Daewoo 4603
Daewoo 4603
Daewoo 4603
WF17800001
Service Manual
Auto Washer
Model: DWF-178L
DWF-178M/178W
DWF-179M/179W
Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the latest
parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
WASHING MACHINE
Contents
1. SPECIFICATIONS................................................................................................................... 2
2. STRUCTURE OF THE WASHING MACHINE ....................................................................... 3
3. DIRECTIONS FOR INSTALLATION AND USE .................................................................... 4
INSTALLATION OF THE COVER UNDER .................................................................................... 4
HOW TO INSTALL ON AN INCLINED PLACE .............................................................................. 4
HOW TO CONNECT THE INLET HOSE ....................................................................................... 5
HOW TO CLEAN THE FILTER....................................................................................................... 6
1. SPECIFICATIONS
No.
ITEM
DWF-178L
DWF-178M/178W
POWER SOURCE
POWER
110V/60Hz
430W
CONSUMPTION
220V/50Hz,60Hz
530W
DWF-179M/179W
MACHINE WEIGHT
42kg(Non-Pump) / 43kg(Pump)
DIMENSION (WxHxD)
WASHING COURSE
WATER CONSUMPTION
185
WATER LEVEL
HIGH
91
SELECTOR
MED
82
LOW
69
SMALL
56
REVOLUTION
WASH
PER MINUTE
SPIN
10
PULSATOR
11
ELECTRONIC SENSING
12
HELICAL GEAR
13
LINT FILTER
14
SOFTENER INLET
15
O (OPTION)
(RESERVATION)
16
ALARM SIGNAL
17
18
19
20
21
22
O (OPTION)
GLASS DOOR
( TRANSPARENT )
PLASTIC DOOR
PLASTIC DOOR
( 178W/179W : TRANSPARENT )
( 178M/179M : OPAQUE )
SPECIFICATIONS
NOTE
The drawing in this book may vary from your washer model. They are designed to show the different
features of all models covered by this book. Your model may not include all features.
SOFTENER INLET
BLEACH INLET
DETERGENT CASE
CONTROL PANEL
LINT FILTER
POWER SWITCH
GROUND WIRE
In case of 3-wire power cord,
ground wire will not be provided.
POWER CORD
PULSATOR
ADJUSTABLE LEG
Accessories
COVER UNDER [OPTION]
INLET HOSE
3611402715
3613218800
3613226600
STRUCTURE
10Cm
25cm
Horizon
Setting
After controlling the height
by turning the adjustable
leg, let the washer put
down to the ground.
NOTES
The openings must not
be obstructed by carpeting when the washing
machine is installed on a
carpeted floor.
4
TAPE
Connector A
Connector B
Connect the
connector-inlet
supplied if necessary.
Connector
Inlet
Connector D
Rubber
Packing
Connector D
Rubber
Packing
HOT
COLD
DETERG
ENT
HIGH
MEDIUM
REMAIN
LOW
WASH
TEMP.
SMALL
MIN.
RES.
FUZZY
BLANKET
ECONOM
WATER
LEVEL
SUIT
SOAK
RES.
WASH
RINSE
SPIN
SPRAY
RINSE
COURSE
POWER
PROCESS
CONTRO
ONLY
Inlet Hose
Connector C
Hose
Connector C
SPIN
STAR
HOLD T
DWF-1
74W
Lint Filter
Filter Frame
Pull the
power plug
out before
cleaning it.
Pull the
inlet filter out.
SLIT
CASE
CAP
CAP
FILTER
CONTAINER
CASE
CAP
CAP
WASH
DRAIN
SPIN
MOTOR
C.W
SINGAL
C.C.W
TIME(SEC.)
FILL
0.3
RINSE 1
0.3
0.3
DRAIN
0.3
SPIN
0.3
FILL
RINSE 2
0.3
DRAIN
MAIN PROCESS
FILL
WASH
STOP
WASH
STOP
30
30
60 Minute
NOTES
mark indicates the operation of the water currents to adjust the unbalanced load.
Air bubble
Tub
Outer tub
Pulsator
FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the
rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
Bad draining
No draining
Draining
condition
FUNCTIONAL PRINCIPLE
1 The micom can remember the time(D) from the begining of drain to reset point when the pressure switch reaches
to OFF point
Drain Time
Less than
Continue draining.
15 minutes
More than
Program stops and gives the alarm with
15 minutes
Lid closing
Lid opening
Contact lever A
Position of
unbalanced load (OFF)
Normal (ON)
NOTES
The alarm finished when you close the lid after opening
it. Check the unbalance of the wash load and the
installation condition.
Filter
Tub
Water
channel
Outer tub
Pulsator
LINT FILTER
Much lint may be obtained according to the kind of clothes
to be washed and some of the lint may also sticks to the
clothes.
To minimize this possibility a lint filter is provided on the
upper part of the tub to filter the wash water as it is
discharged from the water channel. It is good to use the lint
filter during washing.
Filter
Filter
Bleach
Bleach
Inlet
Inlet
Pulsator
Pulsator
DRAIN MOTOR
STRUCTURE
Pull
Loosen
Pulley
Lever
Inductive ring
Magnet
Coil of motor
Magnet of motor
FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and
revolves the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Assy within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.
Sun gear
Internal gear
Planetary gear
Motor
Pulsator
Motor
V.BELT
Gear Unit as
130-150r.p.m(60Hz)
125-140r.p.m(50Hz)
Spinner Pulley
5 revolutions
Pulsator
710-740r.p.m(60Hz)
640-675r.p.m(50Hz)
Tub
Gear pulley
Directly
710-740r.p.m(60Hz)
640-675r.p.m(50Hz)
V-belt
11
pulsator.
wrentch.
6 Remove the special washer.
NOTES
To assemble the gear mechanism assy, reverse the disassembly procedure.
13
picture.
Specification
Qty
Figure 1
Fixing jig
Ratchet handle
per each
some
THE REPAIR METHOD
15
CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY
THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.
NO.
PARTS NAME
SPECIFICATION
CODE
QTY
CLUTCH SPRING
1.5*1.5
3615110000
CLUTCH BOSS
PP
3619301300
GREASE
beacon#325 3g
No.
Process
Remove the protector
Notice
Use wrench or driver.
- ratchet handle
- extension bar
- socket : 10mm
17
Disassemble 2
No.
Process
Notice
Cleaning
No.
Process
Notice
19
Assemble 2
No.
Process
Assemble the fastening nut
Notice
- Use fixing jig and 17mm
socket wrench as if
disassembling, as fastening
torque about 100~200kgf-cm.
- Check the end-play, up and
downward and check the
binding force, too much or
not on bi-direct of rotation.
keep distance
2~3mm
Synchronous
Motor
8
Clutch Tip
3.5~4.5
Drain
Valve
Final checking
washing machine.
that purchased.
washing machine.
21
CHECK POINT
CAUSE
NO
SOLUTION
YES
YES
NO
YES
WATER IS
NOT SUPPLIED.
NO
11.5
15.0
18.0
20.3
24.1
27.4
0.3
0.4
0.5
0.6
0.8
1.0
From the upper results, you know that the flow rate more than
11.5/min. is essential for water supply.
NO
Improper connection of
the connector or the
terminal.
P.C.B AS is defective.
YES
Is the connector or the
terminal connected
properly?
NO
YES
Is the output voltage of
the P.C.B normal?
NO
YES
PROBLEM
CHECK POINT
Does the water supply
continue while the power
is turned off?
CAUSE
SOLUTION
YES
YES
NO
Does the water supply start
as soon as you press the
power switch?
NO
WATER
SUPPLY IS
NOT STOPPED.
Normal operation.
YES
NO
Pressure switch is
defective.
CONCERNING WASHING
PROBLEM
CHECK POINT
CAUSE
SOLUTION
YES
THE
PULSATOR
DOES NOT
ROTATE
EVEN IF THE
WATER IS
SUPPLIED.
NO
Is the connection
condition of capacitor
terminal good?
YES
Is the V-belt worn out?
NO
YES
NO
Motor is defective.
Improper connection.
YES
V-belt is defective.
23
CONCERNING DRAINING
PROBLEM
CHECK POINT
CAUSE
NO
SOLUTION
Improper installation.
Malfunction of drainage
by the foreign matter.
P.C.B ASS'Y is
defective.
Improper installation.
Malfunction of drainage
by the foreign matter.
P.C.B ASS'Y is
defective.
YES
THE WASHER
DOES NOT
DRAIN.
YES
NO
* NON-PUMP
MODEL
YES
NO
NO
YES
THE WASHER
DOES NOT
DRAIN.
YES
NO
* PUMP
MODEL
YES
NO
CONCERNING SPINNING
PROBLEM
CHECK POINT
CAUSE
SOLUTION
YES
Close the lid.
NO
NO
Does the door switch
operate normally?
Safety switch is
defective.
Improper connection of
the connector.
P.C.B. ASSY is
defective.
P.C.B ASSY is
defective.
V-belt is defective.
Motor is defective.
Improper connection.
P.C.B ASSY is
defective.
YES
NO
Does the safety switch
operate normally?
YES
Is the connector of
P.C.B ASSY connected
properly?
NO
YES
THE WASHER
DOES NOT
SPIN.
YES
Is the input
voltage of the drain
motor normal?
YES
NO
YES
Is the V-belt worn out?
NO
Is the input voltage of
motor normal?
YES
NO
Is the connection
condition of capacitor
terminal good?
YES
NO
25
CONCERNING OPERATION
PROBLEM
CHECK POINT
CAUSE
SOLUTION
NO
YES
YES
Is Fuse opended?
Change Fuse.
NO
THE INDICATOR
LAMPS(L.E.D)
DO NOT LIGHT
UP WHEN THE
POWER
BUTTON IS
PRESSED.
Is the condition of
power button good?
NO
Power button is
defective.
Improper connection of
the connector.
Transformer is defective.
P.C.B. ASSY is
defective.
YES
Is the connector of the
P.C.B. ASSY
connected properly?
NO
YES
Is input voltage of the
transformer normal?
NO
YES
PROGRESS
LAMPS(LED)
DO NOT LIGHT
UP.
MOTOR
ROTATES WHEN
START/HOLD
BUTTON IS NOT
PRESSED.
ABNORMAL
NOISE DURING
WASH
PROCESS.
Do you press
START/HOLD button?
NO
YES
NO
P.C.B ASSY is
defective.
Pressure switch is
defective.
Abnormal
YES
Check the output voltage
of P.C.B ASSY.
Press START/HOLD
button.
YES
P.C.B ASSY is
defective.
V-belt is defective.
NO
YES
Is the V-belt worn out?
CAUSE
SOLUTION
Proper installation.
27
28 WIRING DIAGRAM
110V~
POWER CORD
FUSE
RD
MOTOR
DRAIN
MOTOR
CONDENSOR
VT
COLD
VALVE
BL
SENSOR
PRESSURE
WH
SAFETY
SWITCH
YW
APPENDIX
WIRING DIAGRAM (110V~, NON-PUMP, COLD ONLY)
220V~
POWER CORD
FUSE
RD
MOTOR
DRAIN
MOTOR
CONDENSOR
VT
DRAIN
PUMP
WH
COLD
VALVE
BL
HOT
VALVE
SENSOR
PRESSURE
WH
SAFETY
SWITCH
YW
WIRING DIAGRAM
29
30 WIRING DIAGRAM
220V~
POWER CORD
FUSE
RD
MOTOR
DRAIN
MOTOR
CONDENSOR
VT
DRAIN
PUMP
WH
COLD
VALVE
BL
SENSOR
PRESSURE
WH
SAFETY
SWITCH
YW
PARTS DIAGRAM
TOP
LEFT
FRONT
PARTS DIAGRAM
31
TOP
LEFT
FRONT
32 PARTS DIAGRAM
TOP
C01
C02
LEFT
C03
FRONT
C04
C08
C05
C09
C06
C13
C10
C15
C14
C11
C07
C12
C16
C20
C17
C18
C20
C19
C22
C23
C21
C24
C33
C25
C32
C26
C29
C27
C28
C31
C30
PARTS DIAGRAM
33
PARTS LIST
No.
PARTS NAME
PARTS CODE
DESCRIPTION
Q'TY
REMARK
178L/M/W, 179M/W
A01
PANEL *B
36142T4400
PP(DWF-178L/178M/178W/179M/179W)
A02
SWITCH SAFETY
3619003171
A03
SENSOR PRESSURE AS
3614801635
CDL-15N-1,225DO,3PIN,L1=740,L2=90
A04
3615403811
AC220-240V/50,60HZ,270DEG,HOT,35mA
220-240V, HOT(OPTION)
A05
3615403331
AC110-130V/,60HZ,90DEG,COLD,35mA
110-130V, COLD
3615403731
AC220-240V/50,60HZ,90DEG,COLD,35mA
3618929100
3618911300
For 220V/50Hz
3618911200
For 220V/60Hz
3611332810
3611341F00
220/50, CHILE
3611339040
220/60, PERU
A06
A07
UNIT CAPACITOR AS
CORD POWER AS
220-240V, COLD
1
For 110V/60Hz
110/60, TAIWAN
A08
NOZZLE DETERGENT
3618112600
PP(DWF-178L/178M/178W/179M/179W)
178L/M/W, 179M/W
A09
CASE DETERGENT
36111T3100
ABS(DWF-178L/178M/178W/179M/179W)
178L/M/W, 179M/W
A10
3619048900
A11
HINGE DOOR
3612902400
POLYACETAL
A12
PLATE *T
3614543000
PP(DWF-178L/178M/178W/179M/179W)
A13
CAP SCREW
3610902600
CR
A14
DECORATOR FILM
36116DWC00
PC FILM , 178W
DESIGN OPTION
A15
PANEL *F
36142T4500
ABS(DWF-178L/178M/178W/179M/179W)
178L/M/W, 179M/W
A16
PCB AS
PRPSSWXC61
110/60, TAIWAN
PRPSSWXC64
220/50-60, CHILE&PERU
PRPSSWXC69
220/50-60, PANAMA
A17
HARNESS AS
(1)
OPTION(JAPAN)
178L/M/W, 179M/W
110V/NON-PUMP/COLD
3612797A30
3612797A40
220V/PUMP/C&H
3612797A70
220V/PUMP/COLD
A18
SPRING DOOR L
3615118800
DWF-178
178L/M/W, 179M/W
A19
SPRING DOOR R
3615118801
DWF-178
178L/M/W, 179M/W
A20
DOOR BACK *O
36117ADT00
DWF-178L, ABS
178L(MOLD)
36117ADT10
36117AE000
GLASS,178L,470X217X4.0T
36117AE010
GLASS,178L,470X217X4.0T,NAZCA
OPTION(178L, PERU)
36117AE020
GLASS,178L,470X217X4.0T,PATTERN,CHILE
OPTION(178L, CHILE)
A21
DOOR GLASS
178L(SPRAY)
1
OPTION(178L)
A22
DOOR BACK *I
36117ADU00
ABS, 178L
178L
A23
CUSHION DOOR
3611559900
NR
178L
178M/W, 179M/W
178L(MOLD)
A24
A25
A26
DECO HANDLE
DOOR *F
CAP HANDLE
34 PARTS LIST
36116DW600
ABS, 178L
36116DW610
36117ADV00
ABS, 178L
36117ADV10
3610920400
ABS, 178L
178L(VACUUMMETALLIZE)
1
178L(MOLD)
178L(SPRAY)
178L
No.
PARTS NAME
PARTS CODE
DESCRIPTION
Q'TY
(1)
REMARK
OPTION(JAPAN)
A27
HOOK DOOR
3613101800
ABS, DWF-178
A28
DOOR *B
361A114200
ABS, 178M/178W
178M/178W
A29
DOOR *F
361A114300
ABS, 178M(OPAQUE)
178M(OPTION)
178W(OPTION)
ABS, 178W(TRANSPARENT)
A30
COVER DOOR F
3611432900
ABS, 178M/178W
178M/178W
A31
DOOR *B
36117ADR00
ABS, 179M/179W
179M/179W
A32
COVER DOOR F
3611433000
ABS, 179M/179W
179M/179W
A33
DOOR *F
36117ADS00
ABS, 179M(OPAQUE)
179M(OPTION)
179W(OPTION)
ABS, 179W(TRANSPARENT)
A34
CAP HANDLE
3610920300
ABS, 179M/179W
179M/179W
B01
CLAMP
4501F06120
NON-PUMP
3611202200
HSW3 PE-LD
3613226600
L=950MM, HANGER
3613218800
B02
PUMP
1
PUMP
B03
SCREW TAPPING
7122401411
B04
PLATE UPPER
3614514600
PP, 1094
B05
SUPPORTER TUB BL
3615302931
FRPP(5203G6)
B06
SCREW TAPPING
7122401411
B07
SUPPORTER TUB BR
3615302921
FRPP(5203G6)
B08
SUPPORTER TUB FR
3615302901
FRPP(5203G6)
B09
SUPPORTER TUB FL
3615302911
FRPP(5203G6)
B10
COVER *B
3611414010
372*508*0.4T, SGCC
B11
SCREW TAPPING
7112401011
B12
HANDLE CABINET
3612603300
PP
B13
CABINET SUB AS
3610809501
PAINTING (0.6)
B14
BASE *U
3610388300
PP
B15
LEG ADJUST AS
3617702123
B16
FOOT
3612100330
BUTYL VE(SMALL)
B17
SCREW TAPPING
7122401411
11
B18
COVER UNDER
3611402715
1094 PP VIRGIN:RECYCLE=50:50
(1)
B19
361897409D
36189L606D
230~240V/50HZ,L=1400,1806 D/L
36189L1400
36189M1400
B20
NON-PUMP
OPTION
220/60
230-240/50
220/60
230-240/50
PARTS LIST
35
No.
PARTS NAME
PARTS CODE
DESCRIPTION
Q'TY
C01
SCREW TAPPING
7122401611
C02
COVER TUB *O
3611408500
PP
C03
CAP PULSATOR
3610920500
PP, DWF-178W
C04
SPECIAL SCREW
3616062629
STS430 6X26.5
C05
PULSATOR AS
3619705804
C06
SPECIAL NUT
4507D83080
SUS 304
C07
SPECIAL SCREW
3616007001
SCM24H,6.5*24 101S
C08
SUSPENSION AS (B)
3619805700
BLACK SPRING,111
C09
SUSPENSION AS (F)
3619805600
YELLOW SPRING,120
C10
BALANCER AS
3616105500
850M
C11
TUB *I
3618830700
C12
TUB *U
3618816101
PP-M/B
3618816113
PP 1620G
3612508300
850M,GUIDE-A(MEXICO)
3612508400
850M,GUIDE-B(MEXICO)
C13
GUIDE FILTER AS
REMARK
178L/M/W, 179M/W
178L/M/W, 179M/W
OPTION
C14
FLANGE TUB
3617200600
ALDC12 VE1,6POINT
C15
FILTER AS
4505E82002
P.E(POLYESTER 90X120)INSE
C16
TUB *O
3618802630
PP JI-370(8KG)
C17
HOSE
4500D08210
ID=4.0 KOR
C18
HOSE OVERFLOW
3613208901
PELD, L=280mm
NON-PUMP
C19
VALVE DRAIN AS
3615408400
1098,s VE TYPE
ONLY NON-PUMP
C20
3613218510
LDPE+EVA L=210.5
NON-PUMP
HOSE DRAIN *I
3613212120
EVA,L=184
C21
BASE
3610387400
SECEN 2.0T
C22
3612757010
L=560MM
C23
DRAIN MOTOR
36196TAN30
36196TAN00
SV-MX7T22D 220V50/60HZ
PUMP
220/50-60
C24
SPECIAL SCREW
3616007001
SCM24H,6.5*24 101S
16
C25
GEAR MECHANISM
3617310400
GM-1000-YJ6P2
C26
BOLT HEX
7341801511
C27
PROTECTOR GEAR
3618301310
SBHG 1.2T
C28
BELT V
3616590220
M20.5 AGING
3616590230
M21, AGING
BOLT HEX
7650802528
C30
PULLEY MOTOR AS
3618401400
3618401420
3610402931
BODY BUBBLE AS
C32
MOTOR CONDENSER
C33
CUSHION DOWN
36 PARTS LIST
3964322---
60Hz
50Hz
C29
C31
100-110/50-60
60Hz
50Hz
OPTION
110/60
3964322100
220/50
3964322200
220/60
3611502700
POM(8MM)
CIRCUIT DIAGRAM
37
38 CIRCUIT DIAGRAM
CIRCUIT DIAGRAM
39
S/M NO. :
MODEL
DWF-178L, DWF-178M/178W
DWF-179M/179W (S/M)
MEMO
2011.10.04
41p
11.10.04- 41p
11.10.05-1p, 2p, 9p, 24p, 28p, 29p, 30p, 31p, 32p, 33p, 34p, 36p
_ 12p
11.10.10-2p, 3p, 34p _ 3p
VISION