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S/M No.

WF17800001

Service Manual
Auto Washer
Model: DWF-178L
DWF-178M/178W
DWF-179M/179W

Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the latest
parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).

DAEWOO ELECTRONICS CORP.


http : //svc.dwe.co.kr
Oct. 2011

AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
AUTO WASHER
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AUTO WASHER AUTO WASHER AUTO WASHER


AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER
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AUTO WASHER

WASHING MACHINE

Contents
1. SPECIFICATIONS................................................................................................................... 2
2. STRUCTURE OF THE WASHING MACHINE ....................................................................... 3
3. DIRECTIONS FOR INSTALLATION AND USE .................................................................... 4
INSTALLATION OF THE COVER UNDER .................................................................................... 4
HOW TO INSTALL ON AN INCLINED PLACE .............................................................................. 4
HOW TO CONNECT THE INLET HOSE ....................................................................................... 5
HOW TO CLEAN THE FILTER....................................................................................................... 6

4. FEATURE AND TECHNICAL EXPLANATION ..................................................................... 7


FEATURE OF THE WASHING MACHINE..................................................................................... 7
WATER CURRENT TO ADJUST THE UNBALANCED LOAD...................................................... 7
FUNCTION FOR SOAK WASH ...................................................................................................... 7
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH............................................... 7
FUNCTION PRINCIPLE OF BUBBLE WASHING MACHINE ....................................................... 8
AUTOMATIC DRAINING TIME ADJUSTMENT............................................................................. 8
AUTOMATIC UNBALANCE ADJUSTMENT .................................................................................. 9
CIRCULATING-WATER COURSE AND LINT FILTER ................................................................. 9
LINT FILTER ................................................................................................................................. 10
RESIDUAL TIME DISPLAY .......................................................................................................... 10
DRAIN MOTOR............................................................................................................................. 10
GEAR MECHANISM ASSY ......................................................................................................... 11

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT ................................................. 12


GEAR MECHANISM ASSY REPLACEMENT............................................................................. 12
DRAIN MOTOR AND VALVE REPLACEMENT........................................................................... 14

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH


SPRING PROBLEM ...........................................................................................................................15
THE STRUCTURE OF GEAR MECHANISM............................................................................... 15
HOW TO CHECK THE CLUTCH SPRING PROBLEM................................................................ 16
THE PROCESS OF DISASSEMBLE............................................................................................ 17
THE PROCESS OF ASSEMBLE.................................................................................................. 19
REPLACE THE CASE FILTER ASSY .......................................................................................... 21

7. TROUBLE SHOOTING GUIDE ............................................................................................ 22


CONCERNING WATER SUPPLY ................................................................................................ 22
CONCERNING WASHING ........................................................................................................... 23
CONCERNING DRAINING........................................................................................................... 24
CONCERNING SPINING.............................................................................................................. 25
CONCERNING OPERATING ....................................................................................................... 26

8. PRESENTATION OF THE P.C.B ASSY ............................................................................. 27


APPENDIX
WIRING DIAGRAM ....................................................................................................................... 28
PARTS DIAGRAM......................................................................................................................... 31
PARTS LIST .................................................................................................................................. 34
CIRCUIT DIAGRAM ...................................................................................................................... 37

1. SPECIFICATIONS
No.

ITEM

DWF-178L

DWF-178M/178W

POWER SOURCE

POWER

110V/60Hz

430W

CONSUMPTION

220V/50Hz,60Hz

530W

DWF-179M/179W

A.C 110V/60Hz , A.C 220V/50Hz , A.C 220V/60Hz

MACHINE WEIGHT

42kg(Non-Pump) / 43kg(Pump)

DIMENSION (WxHxD)

WASHING COURSE

598 x 956 x 643 mm


FULL AUTOMATIC 6 COURSES
(FUZZY, BLANKET, ECONOMY, BABY CARE, SPORTS WEAR, DELICATE)

WATER CONSUMPTION

185

WATER LEVEL

HIGH

91

SELECTOR

MED

82

LOW

69

SMALL

56

OPERATING WATER PRESSURE

0.03MPa ~ 0.8MPa (0.3kgf/cm2 ~ 8kgf/cm2 = 2.94N/cm2 ~ 78.4N/cm2)

REVOLUTION

WASH

130~150 rpm(60Hz) / 125~140 rpm(50Hz)

PER MINUTE

SPIN

710~740 rpm(60Hz) / 640~675 rpm(50Hz)

10

PULSATOR

TORNADO PULSATOR with 4 WINGS ( 376mm)

11

WATER LEVEL CONTROL

ELECTRONIC SENSING

12

GEAR MECHANISM ASS'Y

HELICAL GEAR

13

LINT FILTER

14

SOFTENER INLET

15

FUNCTION FOR TIME DELAY

O (OPTION)

(RESERVATION)
16

ALARM SIGNAL

17

RESIDUAL TIME DISPLAY

18

AUTOMATIC WATER SUPPLY

19

FUNCTION FOR BUBBLE

20

AUTOMATIC RE-FEED WATER

21

AUTOMATIC POWER OFF

22

DOOR TYPE (TRANSPARENT)

O (OPTION)

GLASS DOOR
( TRANSPARENT )

PLASTIC DOOR

PLASTIC DOOR

( 178W/179W : TRANSPARENT )
( 178M/179M : OPAQUE )

SPECIFICATIONS

2. STRUCTURE OF THE WASHING MACHINE


The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.

NOTE
The drawing in this book may vary from your washer model. They are designed to show the different
features of all models covered by this book. Your model may not include all features.

HOT WATER TAP


COLD WATER TAP

After using the washer, close the water tap.


In case of the single valve model, there is
no hot water valve.

After using the washer,


close the water tap.

SOFTENER INLET
BLEACH INLET

DETERGENT CASE

CONTROL PANEL
LINT FILTER

POWER SWITCH

GROUND WIRE
In case of 3-wire power cord,
ground wire will not be provided.

POWER CORD

PULSATOR

ADJUSTABLE LEG

Accessories
COVER UNDER [OPTION]

WATER TAP ADAPTER

INLET HOSE

3611402715

HOSE DRAIN [FOR PUMP]

3613218800

HOSE DRAIN CLAMP

HOSE DRAIN[FOR NONPUMP] CONNECTOR INLET [OPTION]

3613226600

STRUCTURE

3. DIRECTIONS FOR INSTALLATION AND USE


INSTALLING PLACE
Install the washer on a horizontal
solid floor. If the washer is installed
on an unsuitable floor, it could make
considerable noise and vibration.

Never install in these places


The place where it would be exposed to
direct sunlight.

10Cm
25cm

Keep the machine body


more than 25cm apart from
the wall surface. It will
make easy cleaning the
drain filter which is equipped
at the back side of it. And if
it comes into contract
vibration may occur.

The place nearby a heater or heat


appliance.
The place where it would be supposed
to be frozen in winter.
The kitchen with coal gas and a damp
place like a bathroom.

Installation Of the COVER UNDER (Noise Insulation Plate)

The packing box


opened, there is a
noise insulation plate.
Put the noise insulation
plate at the bottom of
the back.

Push the noise insulation plate


into the end, which decrease
the noise made by this
washer.

* The drawing of the COVER UNDER is variant from your model.

How To Install On An Inclined Place

Horizon
Setting
After controlling the height
by turning the adjustable
leg, let the washer put
down to the ground.

Check the Horizon


Status

Check the position of tub above


the center of the washer.

NOTES
The openings must not
be obstructed by carpeting when the washing
machine is installed on a
carpeted floor.
4

DIRECTIONS FOR INSTALLATION AND USE

HOW TO CONNECT THE INLET HOSE


Be careful not to mistake in supplying between the hot(maximum : 50C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : This could cause damage to couplings.

FOR ORDINARY TAP

Pull down the collar


of the inlet hose to
separate it from the
water tap adapter.

Loosen the four


screws at the water
tap adapter, but dont
loosen the screws until
they are separated from
the water tap adapter.

Connect the water tap


adapter to the water tap
tighten the four screws evenly
while pushing up the adapter
so that the rubber packing
can stick to the water tap
tightly.

TAPE

Remove the tape,


and screw connector
B into connector A tightly.

Connect the inlet


hose to the water tap
adapter by puling down
the collar of the hose end.

Connect the inlet hose adapter


of the hose to the water inlet of
the washer by turning it
clockwise to be fixed tightly.

Connector A
Connector B

Please check the rubber packing


inside the inlet hose adapter of
the hose.

FOR SCREW-SHAPED TAP

Connect the inlet


hose to the water tap
by screwing the
connector D tightly.

Connect the
connector-inlet
supplied if necessary.

Insert the inlet hose adapter


into the water inlet of a washer
and turn it to be fixed.

Connector
Inlet
Connector D

Rubber
Packing

Connector D

Rubber
Packing

HOT
COLD

DETERG
ENT
HIGH
MEDIUM

REMAIN

LOW

WASH
TEMP.

SMALL
MIN.

RES.

FUZZY
BLANKET
ECONOM

WATER
LEVEL

SUIT
SOAK

RES.

WASH
RINSE
SPIN
SPRAY
RINSE

COURSE

POWER

PROCESS
CONTRO
ONLY

Inlet Hose

Connector C

Hose

Connector C

SPIN

STAR
HOLD T

DWF-1
74W

Assert the packing in the inlet.

DIRECTIONS FOR INSTALLATION AND USE

HOW TO CLEAN THE FILTER


CLEANING THE LINT FILTER

Pull the Filter frame


upward.

Turn the lint filter


inside out, wash to
the lint off with water.

Lint Filter

Return the filter as it was, and


insert the filter frame into the
slot.

Filter Frame

CLEANING THE WATER INLET FILTER


Clean the filter when water leaks from the water inlet.

Pull the
power plug
out before
cleaning it.

Turn off the


water supply
to the washer
and sperate the
inlet hose.

Pull the
inlet filter out.

Remove the dirt


from the inlet filter
with a brush.

CLEANING THE DRAIN FILTER


In case U shape drain hose, this filters equipped at the back side of washer.
This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ...
If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.

Put down the


remained water in the
hose. And put a container
under the filter to collect
water.

Turn the cap counter


clockwise.

Pull out the filter assembly off


the case of the main body.
FILTER

SLIT
CASE

CAP
CAP

FILTER

CONTAINER

Clean the drain filter


removing the foreign
stuffs.
FILTER

Put in the filter along the


guiding prominence of the
case. Please note the left
position of the filter adjusting
the groove to the guide rib.
FILTER
GUIDE
RIB
CAP
SLIT

DIRECTIONS FOR INSTALLATION AND USE

Turn the cap clockwise tightly.

CASE

CAP

CAP

4. FEATURE AND TECHNICAL EXPLANATION


FEATURE OF THE WASHING MACHINE
1 The first applying Radical Technology in the world....go beyond washing, sterilize your clothes and deodorize a
bad smell.(optional function)
2 The first air bubble washing system in the world.
3 Quiet washing through the innovational low-noise design.
4 The wash effectiveness is much more enhanced because of the air bubble washing system.
5 The laundry detergent dissolves well in water because of the air bubble washing system.
6 The adoption of the water currents to adjust the unbalanced load.
7 One-touch operation system.

WATER CURRENT TO ADJUST THE UNBALANCED LOAD


It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35
seconds.(But, the DELICATE course have no operation of the water currents to adjust the unbalnced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW

WASH

DRAIN

SPIN

MOTOR

C.W

SINGAL

C.C.W

TIME(SEC.)

FILL

0.3

RINSE 1

0.3

0.3

DRAIN

0.3

SPIN

0.3

FILL

RINSE 2

0.3

DRAIN

35 SEC. (About 29 Times)

FUNCTION FOR SOAK WASH(OPTION)


DISPLAY THE RESIDUAL TIME
When the SOAK WASH is selected, the total wash time increases because 60 minutes for soak process are added
to the time of main process.
PROGRESS
SOAK PROCESS

MAIN PROCESS

FILL

WASH

STOP

WASH

STOP

30

30

60 Minute

NOTES

mark indicates the operation of the water currents to adjust the unbalanced load.

AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH


The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after
2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the
selected water level is reached.
FEATURE AND TECHNICAL EXPLANATION

FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE


ACROSS SECTION

Air bubble
Tub
Outer tub

Pulsator

FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the
rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

AUTOMATIC DRAINNING TIME ADJUSTMENT


This system adjusts the draining time automatically according to the draining condition.
Good draining

The washer begins spin process after drainage.

Bad draining

Draining time is prolonged.

No draining

Program is stopped and gives the alarm.

Draining
condition

FUNCTIONAL PRINCIPLE
1 The micom can remember the time(D) from the begining of drain to reset point when the pressure switch reaches
to OFF point
Drain Time

Movement of the Program

Less than
Continue draining.
15 minutes
More than
Program stops and gives the alarm with

blinked on display lamp.

15 minutes

2 In case of continuous draining, residual drain time is determined by micom.


Draining time as a whole = D + 90
Residual drain time.
The time remembered by micom.

FEATURE AND TECHNICAL EXPLANATION

AUTOMATIC UNBALANCE ADJUSTMENT


This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
Contact of safety switch

1 When the lid is closed, the safety switch


contact is ON position.
2 In case that wash loads get uneven during
spin, the outer tub hits the safety switch
due to the serious vibration, and the spin
process is interrupted.
3 In case that P.C.B. ASSY gets OFF
signal from the safety switch, spin process
are stopped and rinse process is started
automatically by P.C.B. ASSY.
4 If the safety switch is operated due to the
unbalance of the tub, the program is
stopped and the alarm is given.

Lid closing
Lid opening

Contact lever A
Position of
unbalanced load (OFF)

Normal (ON)

NOTES
The alarm finished when you close the lid after opening
it. Check the unbalance of the wash load and the
installation condition.

CIRCULATING-WATER COURSE AND LINT FILTER


CIRCULATING-WATER
The washing and rinsing effects have been
improved by adopting the water system in
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing
or rinsing process, the water below the
pulsator fans creates a water currents as
shown in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the high
water level, standard wash load and standard
water currents.

Filter
Tub
Water
channel

Outer tub

Pulsator

FEATURE AND TECHNICAL EXPLANATION

LINT FILTER
Much lint may be obtained according to the kind of clothes
to be washed and some of the lint may also sticks to the
clothes.
To minimize this possibility a lint filter is provided on the
upper part of the tub to filter the wash water as it is
discharged from the water channel. It is good to use the lint
filter during washing.

Filter
Filter

Bleach
Bleach
Inlet
Inlet
Pulsator
Pulsator

HOW TO REPLACE LINT FILTER


1 Pull the filter frame upward.
2 Turn the lint filter inside out, and wash the lint off with water.
3 Return the filter as it was, and fix the filter frame to the slot.

RESIDUAL TIME DISPLAY


When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be
counted down according to process.
When operation is finished, the TIME INDICATOR will light up
.

DRAIN MOTOR
STRUCTURE

Pull
Loosen
Pulley
Lever
Inductive ring
Magnet

Coil of motor
Magnet of motor

FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and
revolves the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Assy within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.

10 FEATURE AND TECHNICAL EXPLANATION

GEAR MECHANISM ASSY


The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.

Sun gear
Internal gear

Planetary gear

Motor

Pulsator

1800 r.p.m (60Hz)


1500 r.p.m (50Hz)
Gear unit as
1 revolution

Motor

V.BELT

Gear Unit as

130-150r.p.m(60Hz)
125-140r.p.m(50Hz)

Spinner Pulley
5 revolutions

Pulsator

710-740r.p.m(60Hz)
640-675r.p.m(50Hz)

Tub

Gear pulley
Directly

710-740r.p.m(60Hz)
640-675r.p.m(50Hz)

V-belt

FEATURE AND TECHNICAL EXPLANATION

11

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT


Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.

GEAR MECHANISM ASSY REPLACEMENT


GEAR MECHANISM ASSY REPLACEMENT
1 Raise the top plate on the outer cabinet.
2 Loosen four screws mounting outer tub cover and

3 Remove the cap pulsator from the pulsator ass'y by

using screw driver.

remove outer tub cover from the tub assy.

4 Loosen the pulsator mounting screw and remove the

pulsator.

5 Remove the special nut by using T type box

wrentch.
6 Remove the special washer.

12 DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

7 Remove the tub i assy.

8 Lay the top of the washer on the floor.


9 Remove four special bolts of gear protect by using a

box wrentch and remove gear protect.


0 Remove the V-belt.

q Remove four special bolt of gear mechanism assy by

w Pull out the gear mechanism assy.

using a box wrentch.

NOTES
To assemble the gear mechanism assy, reverse the disassembly procedure.

DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

13

DRAIN MOTOR AND VALVE REPLACEMENT (NON PUMP MODEL)


1 Lay the top of the washer on the floor.
2 Loosen two special screw of drain motor.

3 Take out the wire of drain motor from the bracket.


4 Separate the drain motor from the base.

5 Turn the valve by using screw driver as shown in

6 Remove the valve lid from the valve drain assy.

picture.

14 DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM


THE STRUCTURE OF GEAR MECHANISM

# TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE #


Tool name

Specification

Qty

Figure 1

Fixing jig

Ratchet handle

Socket and extension bar


Some cotton yarn

socket : 10mm, 17mm

per each
some
THE REPAIR METHOD

15

HOW TO CHECK THE CLUTCH SPRING PROBLEM


PROBLEM
1) THE LAUNDARY IS IN THE SPIN TUB UNEVENLY WHEN JUST STARTING SPIN PROCESS.
2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING
PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS
AND CAUSE SHORT OF SPIN PERFORMANCE.

CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY
THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.

THE CLUTCH BOSS ASSEMBLY

NO.

PARTS NAME

SPECIFICATION

CODE

QTY

CLUTCH SPRING

1.5*1.5

3615110000

CLUTCH BOSS

PP

3619301300

GREASE

beacon#325 3g

PACKING PACKING THE CLUTCH BOSS ASSY


METHOD BY USING VINYL PACK
CLUTCH BOSS ASSY PART CORD : 3619301400

16 THE REPAIR METHOD

THE PROCESS OF DISASSEMBLE


Disassemble 1

No.

Process
Remove the protector

Notice
Use wrench or driver.
- ratchet handle
- extension bar
- socket : 10mm

Release screws marked 4-point


Remove the v-belt

Loosen the fastening nut

Use fixing jig for pulley as


to see fig 1.
and 17mm-socket for nut.

Disassemble the spring


washer

Take out plain washer if it has.

THE REPAIR METHOD

17

Disassemble 2

No.

Process

Notice

Disassemble the pulley

Disassemble the clutch


boss assembly

Catch the boss and pull


upward with spiral rotate in
the clockwise direction.

Separate coupling from


clutch boss assy

Cleaning

18 THE REPAIR METHOD

Clean the drum plate, coupling


surface and contact face
between drum plate and
coupling.
It is necessary to keep cotton
piece goods being dry and
clean.

THE PROCESS OF ASSEMBLE


Assemble 1

No.

Process

Notice

Assemble the coupling

Check the uneven face of


coupling is assembled upward.

Assemble the new clutch boss


assy

- Push in the clutch boss assy


with rotating on the clockwise
direction.
- After assembling, rotate on
the clockwise more 2~3 teeth
and pull out the pulley shaft
upward.

Assemble the pulley

Assemble the spring washer

If there was plain washer, you


have to assemble plain washer
the first and then assemble
spring washer.

THE REPAIR METHOD

19

Assemble 2

No.

Process
Assemble the fastening nut

Notice
- Use fixing jig and 17mm
socket wrench as if
disassembling, as fastening
torque about 100~200kgf-cm.
- Check the end-play, up and
downward and check the
binding force, too much or
not on bi-direct of rotation.

Assemble the Belt

Assemble the protector

keep distance
2~3mm

Synchronous
Motor

8
Clutch Tip
3.5~4.5

20 THE REPAIR METHOD

Drain
Valve

Final checking

Finally, check the distance


between brake lever and
control bolt(2~3mm).
Also, check the interferance
depth both clutch tip and clutch
boss(3.5~4.5mm).

REPLACE THE CASE FILTER ASSY


1 Separate the back cover from

2 Remove two screws.

3 Remove three screws.

5 Separate the drain hose i from

6 Separate the cavitation hose

washing machine.

4 Turn the case filter assy and

separate it from the drain motor.

7 Assemble the case filter assy

the case filter assy.

from the case filter assy.

8 Tie up three screws.

9 Tie up two screws.

q Assemble the cavitation hose to

w Assemble the back cover to the

that purchased.

0 Assemble the hose drain I to the

case filter with bond & clamp.

the case filter with bond &


clamp.

washing machine.

THE REPAIR METHOD

21

7. TROUBLE SHOOTING GUIDE


NOTES
1. When replace the P.C.B. ASSY do not scratch the surface of the P.C.B. ASSY.
2. Disconnect the power cord from the electric outlet.

CONCERNING WATER SUPPLY


PROBLEM

CHECK POINT

CAUSE

Do you open the water


tap?

NO

SOLUTION

Open the water tap.

YES
YES

Is the filter of the water


inlet valve clogged with
dirt?

Clean the filter.

NO

NOTE : Open the water tap fully and measure


the flow rate.
Flow
rate(/min.)
Water pressure
(kgf/cm2)

YES

WATER IS
NOT SUPPLIED.

Increase the water


pressure.

NO

Is the water pressure


sufficient?
(0.3~8 kgf/cm2)

11.5

15.0

18.0

20.3

24.1

27.4

0.3

0.4

0.5

0.6

0.8

1.0

From the upper results, you know that the flow rate more than
11.5/min. is essential for water supply.

Does the water inlet


valve make operating
sound?

NO

Water inlet valve


is defective.

Change water inlet valve.

Improper connection of
the connector or the
terminal.

Connect the connector or


the terminal properly.

P.C.B AS is defective.

Change the P.C.B AS.

Lead wire is defective.

Change the lead wires.

YES
Is the connector or the
terminal connected
properly?

NO

YES
Is the output voltage of
the P.C.B normal?

NO

YES

22 TROUBLE SHOOTING GUIDE

PROBLEM

CHECK POINT
Does the water supply
continue while the power
is turned off?

CAUSE

SOLUTION

YES

The water inlet valve is


defective.

Change the water inlet


valve.

YES

The triac of P.C.B is


defective.

Change the P.C.B


ASSY.

NO
Does the water supply start
as soon as you press the
power switch?
NO
WATER
SUPPLY IS
NOT STOPPED.

Operate the washer after


setting the water level to
HIGH
NO
Does the water supply
continue after the water
reaches to the HIGH
level?
YES
Is the air tube of water
level switch kinked or
deformed?

Normal operation.

YES

NO

Air tube is defective.

Change the air tube.

Pressure switch is
defective.

Change the pressure


switch.

CONCERNING WASHING
PROBLEM

CHECK POINT

CAUSE

SOLUTION

Does the motor operate after


finishing water supply?
NO

YES

Does pulsator rotate in


only one direction?

YES The triac of P.C.B is


defective.
NO

THE
PULSATOR
DOES NOT
ROTATE
EVEN IF THE
WATER IS
SUPPLIED.

Change the P.C.B


ASSY.
Normal

Does the motor make


operating sound?
YES

NO

Is the motor coil


disconnected?

Is the connection
condition of capacitor
terminal good?
YES
Is the V-belt worn out?
NO

YES

NO

Motor is defective.

Improper connection.

YES
V-belt is defective.

Change the motor.

Connect the terminal


properly.

Change the V-belt.


Change the motor.
TROUBLE SHOOTING GUIDE

23

CONCERNING DRAINING
PROBLEM

CHECK POINT

Do you install the


drain hose
properly?

CAUSE

NO

SOLUTION

Improper installation.

Install the drain hose


properly.

Malfunction of drainage
by the foreign matter.

Remove the foreign


matter from the drain
housing.

The drain motor is


defective.

Change the drain motor.

P.C.B ASS'Y is
defective.

Change the P.C.B


ASS'Y.

Improper installation.

Install the drain hose


properly.

Malfunction of drainage
by the foreign matter.

Remove the foreign


matter from the pump
housing.

The drain pump is


defective.

Change the drain pump.

P.C.B ASS'Y is
defective.

Change the P.C.B


ASS'Y.

YES
THE WASHER
DOES NOT
DRAIN.

Is the foreign matter


accumulated inside the
drain housing?

YES

NO
* NON-PUMP
MODEL

Is the output voltage of


the drain motor
normal?

YES

NO

Do you install the


drain hose
properly?

NO

YES
THE WASHER
DOES NOT
DRAIN.

Is the foreign matter


accumulated inside
the pump housing?

YES

NO
* PUMP
MODEL

Is the output voltage


of the drain pump
normal?

YES

NO

24 TROUBLE SHOOTING GUIDE

CONCERNING SPINNING
PROBLEM

CHECK POINT

CAUSE

SOLUTION

YES
Close the lid.

Is the lid open?

NO
NO
Does the door switch
operate normally?

Door switch is defective.

Change the door switch.

Safety switch is
defective.

Change the safety


switch.

Improper connection of
the connector.

Connect the connector


properly.

P.C.B. ASSY is
defective.

Change P.C.B ASSY.

Drain motor is defective.

Change the drain motor.

P.C.B ASSY is
defective.

Change the P.C.B


ASSY.

V-belt is defective.

Change the V-belt.

Motor is defective.

Change the motor.

Improper connection.

Connect the terminal


correctly.

P.C.B ASSY is
defective.

Change the P.C.B


ASSY.

YES
NO
Does the safety switch
operate normally?
YES
Is the connector of
P.C.B ASSY connected
properly?

NO

YES

THE WASHER
DOES NOT
SPIN.

Does the pulsator rotate


while the tub does not
rotate?
NO

YES
Is the input
voltage of the drain
motor normal?

YES

NO

YES
Is the V-belt worn out?

NO
Is the input voltage of
motor normal?

YES

NO
Is the connection
condition of capacitor
terminal good?

YES

NO

TROUBLE SHOOTING GUIDE

25

CONCERNING OPERATION
PROBLEM

CHECK POINT

CAUSE

SOLUTION

NO

Is the plug connected


to electric outlet?

Connect the plug.

YES
YES
Is Fuse opended?

Change Fuse.

NO
THE INDICATOR
LAMPS(L.E.D)
DO NOT LIGHT
UP WHEN THE
POWER
BUTTON IS
PRESSED.

Is the condition of
power button good?

NO

Power button is
defective.

Change P.C.B ASSY.

Improper connection of
the connector.

Connect the connector


properly.

Transformer is defective.

Change P.C.B ASSY.

P.C.B. ASSY is
defective.

Change P.C.B ASSY.

YES
Is the connector of the
P.C.B. ASSY
connected properly?

NO

YES
Is input voltage of the
transformer normal?

NO

YES

PROGRESS
LAMPS(LED)
DO NOT LIGHT
UP.

MOTOR
ROTATES WHEN
START/HOLD
BUTTON IS NOT
PRESSED.

ABNORMAL
NOISE DURING
WASH
PROCESS.

Do you press
START/HOLD button?

NO

YES

Does the pressure switch


operate normally?

NO

P.C.B ASSY is
defective.

Replace P.C.B ASSY.

Pressure switch is
defective.

Change the pressure


switch.

Abnormal

YES
Check the output voltage
of P.C.B ASSY.

Is the strange noise


generated when the
pulsator rotates in TEST
MODE of P.C.B ASSY?

Press START/HOLD
button.

YES

P.C.B ASSY is
defective.

Change P.C.B ASSY.

There is foreign matter


between pulsator and
tub.

Remove the foreign


matter.

V-belt is defective.

Change the V-belt.

NO
YES
Is the V-belt worn out?

26 TROUBLE SHOOTING GUIDE

8. PRESENTATION OF THE P.C.B ASSY


CONCERNING ERROR MESSAGE
MESSAGE

CAUSE

SOLUTION

Improper installation of drain hose.

Install drain hose properly.

The drain hose is blocked up by foreign


matter.

Remove foreign matter from drain hose.

Drain motor or drain pump is inferior.

Change drain motor or drain pump.

The water tap is closed.

Open the water tap.

The water inlet filter clogged.

Clean the water inlet filter.

It passes over the 60 minutes, yet it doesnt


come to assigned water level.

Check whether or not is comes to the


assigned water level.

Wash loads get uneven during spin.

Re-set wash loads evenly.

Poor installation of the unit.

Proper installation.

The lid is opened.

Close the lid.

The safety switch is inferior.

Change the safety switch.

The load sensing is inferior. After the load


sensing operates about 7 seconds, the
message is displayed during 0.5 second
and water level is always fixed high.

The water level sensing is inferior.

Change the P.C.B. ASSY.

Check the water level sensor and the


contact part of the connector.

PRESENTATION OF THE P.C.B ASSY

27

28 WIRING DIAGRAM

110V~

POWER CORD

FUSE

RD

MOTOR

DRAIN
MOTOR

CONDENSOR

VT

COLD
VALVE

BL

MAIN & FRONT PCB ASS'Y

SENSOR

PRESSURE

WH

SAFETY
SWITCH

YW

APPENDIX
WIRING DIAGRAM (110V~, NON-PUMP, COLD ONLY)

220V~

POWER CORD

FUSE

RD

MOTOR

DRAIN
MOTOR

CONDENSOR

VT

DRAIN
PUMP

WH

COLD
VALVE

BL

HOT
VALVE

MAIN & FRONT PCB ASS'Y

SENSOR

PRESSURE

WH

SAFETY
SWITCH

YW

WIRING DIAGRAM (220V~, PUMP, COLD+HOT)

WIRING DIAGRAM

29

30 WIRING DIAGRAM

220V~

POWER CORD

FUSE

RD

MOTOR

DRAIN
MOTOR

CONDENSOR

VT

DRAIN
PUMP

WH

COLD
VALVE

BL

SENSOR

PRESSURE

WH

MAIN & FRONT PCB ASS'Y

SAFETY
SWITCH

YW

WIRING DIAGRAM (220V~, PUMP, COLD ONLY)

PARTS DIAGRAM

TOP
LEFT

FRONT

PARTS DIAGRAM

31

TOP
LEFT

FRONT

32 PARTS DIAGRAM

TOP
C01
C02

LEFT

C03

FRONT

C04
C08
C05

C09
C06
C13
C10
C15
C14
C11

C07
C12

C16
C20

C17

C18

C20
C19
C22

C23
C21

C24
C33

C25

C32

C26

C29
C27
C28
C31

C30

PARTS DIAGRAM

33

PARTS LIST
No.

PARTS NAME

PARTS CODE

DESCRIPTION

Q'TY

REMARK
178L/M/W, 179M/W

A01

PANEL *B

36142T4400

PP(DWF-178L/178M/178W/179M/179W)

A02

SWITCH SAFETY

3619003171

SF-030A3, CU/T=14, #187

A03

SENSOR PRESSURE AS

3614801635

CDL-15N-1,225DO,3PIN,L1=740,L2=90

A04

VALVE INLET (HOT)

3615403811

AC220-240V/50,60HZ,270DEG,HOT,35mA

220-240V, HOT(OPTION)

A05

VALVE INLET (COLD)

3615403331

AC110-130V/,60HZ,90DEG,COLD,35mA

110-130V, COLD

3615403731

AC220-240V/50,60HZ,90DEG,COLD,35mA

3618929100

54F 200VAC, CAN TYPE

3618911300

12.5UF 400VAC, CAN TYPE

For 220V/50Hz

3618911200

11.4UF 400VAC, CAN TYPE

For 220V/60Hz

3611332810

7A125V0.75SQ VCTFK TAIWAN LP-70 2.3M

3611341F00

CHILE. 0.75X3 240H/260H

220/50, CHILE

3611339040

CP-2PIN 100H IEC 53(VCTF,H05VV-F) 3X0.75 1.9M GY

220/60, PERU

A06

A07

UNIT CAPACITOR AS

CORD POWER AS

220-240V, COLD
1

For 110V/60Hz

110/60, TAIWAN

A08

NOZZLE DETERGENT

3618112600

PP(DWF-178L/178M/178W/179M/179W)

178L/M/W, 179M/W

A09

CASE DETERGENT

36111T3100

ABS(DWF-178L/178M/178W/179M/179W)

178L/M/W, 179M/W

A10

DOOR LOCK SWITCH

3619048900

5A,JAPAN, 60B, 100V

A11

HINGE DOOR

3612902400

POLYACETAL

A12

PLATE *T

3614543000

PP(DWF-178L/178M/178W/179M/179W)

A13

CAP SCREW

3610902600

CR

A14

DECORATOR FILM

36116DWC00

PC FILM , 178W

DESIGN OPTION

A15

PANEL *F

36142T4500

ABS(DWF-178L/178M/178W/179M/179W)

178L/M/W, 179M/W

A16

PCB AS

PRPSSWXC61

DWF-178L, SMALL PCB, TAIWAN

110/60, TAIWAN

PRPSSWXC64

DWF-178L, LARGE PCB, CHILE & PERU

220/50-60, CHILE&PERU

PRPSSWXC69

DWF-178L, LARGE PCB, PANAMA

220/50-60, PANAMA

A17

HARNESS AS

(1)

OPTION(JAPAN)
178L/M/W, 179M/W

110V/NON-PUMP/COLD

3612797A30

DWF-178W 110V COLD (NON -PUMP)

3612797A40

DWF-178W 220V COLD,HOT (PUMP)

220V/PUMP/C&H

3612797A70

DWF-178W 220V COLD(PUMP)

220V/PUMP/COLD

A18

SPRING DOOR L

3615118800

DWF-178

178L/M/W, 179M/W

A19

SPRING DOOR R

3615118801

DWF-178

178L/M/W, 179M/W

A20

DOOR BACK *O

36117ADT00

DWF-178L, ABS

178L(MOLD)

36117ADT10

ABS DECORATOR SPRAY, 178L

36117AE000

GLASS,178L,470X217X4.0T

36117AE010

GLASS,178L,470X217X4.0T,NAZCA

OPTION(178L, PERU)

36117AE020

GLASS,178L,470X217X4.0T,PATTERN,CHILE

OPTION(178L, CHILE)

A21

DOOR GLASS

178L(SPRAY)
1

OPTION(178L)

A22

DOOR BACK *I

36117ADU00

ABS, 178L

178L

A23

CUSHION DOOR

3611559900

NR

178L

178M/W, 179M/W

178L(MOLD)

A24
A25
A26

DECO HANDLE
DOOR *F
CAP HANDLE

34 PARTS LIST

36116DW600

ABS, 178L

36116DW610

ABS VACUUM-METALIZED, 178L

36117ADV00

ABS, 178L

36117ADV10

ABS DECORATOR SPRAY, 178L

3610920400

ABS, 178L

178L(VACUUMMETALLIZE)
1

178L(MOLD)
178L(SPRAY)

178L

No.

PARTS NAME

PARTS CODE

DESCRIPTION

Q'TY
(1)

REMARK
OPTION(JAPAN)

A27

HOOK DOOR

3613101800

ABS, DWF-178

A28

DOOR *B

361A114200

ABS, 178M/178W

178M/178W

A29

DOOR *F

361A114300

ABS, 178M(OPAQUE)

178M(OPTION)
178W(OPTION)

ABS, 178W(TRANSPARENT)
A30

COVER DOOR F

3611432900

ABS, 178M/178W

178M/178W

A31

DOOR *B

36117ADR00

ABS, 179M/179W

179M/179W

A32

COVER DOOR F

3611433000

ABS, 179M/179W

179M/179W

A33

DOOR *F

36117ADS00

ABS, 179M(OPAQUE)

179M(OPTION)
179W(OPTION)

ABS, 179W(TRANSPARENT)
A34

CAP HANDLE

3610920300

ABS, 179M/179W

179M/179W

B01

CLAMP

4501F06120

SWPA2 ZN8-C D34

NON-PUMP

3611202200

HSW3 PE-LD

3613226600

L=950MM, HANGER

3613218800

LD-PE/EVA L=1600 PUMP

B02

HOSE DRAIN OUTER AS

PUMP
1

PUMP

B03

SCREW TAPPING

7122401411

T2S TRS 4X14 MFZN

B04

PLATE UPPER

3614514600

PP, 1094

B05

SUPPORTER TUB BL

3615302931

FRPP(5203G6)

B06

SCREW TAPPING

7122401411

T2S TRS 4X14 MFZN

B07

SUPPORTER TUB BR

3615302921

FRPP(5203G6)

B08

SUPPORTER TUB FR

3615302901

FRPP(5203G6)

B09

SUPPORTER TUB FL

3615302911

FRPP(5203G6)

B10

COVER *B

3611414010

372*508*0.4T, SGCC

B11

SCREW TAPPING

7112401011

T1 TRS 4*10 MFZN

B12

HANDLE CABINET

3612603300

PP

B13

CABINET SUB AS

3610809501

PAINTING (0.6)

B14

BASE *U

3610388300

PP

B15

LEG ADJUST AS

3617702123

BUTYL FOOT, CONE SHAPE

B16

FOOT

3612100330

BUTYL VE(SMALL)

B17

SCREW TAPPING

7122401411

T2S TRS 4X14 MFZN

11

B18

COVER UNDER

3611402715

1094 PP VIRGIN:RECYCLE=50:50

(1)

B19

UNIT DRAIN PUMP AS

361897409D

220V 60HZ,40W,#1806 D/L,L/W=1410

36189L606D

230~240V/50HZ,L=1400,1806 D/L

36189L1400

220V/60HZ,CU 40W,L=1400,BB CUT,B30-5

36189M1400

220~240V,CU 40W,L=1400,BB CUT,B30-6

B20

UNIT DRAIN PUMP

NON-PUMP

OPTION
220/60
230-240/50

220/60
230-240/50

PARTS LIST

35

No.

PARTS NAME

PARTS CODE

DESCRIPTION

Q'TY

C01

SCREW TAPPING

7122401611

T2S TRS 4X16 MFZN

C02

COVER TUB *O

3611408500

PP

C03

CAP PULSATOR

3610920500

PP, DWF-178W

C04

SPECIAL SCREW

3616062629

STS430 6X26.5

C05

PULSATOR AS

3619705804

DWF-178W, NANO SILVER

C06

SPECIAL NUT

4507D83080

SUS 304

C07

SPECIAL SCREW

3616007001

SCM24H,6.5*24 101S

C08

SUSPENSION AS (B)

3619805700

BLACK SPRING,111

C09

SUSPENSION AS (F)

3619805600

YELLOW SPRING,120

C10

BALANCER AS

3616105500

850M

C11

TUB *I

3618830700

SUS 0.4T, ONE PIECE, 170M

C12

TUB *U

3618816101

PP-M/B

3618816113

PP 1620G

3612508300

850M,GUIDE-A(MEXICO)

3612508400

850M,GUIDE-B(MEXICO)

C13

GUIDE FILTER AS

REMARK

178L/M/W, 179M/W
178L/M/W, 179M/W

OPTION

C14

FLANGE TUB

3617200600

ALDC12 VE1,6POINT

C15

FILTER AS

4505E82002

P.E(POLYESTER 90X120)INSE

C16

TUB *O

3618802630

PP JI-370(8KG)

C17

HOSE

4500D08210

ID=4.0 KOR

C18

HOSE OVERFLOW

3613208901

PELD, L=280mm

NON-PUMP

C19

VALVE DRAIN AS

3615408400

1098,s VE TYPE

ONLY NON-PUMP

C20

HOSE DRAIN INNER AS

3613218510

LDPE+EVA L=210.5

NON-PUMP

HOSE DRAIN *I

3613212120

EVA,L=184

C21

BASE

3610387400

SECEN 2.0T

C22

HARNESS EARTH INNER

3612757010

L=560MM

C23

DRAIN MOTOR

36196TAN30

SV-HJ7T22D 100-110 50/60HZ

36196TAN00

SV-MX7T22D 220V50/60HZ

PUMP

220/50-60

C24

SPECIAL SCREW

3616007001

SCM24H,6.5*24 101S

16

C25

GEAR MECHANISM

3617310400

GM-1000-YJ6P2

C26

BOLT HEX

7341801511

6B-1 8*15 MFZN

C27

PROTECTOR GEAR

3618301310

SBHG 1.2T

C28

BELT V

3616590220

M20.5 AGING

3616590230

M21, AGING

BOLT HEX

7650802528

6B-1 8*25 PW(3*28) MFZN

C30

PULLEY MOTOR AS

3618401400

M-TYPE(AL), DS=10 DP=48.5 60HZ

3618401420

M-TYPE(AL) DS=10 DP=53.0 50HZ

3610402931

104KR, HOSE L=2700MM

BODY BUBBLE AS

C32

MOTOR CONDENSER

C33

CUSHION DOWN

36 PARTS LIST

3964322---

60Hz
50Hz

C29

C31

100-110/50-60

60Hz
50Hz

OPTION

110/60

3964322100

W2D50VA014 220V50HZ 1350L KET

220/50

3964322200

W2D50UA019 220V60HZ 1350L KET

220/60

3611502700

POM(8MM)

CIRCUIT DIAGRAM (110V~, NON-PUMP, COLD ONLY)

CIRCUIT DIAGRAM

37

CIRCUIT DIAGRAM (220V~, PUMP, COLD+HOT)

38 CIRCUIT DIAGRAM

CIRCUIT DIAGRAM (220V~, PUMP, COLD ONLY)

CIRCUIT DIAGRAM

39

DAEWOO ELECTRONICS CORP.


1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: DAEWOOELEC

S/M NO. :

PRINTED DATE: Oct. 2011

ABOUT THIS MANUAL


VISION CREATIVE, INC.

6 4

MODEL


DWF-178L, DWF-178M/178W
DWF-179M/179W (S/M)

MEMO

2011.10.04
41p

11.10.04- 41p
11.10.05-1p, 2p, 9p, 24p, 28p, 29p, 30p, 31p, 32p, 33p, 34p, 36p
_ 12p
11.10.10-2p, 3p, 34p _ 3p

VISION

TEL: 730-0660 FAX: 730-3788

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