rating plate is located on the back of the oil breakdown voltage tester.
Rating plate Description
Type Device type
Nr. Serial number
U Supply voltage
If several supply voltages are possible, these are given consecutively
one after another.
Time characteristics and nominal current of the device fuse

Time characteristics:
 Very Quick Acting (FF)
 Quick Acting (F)
 Medium (M)
 Slow Blow (T)
 Very Slow Blow (TT)
f Mains frequency
VA Max. recorded apparent output in VA
AC ueff Effective output AC voltage
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Basic insulating oil test procedure
4 B ASIC INSULATING OIL TEST PROCEDURE
1. Installing the oil breakdown voltage tester

2. Connect the oil breakdown voltage tester to
the power supply
3. Earth the oil breakdown voltage tester
4. Turn on the oil breakdown voltage tester
5. Select the electrodes specified in the standard

6. Insert the electrodes in the test vessel
7. Set the electrode gap
8. Fill the test vessel with the oil sample

9. Insert the test vessel into the oil breakdown
voltage tester
10. Perform the measurement

11. Print and/or save the measurement log
12. Remove the test vessel from the oil breakdown

voltage tester
13. Dispose of the oil sample
14. Switch off the oil breakdown voltage tester
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Operating the oil breakdown voltage tester
5 O PERATING THE OIL BREAKDOWN VOLTAGE TESTER
Kapiteluebersicht
Menu navigation ....................................................................... 19

Entering numbers ..................................................................... 19
Symbols and abbreviations on the display ............................... 19
Main menu ................................................................................ 20
Information on the oil breakdown voltage tester ...................... 22
5.1 Menu navigation

The control menu is displayed on the colour display. The menu is operated with the control
keys under the colour display and the function keys on the membrane keypad. The meaning
of the relevant control key is displayed in plain text or as a symbol in the lowest row of the
display.
5.2 Entering numbers

There are two options for entering or changing numbers:
 Enter a value with the number keys on the membrane keypad.
 Press the arrow keys to change a value:
 To increase a value, press the <up arrow>.
 To decrease a value, press the <down arrow>.
822-129-7 19 / 92
5.3 Symbols and abbreviations on the display

Symbols
Symbol Description
Indicates an information message
Indicates a request
Indicates that the menu for setting the time is open
Indicates that the menu for setting the date is open
Indicates that the menu for setting the withstand voltage is open
/ Indicates whether an option has been enabled
/ Used to toggle between menu items
/ Used to move the cursor to the left/right
Indicates an important process for achieving a precise measurement
Indicates that there is high voltage at the electrodes
Indicates which electrode shape is required to perform a measurement

Further information: Chapter Replacing the electrodes (on page 25)
Abbreviations
Stand. dev. Standard deviation

The standard deviation shows how close the individual recorded values are
to the average value.
Std.dev./Avg. Ratio of the standard deviation to the average value in % (coefficient of

variation).
In IEC 60156, diagram 3 in section 11 illustrates the ratio of the standard
deviation to the average value. This diagram and the determined values can
be used to check whether the measurement result lies within the permitted
range.
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5.4 Main menu

All functions and user settings can be accessed from the main menu.
Menu item Description
Standardised measurement Configure settings for measurements in compliance with specific standards and
start measurements.
Quick test Start test for quick evaluation of the insulating oil status
User-defined measurement Configure settings for user-defined measurements and start measurements
Device settings You can define or change general system settings for the device:
 Set display brightness
 Select a language
 Switch printer on or off
 Define how to proceed if the measurement log memory is full and a new
measurement is to be performed (overwrite logs yes/no)
 Configure settings for IEC 60156:1995 and the standards based on it
 Configure ASTM-D standard settings
 Set date
 Set time
 View information about the USB interface
Tools  Perform electrode cleaning

 View device information on the oil breakdown voltage tester: Serial number,
date of last calibration and the manufacturer’s contact details
 Activate options
 Check the measurement accuracy of the oil breakdown voltage tester with the
calibrator KA DPA/DTA C (option).
Measurement logs Display, print or delete measurement logs.
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5.5 Information on the oil breakdown voltage tester

Under Main menu > Tools > About, you will find the following information on the oil
breakdown voltage tester:
 Date on which the oil breakdown voltage tester was last calibrated
 Oil breakdown voltage tester serial number
 Oil breakdown voltage tester firmware version
 Hardware version
 Available options
 Correction factors
Main menu > Tools > Info
1. Select the menu item Info by pressing the arrow keys.

2. Select the menu item Next to confirm the selection.
Information on the oil breakdown voltage tester is displayed.
5.5.1 Information on the USB interface

Main menu > Device settings > About USB interface
1. Select the position by pressing the arrow keys.

The version and technical data of the USB port are displayed.
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Commissioning
6 C OMMISSIONING
Kapitelübersicht
Checks to perform before commissioning ................................ 23

Installing the oil breakdown voltage tester ............................... 24
Earth the oil breakdown voltage tester ..................................... 24
Replacing the electrodes .......................................................... 25
Cleaning the electrodes ............................................................ 25
Setting an electrode gap .......................................................... 26
Fill and use the test vessel ....................................................... 27
Turning on the oil breakdown voltage tester ............................ 29
 Observe the following information:

 The safety instructions in the chapter For your safety (on page 9)
 Local safety and accident prevention regulations
 Safety instructions and regulations according to the state-of-the-art
 Any relevant national and international standards and guidelines in the latest
applicable version.
6.1 Checks to perform before commissioning
CAUTION
Safety defects due to use of damaged device.

 Never use devices that are visibly damaged or clearly have a
malfunction.
 Secure devices that are visibly damaged or clearly have a
malfunction against unintentional switching-on.
 Rectify faults immediately.
1. Check the oil breakdown voltage tester for mechanical damage.

2. Check electrical connections and connection cables for damage.
Use only undamaged connection cables.
3. Check the electrodes of the test vessel for pitting. If corrosion was detected, replace the
test vessel. Further information: Chapter Ordering accessories and spare parts (on page
76)
4. Always keep the oil breakdown voltage tester clean.
The cleanliness of the oil breakdown voltage tester and the test cell will have a strong
influence on the measurement results.
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Commissioning
5. Always wipe off spilled or leaked oil with petroleum ether or other similar mild solvent
and a lint-free cloth, in particular:
 on the test vessel isolators
 in the oil collecting tray (test chamber floor)
 on the test vessel
6. Allow the oil breakdown voltage tester to dry well before closing it.
6.2 Installing the oil breakdown voltage tester

1. Select the place of installation for the oil breakdown voltage tester in such a way that
 a stable base with sufficient air circulation is guaranteed,
 the oil breakdown voltage tester is standing on a flat, horizontal surface,
 the oil breakdown voltage tester is accessible for making connections and for use.
2. If the oil breakdown voltage tester is in a transport case (option), remove the lid of the
case. The oil breakdown voltage tester can be operated in the transport case.
6.3 Earth the oil breakdown voltage tester
1 Earth connection screw

2 Cable lug
3 Protective earthing connection
1. Connect a protective earthing cable to the station ground.

2. The earth connection screw is located on the back of the oil tester. Unscrew the earth
connection screw (1).
3. Connect the cable lug of the protective earthing cable (2) to the earth connection screw
(1).
4. Re-screw the earth connection screw into the protective earthing connection (3).
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Commissioning
6.4 Replacing the electrodes

The electrode shape is defined by standards and is shown pictographically on the display
before a measurement begins.
Note:
 Before each measurement, check that the electrodes used meet the selected standard.
 If the wrong electrodes are used, replace them.
1. Open the dust cover.

2. Remove the cover of the test vessel.
3. First, turn one and then the other electrode anticlockwise until they are released from the
thread.
4. Take the other electrode pair that must be used. First, turn one and then the other
electrode clockwise on the thread.
5. Close the cover of the test vessel.
Note: When bringing new electrodes into service, clean them (see "Cleaning the electrodes"
on page 25)!
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Commissioning
6.5 Cleaning the electrodes

Note: Clean electrodes only when they are first brought into service as new electrodes.
Main menu > Tools > Electrode cleaning
1. In the main menu, select the menu item Tools.

3. In the Tools menu select the menu item Electrode cleaning and then menu item Next.
4. Fill the test vessel with clean, unused oil of the same type that will be tested next.
5. Select menu item Start to start the electrode cleaning process.
24 cleaning breakdowns are performed.
6.6 Setting an electrode gap

The electrode gap is defined by standards and is shown pictographically on the display
before a measurement begins:
26 / 92 822-129-7
Commissioning
 Set an electrode gap according to the selected standard. Proceed as follows:
1. Open the dust cover.

2. Set the Vernier scale to zero (1).
3. On the other side of the ring with Vernier scale, there is an adjusting ring without scale
(2). Turn the adjusting ring clockwise until you hear an acoustic signal. The electrodes
are in contact with each other.
4. Slowly turn the adjusting ring anticlockwise until the acoustic signal stops.
The electrode gap is set to zero.
5. Set the Vernier scale to the desired electrode gap.
1 rotation (360°) = 1 mm
7. Use a setting gauge to check the set electrode gap.
8. Close the cover of the test vessel.
6.7 Fill and use the test vessel
NOTICE
Measurement errors caused by improper sampling and handling of the oil

sample
Improper sampling and handling of the oil sample can have a strong influence on the
measurement results which can lead to incorrect conclusions being drawn regarding
the quality of the insulating oil.
 The sampling must only be performed by experienced, qualified personnel.
 Follow the instructions for sampling below.
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Commissioning
6.7.1 Instructions for sampling

Important: In order to achieve reliable measurement results, all devices, containers and
tools that come into contact with the oil must be clean.
 Follow the manufacturer's instructions and safety instructions for the relevant sampling
container or electrical device.
 When sampling, ensure you follow the instructions given in the relevant standard.
 Only take oil samples during dry weather. Avoid sampling during rain or if it is very
humid. High humidity adversely affects the measurement results.
 Remove any impurities at the sampling port (e.g. on the transformer) and in the sampling
container.
 Use separate sampling containers for each oil type.
 Take the sample during regular operation of the electrical equipment.
 Once the oil samples have been received by the laboratory, they must be left to stand in
the room for approximately 24 hours in order for any bubbling to subside and for the oil
to adjust to the room temperature.
 Protect the sample against moisture and solar radiation.
 Condensation adversely affects the measurement results. To prevent condensation,
ensure that the temperature of the oil to be tested corresponds to the ambient
temperature of 20 °C ± 5 °C before measuring.
 Heat the sampling container to above the ambient temperature.
Note: Some standards stipulate maintaining specific temperature conditions during the
measurement process, e.g.
 IEC 60156:1995: The temperature of the oil sample should not deviate more than 5
°C from the ambient temperature.
 ASTM D1816: The temperature of the oil sample and the sampling container should
be the same as the room temperature (20 °C - 30 °C).
Further information on sampling, handling the oil sample and cleaning can be
found in the following standards:
 IEC 60475:2011
 IEC 60156:1995
 ASTM D923:2007
 ASTM D877:2013
 ASTM D1816:2012
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Commissioning
6.7.2 Inserting the test vessel
1. Open the protective cover.

2. Remove the test vessel.
Note: To avoid impurities in the test vessel isolators, place the test vessel on an even,
clean and dry base when you remove the test vessel from the oil breakdown voltage
tester.
4. Clean the test vessel and the lid with a clean, lint-free cloth.
5. Rinse the test vessel and lid with petroleum ether or acetone.
6. Dry the test vessel and lid.
7. Rinse the test vessel and lid three times with the oil to be tested.
8. Allow the oil to be tested to flow down the inside wall of the test vessel slowly without
bubbles until the vessel is 95 to 98% full.
9. Replace the full test vessel in the oil breakdown voltage tester.
10. Close the lid of the test vessel.
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Commissioning
6.8 Turning on the oil breakdown voltage tester

1. Ensure that your supply voltage matches the specifications on the rating plate.
2. Connect the oil breakdown voltage tester to the mains voltage.
3. There is a mains switch on the back of the device. Use it to switch on the device.
4. Fold out the operating unit.
After the operating unit has been opened, the firmware starts and the oil breakdown
voltage tester performs a self test. On completion of a successful self test, the Start
window of the last measurement opens.
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Device settings
7 D EVICE SETTINGS
Kapitelübersicht
Set display brightness .............................................................. 31

Select language ........................................................................ 32
Switch printer on/off .................................................................. 32
Overwrite measurement logs ................................................... 32
Configure settings for IEC 60156:1995 .................................... 33
Configure the ASTM settings ................................................... 34
Set date .................................................................................... 37
Set time .................................................................................... 37
Reset settings ........................................................................... 38
The oil breakdown voltage tester settings are adjusted via the main menu item Device
Settings.
7.1 Set display brightness

Main menu > Device settings > Display brightness
1. In the main menu, select the menu item Device settings.

3. In the Device settings menu select the menu item Display brightness and then menu item
Change.
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Device settings
4. Select the time after which the brightness of the display light automatically reduces if the
device is inactive.
5. Click Save to confirm the entry.
7.2 Select language

Main menu > Device settings > Language
1. Choose a language by pressing the arrow keys.

7.3 Switch printer on/off

Main menu > Device settings > Printer
1. Choose one of the following settings by pressing the arrow keys:

 off: The printer is switched off.
 on: The printer is switched on.
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Device settings
7.4 Overwrite measurement logs

The device can store up to ten measurement logs. When the measurement log memory is
full, old measurement logs must be deleted before you can save new ones. Under Clear
meas. logs you can define how to proceed when the measurement log memory is full and a
measurement is to be performed.
Main menu > Device settings > Clear meas. logs
1. Choose one of the following settings by pressing the arrow keys.

 yes: When you start the next measurement log, the oldest measurement log will be
automatically deleted.
 no: Before starting the next measurement log, a saved measurement log must be
deleted manually (see "Display of measurement results" on page 62).
7.5 Configure settings for IEC 60156:1995

The IEC 60156:1995 standard and the standards based on it allow various stirrer settings
and electrode shapes. The settings configured under this menu item are applied
automatically for the following standards:
 IEC 60156:1995
 AS 1767.2.1
 BS EN 60156
 CEI EN 60156
 SEV EN 60156
 UNE EN 60156
 NF EN 60156
 SABS EN 60156
 VDE 0370 Part 5:1996
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Device settings
Main menu > Device settings > IEC 60156:1995 settings

3. In the Device settings menu select the menu item IEC 60156:1995 settings and then menu
item Next.
 without stirring: The stirrer is inactive when a standard based on IEC 60156:1995 is
selected.
 contin. stirring: The stirrer runs constantly when a standard based on IEC
60156:1995 is selected.
A prompt to select an electrode shape appears on the display.
6. Choose an electrode shape by pressing the arrow keys.

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Device settings
7.6 Configure the ASTM settings

With the ASTM-D standards, it is possible to display the individual breakdown values and set
the hold time before the first measurement. The settings configured under this menu item are
applied automatically for the following standards:
 ASTM D1816:2012 1 mm
 ASTM D1816:2012 2 mm
 ASTM D877/D877M:2013 PA
 ASTM D877/D877M:2013 PB
Main menu > Device settings > ASTM settings
7.6.1 Display individual breakdown values

Main menu > Device settings > ... > Display indiv. breakdown values

3. In the Device settings menu select the menu item ASTM settings and then menu item
Next.
4. Select menu item Display indiv. breakdown values.
5. Select menu item Change.
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Device settings

 yes: The individual breakdown values recorded during a series are listed in the
measurement log.
 no: The average value of the recorded breakdown values is calculated and displayed
in the measurement log.
7.6.2 Set the hold time before the first measurement

Main menu > Device settings > ... > Hold time

3. In the Device settings menu select the menu item ASTM settings and then menu item
Next.
4. Select menu item Hold time.
 3 min: The hold time is 3 minutes.
 30-60 min: The hold time can be set to between 30 and 60 minutes.
7. If you have enabled the 30-60 min setting, select the menu item Next.
8. Enter the desired hold time.
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Device settings
7.7 Set date

Main menu > Device settings > Date

2. Change the date with the membrane keypad.
7.8 Set time

Main menu > Device settings > Time

2. Change the time with the membrane keypad.
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Device settings
7.9 Reset settings

Note: This menu item resets all settings to the factory defaults. All user-defined
measurements and measurement logs will be deleted!
Main menu > Device settings > Reset settings
1. Select the menu item by pressing the arrow keys.

2. Click Next to confirm the entry. A warning is displayed that all settings and user data will
be deleted upon resetting the settings.
3. Confirm with Yes.
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Standardised measurement
8 S TANDARDISED MEASUREMENT
Kapiteluebersicht
Overview of standards .............................................................. 39

Carry out a standardised measurement ................................... 41
8.1 Overview of standards

The factory calibrated settings for the standardised measurements are configured as follows:
822-129-7 39 / 92
1)
Can be selected under Main menu > Device settings > IEC 60156:1995 settings
2)
Can be selected under Main menu > Device settings > ASTM settings.
When testing ester liquids in accordance with ASTM D1816:2012 the hold time before the
first measurement must be at least 30 mins.
3)
Can be deactivated under Main menu > Device settings > IEC 60156:1995 settings
4)
Measurements per filling / number of measurements
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The electrode shapes and their dimensions:
: IEC 60156:1995 Fig. I, ball Ø 12.5 to 13.0
: IEC 60156:1995 Fig. II, Ø 36.0 / radius 25.0
: ASTM D877, disc Ø 25.4
8.2 Carry out a standardised measurement

Main menu > Standardised measurement
1. In the main menu, select the menu item Standardised measurement.

3. Select a standard, then menu item Next.

The electrode shape and spacing are defined by the relevant standard.
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A prompt appears on the display to set the electrode gap according to the selected
standard. The required electrode shape is displayed pictographically.
4. Check that the electrodes used meet the selected standard.

If the wrong electrodes are used, replace them. Further information: Chapter Replacing
the electrodes (on page 25).
5. Set the indicated electrode gap. Further information: Chapter Setting an electrode gap
(on page 26).
6. Select the menu item Start.
A prompt to enter a sample number appears on the display. The oil breakdown voltage
tester will suggest a sample number composed of the date and time in DDMMYYhhmm
format. This sample number can be extended as required.
7. If you want to amend the suggested sample number, do so or enter any sample number
with the number keys on the membrane keyboard.
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The measurement begins. A window displays the details of the measurement process.
The symbol indicates that there is high voltage at the electrodes.
When the oil breakdown voltage tester has completed the measurement, the
measurement log is shown on the display. If the printer is switched on, the measurement
log will automatically be printed first.
9. Select the menu item Details in the lower menu bar for a detailed view of the
measurement results.
10. Select the menu item Back to perform further measurements or to stop the measurement
process.
The oil breakdown voltage tester switches to the beginning of the measurement. A
prompt appears on the display to set the electrode gap.
11. Repeat the process to perform additional measurements.
Select the menu item Back to stop the measurement process.
The oil breakdown voltage tester switches to the main menu.
Cancelling the measurement manually

 Select menu item Stop.
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Quick test
9 Q UICK TEST
A quick test is used to make a quick evaluation of the oil status. In this process, an
orientation value will be determined for the breakdown strength of the insulating oil.
Quick test parameters:
 Standard: none;
 Stirrer: inactive;
 Output voltage: max. possible output voltage.
It is not possible to adjust the quick test parameters. To adjust individual parameters, create
a user-defined measurement. Further information: Chapter User-defined measurement (on
page 47).
Main menu > Quick test
1. In the main menu, select the menu item Quick test.

A prompt appears on the display to set the electrode gap. You can choose any electrode
shape you want during a quick test.
Recommendation: Select an electrode shape based on the selected standard.
3. Set the electrode gap according to the selected standard.
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Quick test
Further information:
 Chapter Setting an electrode gap (on page 26)
 Chapter Overview of standards (on page 39)
4. Set the slew rate for the test voltage. Please use the arrow keys to make entries.
5. Select the menu item Start.
process.
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Quick test

process.

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User-defined measurement
10 U SER - DEFINED MEASUREMENT
Kapitelübersicht
Creating a user-defined measurement ..................................... 48

Running a user-defined measurement ..................................... 59
Editing or deleting a user-defined measurement ..................... 61
Main menu > User-defined measurement

The User-defined measurement menu opens.
3. You have the following options:

 Add a new measurement (see "Creating a user-defined measurement" on page 48)
 Select an existing measurement (see "Editing or deleting a user-defined
measurement" on page 61, "Running a user-defined measurement" on page 59)
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10.1 Creating a user-defined measurement


A prompt appears on the display to enter a name for the measurement.
3. Enter a name for the measurement. If you do not enter a name, the device will issue a
name based on the date and time in a DDMMYYhhmm format.
The menu for defining measurement parameters will open.
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10.1.1 Overview of templates

If your measurement is similar to a standardised measurement, you can load the settings
from a standard as a template and customise them in the other menu items.
The following table provides an overview of the settings according to the template.
ASTM D877/D877M:2013 PA
ASTM D877/D877M:2013 PB
Continuous measurement
ASTM D1816:2012 1 mm
ASTM D1816:2012 2 mm
CSSR RVHP:1985
Withstand voltage
IRAM 2341:1972
ASTM D1816/97
IEC 60156:1995
JIS C2101:1999
PN 77/E-04408
No template
Hold time x – x x x x x x x x x x x
Stirring in hold time – – – x – – x x x x x x –
Voltage rise x x x x x x x x x x x x x
Pause x x – x x x x x x x x x x
Stirrer x x – x x x x x x x x x x
Number of x – – x x x x x x x x x x
measurements
Max. output voltage x x x x x x x x x x x x x

Withstand voltage – – x – – – – – – – – – –
Ignore measurement x – – x x x x x x x x x x
values
x: Adjustment possible
–: Adjustment not possible
Note: When a template is selected, only the settings relevant for that specific template will
be displayed. If you make an adjustment to one setting which then makes another setting
impossible, the setting which can no longer be selected will automatically be greyed out.
The following chapter explains in more detail how to adjust each parameter.
Continuous measurement template

A continuous measurement consists of blocks of 6 measurements each. The blocks will be
repeated until the menu item Stop is selected.
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Withstand voltage template

In the case of a measurement with a withstand voltage, the voltage is raised gradually until
the desired voltage is achieved. The level of the withstand voltage, the number of steps and
the time the withstand voltage remains at a particular level, are all freely selectable.
The oil sample is stirred constantly during the measurement taken with a withstand voltage.
The parameter Stirring in hold time is not active in this template and is not displayed.
Note: The measurement with withstand voltage can also be used to check whether the oil
breakdown voltage tester is capable of generating the required high voltage.
Further information: Chapter Setting the withstand voltage (on page 55)
10.1.2 Selecting a template

Main menu > User-defined measurement > ...> Template
1. In the main menu, select the menu item User-defined measurement.

3. In the User-defined measurement menu select the menu item Template and then menu
item Change.
4. Select a template by pressing the arrow keys.
5. Confirm the selection with Load.
The selected template is registered in the measurement log.
Note: If you define additional settings for the measurement which deviate from the selected
standard, a message appears stating that: You cannot change this setting in the selected
template! If you apply the different setting despite this, the selected template will be disabled.
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10.1.3 Setting the hold time before the first measurement

Main menu > User-defined measurement > ... > Hold time
1. Select menu item Hold time.

3. Enter the hold time before the first measurement using the number keys on the
membrane keyboard.
10.1.4 Setting the stirring time during the hold time

Recommendation: As the homogeneity of the oil sample has a strong influence on the
quality of the measurement results, stir the oil sample during the measurement process.
Main menu > User-defined measurement > ... > Stirring in hold time
1. Select menu item Stirring in hold time.

3. Enter the stirring time during the hold time before the first measurement using the
number keys on the membrane keyboard.
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10.1.5 Setting the slew rate for the test voltage

Main menu > User-defined measurement > ... > Volt. rise

3. Enter the slew rate for the test voltage with the number keys on the membrane keypad.
10.1.6 Setting the duration of the pauses between measurements

Main menu > User-defined measurement > ... > Pause

3. Enter the duration of the pauses between measurements with the number keys on the
membrane keypad.
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10.1.7 Setting the stirring time in the pauses

Recommendation: As the homogeneity of the oil sample has a strong influence on the
quality of the measurement results, stir the oil sample during the measurement process.
Main menu > User-defined measurement > ...> Stirrer
1. Select menu item Stirrer.

 off
The stirrer is inactive.
 conti.
The stirrer runs continuously.
 0…x min
Define how long the oil sample will be stirred during the pauses
Note: The max. stirring time is equal to the duration of the pause.
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10.1.8 Setting the number of measurements

Main menu > User-defined measurement > ...> No. measurements

3. Enter the number of measurements with the number keys on the membrane keypad.
10.1.9 Setting the maximum output voltage

Main menu > User-defined measurement > ... > Max. output volt.

3. Enter the maximum output voltage with the number keys on the membrane keypad.
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10.1.10 Setting the withstand voltage

Prerequisite
The template Withstand voltage has been selected.
Procedure
Main menu > User-defined measurement > Template > Withstand voltage
1. Select menu item Withstand voltage.

3. Select the number of steps in which the withstand voltage is to be achieved.
For example:
822-129-7 55 / 92
5. Select the withstand voltage value for the first step.

7. Select the duration for which the withstand voltage is maintained during the first step.

9. Select the withstand voltage value and the duration of the withstand voltage for all
subsequent steps. To do this, repeat steps 5 to 8 for each further step.
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10.1.11 Selecting the measured values that are not to be evaluated

Define which measured values will be considered in the measurement result.
Main menu > User-defined measurement > ... > Ignore measurement values

 none
The measured values of all measurements are included in the measurement result.
 first
The first measurement is not included in the measurement result.
 last
The last measurement is not included in the measurement result.
 first & last
The first and last measurements are not included in the measurement result.
 highest result
The maximum measured value is not included in the measurement result.
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10.1.12 Saving user-defined measurements

After you have defined the parameters for a user-defined measurement, you can save this
measurement.
Main menu > User-defined measurement > Selected measurement
1. Select Back.
You will be asked if you want to save the measurement with modified parameters.
2. Select Yes.
The measurement will be saved.
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10.2 Running a user-defined measurement

1. In the main menu, select the menu item User-defined measurement.

3. In the User-defined measurement menu, select a saved measurement, followed by the
menu item Next.
4. Select the menu item Run, followed by the menu item Next.
A prompt appears on the display to set an electrode gap. The required electrode shape
is displayed pictographically.
5. Check whether the correct electrodes have been selected.

If the wrong electrodes are used, replace them. Further information: Chapter Replacing
the electrodes (on page 25).
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6. Set the indicated electrode gap. Further information: Chapter Setting an electrode gap
(on page 26).
7. Select menu item Start.
process.

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10.3 Editing or deleting a user-defined measurement

1. Select a saved measurement by pressing the arrow keys.

 edit
This will take you to the menu for editing the parameters of the selected
measurement where you can edit the settings (see "Creating a user-defined
measurement" on page 48).
 delete
The device deletes the selected measurement.
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Display of measurement results
11 D ISPLAY OF MEASUREMENT RESULTS
Kapitelübersicht
Measurement log as printout .................................................... 62

Measurement log on the display .............................................. 63
Main menu > Measurement logs
1. Choose a measurement log by pressing the arrow keys.

 show
The selected measurement log is displayed.
 print
The selected measurement log is printed.
 delete
The selected measurement log is deleted.
 delete all
All measurement protocols that are saved on the device are deleted.
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11.1 Measurement log as printout

Main menu > Measurement logs > print
Measurement log
BAUR DTA 100 C
Version 1.08
08.05.2014 10:12
----------------------------------------------------
Serial number:
0801900001
Sample number:
1002091355
Standardised measurement:
IEC 60156:1995
Electrode shape:
IEC 60156 Fig. II
Distance: 2.5 mm
Test frequency: 60 Hz
----------------------------------------------------
Temperature 20 °C
Measurement 1 90.2 kV
Avg. value 76.1 kV

Stand. dev.* 8.6 kV
Std.dev./Avg.* 11.3 %
Test completed!
----------------------------------------------------
Test performed by:
..............................................................
* Abbreviations:
Stand. dev. Standard deviation

The standard deviation shows how close the individual recorded values are
to the average value.
Std.dev./Avg. Ratio of the standard deviation to the average value in % (coefficient of

variation).
In IEC 60156, diagram 3 in section 11 illustrates the ratio of the standard
deviation to the average value. This diagram and the determined values can
be used to check whether the measurement result lies within the permitted
range.
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11.2 Measurement log on the display

Main menu > Measurement logs > show
 Use the arrow keys to scroll through the text.
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Putting the device out of operation
12 P UTTING THE DEVICE OUT OF OPERATION
1. Close the operating unit.

The firmware stops.
2. There is a mains switch on the back. Turn off the oil breakdown voltage tester.
3. To disconnect the device completely from the mains voltage, pull out the mains plug.
4. Open the protective cover.
5. Remove the test vessel.
6. Empty the test vessel and dispose of the oil sample in an environmentally friendly
manner and in accordance with the applicable national regulations.
7. To prevent contamination of the test vessel, store the test vessel as follows:
 Fill the test vessel with new, filtered oil.
or
 Clean the test vessel with petroleum ether and store the closed test vessel in a dust-
free environment.
Further information: IEC 60156:1995, ASTM D877, Chapter Cleaning the oil
breakdown voltage tester (on page 70)
8. Close the protective cover.
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Activating the “Communication ITS” option
13 A CTIVATING THE “C OMMUNICATION ITS” OPTION
If you bought the ITS oil testing software after your oil breakdown voltage tester, activate the
interface on the oil breakdown voltage tester to enable communication between the ITS
software and the oil breakdown voltage tester.
Prerequisite
To activate the software, you need an option code, which you received together with the
software.
Procedure
Main menu > Tools > Options
1. In the main menu, select the menu item Tools.

3. In the Tools menu, select the Options menu item and then Next.
A new window is displayed.
4. Check whether the Communication ITS option is enabled. This can be seen from the
checkbox. If the checkbox is marked, the interface is already enabled and the ITS
software can be operated right away with your oil breakdown voltage tester. In this case,
you do not need to enter an option code.
If the option is not enabled, go to the next step and activate the interface.
66 / 92 822-129-7
The checkbox will be marked.

A new window with the device serial number is displayed.
7. Select menu item Next.

You will be prompted for the software option code. You should have received the option
code together with the software.
8. Enter the option code.
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The Communication ITS option is now enabled.
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Checking the measurement accuracy of the oil breakdown voltage tester (optional)
14 C HECKING THE MEASUREMENT ACCURACY OF THE OIL

BREAKDOWN VOLTAGE TESTER ( OPTIONAL )
You can check the voltage values with a 0.7 % measuring accuracy using a KA DPA/DTA C
(option) calibrator.
Further information: User manual for the KA DPA/DTA C calibrator.
Main menu > Tools > Measurement with KA DPA/DTA C
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Maintenance
15 M AINTENANCE
Kapitelübersicht
Cleaning the oil breakdown voltage tester ............................... 70

Replacing the printer paper roll ................................................ 73
Replacing the printer ink ribbon................................................ 75
Replacing the fuse .................................................................... 76
Calibration ................................................................................ 76
Ordering accessories and spare parts ..................................... 76
DANGER

 Work on electrical devices may only be performed by qualified
technical staff.
NOTICE
Damage to device due to improper handling

The user is liable for damages caused due to improper maintenance or care.
 Never take apart the device. This can lead to device damages. Inside the device
there are no components that could be serviced or repaired by the user.
 Maintenance tasks must be carried out only by personnel trained and authorised
by BAUR
NOTICE
Material damage caused by unauthorised spare parts

 Use only accessories and original spare parts recommended by BAUR. The use
of spare parts, accessories and special fittings that have not been tested and
approved by BAUR could adversely affect the safety, function and features of the
product.
The use of any unauthorised spare parts will invalidate the warranty.
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Maintenance
15.1 Cleaning the oil breakdown voltage tester
DANGER
Electrical voltage on device

Danger to life or risk of injury from electrical voltage.
 Switch off the device before cleaning.
 To disconnect the device completely from the mains voltage, pull
out the mains plug.
WARNING
Fire hazard posed by petroleum ether or other cleaning solvent

We recommend using cleaning solvent to clean the test chamber of the
oil breakdown voltage tester and the test vessel. The cleaning solvent
is highly flammable and in some circumstances may cause a fire.
 Do not smoke when working with cleaning solvent.
 Avoid naked flames.
NOTICE
Damage to the device may be caused by using the wrong cleaning agents
 Do not use any abrasive, corrosive cleaning agents or strong solvents.
 Ensure material compatibility.
 Do not clean the product with acetone or thinner.
 Never clean electrical devices with water.
Prerequisites
Safety gloves to prevent coming into contact with insulating oil
 Mild detergent for cleaning the surfaces of the device

 Petroleum ether or other similar mild solvent for cleaning the test chamber
 Lint-free cleaning cloth
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Maintenance
Cleaning the test chamber
1 Test vessel isolators

HV isolators
Oil collecting tray
Test vessel
1. Always keep the oil breakdown voltage tester clean.

The cleanliness of the oil breakdown voltage tester and the test cell will have a strong
influence on the measurement results.
2. Always wipe off spilled or leaked oil with petroleum ether or other similar mild solvent
and a lint-free cloth, in particular:
 on the test vessel isolators
 in the oil collecting tray (test chamber floor)
 on the test vessel
3. Allow the oil breakdown voltage tester to dry well before closing it.
Note: To avoid impurities in the test vessel isolators, place the test vessel on an even, clean
and dry base when you remove the test vessel from the oil breakdown voltage tester.
Cleaning HV isolators
BAUR Prüf- und Messtechnik GmbH recommends cleaning the HV isolators at least once a
year to guarantee maximum accuracy.
HV isolators may be cleaned only by qualified technical staff authorised by BAUR.
Cleaning the display

 Clean the displays with a dry or slightly damp lint-free cloth.
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Maintenance
Cleaning the device surfaces and connection cable

1. Clean the device surfaces and connection cable with mild detergent and a lint-free cloth.
2. NOTICE! Damage to device due to leaking fluids. Do not allow liquids to leak into
devices.
15.2 Replacing the printer paper roll

Prerequisites
Paper scissors for cutting the paper roll.
Paper roll for printer, plain paper, Ø 30 cm, width 57 mm

Order number: 565-514
Procedure
1 Cover
Latches
Paper roll
Paper roll holder
Groove
1. Remove the cover (1) from the printer.
2. Press both latches (2) inwards and remove the printer.
3. Remove the paper roll holder (4).
822-129-7 73 / 92
Maintenance
4. Remove the empty paper roll.

5. Use scissors to cut the end of the new paper roll in the shape of a trapeze.
6. Put the paper roll holder with the new paper roll into the printer.
1 Paper roll
Paper feed
Paper feed button LF/SET
7. Guide the end of the new paper roll into the paper feed (2).
Make sure that the paper is folded in such a way that the printer can pull it in easily.
8. Press the paper feed button LF/SET (3) until the end of the paper protrudes by a few
centimetres on the top side of the printer.
9. Tighten the paper roll slightly.
10. Place the printer in the groove so that it snaps into place.
11. Place the cover on the printer.
74 / 92 822-129-7
Maintenance
15.3 Replacing the printer ink ribbon

Prerequisites
Printer ink ribbon, blue

Order number: 565-513
Procedure
1 Cover
Printer ink ribbon
1. Remove the cover (1) from the printer.
2. Replace the printer ink ribbon (2).
3. Place the cover (1) on the printer.
822-129-7 75 / 92
Maintenance
15.4 Replacing the fuse

Prerequisites
Mains fuse: 250 V / 4 A time lag, rated breaking capacity 1500 A (H)
Procedure
1 Latches
Fuse cartridge
Fuses
Groove
1. Press both latches (1) inwards and remove the fuse cartridge (2).
2. Replace the fuses (3).
3. Place the fuse cartridge (2) in the groove (4) so that it snaps in place.
15.5 Calibration
The product functions have been inspected, adjusted and calibrated before delivery. The
customer receives a test and calibration log. If required, a test and calibration log can be
delivered with the proof of traceability of the calibration to national and international
standards.
BAUR Prüf- und Messtechnik GmbH recommends calibrating the product once a year to
guarantee high accuracy levels.
76 / 92 822-129-7
Maintenance
15.6 Ordering accessories and spare parts

 Only use accessories and original spare parts recommended by BAUR.
 Order accessories and spare parts from your nearest BAUR representative
Order number Description
415-593 BAUR ITS Lite software
670-087 Transport case
670-085 Dust cover
565-513 Printer ink ribbon, blue
565-514 Paper roll for printer, plain paper, Ø 30 mm, width 57 mm
650-209 Face pin wrench for disassembling the test vessel
650-129 Magnetic stirrer
650-229 Lifting stick for magnetic stirrer
432-270 Setting gauge 1 mm in accordance with ASTM D1816
430-109 Setting gauge 2 mm in accordance with ASTM D1816
430-110 Setting gauge 2.5 mm in accordance with IEC 60156
430-105 Setting gauge 2.54 mm in accordance with ASTM D877
431-298 Setting gauge 4 mm in accordance with BS EN 60156
430-111 Setting gauge 5 mm in accordance with SEV EN 60156
415-538 Pair of electrodes in accordance with IEC 60156 Fig. II or ASTM D1816
415-539 Pair of electrodes in accordance with IEC 60156 Fig. I
415-540 Pair of electrodes in accordance with ASTM D877
415-523 Test vessel 0.4 litre made of glass in accordance with IEC 60156 Fig. I
415-522 Test vessel 0.4 litre made of glass in accordance with IEC 60156 Fig. II
415-525 Test vessel 0.4 litre made of glass in accordance with ASTM D1816
415-524 Test vessel 0.4 litre made of glass in accordance with ASTM D877
822-129-7 77 / 92
Faults
16 F AULTS
DANGER

 Work on electrical devices may only be performed by qualified
technical staff.
NOTICE
Damage to device due to improper handling

The user is liable for damages caused due to repairs.
 Never take apart the device. This can lead to device damages. Inside the device
there are no components that could be serviced or repaired by the user.
 Repairs must be carried out only by personnel trained and authorised by BAUR
16.1 Troubleshooting
When a fault occurs, proceed as follows:
1. Check the supply voltage, the connection cable and earth cable.
2. Pay attention to the message on the display.
Further information: Chapter Error messages und corrective measures (on page 78)
3. Restart the oil breakdown voltage tester.
4. If the error occurs again after the device has been restarted, contact your nearest BAUR
representative (http://www.baur.at/worldwide/).
It may be possible for the BAUR Prüf- und Messtechnik After Sales Service Team to
determine the cause of the fault remotely. To do so, please specify the following data:
 Oil breakdown voltage tester serial number
 Firmware version
 Message on display
 Procedure that caused the error.
78 / 92 822-129-7
Faults
16.2 Error messages und corrective measures
Error message Possible cause Remedy
Output voltage too low. Impaired measurement  Repeat the measurement.

Measurement conditions
cancelled.  Conduct a reference measurement, e. g. with a
specific withstand voltage.
No space between the  Check whether there is a space between the

electrodes electrodes.
 If the electrodes are touching one another, adjust
the setting to a suitable distance.
Note: If no signal sounds when the electrodes short
circuit, please contact your BAUR representative
Test vessel positioned  Check whether the test vessel is seated correctly
incorrectly on the on the isolators and contacts and correct the
isolators position if necessary.
Faulty test vessel  Repeat the measurement with another test vessel
and a slightly higher withstand voltage.
Conductive oil sample  Dispose of the contaminated oil sample in an

due to contamination by environmentally friendly manner and in accordance
water with the applicable national regulations.
 Clean the test vessel with petroleum ether or other
similar mild solvent.
 Further information: Chapter Cleaning the oil
breakdown voltage tester (on page 70)
 Repeat the measurement with a new oil sample.
822-129-7 79 / 92
Faults
Error message Possible cause Remedy
Output voltage lies –  If you want to continue with the measurement

outside tolerance despite the deviation in the output voltage, select
range! Continue Yes.
anyway? The measurement will be continued. The corresponding
(during the spot test, measured values will be identified with an asterisk in the
the measurement is measurement log.
cancelled in this case)
Impaired measurement  Repeat the measurement.
conditions
 Conduct a reference measurement, e. g. with a
specific withstand voltage.
The oil breakdown  Clean the oil breakdown voltage tester.

voltage tester is not Further information: Chapter Cleaning the oil breakdown
clean voltage tester (on page 70)
The test vessel is not  Clean the test vessel with petroleum ether or other
clean similar mild solvent.
Further information: Chapter Cleaning the oil breakdown
HV isolators are not  HV isolators may be cleaned only by qualified

clean technical staff authorised by BAUR.
In case of questions, please contact BAUR Prüf- und
Messtechnik GmbH or your local BAUR representative
Relative permittivity of  Check the relative permittivity of the oil sample.

the oil sample is too high The relative permittivity εr must be less than 30.
80 / 92 822-129-7
Transportation and storage
17 T RANSPORTATION AND STORAGE
Kapitelübersicht
Packaging ................................................................................. 81
Transportation .......................................................................... 81
Storage ..................................................................................... 82
NOTICE
Damage to the device caused by improper transportation and incorrect storage

 Always transport and store the device as intended.
 Comply with the ambient conditions specified in the technical data for this
device.
17.1 Packaging
1. Keep the original packaging because it provides the best protection for your oil
breakdown voltage tester during transportation.
2. If you would like to dispose of the packaging, ensure you comply with the applicable
national regulations when doing so.
17.2 Transportation
If you are sending the oil breakdown voltage tester to BAUR Prüf- und Messtechnik GmbH, a
BAUR representative or to the Technical Service for repairs or any other reason, ensure the
following:
 The DTA 100 C oil breakdown voltage tester weighs up to 39 kg. It is recommended to
seek the help of another person to lift or carry the device.
 To avoid damage during transportation or as a result of faulty packaging, it is best to use
the original packaging.
If none of the original packaging is available, select packaging that is strong enough to
protect against mechanical damage and the ingress of liquids.
 The oil breakdown voltage tester must be transported and shipped on a pallet.
822-129-7 81 / 92
Transportation and storage
Note: The transport case does not constitute shipping packaging. Do not ship the oil
breakdown voltage tester in the transport case without a pallet.
 Dismantle the glass test vessel before transporting the oil breakdown voltage tester.
The glass test vessel is very delicate. To avoid damage during transportation, pack the
glass test vessel as securely as possible to ensure it does not break.
 NOTICE! Damage to device due to improper transport. Transport the oil breakdown
voltage tester in an upright position only.
 Protect the oil breakdown voltage tester against strong vibrations.
 Protect the oil breakdown voltage tester against moisture.
17.3 Storage
 Store the oil breakdown voltage tester in an upright position only.
Storage temperature: -20 °C to +60 °C
 Always store the oil breakdown voltage tester with the cover closed.
The rubber seals integrated in the cover protect the HV isolators and contacts from dirt
and dust.
 Protect the oil breakdown voltage tester against moisture.
 Protect the oil breakdown voltage tester against unauthorised access.
82 / 92 822-129-7
Disposal
18 D ISPOSAL
Kapitelübersicht
Disposing of the device ............................................................ 83

Disposing of the insulating oil ................................................... 83
18.1 Disposing of the device

BAUR devices do not belong in the domestic waste!
 Dispose of the device in an environmentally friendly manner and in accordance with the
applicable national regulations.
18.2 Disposing of the insulating oil

 Dispose of the insulating oil in an environmentally friendly manner and in accordance
with the applicable national regulations.
822-129-7 83 / 92
Technical data
19 T ECHNICAL DATA
Kapitelübersicht
General information
Input voltage 90 – 264 V (50/60 Hz)
Power consumption Max. 70 VA
Display LCD colour display (320 x 240)
Data interfaces USB 2.0
Printer Matrix printer, 24 characters, 57 mm plain paper
Ambient temperature (operation) -10 to +55 °C
Storage temperature -20 to +60 °C
Humidity Non condensing
Dimensions (W x H x D) 545 x 548 x 380 mm (closed)

545 x 770 x 461 mm (open)
Weight approx. 39 kg
Degree of protection IP 32
Safety and EMC CE-compliant in accordance with the Low Voltage Directive
(2006/95/EC) and EMC Directive (2004/108/EC)
Software available in German, English, French, Spanish, Portuguese, Italian, Russian,

Czech, Polish, Dutch, Chinese (CN),Chinese (TW), Korean
84 / 92 822-129-7
Technical data
Insulating oil testing
Output voltage 0 – 100 kVrms symmetrical
Voltage slew rate 0.5 – 10 kV/s
Switch-off time < 10 µs
Voltage slew monitoring Real Breakdown Monitoring (RBM)
Accuracy 0 – 100 kV ±1 kV
Resolution 0.1 kV
Internal temperature recording of the oil 0 – 99 °C

sample
Temperature resolution 1 °C
Test standards IEC 60156:1995, AS 1767.2.1, BS EN 60156, CEI EN 60156,

SEV EN 60156, UNE EN 60156, NF EN 60156, SABS EN 60156,
VDE 0370 Part 5:1996, ASTM D1816:2012 1 mm,
ASTM D1816:2012 2 mm, ASTM D1816/97,
ASTM D877/D877M:2013 PA, ASTM D877/D877M:2013 PB,
CSSR RVHP:1985, IRAM 2341:1972, JIS C2101:1999, PN 77/E-
04408
User-specific test sequences 10
Available test vessels 0.4 litres made of glass with cover
Test vessel in accordance with IEC 60156 Fig. I
Test vessel in accordance with IEC 60156 Fig. II
Test vessel in accordance with ASTM D877
Test vessel in accordance with ASTM D1816
822-129-7 85 / 92
Delivery includes and Options
20 D ELIVERY INCLUDES AND O PTIONS
Kapitelübersicht
Standard delivery includes Options
 BAUR oil breakdown voltage tester DTA 100 C  BAUR ITS Lite software
 1 x test vessel (test standard acc. to choice)  Dust cover
 Magnetic stirrer  Transport case
 Lifting stick for magnetic stirrer  Setting gauges, 1 / 2 / 2.5 / 2.54 / 4 / 5 mm
 Setting gauge  Ink ribbon for printer
 Integrated plain paper printer  Paper roll for printer,
 Mains connection cable 57 mm width, 30 mm diameter
 User manual  Face pin wrench for disassembling the test vessel
 Test vessels 0.4 l made of glass in accordance with
IEC 60156 Fig. I or Fig. II, ASTM D877 or
ASTM D1816
 Pairs of electrodes for test vessels in accordance
with IEC 60156 Fig. I or Fig. II, ASTM D877,
ASTM D1816
86 / 92 822-129-7
Declaration of conformity
21 D ECLARATION OF CONFORMITY
We

Raiffeisenstraße 8
A-6832 Sulz / Austria
[email protected]
www.baur.at
declare, under our sole responsibility, that the product
BAUR Oil Breakdown Voltage Tester DTA 100 C
to which this declaration refers, conforms to the following standards or standard documents:
 Low voltage guideline 2006/95/EG
EN 61010-1:2010
 EMC Guideline 2004/108/EG
EN 55011:2009 + A1:2010
EN 61000-4-2:2009
EN 61000-4-4:2004 + A1:2010
EN 61000-4-5:2006
EN 61000-4-11:2004
 Environmental protection
EN 60068-2-ff
Signed: Dr. Christian Hoffmann, Technical Director

Dr. Eberhard Paulus, Director QM/QS
Sulz, 17.01.2013
822-129-7 87 / 92
Index
22 I NDEX
Display individual breakdown values - 35

A
Display of measurement results - 15, 33, 62
Activating the - 66
Disposal - 83
Add user-defined measurement - 48
Disposing of the device - 83
Adjusting the stirrer - 53
Disposing of the insulating oil - 83
After Sales Service - 8
Duration of pause - 51, 52
Applicability of the instructions - 6
Avoid dangers, take safety measures - 10 E
Earth the oil breakdown voltage tester - 24
B
Editing or deleting a user-defined
Basic insulating oil test procedure - 18
measurement - 47, 61
C Electrode cleaning - 26
Calibration - 76 Entering numbers - 19
Carry out a standardised measurement - 41 Error messages und corrective measures - 78,
79
Changing the maximum output voltage - 54
Changing the number of measurements - 54 F
Checking the measurement accuracy of the oil Faults - 78
breakdown voltage tester (optional) - 69
Fill and use the test vessel - 27
Checks to perform before commissioning - 23
For your safety - 9, 23
Clean the electrodes - 25, 26
Full illustration - 12
Cleaning the oil breakdown voltage tester - 65,
71, 79, 80 G
Commissioning - 23 General - 6
Configure settings for IEC 60156
I
1995 - 33
Information on the oil breakdown voltage tester
Configure the ASTM settings - 35 - 15, 22
Continuous measurement template - 49 Information on the screenshots and graphics
used - 8
Create user-defined measurement - 47, 48, 61
Information on the USB interface - 22
D
Inserting the test vessel - 29
Dangers when working with electric voltage -
Installing the oil breakdown voltage tester - 24
11
Instructions for sampling - 28
Date - 37
Instructions to the user - 9
Declaration of conformity - 87
Intended use - 9
Delivery includes and Options - 86
Device settings - 31
88 / 92 822-129-7
Index
L Select language - 32
Languages - 32 Selecting a template - 50
Light - 31 Selecting the measured values that are not to
be evaluated - 57
M
Set date - 37
Main menu - 21
Set display brightness - 31
Maintenance - 70
Set the hold time before the first measurement
Measurement log - 64 - 36
Measurement log as printout - 63 Set time - 37
Measurement log on the display - 64 Setting electrode spacing - 26, 42, 45, 60
Menu navigation - 19 Setting the duration of the pauses between
measurements - 52
O Setting the hold time before the first
Operating and display elements - 13, 15 measurement - 51
Operating the oil breakdown voltage tester - Setting the maximum output voltage - 54
15, 19 Setting the number of measurements - 54
Ordering accessories and spare parts - 23, 77
Setting the slew rate for the test voltage - 52
Overview of standards - 39, 45 Setting the stirring time during the hold time -
Overview of templates - 49 51
Overwrite measurement logs - 33 Setting the stirring time in the pauses - 53
Setting the withstand voltage - 50, 55
P
Single measurement - 44
Packaging - 81
Standardised measurement - 15, 39, 41
Pause duration - 51, 52
Storage - 82
Power supply - 16
Structure of safety instructions - 6
Printer - 32, 73, 75
Switch printer on/off - 32
Product information - 12
Symbols and abbreviations on the display - 20
Putting the device out of operation - 65
T
Q
Technical data - 84
Quick test - 44
Time - 37
R Transportation - 81
Rating plate - 17 Transportation and storage - 81
Replacing electrodes - 13, 20, 25, 42, 59 Troubleshooting - 78
Replacing the fuse - 76 Turning on the oil breakdown voltage tester -
Replacing the printer ink ribbon - 75 30
Replacing the printer paper roll - 15, 73 U
Reset settings - 38 USB interface - 16
Run user-defined measurement - 47, 59 User-defined measurement - 44, 47
S Using this manual - 6
Saving user-defined measurements - 58
822-129-7 89 / 92
Index
V
View Settings - 7
W
Warranty - 8
Withstand voltage template - 50
90 / 92 822-129-7
822-129-7

Raiffeisenstraße 8
A-6832 Sulz / Austria
[email protected]
www.baur.at
822-129-7-vkl-18.11.2015
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User manual

Oil Breakdown Voltage Tester

BAUR Prüf- und Messtechnik ▪ Raiffeisenstr. 8 ▪ A-6832 Sulz, Austria

6.7 Fill and use the test vessel ................................................................ 27

11 Display of measurement results .............................................................. 62

Using this manual ....................................................................... 6

1.1 Using this manual

1.2 Applicability of the instructions

1.3 Structure of safety instructions

Type of danger and its source

DANGER Will lead to severe injuries or death.

WARNING May lead to severe injuries or death.

CAUTION May lead to light to moderate injuries.

NOTICE May lead to material damage.

Risk of electric shock

Warning about combustible materials

1.4 View Settings

 You are requested to perform an action.

1. Perform the actions in this sequence.

1 Numbering in the legend

Indicates further information on the topic.

Indicates tools required for the subsequent tasks.

Indicates spare parts required for the subsequent tasks.

Indicates required cleaning agents.

1.5 Information on the screenshots and graphics used

1.7 After Sales Service

BAUR Prüf- und Messtechnik GmbH

Instructions to the user ............................................................... 9

2.1 Instructions to the user

2.2 Intended use

2.3 Avoid dangers, take safety measures

Technical secure state of the device

No operation with condensation

No operation in areas with risk of explosion and fire

Cleanliness of oil breakdown voltage tester

Lifting and carrying the oil breakdown voltage tester

2.3.1 Dangers when working with electric voltage

Dangerous electric voltage

3.1 Full illustration

No. Element Function

1 Handle Used to open and close the protective cover

2 Protective cover Used to protect against dust and oil

3 Safety switch Used as a protective device

No. Element Function

4 Test vessel with Filled with insulating oil

5 Oil collecting tray Used to collect insulating oil

6 Integrated plain paper Used to print the measurement logs

No. Element Function

1 Setting gauge Used to set the electrode gap

2 Magnetic stirrer Used to stir the oil sample

No. Element Function

1 USB port Used to connect to a PC

2 Protective earthing Is used to connect the protective earthing

3.2 Operating and display elements

No. Element Function

1 Standardised measurement Opens the Standardised measurement menu

2 Measurement logs Opens the Measurement logs menu

3 Info Displays the device information.

4 Input button Used to confirm the input