PTM User Manual

Primary Test Manager
User Manual
Primary Test Manager User Manual
Manual Version: PTM.AE.2

© OMICRON electronics 2010. All rights reserved.
This manual is a publication of OMICRON electronics GmbH.
All rights including translation reserved. Reproduction of any kind, for example, photocopying,
microfilming, optical character recognition and/or storage in electronic data processing systems,
requires the explicit consent of OMICRON electronics. Reprinting, wholly or in part, is not permitted.
The product information, specifications, and technical data embodied in this manual represent the
technical status at the time of writing and are subject to change without prior notice.
We have done our best to ensure that the information given in this manual is useful, accurate and
entirely reliable. However, OMICRON electronics does not assume responsibility for any inaccuracies
which may be present.
The user is responsible for every application that makes use of an OMICRON product.
OMICRON electronics translates this manual from the source language English into a number of other
languages. Any translation of this manual is done for local requirements, and in the event of a dispute
between the English and a non-English version, the English version of this manual shall govern.
2
Contents
Contents
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Conventions and Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operator Qualifications and Safety Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Orderly Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1 The Test Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Installing Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Application Data and its Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Getting Started with Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . .13
3 Primary Test Manager User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.1 Home View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Location View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Transformer View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4 Job View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5 Measurement View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.6 Report View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.7 Menu Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.7.1 File Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.7.2 Settings Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.7.3 Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.8 Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4 Operating Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
4.1 Setting the Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2 Navigating with the Breadcrumb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.3 Managing Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.4 Managing Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4.1 Setting the Winding Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.4.2 Setting the Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3
4.5 Managing Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.5.1 Adding Tests to the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.5.2 Removing Tests from the Job. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.6 Managing Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.7 Importing and Exporting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5 Primary Test Manager Test Workflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6 CPC 100 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.1 Two-Winding Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.1.1 Overall PF/DF/TD & CAP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.1.2 Bushing PF/DF/TD & C1 HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.1.3 Bushing PF/DF/TD & C2 HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.1.4 Bushing Energized Collar HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.1.5 Bushing PF/DF/TD & C1 LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.1.6 Bushing PF/DF/TD & C2 LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.1.7 Bushing Energized Collar LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.1.8 Exciting Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.1.9 Surge Arrester HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.1.10 Surge Arrester LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.1.11 Insulating Fluids Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.1.12 Leakage Reactance HV (Prim) – LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . 71
6.1.13 Zero Sequence Impedance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.1.14 TTR OLTC Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.1.15 TTR DETC Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.1.16 DC Winding Resistance HV (Prim) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.1.17 DC Winding Resistance LV (Sec) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.2 Three-Winding Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.3 Autotransformers without Tertiary Winding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.4 Autotransformers with Tertiary Winding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Contact Information / Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
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Using This Manual
Using This Manual

This manual provides information on how to use Primary Test Manager safely,
properly and efficiently. The Primary Test Manager User Manual gets you
familiar with operating Primary Test Manager and guides you step by step
through the test procedures with the OMICRON electronics test systems.
This manual and the technical documentation shipped with the test systems
always have to be available on the site where Primary Test Manager is used.
Read all manuals carefully before using Primary Test Manager and observe the
safety, installation, and operation instructions therein. Reading this manual
alone does not release you from the duty to comply with all national and
international safety regulations relevant to working on the high-voltage
equipment.
Conventions and Symbols Used

In this manual, the following symbols indicate important safety information.
Symbol Description
Caution: Equipment damage or loss of data possible
Warning: Personal injury or death of the operating staff or

severe damage to objects possible
Related Documents
The following documents complete the information covered in this manual.
Title Description
CPC 100 User Manual Contains safety and operation instructions on
the CPC 100 test system.
CP TD1 Reference Manual Contains detailed hardware and software
information about the CP TD1 test system.
CP SB1 User Manual Contains hardware and software information
about the CP SB1 transformer switch box.
5
6
Safety Rules
Safety Rules
Before operating Primary Test Manager and the test set, read the following
safety rules carefully. When testing with Primary Test Manager, observe the
safety rules in this chapter and all relevant safety instructions in the technical
documentation shipped with the test systems. If you do not understand some
safety instructions, contact OMICRON electronics before proceeding.
Before connecting any test leads to a test object, always observe the five safety
rules:
• Disconnect completely
• Secure from reconnection
• Verify that the installation is dead
• Carry out grounding and short-circuiting
• Provide protection against adjacent live parts
Operator Qualifications and Safety Standards

Working on the high-voltage equipment can be extremely dangerous.
Consequently, only qualified, skilled, and authorized personnel is allowed to test
with Primary Test Manager. Before starting to work, clearly establish the
responsibilities. Personnel receiving training, instructions, directions, or
education on Primary Test Manager must be under constant supervision of an
experienced operator while working on the high-voltage equipment.
Testing with Primary Test Manager must comply with the following safety
standards:
• EN 50191 (VDE 0104) "Erection and Operation of Electrical Test Equipment"
• EN 50110-1 (VDE 0105 Part 100) "Operation of Electrical Installations"
• IEEE 510 "IEEE Recommended Practices for Safety in High-Voltage and
High-Power Testing"
Moreover, observe all relevant national and international regulations for
accident prevention.
7
Orderly Measures
This manual and the technical documentation shipped with the test systems or
their e-book versions always have to be available on the site where Primary Test
Manager is operated. The users of Primary Test Manager must read all relevant
documentation before operating Primary Test Manager and observe the safety,
installation, and operation instructions therein.
Primary Test Manager may be used only as described in this manual. Any other
use is not in accordance with the regulations. The manufacturer and the
distributor are not liable for damage resulting from improper usage. The user
alone assumes all responsibility and risk. Full compliance with the regulations
also includes following the instructions provided in this manual.
Disclaimer
If Primary Test Manager and the test set are used in a manner not specified by
the manufacturer, the protection provided by the test systems may be impaired.
8
Introduction
1 Introduction
Primary Test Manager is a management tool for testing primary assets such as
power transformers with the OMICRON test systems. Primary Test Manager
provides a computer interface to the test set, controls the automated test
procedures, and facilitates testing of power transformers by guiding you through
tests. With Primary Test Manager, you can manage locations, transformers, and
jobs, and then perform measurements by just pressing the I/0 button on the front
panel of the CPC 100 test system. Afterwards, you can retrieve exhaustive test
reports. Primary Test Manager runs on a computer or a notebook, and
communicates with the test set through the Ethernet connection.
With Primary Test Manager, you can make all relevant tests for the two-winding
transformers, three-winding transformers, and autotransformers.
9
1.1 The Test Set

Primary Test Manager controls the test set consisting of the CPC 100
multifunctional test system, the CP TD1 capacitance and power/dissipation
factor measuring instrument, and the CP SB1 transformer switch box.
I/0 button
Figure 1-1 Front view of the CPC 100
Network connector
Figure 1-2 Right-side view of the CPC 100
For detailed information about the test set, refer to the technical documentation
shipped with the CPC 100, CP TD1, and CP SB1.
10
Introduction
1.2 Installing Primary Test Manager

The following table describes the minimum requirements your computer needs
to run Primary Test Manager.
Table 1-1 Computer Requirements

Characteristic Requirement
Operating System Windows XP SP 2 or later,
Windows Vista, Windows 7 32-bit
Computer Hardware
CPU Pentium 2 GHz
RAM 1 GB
Hard disk 2 GB of available space
Storage device DVD-ROM drive
Graphics adapter Super VGA (1024×768) or
higher-resolution video adapter and
monitor
Interface Ethernet NIC1
Computer Software Microsoft Office 2003 or later
1. Ethernet Network Interface Card. The CPC 100 can be connected with RJ-45 connectors either
directly to the computer or to the local network, for example by using an Ethernet hub.
To install Primary Test Manager:

1. Connect the computer’s Ethernet port to the network connector of the
CPC 100 test system with an Ethernet cable.
Note: You can operate Primary Test Manager but perform no tests without
connection to the CPC 100.
2. Switch on the CPC 100.
3. Put the Primary Test Manager DVD-ROM in the DVD-ROM drive of your
computer and follow the instructions on the screen.
Note: Upgrade your CPC 100 during the installation, if necessary.
11
1.3 Application Data and its Backup

The application data is stored in the following directory:
%ALLUSERSPROFILE%/Application Data/OMICRON/PTM/Data.
We strongly recommend to back up this directory at regular intervals (for
example, scheduled daily) depending on the intensity you are working with
Primary Test Manager. Since this directory contains the application data, files
must not be directly modified to avoid data inconsistency.
Note: %ALLUSERSPROFILE% is an environment variable, pointing, for
example, under Windows XP to C:\Documents and Settings\All Users and
under Windows 7 to C:\ProgramData\OMICRON\PTM\Data.
12
Getting Started with Primary Test Manager
2 Getting Started with Primary Test

Manager
After the installation, Primary Test Manager displays no data. In this chapter,
you will start with Primary Test Manager by adding locations, transformers, and
jobs, and then you will make the TTR OLTC test.
To get started with Primary Test Manager:
Starting Primary
1. Double-click the CPC 100 Start Page icon on the desktop.
Test Manager
2.
3.
Figure 2-1 CPC 100 start page
2. On the CPC 100 start page, select the CPC 100 device to which you want to
connect.
3. On the CPC 100 start page, click Primary Test Manager.
The Primary Test Manager home view displays no data.
13
Breadcrumb navigation
Figure 2-2 Primary Test Manager home view after the first start
14
Adding Location
4. Click the New Location button , the Add Location button at the
top of the window, or click the arrow next to Home in the breadcrumb
navigation, and then click Add Location.
Figure 2-3 Primary Test Manager location view
Note: The boxes marked in red and with the symbol contain mandatory data
required for performing tests.
5. In the Primary Test Manager location view, type the name of the
transformer’s location, and then move the cursor to another box (for
example, by pressing the TAB key).
Adding 6. Click the Add Transformer button at the top of the window, or click the
Transformer arrow next to [Location] in the breadcrumb navigation, and then click
Add Transformer.
Figure 2-4 New Transformer dialog box
15
7. In the New Transformer dialog box, select the transformer type, and then
click Create.
Figure 2-5 Primary Test Manager transformer view
8. In the Primary Test Manager transformer view, type the Apparatus ID, Serial
No., and Manufacturer data, and then move the cursor to another box.
16
Adding Job
9. Click the Add Job button at the top of the window, or click the arrow next
to [Transformer] in the breadcrumb navigation, and then click Add Job.
Figure 2-6 Primary Test Manager job view
10.In the Primary Test Manager job view, switch the ON/OFF button to ON to
select the test you want to make, for example, the TTR OLTC test.
11.Click the Save button at the top of the window, or click Home in the
breadcrumb navigation.
17
Making Test 12.In the breadcrumb navigation, click Measurement.
Figure 2-7 Primary Test Manager measurement view
13.In the measurement view, enter the test settings.

Note: The test settings depend on the selected test. For more information,
see 6.1.14 "TTR OLTC Test" on page 75.
Warning: Working on the high-voltage equipment can be extremely

dangerous. Before connecting the test set to the test object, observe the five
safety rules (see "Safety Rules" on page 7) and all additional relevant laws and
internal safety standards.
14.Connect the test setup to the transformer under test according to the wiring
diagram.
For information on connecting the test setup to the transformer, refer to the
technical documentation shipped with the CPC 100, CP TD1, and CP SB1.
15.In the measurement view, click the Start button .
16.Press the I/0 button on the front panel of the CPC 100.
Warning: The flashing lightning symbol in the Primary Test Manager

measurement view indicates dangerous voltage on the CPC 100 output.
18
17.After the measurement has been finished, read the measurement results.
18.Now, you can generate a test report. For information on generating and
retrieving test reports, see 4.6 "Managing Reports" on page 49.
19
20
Primary Test Manager User Interface
3 Primary Test Manager User Interface

Primary Test Manager provides the following views.
Table 3-1 Primary Test Manager Views

View Description
Home You can add and open locations, transformers, jobs, and
reports.
Location You can set the location data.
Transformer You can set the transformer, OLTC/DETC, bushing, and
surge arrester data.
Job You can associate tests with the job and set the job data.
Measurement You can configure and perform measurements.
Report You can generate and retrieve test reports.
You can navigate between the views by using the breadcrumb at the top of the
Primary Test Manager window (see 4.2 "Navigating with the Breadcrumb" on
page 42).
Primary Test Manager processes data of different workflow importance. The
following table describes the data importance categories used.
Table 3-2 Data Importance Categories

Symbol Importance Description
Mandatory Data required for performing tests
Recommended Data supporting the Primary Test Manager

workflow
21
3.1 Home View

To open the Primary Test Manager home view, click Home in the breadcrumb
navigation.
Breadcrumb navigation
Menu bar
Status bar
Figure 3-1 Primary Test Manager home view
In the Primary Test Manager home view, you can add and open locations,
transformers, jobs, and test reports. The recent lists display the last ten open
items. For more information, see respective sections in 4 "Operating Primary
Test Manager" on page 41.
22
3.2 Location View

In the Primary Test Manager location view, you can set the location data. To
open the location view, click the arrow next to Home in the breadcrumb
navigation, and then click Add Location or an available location.
Figure 3-2 Primary Test Manager location view
The following table describes the location data.
Table 3-3 Location Data

Data Description
Location Location of the transformer
Region Region where the asset is located
Division Division where the transformer is located
Area Area where the asset is located
Plant Plant where the transformer is located
Owner Owner of the transformer
23
Table 3-3 Location Data (continued)

Data Description
Company Company where the transformer is located
Address Address of the company
City/Town City or town where the company is located
Region Region where the company is located
ZIP Postal code of the company’s location
Telephone Phone number of the contact person
3.3 Transformer View

In the Primary Test Manager transformer view, you can set the transformer,
OLTC/DETC, bushing, and surge arrester data. To open the transformer view,
click the arrow next to [Location] in the breadcrumb navigation, and then click
Add Transformer or an available transformer.
Figure 3-3 Primary Test Manager transformer view
24
The following table describes the basic transformer data.
Table 3-4 Basic Transformer Data

Data Description
Type1 Type of the transformer
Apparatus ID Identifier of the transformer
Serial No. Serial number of the transformer
Manufacturer Manufacturer of the transformer
Asset System Code Asset system code of the transformer
Winding Configuration of the transformer’s windings (see
Configuration 4.4.1 "Setting the Winding Configuration" on page 46)
Rated Frequency Rated frequency of the transformer
Phases Number of the transformer’s phases
Rating Category Rating category of the transformer
Production Year Year of the transformer’s production
Manufacturing Location of the transformer’s production
Location
Tank Type Type of the transformer’s tank
Fluid Type Type of the cooling fluid
Fluid Volume Volume of the cooling fluid
Weight Weight of the transformer
1. Read-only data set in the New Transformer dialog box
The following table describes the enhanced transformer data.
Table 3-5 Enhanced Transformer Data

Data Description
kV Rating
Winding Winding of the transformer
Description Description of the transformer’s winding
BIL Rating Basic impulse level rating of the transformer’s winding
Voltage L-L L-L voltage of the transformer’s winding
Voltage L-N L-N voltage of the transformer’s winding
MVA Rating
Rating MVA rating of the transformer
25
Table 3-5 Enhanced Transformer Data (continued)

Data Description
Cooling Class Cooling class of the transformer
Temp. Rise Temperature rise of the transformer’s winding
Leakage Reactance
Description Description of the leakage reactance
Z PU Impedance Leakage reactance
Base MVA MVA rating of the leakage reactance
Base kV kV rating of the leakage reactance
Load Loss (Pk) Load loss at the transformer’s rated load
Base OLTC Tap position of the OLTC
Base DETC Tap position of the DETC
Zero Sequence Impedance
Description Description of the zero sequence impedance
Rated Voltage Maximum power frequency voltage of the transformer’s
winding for the zero sequence impedance
Rated Current Maximum power frequency current of the transformer’s
winding for the zero sequence impedance
Z0 PU Impedance Zero sequence impedance
The following table describes the OLTC and DETC data.
Table 3-6 OLTC and DETC Data

Data Description
OLTC If selected, you can set the OLTC data.
Serial No. Serial number of the OLTC
Manufacturer Manufacturer of the OLTC
Model/Type Model or type of the OLTC
Winding Winding of the OLTC
Tap scheme Notation scheme for tap identification
# Taps Number of the taps
26
Table 3-6 OLTC and DETC Data (continued)

Data Description
DETC If selected, you can set the DETC data.
Serial No. Serial number of the DETC
Manufacturer Manufacturer of the DETC
Model/Type Model or type of the DETC
Winding Winding of the DETC
Tap Scheme Numeric or alphabetical scheme
# Taps Number of the taps
Current Tap Pos. Current position of the tap
The following table describes the bushing data.
Table 3-7 Bushing Data

Data Description
Bushing Phase to which the bushing is connected
Serial No. Serial number of the bushing
Manufacturer Manufacturer of the bushing
Model/Type Model or type of the bushing
C1 (PF)/ Power factor, dissipation factor, or tangent delta of the
C1 (DF)/ capacitor C1 (between the top of the bushing and the
C1 (TD)1 bottom tap)
C1 Cap. Capacitance of the capacitor C1 (between the top of the
bushing and the bottom tap)
C2 (PF)/ Power factor, dissipation factor, or tangent delta of the
C2 (DF)/ capacitor C2 (between the bottom tap of the bushing and
C2 (TD)1 ground)
C2 Cap. Capacitance of the capacitor C2 (between the bottom
tap of the bushing and ground)
Tap Type Type of the tap (test tap, potential tap or no tap)
BIL Rating Basic impulse level rating of the bushing
kV Class kV class or line-earth voltage of the bushing
kV Rating Rating voltage of the bushing
A Rating Rating current of the bushing
27
Table 3-7 Bushing Data (continued)

Data Description
Production Year Year of the bushing’s production
Catalog Number Catalog number of the bushing
Drawing Number Drawing number of the bushing
Style Number Style number of the bushing
1. Set in the Settings dialog box (see Figure 3-7 "Settings dialog box" on page 35).
The following table describes the surge arrester data.
Table 3-8 Surge Arrester Data

Data Description
Units in stack Number of the surge arrester’s units
Position Position of the surge arrester
Serial No. Serial number of the surge arrester
Manufacturer Manufacturer of the surge arrester
Model/Type Model or type of the surge arrester
Overall ID Identifier of the overall surge arrester
Unit ID Identifier of the surge arrester’s unit
MCOV Rating Maximum continuous operating voltage between the
terminals of the surge arrester
kV Class kV class of the surge arrester
kV Rating kV rating of the surge arrester
kV Test Test voltage of the surge arrester
28
3.4 Job View

In the Primary Test Manager job view, you can associate tests with the job and
set the job data. To open the job view, click the arrow next to [Transformer] in
the breadcrumb navigation, and then click Add Job or an available job.
Figure 3-4 Primary Test Manager job view
Under Tests, the job view displays the tests supported by Primary Test Manager
for the transformer under test.
Under Info, the job view displays the job data. The following table describes the
job data.
Table 3-9 Job Data

Data Description
Job/WO Identifier of the job or work order
Date and time Date and time the test was performed
Last Test Date the last test was performed
Next Test Date the next test is scheduled
Notes Notes on the test
Tested by Person who performed the test
Approved by Person who approved the test
29
Table 3-9 Job Data (continued)

Data Description
App. Date Date of approval
Conditions
Reason Reason for the test
Weather Weather during the test
Unit Location Location of the test object
Humidity Relative ambient humidity
Ambient Temp. Ambient temperature
Top Oil Temp. Oil temperature at the top of the transformer’s tank
Average Oil Temp. Oil temperature at the middle of the transformer’s tank
Bottom Oil Temp. Oil temperature at the bottom of the transformer’s tank
Winding Temp. Temperature of the transformer’s winding
OLTC state
Position found Tap position found
Position left Tap position left
DETC state
Position found Tap position found
Position left Tap position left
30
3.5 Measurement View

In the Primary Test Manager measurement view, you can configure and perform
measurements. To open the measurement view, open the job view (see 3.4 "Job
View" on page 29), and then click Measurement in the breadcrumb navigation.
Lightning symbol
Figure 3-5 Primary Test Manager measurement view
The measurement view displays the following information:

• Under Available Tests, the tests associated with the job (see 4.5.1 "Adding
Tests to the Job" on page 49)
• Under Wiring Diagram, the connection diagram for wiring the CPC 100 test
system to the transformer under test
• Test settings and the measurement data of the selected test
Note: The test settings and measurement data depend on the selected test.
For more information, see the respective sections in 6 "CPC 100 Tests" on
page 61.
• Lightning symbol signaling a running measurement
31
3.6 Report View

In the Primary Test Manager report view, you can generate and retrieve test
reports. To open the report view, click Report in the breadcrumb navigation.
Figure 3-6 Primary Test Manager report view
The report view displays the reports available for the transformer under test.
32
3.7 Menu Bar

The following table describes the menu bar commands.
Table 3-10 Menu Bar Commands

Menu Submenu Command
Location
Transformer
New
Job
File Report
Import Job
Export Job
Exit
Application
English
German
Settings Language
French
Spanish
Test Set
User Manual
Help Contact Technical Support
About Primary Test Manager
Note: The menu bar commands are independent of the breadcrumb navigation
(see 4.2 "Navigating with the Breadcrumb" on page 42).
33
3.7.1 File Menu

With the commands on the File menu, you can add locations, transformers, jobs
and reports, import and export data and exit Primary Test Manager. The
following table describes the File menu commands.
Table 3-11 File Menu Commands

Command Action
Location Click Location to open the location view (see
3.2 "Location View" on page 23) for adding a location.
Transformer Click Transformer to open the New Transformer dialog
box (see Figure 4-4 "New Transformer dialog box" on
page 44) for adding a transformer.
Job Click Job to open the New Job dialog box (see
Figure 4-6 "New Job dialog box" on page 48) for adding
a job.
Report Click Report to open the New Report dialog box (see
Figure 4-7 "New Report dialog box" on page 49) for
adding a report.
Import Job Click Import Job to open the Import Job dialog box
(see Figure 4-9 "Import Job dialog box" on page 51) for
importing data.
Export Job Click Export Job to open the Export Job dialog box
(see Figure 4-10 "Export Job dialog box" on page 52) for
exporting data.
Exit Click Exit to exit Primary Test Manager.
34
3.7.2 Settings Menu

With the commands on the Settings menu, you can set the Primary Test
Manager options, select the language, and display detailed information about
the test systems in the test set. The following table describes the Settings menu
commands.
Table 3-12 Settings Menu Commands

Command Action
Click Application to open the Settings dialog box (see
Application
Figure 3-7 "Settings dialog box" later in this section).
Click English to set the language of the Primary Test
English
Manager to English.1
Click German to set the language of the Primary Test
German
Manager to German.1
Click French to set the language of the Primary Test
French
Manager to French.1
Click Spanish to set the language of the Primary Test
Spanish
Manager to Spanish.1
Test Set Click Test Set to open the
Test Set Information/Settings dialog box (see
Figure 3-8 "Test Set Information/Settings dialog box" on
page 37).
1. You must restart Primary Test Manager for the settings to take effect.
Figure 3-7 Settings dialog box
35
In the Settings dialog box, you can:

• Set the unit system
• Select the power factor cosφ or the dissipation factor (tangent delta) tanδ
Note: The dissipation factor and the tangent delta are identical
characteristics of the primary asset under test. For your convenience, with
Primary Test Manager you can use your preferred naming.
• Set the terminal names schema
• Select the rated frequency of the system
• Disable the IEEE wiring mode
Note: In the IEEE wiring mode, the measurements corresponding to the
phases A, B and C are adapted according to the vector group in such a way
that the magnetically coupled phases correspond to the same phase of the
measurement.
In the Settings dialog box, you can create your own unit systems and terminal
names schemas. For more information, see 4.1 "Setting the Options" on
page 41.
36
In the Test Set Information/Settings dialog box, you can connect to and
disconnect from the CPC 100, set some options, and get detailed information
about the test systems in the test set.
Figure 3-8 Test Set Information/Settings dialog box
37
3.7.3 Help Menu

The following table describes the Help menu commands.
Table 3-13 Help Menu Commands

Command Action
Click User Manual to open the Primary Test Manager
User Manual
User Manual.
Click Contact Technical Support to open the
Contact Technical Contact Technical Support dialog box (see
Support Figure 3-9 "Contact Technical Support dialog box" later
in this section).
About Primary Click About Primary Test Manager to display
Test Manager information about Primary Test Manager.
Figure 3-9 Contact Technical Support dialog box
In the Contact Technical Support dialog box, you can collect information
about your work and send it to OMICRON electronics Technical Support for
assistance. To send the complete information about your system and the
Primary Test Manager, click Send All Information. To send only the log files,
click Send Log Files.
38
3.8 Status Bar

The status bar displays information about the status of the test systems in the
test set.
Figure 3-10 Status bar
The following table describes the test system statuses.
Table 3-14 Test System Statuses

Test System Symbol Status
Connected
CPC 100
Not connected
Connected
CP SB1
Not connected
Connected
CP TD1
Not connected
39
40
Operating Primary Test Manager
4 Operating Primary Test Manager

This section gets you familiar with operating Primary Test Manager. First, you
will learn how to customize Primary Test Manager by setting the options, and
then you will acquaint yourself with the Primary Test Manager breadcrumb
navigation. After then, you will learn how to manage the locations, transformers,
jobs and reports.
4.1 Setting the Options

In the Settings dialog box, you can create your own unit systems and terminal
names schemas. To open the Settings dialog box, click Application on the
Settings menu.
To create a new unit system:
1. In the Settings dialog box, click Edit Unit Systems.
2. In the Edit Unit Systems dialog box, click Add.
3. In the Profile Name dialog box, type the name of the unit system.
4. In the Edit Unit Systems dialog box, select the temperature, weight and
volume units you want to use.
To delete a your own unit system:
1. In the Edit Unit Systems dialog box, select the unit system you want to
delete.
2. Click Delete.
To create and delete your own terminal names schema, proceed analogously to
managing the unit systems.
41
4.2 Navigating with the Breadcrumb

With Primary Test Manager, you can comfortably navigate between different
views by using the breadcrumb. The breadcrumb provides you with access to all
locations, transformers, and jobs available in Primary Test Manager. You can
access the items by clicking the arrow next to Home, [Location], and
[Transformer] as described in this sections.
To navigate with the breadcrumb:
1. Start Primary Test Manager (see 2 "Getting Started with Primary Test
Manager" on page 13).
2. In the breadcrumb, click the arrow next to Home, and then click
Add Location or an available location.
Figure 4-1 Selecting a location
3. If you clicked Add Location, enter the location data, and then save the
location.
Note: The location data is saved automatically if you proceed the workflow.
4. In the breadcrumb, click the arrow next to [Location], and then click
Add Transformer or an available transformer.
Figure 4-2 Selecting a transformer
5. If you clicked Add Transformer, enter the transformer data, and then save
the transformer.
Note: The transformer data is saved automatically if you proceed the
workflow.
42
6. In the breadcrumb, click the arrow next to [Transformer], and then click
Add Job or an available job.
Figure 4-3 Selecting a job
7. If you clicked Add Job, enter the job data, and then save the job.
Note: The job data is saved automatically if you proceed the workflow.
8. In the breadcrumb, click Measurement to open the measurement view.
9. In the breadcrumb, click Report to open the report view.
Note: You can anytime navigate back by clicking [Transformer], [Location], or
Home in the breadcrumb, or by clicking the arrow next to them.
4.3 Managing Locations

To add a new location:
1. In the Primary Test Manager home view (see 3.1 "Home View" on page 22),
do one of the following:
• Click the New Location button .
• Click the Add location button.

2. In the location view, enter the location data (see Table 3-3 "Location Data"
on page 23).
3. Optionally, click Set from default to enter the default location data, or click
Set as default to save the location data as default.
4. Do one of the following:
• Click the Save button to save the location.
• Click the Add Transformer button to save the location and to add a
new transformer at the location.
Note: Alternatively, you can add a new location by using the breadcrumb
navigation or the commands on the File menu.
43
To open a location, do one of the following:

• In the home view, click the location you want to open.
• Navigate to the location you want to open with the breadcrumb.
To delete a location:
1. Open the location you want to delete.
2. In the location view, click the Delete Location button.
4.4 Managing Transformers

To add a new transformer:
click the New Transformer button .
2. In the New Transformer dialog box, select the location and the transformer
type, and then click Create.
3. In the transformer view, enter the basic transformer data (see
Table 3-4 "Basic Transformer Data" on page 25).
Note: Primary Test Manager facilitates setting the transformer’s winding
configuration. For more information, see 4.4.1 "Setting the Winding
Configuration" on page 46.
44
4. Enter the enhanced transformer data (see Table 3-5 "Enhanced Transformer
Data" on page 25).
Note: You can add and delete rows for the MVA rating data by using the
Add and Delete buttons.
5. Click the OLTC / DETC tab, and then enter the OLTC (on-load tap changer)
and DETC (de-energized tap changer) data (see Table 3-6 "OLTC and
DETC Data" on page 26).
Note: Primary Test Manager facilitates setting the taps. For more
information, see 4.4.2 "Setting the Taps" on page 46.
6. Click the Bushing tab, and then enter the bushing data (see
Table 3-7 "Bushing Data" on page 27).
Note: You can add and delete bushings by using the Add and
Delete buttons.
7. Click the Surge Arrester tab, and then enter the surge arrester data (see
Table 3-8 "Surge Arrester Data" on page 28).
Note: To copy the surge arrester data, select the surge arrestors in the From
and To lists, and then click Copy.
• Click the Save button to save the transformer.
• Click the Add Job button to save the transformer and to add a new
job for the transformer.
Note: Alternatively, you can add a new transformer by using the breadcrumb
To open a transformer, do one of the following:
• In the home view, click the transformer you want to open.
• Navigate to the transformer you want to open with the breadcrumb.
To delete a transformer:
1. Open the transformer you want to delete.
2. In the transformer view, click the Delete Transformer button.
45
4.4.1 Setting the Winding Configuration

With Primary Test Manager, you can set the transformer’s winding configuration
by entering the vector group or by using a graphical interactive tool as described
in this section.
To set the winding configuration of a two-winding transformer and an
autotransformer without tertiary winding:
1. In the Primary Test Manager transformer view (see 3.3 "Transformer View"
on page 24), click the picture below the left most box, and then click the
proper winding configuration diagram of the high-voltage winding.
2. In the next right box, select the configuration of the low-voltage winding, and
then click the proper winding configuration diagram below the box.
To set the winding configuration of a three-winding transformer and an
autotransformer with tertiary winding:
on page 24), click the picture below the left most box, and then click the
proper winding configuration diagram of the high-voltage winding.
2. In the next right box, select the configuration of the low-voltage winding, and
then click the proper winding configuration diagram below the box.
3. In the next right box, select the configuration of the tertiary-voltage winding,
and then click the proper winding configuration diagram below the box.
4. In the right most box, select accessibility of the tertiary-voltage winding.
4.4.2 Setting the Taps

To set OLTC taps:
on page 24), click the OLTC / DETC tab.
2. Select the OLTC check box.
3. Select the OLTC tap scheme.
4. Click Set next to the # Taps data.
Figure 4-5 Enter the Number of Taps dialog box
5. In the Enter the Number of Taps dialog box, enter the number of taps.
46

• Type the voltage of the first two taps, and then click the Calculate
button.
Primary Test Manager calculates and enters the voltage of all subsequent
taps automatically.
• Type the voltage of all taps.
To set DETC taps:
1. In the Primary Test Manager transformer view, click the OLTC / DETC tab.
2. Select the DETC check box.
3. Select the DETC tap scheme.
4. Click Set next to the # Taps data.
5. In the Enter the Number of Taps dialog box, enter the number of taps.
6. Type the voltage of all taps.
To add a tap, select the tap below which you want to add a tap, and then click
the Add button.
Note: The added tap matches no tap scheme.
To delete a tap, select the tap you want to delete, and then click the Delete
button.
To delete all taps, click the Remove All button.
47
4.5 Managing Jobs

To add a new job:
click the New Job button .
Figure 4-6 New Job dialog box
2. In the New Job dialog box, select the location and the transformer, and then
click Create.
3. In the job view, add tests to the job (see 4.5.1 "Adding Tests to the Job" on
page 49.
4. Enter the job data (see Table 3-9 "Job Data" on page 29).
5. Click the Save button to save the job.
Note: Alternatively, you can add a new job by using the breadcrumb navigation
or the commands on the File menu.
To open a job, do one of the following:
• In the home view, click the job you want to open.
• Navigate to the job you want to open with the breadcrumb.
To delete a job:
1. Open the job you want to delete.
2. In the job view, click the Delete Job button.
48
4.5.1 Adding Tests to the Job

In the Primary Test Manager job view (see 3.4 "Job View" on page 29), you can
add tests to the job.
To add a test to the job:
1. Under Tests, switch the ON/OFF button to ON to select the test you want to
add to the job.
2. Select the Advanced Test check box to perform the advanced test.
4.5.2 Removing Tests from the Job

In the Primary Test Manager job view (see 3.4 "Job View" on page 29), you can
remove tests from the job.
To remove a test from the job, switch the ON/OFF button to OFF to select the
test you want to remove from the job.
4.6 Managing Reports

To add a new report:
click the New Report button .
Figure 4-7 New Report dialog box
2. In the New Report dialog box, select the location, the transformer, and the
job, and then click Create.
49
3. In the report view, click New Report.
Figure 4-8 Configure New Report dialog box
4. In the Configure New Report dialog box, select the tests you want to
include in the report, and then click OK.
The report opens in the Microsoft Excel™ worksheet.
5. Optionally, you can change the logo displayed in the test report.
To change the logo, click Change Logo, and then browse to the file
containing the logo you want to display.
To reset the logo, click Reset Logo.
Note: Alternatively, you can add a new report by using the breadcrumb
To open a report:
• Click the report you want to open in the Recent Reports list in the home
view.
• Navigate with the breadcrumb to the report view, select the report you
want to open, and then click Open.
50
To delete a report:
1. Open the report view (see 3.6 "Report View" on page 32).
2. In the report list, select the report you want to delete.
3. Click Delete.
You can edit generated reports and save them in Primary Test Manager
(recommended) or, in well-founded cases, in a file outside the management tool.
To save a report in Primary Test Manager, click Save on the Excel Office button.
By clicking Open in the report view, you open the edited report.
To decouple a report from Primary Test Manager and to save it in a file:
1. On the Excel Office button, point to Save As, and then click the format in
which you want to save the report.
2. Browse to the file into which you want to save the report.
By clicking Open in the report view, you open the original report.
4.7 Importing and Exporting Data

You can import and export data in Primary Test Manager native PTM format. A
.ptm file contains all (location, transformer, job, and report, if available) data
associated with a job.
To import data into Primary Test Manager:
1. On the File menu, click Import Job.
Figure 4-9 Import Job dialog box
2. In the Import Job dialog box, click Select File.

3. In the Open dialog box, browse to the file containing the data you want to
import.
51
To export data from Primary Test Manager:

1. On the File menu, click Export Job.
Figure 4-10 Export Job dialog box
2. In the Export Job dialog box, select the location, the transformer, and the
job, and then click Export Job.
3. In the Save As dialog box, browse to the file into which you want to export
the data.
52
Primary Test Manager Test Workflow
5 Primary Test Manager Test Workflow

Primary Test Manager supports typical application scenarios for testing power
transformers by guiding you step by step through the test workflow. For detailed
information about the respective steps, see the instructions in 4 "Operating
Primary Test Manager" on page 41. As an example, this section will guide you
through the TTR OLTC test of a two-winding power transformer with the YND5
winding configuration.
To test with Primary Test Manager:
Starting Primary 1. Double-click the CPC 100 Start Page icon on the desktop.
Test Manager 2. On the CPC 100 start page, select the CPC 100 device to which you want to
connect.
3. On the CPC 100 start page, click Primary Test Manager to start Primary
Test Manager.
Adding Location 4. In the breadcrumb, click the arrow next to Home, and then click
Add Location.
5. In the location view, enter the location data.
Figure 5-1 Adding a location
53
Adding 6. In the breadcrumb, click the arrow next to [Location], and then click
Transformer Add Transformer.
7. In the New Transformer dialog box, select the transformer type, and then
click Create.
8. In the transformer view, enter the transformer data.
Figure 5-3 Adding a transformer
9. Click the OLTC / DETC tab.
54
10.Enter the OLTC data, and then save the transformer.
Figure 5-4 Setting the OLTC data
55
Adding Job 11.In the breadcrumb, click the arrow next to [Transformer], and then click
Add Job.
12.In the job view, add the tests you want to perform to the job, enter the job
data, and then save the job.
Figure 5-5 Adding a job
56
Configuring 13.In the breadcrumb, click Measurement.

Measurement 14.In the measurement view, enter the test settings.
Note: The test settings depend on the selected test. For more information,
see the respective sections in 6 "CPC 100 Tests" on page 61.
Figure 5-6 Configuring the measurement
15.For some tests, the transformer’s winding configuration is required. If you

have not set the winding configuration yet, click Edit under Nameplate Data,
and then set the winding configuration in the Edit Winding Configuration
dialog box (see 4.4.1 "Setting the Winding Configuration" on page 46).
16.Save the test settings.
Warning: Working on the high-voltage equipment can be extremely

dangerous. Before connecting the test set to the test object, observe the five
safety rules (see "Safety Rules" on page 7) and all additional relevant laws and
internal safety standards.
Connecting Test 17.Connect the test setup to the transformer under test according to the wiring
Setup diagram.
For information on connecting the test setup to the transformer, refer to the
technical documentation shipped with the CPC 100, CP TD1, and CP SB1.
57
Running 18.In the measurement view, click the Start button .

Measurement
19.Press the I/0 button on the front panel of the CPC 100.
Figure 5-7 Running the measurement
Warning: The flashing lightning symbol in the Primary Test Manager

measurement view indicates dangerous voltage on the CPC 100 output.
20.After the measurement has been finished, read the measurement results.
58
Generating 21.In the breadcrumb, click Report.

Report
22.In the report view, click New Report.
23.In the Configure New Report dialog box, configure the test report.
Figure 5-8 Configuring the report
59
24.The test report opens in the Microsoft Excel™ worksheet.
Figure 5-9 Test report
60
CPC 100 Tests
6 CPC 100 Tests

In this chapter, you will learn the basics of the CPC 100 tests. Fore more
information, see the CPC 100 User Manual shipped with your CPC 100.
6.1 Two-Winding Transformers

Primary Test Manager supports the following CPC 100 tests:
• Overall PF/DF/TD1 & CAP
• Bushing PF/DF/TD1 & C1 HV (Prim)
• Bushing Energized Collar HV (Prim)
• Bushing PF/DF/TD1 & C1 LV (Sec)
• Bushing Energized Collar LV (Sec)
• Exciting Current
• Surge Arrester HV (Prim)
• Surge Arrester LV (Sec)
• Insulating Fluids
• Leakage Reactance HV (Prim) – LV (Sec)
• Zero Sequence Impedance
• TTR OLTC
• TTR DETC
• DC Winding Resistance HV (Prim)
• DC Winding Resistance LV (Sec)
Note: Depending on your settings, some test names include the power factor
(PF), the dissipation factor (DF), or the tangent delta (TD). The dissipation factor
and the tangent delta are identical characteristics of the primary asset under
test. For your convenience, with Primary Test Manager you can use your
preferred naming.
61
6.1.1 Overall PF/DF/TD & CAP Test

The following table describes the Overall PF/DF/TD & CAP test settings.
Table 6-1 Overall PF/DF/TD & CAP Test Settings

Setting Description
Device Settings
Enable Shield If selected, the CPC 100 checks whether the shield of
Check the high-voltage cable is connected.
Measurement Settings
Meas. Type Select the Ref @ 10 kV check box to extrapolate the
V Out, I Out, and Watt Loss results to 10 kV for
measurements at a voltage less than 10 kV.
Averaging Number of averaged measurements
Meas. Bandwidth CPC 100 filter bandwidth
Conditions
Ignore Job If selected, you can set test conditions different from the
Conditions job conditions.
Top Oil Temp. Oil temperature at the top of the transformer’s tank
Average Oil Temp. Oil temperature at the middle of the transformer’s tank
Bottom Oil Temp. Oil temperature at the bottom of the transformer’s tank
Correction Factor Correction factor for the test (see "Calculating the
Correction Factor" later in this section)
Calculating the With Primary Test Manager, you can compensate the correction factor for the oil
Correction Factor temperature. The calculation is based on the IEEE correction curve.
To calculate the correction factor:
1. In the breadcrumb, click Measurement to open the Primary Test Manager
measurement view (see 3.5 "Measurement View" on page 31).
2. Select the Ignore Job Conditions dialog box.
3. Type the oil temperature at the middle of the transformer’s tank.
4. Click Calculate next to the Correction factor box.
62
CPC 100 Tests
The following table describes the Overall PF/DF/TD & CAP measurement data.
Table 6-2 Overall PF/DF/TD & CAP Measurement Data

Data Description
No. Number of the measurement
Measurement Arrangement of the measurement
Sweep Indicates the swept variable.
V Test Nominal test voltage
Freq. Nominal test frequency
V Out Measured output voltage
I Out Measured output current
Cap. Measured capacitance
Watt Loss Measured losses
PF meas./ Measured power factor, dissipation factor, or tangent
DF meas./ delta
TD meas.1
PF corr./ Corrected power factor, dissipation factor, or tangent
DF corr./ delta
TD corr.1
Corr. Fac. Measurement correction factor
Test Mode Test mode according to IEEE standard
Insulation Condition Manual assessment of the insulation condition
63
6.1.2 Bushing PF/DF/TD & C1 HV (Prim) Test

For the Bushing PF/DF/TD & C1 HV (Prim) test settings, see Table 6-1 "Overall
PF/DF/TD & CAP Test Settings" on page 62.
The following table describes the Bushing PF/DF/TD & C1 HV (Prim)
measurement data.
Table 6-3 Bushing PF/DF/TD & C1 HV (Prim) Measurement Data

Data Description
Bushing Bushing under test
Sweep Indicates the swept variable.
C1 Nameplate Nameplate capacitance C1
PF Nameplate/ Nameplate power factor, dissipation factor, or tangent
DF Nameplate/ delta of the bushing corresponding to the capacitance
TD Nameplate1 C1
DF meas./ delta
TD meas.1
DF corr./ delta
TD corr.1
64
CPC 100 Tests
6.1.3 Bushing PF/DF/TD & C2 HV (Prim) Test

For the Bushing PF/DF/TD & C2 HV (Prim) test settings, see Table 6-1 "Overall
The following table describes the Bushing PF/DF/TD & C2 HV (Prim)
measurement data.
Table 6-4 Bushing PF/DF/TD & C2 HV (Prim) Measurement Data

Data Description
C2 Nameplate Nameplate capacitance C2
PF Nameplate/ Nameplate power factor, dissipation factor, or tangent
DF Nameplate/ delta of the bushing corresponding to the capacitance
TD Nameplate1 C2
DF meas./ delta
TD meas.1
DF corr./ delta
TD corr.1
65
6.1.4 Bushing Energized Collar HV (Prim) Test

The following table describes the Bushing Energized Collar HV (Prim) test
settings.
Table 6-5 Bushing Energized Collar HV (Prim) Test Settings

Setting Description
Device Settings
The following table describes the Bushing Energized Collar HV (Prim)

measurement data.
Table 6-6 Bushing Energized Collar HV (Prim) Measurement Data

Data Description
66
CPC 100 Tests
6.1.5 Bushing PF/DF/TD & C1 LV (Sec) Test

For the Bushing PF/DF/TD & C1 LV (Sec) test settings, see Table 6-1 "Overall
For the Bushing PF/DF/TD & C1 LV (Sec) measurement data, see
Table 6-3 "Bushing PF/DF/TD & C1 HV (Prim) Measurement Data" earlier in this
chapter.
6.1.6 Bushing PF/DF/TD & C2 LV (Sec) Test

For the Bushing PF/DF/TD & C2 LV (Sec) test settings, see Table 6-1 "Overall
For the Bushing PF/DF/TD & C2 LV (Sec) measurement data, see
Table 6-4 "Bushing PF/DF/TD & C2 HV (Prim) Measurement Data" earlier in this
chapter.
6.1.7 Bushing Energized Collar LV (Sec) Test

For the Bushing Energized Collar LV (Sec) test settings, see Table 6-5 "Bushing
Energized Collar HV (Prim) Test Settings" earlier in this chapter.
For the Bushing Energized Collar LV (Sec) measurement data, see
Table 6-6 "Bushing Energized Collar HV (Prim) Measurement Data" earlier in
this chapter.
6.1.8 Exciting Current Test

The following table describes the Exciting Current test settings.
Table 6-7 Exciting Current Test Settings

Setting Description
Device Settings
Test Voltage Nominal test voltage
Test Phase Phase of the winding under test
67
Table 6-7 Exciting Current Test Settings (continued)

Setting Description
Nameplate Data
Winding Winding configuration of the transformer
Configuration
The following table describes the Exciting Current measurement data.
Table 6-8 Exciting Current Measurement Data

Data Description
OLTC Position of the OLTC
DETC Position of the DETC
Reactance (+/–jX) Measured reactance
Rating Manual assessment according to expected patterns
6.1.9 Surge Arrester HV (Prim) Test

The following table describes the Surge Arrester HV (Prim) test settings.
Table 6-9 Surge Arrester HV (Prim) Test Settings

Setting Description
Device Settings
68
CPC 100 Tests
Table 6-9 Surge Arrester HV (Prim) Test Settings (continued)

Setting Description
Conditions
Ignore Job If selected, you can set test conditions different from the
Conditions job conditions.
The following table describes the Surge Arrester HV (Prim) measurement data.
Table 6-10 Surge Arrester HV (Prim) Measurement Data

Data Description
Meas. Surge arrester under test
Position Position of the surge arrester in stack
Energize Connection to energize high voltage
Ground Terminal connected to ground
Guard Terminal connected to guard
UST Connection for the UST measurement
6.1.10 Surge Arrester LV (Sec) Test

For the Surge Arrester LV (Sec) test settings, see Table 6-9 "Surge Arrester HV
(Prim) Test Settings" earlier in this chapter.
For the Surge Arrester LV (Sec) measurement data, see Table 6-10 "Surge
Arrester HV (Prim) Measurement Data" earlier in this chapter.
69
6.1.11 Insulating Fluids Test

The following table describes the Insulating Fluids test settings.
Table 6-11 Insulating Fluids Test Settings

Setting Description
Device Settings
Conditions
Oil Temp. Oil temperature
Correction Factor Correction factor for the test
The following table describes the Insulating Fluids measurement data.
Table 6-12 Insulating Fluids Measurement Data

Data Description
Specimen Oil sample under test
70
CPC 100 Tests
Table 6-12 Insulating Fluids Measurement Data (continued)

Data Description
DF meas./ delta
TD meas.1
DF corr./ delta
TD corr.1
6.1.12 Leakage Reactance HV (Prim) – LV (Sec) Test

The following table describes the Leakage Reactance HV (Prim) – LV (Sec) test
settings.
Table 6-13 Leakage Reactance HV (Prim) – LV (Sec) Test Settings

Setting Description
FRSL If selected, the frequency response of stray losses is
measured.
Conditions
Material Material of the windings
T meas. Winding temperature during the test
T ref. Winding temperature to which the results are to be
referred
Nameplate Data
Configuration
71
The following table describes the Leakage Reactance HV (Prim) – LV (Sec)

measurement data.
Table 6-14 Leakage Reactance HV (Prim) – LV (Sec) Measurement Data

Data Description
Test Type 1P-Equiv for single-phase and two-phase transformers,
3P-Equiv and Per Phase for three-phase transformers
I Test Nominal test current
I AC sel. Measured current
V1 AC sel. Measured voltage
Phase Phase under test
R Measured resistance
X Measured reactance
Z Measured impedance
L Measured inductance
X % PU Measured Measured reactance in per unit
X % PU Nameplate Nameplate reactance in per unit
Z % PU Measured Measured impedance in per unit
Z % PU Nameplate Nameplate short-circuit impedance in per unit
Z % Diff Average Difference between the nameplate and the measured
impedance in per unit
Dominance Order Order of the Z % Diff Average values:
1 for the highest value
2 for the middle value
3 for the lowest value
Rating Manual assessment of the leakage reactance results
72
CPC 100 Tests
The following table describes the FRSL test results.
Table 6-15 FRSL Test Results (for rated frequency 60 Hz)1

Result Description
Rk (15.00 Hz) Resistive component of the stray
losses at 15 Hz
losses at 40 Hz
losses at 60 Hz
losses at 80 Hz
losses at 100 Hz
losses at 200 Hz
losses at 400 Hz
1. The frequencies of the FRSL test results depend on the rated frequency.
The following table describes the deviations in Rk among phases.
Table 6-16 Deviations in Rk Among Phases

Result Description
A vs. B Deviation in % between the 3P-Equiv Rk of the
phases A and B
B vs. C Deviation in % between the 3P-Equiv Rk of the
3P-Equiv
phases B and C
C vs. A Deviation in % between the 3P-Equiv Rk of the
phases C and A
A vs. B Deviation in % between the per phase Rk of the
phases A and B
B vs. C Deviation in % between the per phase Rk of the
Per Phase
phases B and C
C vs. A Deviation in % between the per phase Rk of the
phases C and A
73
6.1.13 Zero Sequence Impedance Test

The following table describes the Zero Sequence Impedance test settings.
Table 6-17 Zero Sequence Impedance Test Settings

Setting Description
Nameplate Data
Configuration
The following table describes the Zero Sequence Impedance measurement

data.
Table 6-18 Zero Sequence Impedance Measurement Data

Data Description
Winding Winding under test
I Test Nominal test current
V1 AC Measured voltage
I AC Measured current
Phase Phase under test
I per Phase Current per phase
Z Measured impedance
Z0 Measured zero sequence impedance
Zo % PU Measured Measured zero sequence impedance in per unit
Zo % PU Nameplate zero sequence impedance in per unit
Nameplate
Zo % Difference Difference between the measured and the nameplate
zero sequence impedance in per unit
Assessment Manual assessment
74
CPC 100 Tests
6.1.14 TTR OLTC Test

The following table describes the TTR OLTC test settings.
Table 6-19 TTR OLTC Test Settings

Setting Description
Test with CP SB1 If selected, the tap position is automatically controlled by
the CP SB1 switch box.
Automatic Tap If selected, the tap changes are automatically controlled
Control by the CP SB1 switch box.
Tap Time Time for the automatic tap change between two
positions
Impulse Time Duration of the impulse for the automatic tap change
Start at Tap position at the start of the test
Stop at Tap position at which the test is to be stopped
Nameplate Data
Configuration
The following table describes the TTR OLTC measurement data.
Table 6-20 TTR OLTC Measurement Data

Data Description
Nom. Ratio Nominal transformer ratio
V prim Measured primary voltage
I prim Measured primary current
I phase Measured primary current per phase
V sec Measured secondary voltage
75
Table 6-20 TTR OLTC Measurement Data (continued)

Data Description
V phase Measured primary voltage per phase
TTR Measured transformer ratio
Ratio Dev. Deviation of the measured ratio from the nominal ratio
Condition Manual assessment
6.1.15 TTR DETC Test

The following table describes the TTR DETC test settings.
Table 6-21 TTR DETC Test Settings

Setting Description
Nameplate Data
Configuration
For the TTR DETC measurement data, see Table 6-20 "TTR OLTC
Measurement Data" earlier in this chapter.
76
CPC 100 Tests
6.1.16 DC Winding Resistance HV (Prim) Test

The following table describes the DC Winding Resistance HV (Prim) test
settings.
Table 6-22 DC Winding Resistance HV (Prim) Test Settings

Setting Description
CPC Output DC current output of the CPC 100
Test Current Nominal DC test current
Automatic Result If selected, the measurement stops automatically,
dependent on the Tolerance R dev. and Δ t test settings
Tolerance R dev. Tolerance of the deviation of consecutive measurement
results within the settling time Δ t
Δt Settling time within which the deviation of consecutive
measurement results is evaluated. If the deviation is less
than the Tolerance R dev., the measurement stops.
Automatic Tap If selected, the tap changes are automatically controlled
Control by the CP SB1 switch box.
Tap Time Time for the automatic tap change between two
positions
Impulse Time Duration of the impulse for the automatic tap change
No. of Taps Total number of the OLTC taps
Start at Tap position at the start of the test
Stop at Tap position at which the test is to be stopped
Conditions
T meas. Winding temperature during the test
T ref. Winding temperature to which the results are to be
referred
Nameplate Data
Configuration
Winding to Test Winding under test
77
The following table describes the DC Winding Resistance HV (Prim)

measurement data.
Table 6-23 DC Winding Resistance HV (Prim) Measurement Data

Data Description
I DC Measured current
V DC Measured voltage
R meas. Measured resistance
R dev. Deviation of the measured resistance from the reference
resistance
R ref. Reference resistance
Ripple1 Biggest current ripple in the measuring cycle
Slope1 Biggest measured steepness of the falling edge of the

actual test current
Condition Manual assessment
1. Only available if an OLTC is specified.
6.1.17 DC Winding Resistance LV (Sec) Test

For the DC Winding Resistance LV (Sec) test settings, see Table 6-22 "DC
Winding Resistance HV (Prim) Test Settings" earlier in this chapter.
For the DC Winding Resistance LV (Sec) measurement data, see
Table 6-23 "DC Winding Resistance HV (Prim) Measurement Data" earlier in
this chapter.
78
CPC 100 Tests
6.2 Three-Winding Transformers

• Bushing PF/DF/TD1 & C1 MV (Sec)
• Bushing Energized Collar MV (Sec)
• Bushing PF/DF/TD1 & C1 LV (Tert)
• Bushing Energized Collar LV (Tert)
• Surge Arrester MV (Sec)
• Surge Arrester LV (Tert)
• Leakage Reactance HV (Prim) – MV (Sec)
• Leakage Reactance HV (Prim) – LV (Tert)
• Leakage Reactance MV (Sec) – LV (Tert)
• TTR OLTC
• TTR DETC
• TTR HV (Prim) – LV (Tert)
• DC Winding Resistance MV (Sec)
• DC Winding Resistance LV (Tert)
Note: The tests for the three-winding transformers are identical or analogous to
the respective tests for the two-winding transformers. For example, the Leakage
Reactance HV (Prim) – MV (Sec) test is analogous to the Leakage Reactance
HV (Prim) – LV (Sec) test of the two-winding transformer. For more information,
see 6.1 "Two-Winding Transformers" on page 61.
79
6.3 Autotransformers without Tertiary Winding

• Bushing Energized Collar LV (Sec)
• Surge Arrester LV (Sec)
• Leakage Reactance HV (Prim) – LV (Sec)
• TTR OLTC
• TTR DETC
• DC Winding Resistance LV (Sec)
Note: The tests for the autotransformers without tertiary winding are identical to
the respective tests for the two-winding transformers (see 6.1 "Two-Winding
Transformers" on page 61).
80
CPC 100 Tests
6.4 Autotransformers with Tertiary Winding

• Bushing Energized Collar MV (Sec)
• Bushing Energized Collar LV (Tert)
• Surge Arrester MV (Sec)
• Surge Arrester LV (Tert)
• Leakage Reactance HV (Prim) – MV (Sec)
• Leakage Reactance HV (Prim) – LV (Tert)
• Leakage Reactance MV (Sec) – LV (Tert)
• TTR OLTC
• TTR DETC
• TTR HV (Prim) – LV (Tert)
• DC Winding Resistance MV (Sec)
• DC Winding Resistance LV (Tert)
Note: The tests for the autotransformers with tertiary winding are identical to the
respective tests for the three-winding transformers (see 6.2 "Three-Winding
Transformers" on page 79). The available tests depend on the accessibility of
the tertiary winding.
81
82
Contact Information / Technical Support
Contact Information / Technical Support
Americas
OMICRON electronics Corp. USA
12 Greenway Plaza, Suite 1510
Houston, TX 77046, USA
Phone: +1 713 830-4660
1 800-OMICRON
Fax: +1 713 830-4661
[email protected]
www.omicronusa.com
Asia – Pacific
OMICRON electronics Asia Ltd.
Suite 2006, 20/F, Tower 2
The Gateway, Harbour City
Kowloon, Hong Kong S.A.R.
Phone: +852 2634 0377
Fax: +852 2634 0390
[email protected]
www.omicron.at
Europe, Middle East, Africa

OMICRON electronics GmbH
Oberes Ried 1
A-6833 Klaus, Austria
Phone: +43 5523 507-333
Fax: +43 5523 507-999
[email protected]
www.omicron.at
For addresses of OMICRON electronics offices with customer service centers,

regional sales offices or offices for training, consulting and commissioning
please visit our Web site.
83
84
Index
Index deleting
job 48
location 44
report 51
A transformer 45
DETC data 26
adding
job 48
location 43
report 49
E
tests 49 EN 50191 7
transformer 44 EN 50110-1 7
autotransformers enhanced transformer data 25
with tertiary winding 81 exporting data 52
without tertiary winding 80
F
B File menu 34
bar
menu 33
status 39 H
basic transformer data 25 Help menu 38
breadcrumb navigation 42 home view 22
bushing data 27
C I
IEEE 510 7
computer requirements 11 importing data 51
CPC 100 tests 61 installing Primary Test Manager 11
D J
data job
basic transformer 25 adding 48
bushing 27 deleting 48
DETC 26 opening 48
enhanced transformer 25 job data 29
exporting 52 job view 29
importing 51
job 29
location 23
OLTC 26
L
surge arrester 28 location
data importance 21 adding 43
deleting 44
opening 44
location data 23
location view 23
85
M transformer
adding 44
measurement view 31 deleting 45
menu opening 45
File 34 transformer view 24
Help 38 transformers
Settings 35 three-winding 79
menu bar 33 two-winding 61
O V
OLTC data 26 VDE 0104 7
opening VDE 0105 Part 100 7
job 48 view
location 44 home 22
report 50 job 29
transformer 45 location 23
measurement 31
report 32
R transformer 24
removing
tests 49
report
adding 49
deleting 51
opening 50
report view 32
S
safety rules 7
setting
taps 46
winding configuration 46
Settings menu 35
status bar 39
surge arrester data 28
T
test workflow 53
tests
adding 49
CPC 100 61
removing 49
86

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Primary Test Manager

Manual Version: PTM.AE.2

4.5 Managing Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Using This Manual

Conventions and Symbols Used

Warning: Personal injury or death of the operating staff or

Operator Qualifications and Safety Standards

1.1 The Test Set

Figure 1-1 Front view of the CPC 100

Figure 1-2 Right-side view of the CPC 100

1.2 Installing Primary Test Manager

Table 1-1 Computer Requirements

To install Primary Test Manager:

1.3 Application Data and its Backup

2 Getting Started with Primary Test

Figure 2-1 CPC 100 start page

Figure 2-3 Primary Test Manager location view

Figure 2-4 New Transformer dialog box

Figure 2-5 Primary Test Manager transformer view

Figure 2-6 Primary Test Manager job view

Making Test 12.In the breadcrumb navigation, click Measurement.

Figure 2-7 Primary Test Manager measurement view

13.In the measurement view, enter the test settings.

Warning: Working on the high-voltage equipment can be extremely

Warning: The flashing lightning symbol in the Primary Test Manager

3 Primary Test Manager User Interface

Table 3-1 Primary Test Manager Views

Table 3-2 Data Importance Categories

Recommended Data supporting the Primary Test Manager

3.1 Home View

Figure 3-1 Primary Test Manager home view

3.2 Location View

Figure 3-2 Primary Test Manager location view

The following table describes the location data.

Table 3-3 Location Data

Table 3-3 Location Data (continued)

3.3 Transformer View

Figure 3-3 Primary Test Manager transformer view

The following table describes the basic transformer data.

Table 3-4 Basic Transformer Data

The following table describes the enhanced transformer data.

Table 3-5 Enhanced Transformer Data

Table 3-5 Enhanced Transformer Data (continued)

The following table describes the OLTC and DETC data.

Table 3-6 OLTC and DETC Data

Table 3-6 OLTC and DETC Data (continued)

The following table describes the bushing data.

Table 3-7 Bushing Data

Table 3-7 Bushing Data (continued)

The following table describes the surge arrester data.

Table 3-8 Surge Arrester Data

3.4 Job View

Figure 3-4 Primary Test Manager job view

Table 3-9 Job Data

Table 3-9 Job Data (continued)

3.5 Measurement View

Figure 3-5 Primary Test Manager measurement view

The measurement view displays the following information:

3.6 Report View

Figure 3-6 Primary Test Manager report view