S/M No.

Service Manual
Washing Machine
Model: DWF-750/752/800/802 DWF-8000/8001/8002

Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

DAEWOO ELECTRONICS CORP. http : //svc.dwe.co.kr Sep. 2011

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

Contents

WASHING MACHINE

1. SPECIFICATIONS ................................................................................................................... 2 2. STRUCTURE OF THE WASHING MACHINE........................................................................ 3 3. FUNCTIONS OF THE CONTROL PANEL ............................................................................. 4 4. WASHING PROCEDURE AND PROGRAM SELECTION
FULL AUTOMATIC PROGRAM ..................................................................................................... 5 RESERVED WASHING .................................................................................................................. 7 PARTIAL PROCESS & COMBINATION ........................................................................................ 7

5. DIRECTIONS FOR INSTALLATION AND USE

LOCATION OF WASHER ............................................................................................................... 8 DRAIN SYSTEM.............................................................................................................................. 8 HOW TO CONNECT THE INLET HOSE ....................................................................................... 9 HOW TO CLEAN THE FILTER..................................................................................................... 10

6. FEATURE AND TECHNICAL EXPLANATION

FEATURE OF THE WASHING MACHINE................................................................................... 11 WATER CURRENT TO ADJUST THE UNBALANCED LOAD.................................................... 11 AUTOMATIC WATER SUPPLY SYSTEM .................................................................................. 11 AUTOMATIC DRAINING TIME ADJUSTMENT........................................................................... 12 SOFTENER DISPENSER............................................................................................................. 13 AUTOMATIC UNBALANCE ADJUSTMENT ................................................................................ 14 CIRCULATING-WATER................................................................................................................ 14 LINT FILTER ................................................................................................................................. 15 RESIDUAL TIME DISPLAY .......................................................................................................... 15 DRAIN MOTOR............................................................................................................................. 15 GEAR MECHANISM ASSY ......................................................................................................... 16 PRINCIPLE OF BUBBLE GENERATOR...................................................................................... 16 FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE................................................. 17

7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

GEAR MECHANISM ASSY REPLACEMENT............................................................................. 18 MOTOR SYNCHRONOUS AND VALVE REPLACEMENT......................................................... 20 BRAKE ADJUSTMENT................................................................................................................. 20

8. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

THE STRUCTURE OF GEAR MECHANISM............................................................................... 21 HOW TO CHECK THE CLUTCH SPRING PROBLEM................................................................ 22 THE PROCESS OF DISASSEMBLE............................................................................................ 23 THE PROCESS OF ASSEMBLE.................................................................................................. 25

9. TROUBLE SHOOTING GUIDE

CONCERNING WATER SUPPLY .................................................................................................27 CONCERNING WASHING ........................................................................................................... 28 CONCERNING DRAINING........................................................................................................... 29 CONCERNING SPINNING ........................................................................................................... 30 CONCERNING OPERATION ....................................................................................................... 31

10. PRESENTATION OF THE P.C.B ASSY ............................................................................ 32 APPENDIX

WIRING DIAGRAM ....................................................................................................................... 33 PARTS DIAGRAM & PARTS LIST ............................................................................................... 37 CIRCUIT DIAGRAM ...................................................................................................................... 47

1. SPECIFICATIONS
NO. ITEM DWF-750 DWF-752 DWF-800/8000 DWF-802/8002

1 POWER SOURCE POWER 2 CONSUMPTION 60Hz MACHINE 3 WEIGHT GROSS NET 50Hz

AVAILABLE IN ALL LOCAL AC VOLTAGE 320W 300W(110~127V) / 340W(220V) 28kg/28.5kg(pump) 31.5kg/32kg(pump) 525X858X535 PLASTIC FULL AUTOMATIC 6 PROGRAMS 525X948X535 28.5kg/29kg(pump) 32kg/32.5kg(pump) 525X858X535 525X948X535

4 DIMENSION (WXHXD) 5 MATERIAL OF INTERNAL TUB 6 WASHING PROGRAM

STAINLESS STEEL

(FUZZY, FUZZY+SOAK, HEAVY, HEAVY+SOAK, SPEEDY, WOOL/SUIT) 7 WATER LEVEL SELECTOR 8 OPERATING WATER PRESSURE 9 MAXIMUM MASS OF TEXTILE WASH REVOLUTION 10 PER MINUTE SUIT 11 WATER CONSUMPTION 12 WATER LEVEL CONTROL 13 ANTI NOISE PLATE 14 GEAR MECHANISM ASSY 15 LINT FILTER 16 SOFTENER INLET 17 ALARM SIGNAL 18 AUTO. WATER SUPPLY 19 FUNCTION FOR BUBBLE 20 AUTO RE-FEED WATER 21 AUTO POWER OFF 50(50Hz), 60(60Hz) APPROX. 130l/CYCLE ELECTRONICAL SENSOR OPTION SPUR GEAR O O O O OPTION O O SPIN 710~725(50Hz), 760~785(60Hz) 5.5kg 125~145(50Hz), 130~150(60Hz) HIGH(55l), MID(45l), LOW(31l) 0.3kgf/cm2~8kgf/cm2 (2.94 N/cm2~78.4N/cm2) 6.0kg

SPECIFICATIONS

2. STRUCTURE OF THE WASHING MACHINE

The parts and features of your washer are illustrated on this page. Become familiar with all parts and features before using your washer.

NOTE The drawing in this book may vary from your washer model. They are designed to show the different features of all models covered by this book, Your model may not include all features. Page references are included next to same features. Refer to those pages for more information about the features.

HOT WATER TAP After using the washer, close the water tap. In case of the single valve model, there is no hot water valve. SOFTENER INLET BLEACH INLET CONTROL PANEL POWER SWITCH

COLD WATER TAP After using the washer, close the water tap

DETERGENT CASE

LINT FILTER GROUND WIRE In case of 3-wire power cord, ground wire will not be provided POWER CORD

PULSATOR DRAIN HOSE

ADJUSTABLE LEG

Accessories
DRYTEN(OPTION) HOSE ADAPTER UNDER COVER(OPTION) HOSE CONNECTOR(OPTION)

U P

In case of screw shaped inlet hoses water tap adapters will not be provided.

DRAIN HOSE

INLET HOSE(OPTION)

CONNECTOR INLET(OPTION)

NON PUMP MODEL

PUMP MODEL

STRUCTURE

3. FUNCTIONS OF THE CONTROL PANEL

Control panel has micom sensor. As the buttons are pressed, the lamps indicating the selection of your desired washing program will light up.

HOURS

RES.

CONTROL

PROGRAM

Press this switch to turn the power on or off.

It can be used to choose water temperature to be supplied. As the button is pressed, water temperature will be repeated. COLD ! COLD+HOT ! HOT In case of the single valve model, there is no wash temperature selector function. It can be used to adjust amount of water according to the size of the load to be washed. As the button is pressed, water level is selected by MID ! HIGH ! LOW
RES.

It can be used to pre-engage time for wash.

It is the button for the partial process or the combination of each process (wash, rinse, spin) (See page 7) If you want to change wash time, rinse times, spin time, you must press this button after selecting each process by the process button. Also, this button can be used to spin only. (See page 7) It can be used to select the full-automatic program. As the button is pressed, program will be selected by following order : FUZZY ! FUZZY+SOAK ! HEAVY ! HEAVY+SOAK ! SPEEDY ! SUIT(WOOL) Operation and temporary stop is repeated as it is pressed. When you want to change program in operating; press the START/HOLD button ! Select the program that you want to change ! press the START/HOLD button again.

CONTROL

PROGRAM

CONTROL PANEL

4. WASHING PROCEDURE AND PROGRAM SELECTION

" Full Automatic Program
1. FUZZY PROGRAM (SENSOR); This selection is for general washing except extraordinary clothes. Artificial brain sensor selects properly the various kind of washing condition such as washing time, rinse times, spin time and water level. Procedure to press the button; 1 Put in the clothes 2 Press the power switch. 3 Press the Start/Hold button, and close the lid.

2. HEAVY PROGRAM; This selection is effective for blue-jean, climbing clothes, rucksack, sports wear etc.. Procedure to press the button; 1 Press the power switch. 2 Press the program selec- 3 Select the water level tion button for HEAVY proper to the wash load.
" FUZZY # HEAVY " SPEEDY " WOOL/SUIT " HIGH # MID " LOW

4 Press the Start/Hold button and close the lid.

PROGRAM

3. SPEEDY PROGRAM; This selection is useful to reduce water consumption and washing time for less dirty clothes. Procedure to press the button; 1 Press the power switch. 2 Press the program selec- 3 Select the water level tion button for SPEEDY proper to the wash load.
" FUZZY " HEAVY # SPEEDY " WOOL/SUIT " HIGH # MID " LOW

4 Press the Start/Hold button and close the lid.

PROGRAM

PROCEDURE

4. SUIT(WOOL) PROGRAM; This selection is effective for suit/wool clothes. (1.2kgs limitation for 1-time wash) Do not put leather clothes, or chamios clothes into the washing tub for washing. It may cause shrinkage or deformation to the clothes. Please use the neutral detergents only. The water temperature is fixed to COLD. The water level LOW is not selected. Procedure to press the button; 1 Press the power switch. 2 Press the program selection button for WOOL or SUIT.
" FUZZY " HEAVY " SPEEDY # WOOL/SUIT

3 Select the water level proper to the wash load.

" HIGH # MID " LOW

4 Press the Start/Hold button and close the lid.

PROGRAM

5. SOAK PROGRAM; This selection is effective for heavily soiled clothes. If you want to soak, press the program button to adjust to FUZZY + SOAK or HEAVY + SOAK. Precedure to press the button; 1 Press the power switch. 2 Press the program selection button for SOAK
SOAK WASH RINSE SPIN # " " " # FUZZY " HEAVY " SPEEDY " WOOL/SUIT

3 Select the water level proper to the wash load.

" HIGH # MID " LOW

4 Press the Start/Hold button and close the lid.

PROGRAM

PROCEDURE

" Reserved Washing

Reservation can be made from 2 hours to 48 hours. To make reservation to complete washing in 8 hours.
Select the program. Adjust to water level and water temperature.
RES. MIN HOURS HOURS RES. MIN

"--" shall blink

adjust to "8"

Now the reservation is made. If you want to check the selected program, press the START/HOLD button again.

" Partial Process & Combination

WASH TIME CONTROL

As the control button is pressed, wash time will be repeated as following; 12 ! 15 ! 18 ! 0 ! 6 ! 9min. If you dont want wash process, you must adjust wash time to 0 min..

CONTROL

RINSE TIMES CONTROL

As the control button is pressed, rinse times will be repeated as following; 2 ! 3 ! 4 ! 0 ! 1 time(s) If you dont want rinse process, you must adjust rinse times to 0 times.

CONTROL

SPIN TIME CONTROL

As the control button is pressed, spin times will be repeated as following; 5 ! 7 ! 9 ! 0 ! 1 ! 3 min. If you dont want spin process, you must adjust spin time to 0 min..

CONTROL

" Convenient Operation For Spin Only

CONTROL

If you want spin oly, it is convenient to operate the button as following;

PROCEDURE

5. DIRECTIONS FOR INSTALLATION AND USE

" Location Of Washer
Check location where washer will be installed. Make sure you have everything necessary for correct installation. Proper installation is your responsibility.
Do not place or store your washer below 0C(32F) to avoid any damage from freezing. Install the washer on the horizontal sold foor.

If the washer is installed on an unsuitable floor, it could make considerable noise, vibrate and cause a malfunction. If washer is not level, adjust the front leg(A) up or down for horizontal setting.
B

A
UP DOWN

Earthed electrical outlet(B) is required with 20cm of bottom back of washer cabinet. Hot and cold water faucets (C) must be within 1M of the upper back of the washer cabinet and provide water pressure 0.3kgf/cm28kgf/cm2(2.94N/cm2-78.4N/cm2).

" Drain System

Never forget to install drain hose before operating your washer. The packing box is opened, there are a drain hose. Conect the drain hose to the drain outlet at the back side of the washer. Non-Pump Model Pump Model

Drain Outlet

Drain hose
Drain hose

NOTES The opening must not be obstructed by carpeting when the washing machine is installed on a carpeted floor. Non-Pump Model 1 In case that it goes over a door sill. Dont let the height of the drain hose exceed 20cm from the bottom of washer.
20Cm

2 In case of extending the drain hose. Dont let the total length exceed 3m.
3m

3 Be careful that the end of the drain hose is not immersed in water.

Pump Model Laundry tub drain system Top of tub must be at least 86cm (34inches) high and no higher than 130cm from bottom of washer (A) Standpipe drain system Needs a 3cm minimum diameter standpipe with minimum carry away capacity of 30liters per minute. Top of tub must be at least 86cm(34inches) high and no higher than B 130cm from bottom of washer (B)

DIRECTIONS

" How to Connect the Inlet Hose

Be careful not to mistake in supplying between the hot(maximum : 50C) and cold water. In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet valve. Do not over tighten : this could cause damage to couplings.

FOR ORDINARY TAP

Pull down the collar of the inlet hose to separate it from the water tap adapter.

Loosen the four screws at the water tap adapter, but dont loosen the screws until they are separated from the water tap adapter.

Connect the water tap adapter to the water tap and tighten the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly.

" collar

TAPE

Remove the tape, and screw connector B into connect A tightly.

Connect the inlet hose to the water tap adapter by pulling down the collar of the hose end.

Connect the inlet hose adapter of the hose to the water inlet of the washer by turning it clockwise to be fixed tightly.

Connector A Connector B

Please check the rubber packing inside the inlet hose adapter of the hose.

FOR SCREW-SHAPED TAP

Connect the inlet hose to the water tap by screwing the connector D tightly.

Connect the connector-inlet supplied if necessary.

Insert the inlet hose adapter into the water inlet of washer and turn it to be fixed.

Connector Inlet
Connector D
Rubber Packing

Connector D

Rubber Packing

Inlet Hose

Connector C

Hose

Connector C

Assert the packing in the inlet

CONNECTION

" How To Clean The Filter

CLEANING THE LINT FILTER

Pull the Filter frame upward.

Turn the lint filter inside out, wash the lint off with water.

Return the filter as it was, and insert the filter frame into the slot.

Lint Filter

Filter Frame

CLEANING THE WATER INLET FILTER Clean the filter when water leaks from the water inlet.

Pull the power plug out before cleaning it.

Turn off the water supply to the washer and separate the inlet hose.

Pull the inlet filter out.

Remove the dirt from the inlet filter with a brush.

CLEANING THE DRAIN FILTER In case of U shaped drain hose, this filters equipped at the back side of washer. This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc .. If the drain filter is not cleaned at proper time (every 10 times of use), drain problem could be caused.

Put down the remained water in the hose. And put a container under the filter to collect water.

Turn the cap counterclockwise.

Pull out the filter assembly off the case of the main body.
FILTER SLIT CASE

CAP
CAP

FILTER

CONTAINER

Clean the drain filter removing the foreign stuffs.

FILTER

Put in the filter along the guiding prominence of the case. Please note the left position of the filter adjusting the groove to the guide rib.
CASE FILTER GUIDE RIB CAP SLIT

Turn the cap clockwise tightly.

CAP

CAP

10

CONVENIENCE

6. FEATURE AND TECHNICAL EXPLANATION

Feature of the Washing Machine
1 2 3 4 5 6 The first air bubble washing system in the world. Quiet washing through the innovational low-noise design. The wash effectiveness is much more enhanced because of the air bubble washing system. The laundry detergent dissolves well in water because of the air bubble washing system. The adoption of the water currents to adjust the unbalanced load. One-touch operation system.

Water Current to Adjust the Unbalanced Load

It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35 seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalnced load.) EFFECT It reduces vibration and noise effectively while spinning. WATER FLOW

WASH

DRAIN

SPIN

FILL

RINSE 1

DRAIN

SPIN

FILL

RINSE 2

DRAIN

MOTOR SINGAL

C.W C.C.W 0.4 0.4 0.4 0.4 0.4 0.4

TIME(SEC.)

40 SEC. (About 25 Times) * When the water level is HIGH

Automatic Water Supply System

The water level would be lowered because the clothes absorbs water at the beginning of washing. Therefore, after 60 seconds, the operation is interrupted to check the water level, and then the water is supplied again until the selected water level is reached.

EXPLANATION

11

Automatic Drainning time Adjustment

This system adjusts the draining time automatically according to the draining condition. Good draining Draining Bad draining condition No draining Program is stopped and gives the alarm. Draininig time is prolonged. The washer begins spin process after drainage.

FUNCTIONAL PRINCIPLE 1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to OFF point Drain Time Less than Continue draining 10 minutes More than Program stops and gives the alarm with 10 minutes blinked on display lamp. Movement of the Program

In case of continuous draining, residual drain time is determined by micom. Draining time as a whole = D + 40 Residual drain time. The time remembered by micom.

12

EXPLANATION

Softener Dispenser
This is the device to dispense the softener automatically by centrifugal force. This is installed inside the auto-balancer. FUNCTIONAL PRINCIPLE 1 2 3 4 Softener stays in room (A) when poured into softener inlet. Softener moves from (A) to (B) by centrifugal force during intermittent spin process. Softener flows from (B) to (C) during rinse process next to intermittent spin. Softener moves from (C) to (D) by centrigfugal force during second intermittent spin.

After spin process is finished, the softener is added into the tub through softener outlet. FLOW OF THE SOFTENER Wash Normal Program (A) Intermittent Spin Hold Flow in (B) (C) Intermittent Spin Centrifugal force (D) Rinse Flow in Spin

Centrifugal force

FLOW OF THE SOFTENER INSIDE OF THE BALANCER

Room inside the balancer Centrifugal force Flowing by weight

NOTES

Softener moves into the next room when r.p.m of the tub is more than 100 r.p.m.

HOW TO CHECK MOVEMENT Pour a reasonable amount of MILK into softener dispenser and operate the washer with no load. In final rinse cycle, make sure that the milk is added into the tub through softener outlet.

Balancer
B A D C

Softener outlet

Softener inlet

EXPLANATION

13

Automatic Unbalance Adjustment

This system is to prevent abnormal vibration during intermittent spin and spin process. FUNCTIONAL PRINCIPLE 1 When the lid is closed, the safety switch contact is ON position. 2 In case that wash loads get uneven during spin, the outer tub hits the safety switch due to the serious vibration, and the spin process is interrupted. 3 In case that P.C.B. ASSY gets OFF signal from the safety switch, spin process are stopped and rinse process is started automatically by P.C.B. ASSY. 4 If the safety switch is operated due to the unbalance of the tub, the program is stopped and the alarm is given.

NOTES The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the installation condition.

Circulating-Water
CIRCULATING-WATER The washing and rinsing effects have been improved by adopting the water system in which water in the tub is circulated in a designed pattern. When the pulsator rotates during the washing or rinsing process, the water below the pulsator vanes creates a water currents as shown in figure. The water is then discharged from the upper part of the tub through the water channel. About 40 L/min. water is circulated at the high water level, standard wash load and standard water currents.
Filter Tub Water channel Pulsator

Outer tub

14

EXPLANATION

Lint Filter
Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also sticks to the clothes. To minimize this possibility a lint filter is provided on the upper part of the tub to filter the wash water as it is discharged from the water channel. It is good to use the lint filter during washing.

Filter Filter Bleach Inlet Bleach

Inlet
Pulsator Pulsator

HOW TO REPLACE LINT FILTER 1 Pull the filter frame upward. 2 Turn the lint filter inside out, and wash the lint off with water. 3 Return the filter as it was, and fix the filter frame to the slot.

Residual Time Display

When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be counted down according to process. When operation is finished, the TIME INDICATOR will light up .

Drain Motor
STRUCTURE

Pull Loosen Pulley Lever Inductive ring Magnet

Coil of motor Magnet of motor

FUNCTIONAL PRINCIPLE 1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves the pulley by gear assembly for reducing. 2 When the pulley is rotated, the pulley winds the wire to open the drain valve. 3 Therefore, rotation of pulley changed to the linear moving of wire. 4 The wire pulls the brake lever of Gear Mechanism Assy within 5 seconds. 5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the lever. 6 When the power is turned off, the drain valve is closed because the wire returns to original position.

EXPLANATION

15

Gear Mechanism Assy

The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small sized clothes.

Pulsator shaft Spin shaft One way clutch bearing

Gear unit as Planetary gear Sun gear Internal gear

Brake lever

Clutch spring Clutch boss Gear pulley

Pulsator

Motor 1490 r.p.m (50Hz)

Gear unit as Motor 1 revolution Pulsator Gear Unit as Gear Pulley 5 revolutions Gear pulley 720 r.p.m Tub Directly 720 r.p.m V-belt 138 r.p.m

Principle of Bubble Generator

STRUCTURE Bobbin & coil Armature Magnet Trans core Bellows

Air out hole

Air Air

Protector A Air in hole Protector B

16

EXPLANATION

PRINCIPLE OF INTAKE & OUTLET OF THE AIR INTAKE : ARMATURE moves up, and BELLOWS inhales the air. At the same time, protector B is open and A is close. OUTLET : ARMATURE moves down, and BELLOWS exhausts the air. At the same time, protector B is close and A is opend.

FUNCTIONAL PRINCIPLE OF TRANS & MAGNET # The phase of A.C electric power changes to 60 cycle/second. # The magnetic pole of trans core is changed by the change of the phase of A.C electric power. # The core repeats push and pull (3600 times/min.) of the armature magnet.

A.C

A.C

LEAF SPRING

S NS N

NS
S

TRANS CORE

MAGNET

Functional Principle of Bubble Washing Machine

ACROSS SECTION

Air bubble Tub Outer tub

Pulsator

FUNCTIONAL PRINCIPLE Bubble generator supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

EXPLANATION

17

7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT THE POWER CORD FROM THE ELECTRIC OUTLET.

Gear Mechanism Assy Replacement

# Raise the top plate on the outer cabinet. # Remove outer tub cover from the tub assy. # Loosen the pulsator mounting screw and remove

the pulsator.

# Remove the spinner shaft flange nut by using T

# Remove the tub assy.

type box wrench.

NOTES To assemble the gear mechanism assy, reverse the disassembly procedure.
18

DIRECTIONS

# Lay the front of the washer on the floor. # Remove four bolts mounting the plate-gear protect by

# Remove four bolts mounting the gear mechanism

assy by using a box wrench.

using a box wrench and remove plate-gear protect. # Remove the V-belt.

# Pull out the gear mechanism assy.

DIRECTIONS

19

Motor Synchronous And Valve Replacement(Non Pump Model)

# Lay the front of the floor. # Loosen two special screw and motor synchronous. # Take out the wire of motor synchonous from the bracket. # Separate the motor sycnchronous from the base.

# Turn the valve by using screw driver as shown in picture.

# Remove the valve lid from the valve drain assy.

Brake Adjustment
# Loosen the adjustment bolt and turn the adjustment bolt until the end of the bolt touches to the brake lever. # Tighten the lock nut and apply a small amount of paint-lock.
Adjustment bolt Clutch lever Brake lever

NOTES: 1. The brake adjustment has been made at the factory, so that it is not re-adjust. However, in case of insufficient brake operation, problem the upper procedure. 2. Overtightening of the adjustment bolt will cause poor brake performance. 3. Undertightening of the adjustment bolt will cause continuous braking and thereby. cause the problems of the motor during the spingcycle.

Gear mechanism ass'y

20

DIRECTIONS

8. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

The structure of gear mechanism

Bearing Clutch Boss Clutch spring

Clutch Lever Clutch Tip Coupling Pulley

Spring Washer Pulley Shaft

Fastening Nut

Clutch Boss Assy Pulley Shaft Fastening Nut

Coupling Drum plate Pulley

Spring Washer

#TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE#

Tool name Specification Qty

Fixing jig

Ratchet handle Socket and extension bar Some cotton yarn socket : 10mm, 17mm

1 per each some

THE REPAIR
21

how to check the clutch spring Problem

PROBLEM 1) THE LAUNDARY IS IN THE SPIN TUB UNEVENLY WHEN JUST STARTING SPIN PROCESS. 2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS AND CAUSE SHORT OF SPIN PERFORMANCE.

CHECKING METHOD IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST. 1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT. 2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR. IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO CLUTCH SPRING DEFECT. IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.

THE CLUTCH BOSS ASSEMBLY

NO. 1 2 3

PARTS NAME CLUTCH SPRING CLUTCH BOSS GREASE

SPECIFICATION 1.5*1.5 PP beacon#325 3g

CODE 3615110000 3619301300

QTY 1 1

PACKING PACKING THE CLUTCH BOSS ASSY METHOD BY USING VINYL PACK CLUTCH BOSS ASSY PART CORD : 3610028000

22

THE REPAIR

The Process Of Disassemble

Disassemble 1

No.

Process

Notice
Use wrench or driver - ratchet handle - extension bar - socket : 10mm

Remove the protector

Release screws marked 4-point

Remove the v-belt

Use fixing jig for pulley as to see fig 1. and 17mm-socket for nut

Loosen the fastening nut

Take out plain washer if it has

Disassemble the spring washer

THE REPAIR

23

Disassemble 2

No.

Process

Notice

Disassemble the pulley

Catch the boss and pull upward with spiral rotate in the clockwise direction Disassemble the clutch boss assembly

Separate coupling from clutch boss assy

Clean the drum plate, coupling surface and contact face between drum plate and coupling It is necessary to keep cotton piece goods being dry and clean

Cleaning

24

THE REPAIR

The Process Of Assemble

Assemble 1

No.

Process

Notice
Check the uneven face of coupling is assembled upward

Assemble the coupling

Assemble the new clutch boss assy

- Push in the clutch boss assy with rotating on the clockwise direction. - After assembling, rotate on the clockwise more 2~3 teeth and pull out the pulley shaft upward

Assemble the pulley

If there was plain washer, you have to assemble plain washer the first and then assemble spring washer

Assemble the spring washer

THE REPAIR

25

Assemble 2

No.

Process

Notice
- Use fixing jig and 17mm socket wrench as if disassembling, as fastening torque about 100~200kgf-cm. - Check the end-play, up and downward and check the binding force, too much or not on bi-direct of rotation.

Assemble the fastening nut

Assemble the Belt

7
Assemble the protector

keep distance 2~3mm

Synchronous Motor

Drain Valve

8
Clutch Tip

Finally, check the distance between brake lever and control bolt. (2~3mm) Also, check the interferance depth both clutch tip and clutch boss(3.5~4.5mm)

Final checking 3.5~4.5

26

THE REPAIR

9. TROUBLE SHOOTING GUIDE

NOTES 1. When replace the P.C.B. ASSY do not scratch the surface of the P.C.B. ASSY. 2. Disconnect the power cord from the electric outlet.

Concerning Water Supply

PROBLEM CHECK POINT CAUSE SOLUTION

Do you open the water tap? YES Is the filter of the water inlet valve clogged with dirt? NO Is the water pressure sufficient? (0.3~8 kgf/cm2)

NO

Open the water tap.

YES Clean the filter.

NO

Increase the water pressure.

NOTE : Open the water tap fully and measure the flow rate. Flow rate(l/min.) Water pressure (kgf/cm2) 11.5 0.3 15.0 0.4 18.0 0.5 20.3 0.6 24.1 0.8 27.4 1.0

WATER IS NOT SUPPLIED.

YES

From the upper results, you know that the flow rate more than 11.5l/min. is essential for water supply. NO

Does the water inlet valve make operating sound? YES Is the connector or the terminal connected properly? YES Is the output voltage of the P.C.B normal?

Water inlet valve is defective.

Change water inlet valve.

NO

Improper connection of the connector or the terminal.

Connect the connector or the terminal properly.

NO

P.C.B AS is defective.

Change the P.C.B AS.

YES Lead wire is defective. Change the lead wires.

TROUBLE SHOOTING

27

PROBLEM

CHECK POINT Does the water supply continue while the power is turned off? NO Does the water supply start as soon as you press the power switch? NO YES YES

CAUSE The water inlet valve is defective.

SOLUTION Change the water inlet valve.

The triac of P.C.B is defective.

Change the P.C.B ASSY.

WATER SUPPLY IS NOT STOPPED.

Operate the washer after setting the water level to HIGH NO Does the water supply continue after the water reaches to the HIGH level? YES Is the air tube of water level switch kinked or deformed? YES Normal operation.

Air tube is defective. Pressure switch is defective.

Change the air tube. Change the pressure switch.

NO

Concerning Washing
PROBLEM CHECK POINT Does the motor operate after finishing water supply? NO YES YES The triac of P.C.B is defective. NO THE PULSATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED. Does the motor make operating sound? YES NO YES Motor is defective. Change the motor. Change the P.C.B ASSY. Normal CAUSE SOLUTION

Does pulsator rotate in only one direction?

Is the motor coil disconnected?

Is the connection condition of capacitor terminal good? YES Is the V-belt worn out? NO
28

NO

Improper connection

Connect the terminal properly.

YES V-belt is defective.

Change the V-belt. Change the motor.

TROUBLE SHOOTING

Concerning Draining
PROBLEM CHECK POINT CAUSE SOLUTION

Do you install the drain hose properly? YES Is the foreign matter accumulated inside the pump housing? NO Is the output voltage of the drain pump normal? NO

NO Improper installation

Install the drain hose properly.

YES

THE WASHER DOES NOT DRAIN.

Malfunction of drainage by the foreign matter

Remove the foreign matter from the pump housing

YES Drain pump is defective Change the Drain pump

P.C.B ASSY is defective.

Change the P.C.B ASSY.

TROUBLE SHOOTING

29

Concerning Spinning
PROBLEM CHECK POINT CAUSE YES Is the lid open? Close the lid. SOLUTION

NO Does the safety switch operate normally? YES Is the connector of P.C.B ASSY connected properly? YES NO Improper connection of the connector. Connect the connector properly. NO Safety switch is defective. Change the safety switch.

P.C.B. ASSY is defective.

Change P.C.B ASSY.

Does the pulsator rotate while the tub does not rotate? NO THE WASHER DOES NOT SPIN. YES YES Drain motor is defective. Change the drain motor.

Is the input voltage of the drain motor normal?

NO

P.C.B ASSY is defective. YES

Change the P.C.B ASSY.

Is the V-belt worn out?

V-belt is defective.

Change the V-belt.

NO
Is the input voltage of motor normal? YES Motor is defective. Change the motor.

NO
Is the connection condition of capacitor terminal good? NO Improper connection. Connect the terminal correctly.

YES

P.C.B ASSY is defective.

Change the P.C.B ASSY.

30

TROUBLE SHOOTING

Concerning Operation
PROBLEM CHECK POINT CAUSE SOLUTION

Is the plug connect-ed to electric outlet? YES

NO Connect the plug.

YES THE INDICATOR LAMPS(L.E.D) DO NOT LIGHT UP WHEN THE POWER BUTTON IS PRESSED. Is Fuse opended? NO Is the condition of power button good? YES Is the connector of the P.C.B. ASSY connected properly? YES NO Improper connection of the connector. Connect the connector properly. NO Power button is defective Change P.C.B ASSY. Change Fuse

P.C.B. ASSY is defective.

Change P.C.B ASSY.

PROGRESS LAMPS(LED) DO NOT LIGHT UP.

Do you press START/HOLD button?

NO

Press START/HOLD button.

YES

P.C.B ASSY is defective.

Replace P.C.B ASSY.

MOTOR ROTATES WHEN START/HOLD BUTTON IS NOT PRESSED.

Does the pressure switch operate normally?

NO

Pressure switch is defective. Abnormal P.C.B ASSY is defective

Change the pressure switch.

YES
Check the output voltage of P.C.B ASSY

Change P.C.B ASSY.

ABNORMAL NOISE DURING WASH PROCESS.

Is the strange noise generated when the pulsator rotates in TEST MODE of P.C.B ASSY?

YES

There is foreign matter between pulsator and tub.

Remove the foreign matter.

NO
YES Is the V-belt worn out? V-belt is defective. Change the V-belt.

TROUBLE SHOOTING

31

10. PRESENTATION OF THE P.C.B ASSY

Concerning Error Message
MESSAGE CAUSE Improper installation of drain hose. The drain hose is blocked up by foreign matter. Drain motor is inferior. The water tap is closed. The water inlet filter clogged. It passes over the 30 minutes, yet it doesnt come to assigned water level. Wash loads get uneven during spin. Poor installation of the unit. The lid is opened. The safety switch is inferior. The load sensing is inferior. After the load sensing operates about 7 seconds, the message is displayed during 1 second and water level is always fixed high. SOLUTION Install drain hose properly. Remove foreign matter from drain hose.

Change drain motor. Open the water tap. Clean the water inlet filter. Check whether or not is comes to the assigned water level. Re-set wash loads evenly. Proper installation. Close the lid. Change the safety switch.

Change the P.C.B. ASSY.

The water level sensing is inferior.

Check the water level sensor and the contact part of the connector.

32

PCB ASSY

APPENDIX
" Wiring Diagram [non-pump]

WIRING DIAGRAM

33

" [Non-Pump, Single Valve]

34

WIRING DIAGRAM

" [Pump]

WIRING DIAGRAM

35

" [pump, single valve]

36

WIRING DIAGRAM

" Parts Diagram

PARTS DIAGRAM

37

" Parts List

NO. A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 PART NAME PLATE T DOOR B AS DOOR F AS DOOR B DOOR F SPRING PLATE LEVER PLATE LEVER SPRING DOOR PANEL B CAP WATER CAP DRY CONNECTOR HOSE PACKING PANEL B PANEL F CAP REAR NOZZLE DETERGENT CASE DETERGENT LEVER SAFETY S/W SPRING LEVER SAFETY CLAMP SENSOR PRESSURE AS SWITCH COVER AS PART CODE 3614521500 3611797600 3611797700 3611797300 3611797400 3615111800 3614521400 3615112100 3614233400 3619506600 3614004100 3614233600 3614233500 3610902600 3618102600 3611130700 3613701800 3615111700 4507D08150 3614801300 4507K44031 3615403510 3615402010 A24 VALVE INLET 3615403711 3615403530 3615402030 3615403630 A25 VALVE INLET 3615402130 3615403831 3612787920 3612787925 3612787930 3612787935 A26 HARNESS AS 3612787940 3612787945 3612787970 3612787975 3612787980 3612787985 PP ABS ABS PP PP SUS PP SUS D1.4 PP PP PP PS SILICON PP ABS CR PP PP POM SUS D1.0 MFZN HOSE ID=7PIE CDN-D6N 15A 220VAC 1006FD AC 100-130V/50,60Hz COLD AC 220V/60Hz COLD AC 220-240V/50Hz COLD AC 100-130V/50,60Hz COLD AC 220V/60Hz COLD AC 100-130V/50,60Hz HOT AC 220V/60Hz HOT AC 220-240V/50Hz HOT 8A COLD BUBBLE 5A COLD BUBBLE 8A COLD/HOT BUBBLE 5A COLD/HOT BUBBLE 8A COLD/HOT NON-BUBBLE 5A COLD/HOT NON-BUBBLE 8A COLD/HOT BUBBLE 5A COLD/HOT BUBBLE 8A COLD/HOT NON-BUBBLE 5A COLD/HOT NON-BUBBLE DUAL VALVE DUAL VALVE, PUMP SINGLE VALVE BACKWARD UPWARD BACKWARD OPTION : BACKWARD OPTION : UPWARD WATER VALVE OPTION : TRANSPARENT OPTION : NOT TRANSPARENT SPECIFICATION REMARK

38

PARTS DIAGRAM

NO.

PART NAME

PART CODE 3611337000 3611337100 3611337200 3611337300 3611337400 3611337500 3611337600 3611337700 3611337800 3611337900 3611338000 3611338100 3611338200 3611338300 3611338400 3611338500 3611338600 3618946301 3618906401 3618911600 3618911900 3618912000 3618959700 PRPSSWU602 PRPSSWU603

SPECIFICATION F H05VV 3X0.75 1.9M WH RVCTFK 2X0.75 1.9M GY N LFC-3R 3X0.75 1.9M GY F H05VV 3X0.75 1.9M WH RW-300/500 3X0.75 1.9M VCTF 3X0.75 1.9M U VCTF 3X0.75 1.9M GY P VCTF 3X0.75 1.9M WH VCTF 3X0.75 1.9M WH H05VV-F 3X0.75 1.9M WH H05VV-F 3X0.75 1.9M A-VCTFK 2X0.75 1.9M GY F H05VV 3X0.75 1.9M BK C SJT 3X18AWG 1.9M GY H05VV-F 3X0.75 1.9M GY H05VV-F 3X0.75 1.9M GY P VCTF 3X0.75 1.9M WH AC220-240V L=750 PAD AC110-130V L=750 PAD 8.4F 400VAC CAN-TYPE 30F 200VAC CAN-TYPE 33.6F 200VAC CAN-TYPE 7.5F 400VAC CAN-TYPE AC 110-130V/60Hz AC 220-240V/50,60Hz AC 110-130V/60Hz AC 220-240V/50,60Hz AC 240V/50Hz CHILE JAPAN

REMARK

AUSTRALIA ITALY PR. CHINA INDIA SOUTH KOREA KUWAIT KUWAIT, OMAN MALAYSIA SINGAPORE TAIWAN EUROPEAN NATIONS PANAMA, USA ARGENTINA SOUTH AFRICA OMAN OPTION AC220-230V/50,60Hz AC120-127V/60Hz AC110V/60Hz AC240V/50Hz NON-PUMP PUMP PUMP, AUSTRALIA

A27

CORD POWER AS

A28

UNIT BUBBLE AS

A29

UNIT CAPACITOR

A30

PCB AS

PRPSSWU701 PRPSSWU702 PRPSSWU703

PARTS DIAGRAM

39

40

PARTS DIAGRAM

" Parts List

NO. B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 B12 B13 B14 B15 B16 B17 PART NAME CABINET HANDLE CABINET PLATE UPPER BASE U LEG ADJUST AS LEG FIX HOLDER SUPPORT F HOLDER SUPPORT B COVER BACK COVER UNDER HARNESS OUTER HOSE DRAIN O AS HOSE DRAIN O AS GUIDE DRAIN HOSE FILTER AS COVER PUMP COVER PUMP PART CODE 3610809600 3612603300 3614521600 3610389100 3610389200 3617702100 3612100310 3613044600 3613044500 3611413600 3611418500 3610068700 3613213500 3613218800 3612502300 3611904900 3611901530 3611405320 3611419100 3611419200 3963514000 MOTOR SHADED POLE B18 3963514001 3963514002 3963514003 3618958900 UNIT DRAIN PUMP 3618959000 3618959100 SPECIFICATION PAINTED STEEL SHEET 0.6T PP PP PP LOW H=45 PP HIGH H=135 DWF-1089W2 SBR FRPP FRPP SPG 0.4T PP 50/0.18GREEN ST710489-2 LDPE L=833 LDPE/EVA L=1600 PUMP PP DWF-800WNP E-TYPE DWF-5590DPNE E-TYPE PP V0 ASKOLL 220-240V/50Hz HB 110V,220V/60Hz AC 220-240V/50Hz AC 220V/60Hz AC 110V/60Hz AC 127V/60Hz AC 220-240V/50Hz AC 220V/60Hz AC 110-127V/60Hz ASKOLL PUMP DMI PUMP ASKOLL PUMP DMI PUMP DMI PUMP ASKOLL PUMP OPTION 2-WIRE POWER CORD NON-PUMP PUMP FRONT REAR DWF-750/800 DWF-752/802 REMARK

PARTS DIAGRAM

41

42

PARTS DIAGRAM

" Parts List

NO. C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 PART NAME BALANCER AS TUB I TUB U GUIDE FILTER SPECIAL SCREW PULSATOR AS BALANCER AS TUB I GUIDE FILTER PULSATOR AS FILTER AS SPECIAL SCREW SPECIAL NUT FLANGE TUB SPECIAL SCREW PART CODE 3616104700 3618808500 3618808601 3612507000 3616003700 3719706700 3616104500 3618808100 3612503900 3619706600 4505E82002 3616002901 4507D83080 3617201100 4505E05040 SPECIFICATION DWF-6010 SUS 0.5T PP DWF-6010NP SUS 5.5X16 DWF-800WNP DWF-5510PN PP PP DWF-750WTP POLYESTER 90X120 INSERT SUS 304 NON-SILOCK SUS 304 5KG 3-FOOT 5X24 PLASTIC STAINLESS STEEL REMARK

PARTS DIAGRAM

43

44

PARTS DIAGRAM

" Parts List

NO. D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 PART NAME COVER TUB O TUB O SUSPENSION AS F SUSPENSION AS B VALVE DRAIN AS HOSE DRAIN I AS HOSE DRAIN I AS CLAMP HOSE CLAMP HOSE BASE SPECIAL SCREW MOTOR SYNCHRONOUS GEAR MECHANISM BOLT HEX PROTECTOR GEAR SPECIAL WASHER UNIT MOTOR AS BOLT HEX PULLEY MOTOR AS PULLEY MOTOR AS WASHER SPRING NUT HEX BELT V HARNESS EARTH INNER PART CODE 3611414600 3618817600 3619804200 3619804300 3615408500 3613227000 3613226900 4507D08150 4500D08210 4507D08150 4500D08210 3610302900 3616007000 3966010410 3966320830 3617307310 7640802011 3618303600 4505E34030 3618959900 3618960100 3608960200 7650802511 3618401420 3618402800 3618432000 7401008011 7392800011 4507D34020 4507B34020 3612757010 PP PP FRONT REAR DWF-750M LDPE+EVA DWF-752MN LDPE+EVA DWF-800WNP MFZN HOSE ID=7PIE ID=4.0 MFZN HOSE ID=7PIE ID=4.0 SECEN 1.2T SCM24H 6.5X24 220-240V/50,60Hz ST=23 100-127V/60Hz ST=23 GM-0600-KJ4P0 6B-1 8X20 SW MFZN SGCC 1.2T PP 110-127V/60Hz W1D30CC004 220V/60Hz W1D0UC004 220-240V/50Hz 30VC004 6B-1 8X25 HS MFZN DP=53.0 50Hz ALDC DP=48.5 60Hz ALDC DP=48.5 60Hz PRESS SW-8 MFZN M8XP1.25 MFZN M20 M19.5 L=560 50Hz 60Hz AC110V~127V/60Hz AC220-240V/50Hz AC220V/60Hz NON-PUMP PUMP OPTION : PUMP OPTION : BUBBLE SPECIFICATION REMARK

PARTS DIAGRAM

45

" Parts Diagram - DWF-8000, 8001, 8002

A3 A5 A2

A9 A4

A7 A8 A9

A12

A1 A6 A0 A10 A11

" Parts List

No. A0 PARTS NAME PLATE TOP AS CODE 3614523141 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 PLATE *T PANEL *F DOOR FRONT AS DOOR *F COVER DOOR F HOOK DOOR DOOR BACK AS DOOR *B COVER DOOR B PCB AS 3614521520 3614521500 3614233500 3614233510 361A113130 36117ADK00 3611432700 3613101300 361A113025 36117ADL00 3611432800 PRPSSWU619 PRPSSWU621 PRPSSWU622 A11 A12 A13 A14 TRANS POWER PANEL *B HOOK DOOR TRANS POWER 5EPU131210 3614233600 3614233400 3613101300 5EPU131210 SPECIFICATIONS DWF-8000WJ (JAPAN) DWF-8000WNP(CHILE) DWF-8000WL (PERU) PP- JAPAN PP (BI730T)- PERU, CHILE ABS (728),CHILE, PERU ABS (728),JAPAN 8000W DOOR(TR)+COVER(NON-TR) TR ABS ABS ZNDC 5.5K - JAPAN 8000W DOOR(TR)+COVER(NON-TR) TR ABS ABS DWF-8000WJ, JAPAN, DOOR LOCK DWF-8000WL, PERU, PP, HOT, NON-BB DWF-8000WN, CHILE, PP, HOT, NON-BB TS6-V14 PP (J945) - PERU, CHILE PP (J945) - JAPAN ZNDC 5.5K - JAPAN TS6-V14 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REMARK

* About more parts such as electric parts not specified on this page, please refer to the other pages.
46

PARTS DIAGRAM

" Circuit Diagram

CIRCUIT DIAGRAM

47

DAEWOO ELECTRONICS CORP.

1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: DAEWOOELEC

S/M NO. :

PRINTED DATE: Sep. 2011

ABOUT THIS MANUAL

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