DWF 210PW
DWF 210PW
DWF 210PW
Service Manual
Washing Machine
Model: DWF-900S
✔ Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the latest
parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
Contents
1. SPECIFICATIONS................................................................................................................... 2
WASHING MACHINE
APPENDIX
WIRING DIAGRAM ....................................................................................................................... 33
PARTS DIAGRAM & PARTS LIST ............................................................................................... 35
CIRCUIT DIAGRAM ...................................................................................................................... 44
1. SPECIFICATIONS
15 LINT FILTER O
16 SOFTENER INLET O
17 ALARM SIGNAL O
2 SPECIFICATIONS
2. STRUCTURE OF THE WASHING MACHINE
The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.
NOTE
• The drawing in this book may vary from your washer model. They are designed to show the different
features of all models covered by this book, Your model may not include all features.
• Page references are included next to same features.
Refer to those pages for more information about the features.
• GROUND WIRE
In case of 3-wire power cord, ground
wire will not be provided
• POWER CORD
• DRAIN HOSE
• ADJUSTABLE LEG
■ Accessories
HOSE ADAPTER UNDER COVER(OPTION) HOSE CONNECTOR(OPTION)
U
P
STRUCTURE 3
3. FUNCTIONS OF THE CONTROL PANEL
Control panel has micom sensor.
As the buttons are pressed, the lamps indicating the selection of your desired washing program will light up.
• It is the button for the partial process or the combination of each process
(wash, rinse, spin) (See page 10)
• If you want to change wash time, rinse time, spin time , you must press
this button after selecing each process by the process button.
Also, this button can be used to spin only. (See page 10)
• It can be used to select the full-automatic program.
• As the button is prassed, program will be selected by following order:
FUZZY → FUZZY+DELICATE → ECO. → ECO.+DELICATE →
BLANKET → BABY CARE → SPORTS WEAR
• Operation and temporary stop is repeated as it is pressed.
• When you want change program in operating;
press the " START/HOLD" button → select the program that you want to
change → press the "START/HOLD" button again.
4 CONTROL PANEL
4. WASHING PROCEDURE AND PROGRAM SELECTION
1. Put in the clothes. 2. Press the power switch. 3. Press the Start/Hold button,
and close the lid.
2. DELICATE PROGRAM ;
• This selection is effective for blue-jean, climbing clothes, rucksack, sports wear, etc ...
• Procedure to press the button;
1. Press the power 2. Press the program 3. Press the Start/Hold 4. Press the Start/Hold
switch. selection button for button, and close the button, and close the
"DELICATE" lid. lid.
ᵃ fuzzy ᵃ high
ᵄ delicate ᵄ mid
ᵃ economy ᵃ low
ᵃ blanket ᵃ small
ᵃ baby@care
ᵃ sprots@wear
3. ECO. PROGRAM ;
• This selection is useful to reduce water consumption and washing time for less dirty clothes.
Procedure to press the button;
1. Press the power 2. Press the program 3. Press the Start/Hold 4. Press the Start/Hold
switch. selection button for button, and close the button, and close the
"ECO." lid. lid.
ᵃ fuzzy ᵃ high
ᵃ delicate ᵃ mid
ᵄ economy ᵄ low
ᵃ blanket ᵃ small
ᵃ baby@care
ᵃ sprots@wear
PROCEDURE 5
4. BLANKET PROGRAM ;
• This selection is effective for blanket or duvet.
• If you want to soak, press the program button to adjust to " Blanket ".
• Procedure to press the button;
1. Press the power 2. Press the program 3. Select the water level 4. Press the Start/Hold
switch. selection button for proper to the wash button, and close the
"Blanket". load. lid.
ᵃ fuzzy ᵃ high
ᵃ delicate ᵄ mid
ᵃ economy ᵃ low
ᵄ blanket ᵃ small
ᵃ baby@care
ᵃ sprots@wear
1. Press the power 2. Press the program 3. Select the water level 4. Press the Start/Hold
switch. selection button for proper to the wash button, and close the
"BABY CARE". load. lid.
ᵃ fuzzy ᵃ high
ᵃ delicate ᵄ mid
ᵃ economy ᵃ low
ᵃ blanket ᵃ small
ᵄ baby@care
ᵃ sprots@wear
1. Press the power 2. Press the program 3. Select the water level 4. Press the Start/Hold
switch. selection button for proper to the wash button, and close the
"SOAK" load. lid.
ᵃ fuzzy ᵃ high
ᵃ delicate ᵄ mid
ᵃ economy ᵃ low
ᵃ blanket ᵃ small
ᵃ baby@care
ᵄ sprots@wear
6 PROCEDURE
⏿ Reserved Washing
PROCEDURE 7
5. DIRECTIONS FOR INSTALLATION AND USE
⏿ Location Of Washer
Check location where washer will be installed. Make sure you have everything necessary for correct installation.
Proper installation is your responsibility.
• Do not place or store your washer below 0˚C(32˚F) to avoid any damage from freezing.
• Install the washer on the horizontal sold foor.
C
If the washer is installed on an unsuitable floor, it could make
considerable noise, vibrate and cause a malfunction.
If washer is not level, adjust the front leg(A) up or down for horizontal
setting.
⏿ Drain System
Never forget to install drain hose before operating your washer.
The packing box is opened, there are a drain hose.
• Conect the drain hose to the drain outlet at the back side of the washer.
Drain Outlet
Drain hose
Drain hose
NOTES
The opening must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.
Non-Pump Model
1 In case that it goes over a door sill. 2 In case of extending the drain hose. 3 Be careful that the end of the drain
Don’t let the height of the drain Don’t let the total length exceed 3m. hose is not immersed in water.
hose exceed 20cm from the bottom
of washer. 3m
20Cm
Pump Model
Laundry tub drain system Standpipe drain system
• Top of tub must be at • Needs a 3cm minimum diameter standpipe with minimum
least 86cm (34inches) carry away capacity of 30liters per minute.
high and no higher than • Top of tub must be at least
130cm from bottom of 86cm(34inches) high and
washer (A) A no higher than 130cm B
from bottom of washer (B)
8 DIRECTIONS
⏿ How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.
ᵏ collar
TAPE
Connector A
Connector B
• Please check the rubber packing
inside the inlet hose adapter of
the hose.
Connector
Inlet
Rubber
Connector D Packing Rubber
Connector D Packing
CONNECTION 9
⏿ How To Clean The Filter
CLEANING THE LINT FILTER
CAP
CONTAINER
FILTER
10 CONNECTION
6. FEATURE AND TECHNICAL EXPLANATION
WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••
MOTOR C.W
SINGAL C.C.W
TIME(SEC.) 0.4 0.4 0.4 0.4 0.4 0.4 •••••••
EXPLANATION 11
Automatic Drainning time Adjustment
This system adjusts the draining time automatically according to the draining condition.
FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches
to “OFF” point
Less than
Continue draining
10 minutes
More than
Program stops and gives the alarm with blinked on display lamp.
10 minutes
12 EXPLANATION
Softener Dispenser
This is the device to dispense the softener automatically by centrifugal force.
This is installed inside the auto-balancer.
FUNCTIONAL PRINCIPLE
1 Softener stays in room (A) when poured into softener inlet.
2 Softener moves from (A) to (B) by centrifugal force during intermittent spin process.
3 Softener flows from (B) to (C) during rinse process next to intermittent spin.
4 Softener moves from (C) to (D) by centrigfugal force during second intermittent spin.
After spin process is finished, the softener is added into the tub through softener outlet.
Centrifugal force
Flowing by weight
NOTES Softener moves into the next room when r.p.m of the tub is more than 100 r.p.m.
Balancer
Softener
outlet
B D
A C
Softener inlet
EXPLANATION 13
Automatic Unbalance Adjustment
This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
1 When the lid is closed, the safety switch contact is “ON” position.
2 In case that wash loads get uneven during spin, the outer tub hits the safety switch due to the serious vibration,
and the spin process is interrupted.
3 In case that P.C.B. ASS’Y gets “OFF” signal from the safety switch, spin process are stopped and rinse process
is started automatically by P.C.B. ASS’Y.
4 If the safety switch is operated due to the unbalance of the tub, the program is stopped and the alarm is given.
NOTES
The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the
installation condition.
Circulating-Water
CIRCULATING-WATER
The washing and rinsing effects have been Filter
improved by adopting the water system in Tub
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing Water Outer tub
channel
or rinsing process, the water below the
pulsator vanes creates a water currents as Pulsator
shown in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the ‘high’
water level, standard wash load and standard
water currents.
14 EXPLANATION
Lint Filter
Much lint may be obtained according to the kind of clothes
to be washed and some of the lint may also sticks to the
clothes.
Filter
Filter
To minimize this possibility a lint filter is provided on the
upper part of the tub to filter the wash water as it is Bleach
Bleach Inlet
discharged from the water channel. It is good to use the lint Inlet
filter during washing. Pulsator
Pulsator
Drain Motor
STRUCTURE
Pull
Loosen
Pulley
Lever
Inductive ring
Magnet
Coil of motor
Magnet of motor
FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and
revolves the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.
EXPLANATION 15
Gear Mechanism Ass’y
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.
Pulsator shaft
Spin shaft
Gear pulley
Pulsator Motor
1490 r.p.m
(50Hz)
Gear unit as
1 revolution
Motor Pulsator
Gear Unit as
Gear Pulley 138 r.p.m
Protector A
Air in hole
Protector B
16 EXPLANATION
PRINCIPLE OF INTAKE & OUTLET OF THE AIR
INTAKE : ARMATURE moves up, and BELLOWS inhales the air. At the same time, protector B is open and A is
close.
OUTLET : ARMATURE moves down, and BELLOWS exhausts the air. At the same time, protector B is close and A
is opend.
A.C A.C
N LEAF SPRING S
TRANS CORE
NS NS
S N
MAGNET
Air bubble
Tub
Outer tub
Pulsator
ACROSS SECTION
FUNCTIONAL PRINCIPLE
Bubble generator supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by
the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
EXPLANATION 17
7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE,
DISCONNECT THE POWER CORD FROM THE ELECTRIC OUTLET.
ᵄ Raise the top plate on the outer cabinet. ᵄ Loosen the pulsator mounting screw and remove
ᵄ Remove outer tub cover from the tub ass’y. the pulsator.
ᵄ Remove the spinner shaft flange nut by using ‘T’ ᵄ Remove the tub ass’y.
type box wrench.
NOTES
18 DIRECTIONS
ᵄ Lay the front of the washer on the floor. ᵄ Remove four bolts mounting the gear mechanism
ᵄ Remove four bolts mounting the plate-gear protect by ass’y by using a box wrench.
using a box wrench and remove plate-gear protect.
ᵄ Remove the V-belt.
DIRECTIONS 19
Motor Synchronous And Valve Replacement(Non Pump Model)
ᵄ Lay the front of the floor. ᵄ Take out the wire of motor synchonous from the
ᵄ Loosen two special screw and motor synchronous. bracket.
ᵄ Separate the motor sycnchronous from the base.
ᵄ Turn the valve by using screw driver as shown in ᵄ Remove the valve lid from the valve drain assy.
picture.
Brake Adjustment
20 DIRECTIONS
8. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM
Clutch Boss
Clutch Tip
Clutch spring
Coupling
Pulley
Spring Washer Fastening Nut
Pulley Shaft
Pulley Shaft
Fastening Nut
Drum plate
Pulley
Fixing jig 1
Ratchet handle 1
THE REPAIR 21
how to check the clutch spring Problem
PROBLEM
1) THE LAUNDARY IS IN THE SPIN TUB UNEVENLY WHEN JUST STARTING SPIN PROCESS.
2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING
PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS
AND CAUSE SHORT OF SPIN PERFORMANCE.
CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY
THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.
22 THE REPAIR
The Process Of Disassemble
Disassemble 1
No. Process Notice
THE REPAIR 23
Disassemble 2
No. Process Notice
24 THE REPAIR
The Process Of Assemble
Assemble 1
No. Process Notice
THE REPAIR 25
Assemble 2
No. Process Notice
7
Assemble the protector
26 THE REPAIR
9. TROUBLE SHOOTING GUIDE
NOTES
1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.
2. Disconnect the power cord from the electric outlet.
YES
YES
Is the filter of the water
Clean the filter.
inlet valve clogged with
dirt?
NO
YES
YES
NO
Is the output voltage of P.C.B AS is defective. Change the P.C.B AS.
the P.C.B normal?
YES
Lead wire is defective. Change the lead wires.
TROUBLE SHOOTING 27
PROBLEM CHECK POINT CAUSE SOLUTION
Does the water supply YES The water inlet valve is Change the water inlet
continue while the power defective. valve.
is turned off?
NO
Does the water supply start YES The triac of P.C.B is Change the P.C.B
as soon as you press the defective. ASS’Y.
power switch?
NO
WATER Operate the washer after
SUPPLY IS setting the water level to
NOT “HIGH”
STOPPED.
NO
Does the water supply Normal operation.
continue after the water
reaches to the “HIGH”
level?
YES
YES
Is the air tube of water Air tube is defective. Change the air tube.
level switch kinked or
deformed? Pressure switch is Change the pressure
NO
defective. switch.
Concerning Washing
NO YES
Does pulsator rotate in YES The triac of P.C.B is Change the P.C.B
only one direction? defective. ASS’Y.
NO Normal
THE Does the motor make
PULSATOR operating sound?
DOES NOT YES NO
ROTATE EVEN
Is the motor coil YES
IF THE WATER Motor is defective. Change the motor.
disconnected?
IS SUPPLED.
Is the connection NO
Improper connection Connect the terminal
condition of capacitor properly.
terminal good?
YES
YES
Change the V-belt.
Is the V-belt worn out? V-belt is defective.
NO Change the motor.
28 TROUBLE SHOOTING
Concerning Draining
NO
Do you install the Install the drain hose
Improper installation
drain hose properly? properly.
YES
NO
P.C.B ASS’Y is Change the P.C.B
defective. ASS’Y.
TROUBLE SHOOTING 29
Concerning Spinning
PROBLEM CHECK POINT CAUSE SOLUTION
YES
Is the lid open? Close the lid.
NO
YES
NO YES
THE WASHER
DOES NOT YES
Is the input
Drain motor is defective. Change the drain motor.
SPIN. voltage of the drain
motor normal?
YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.
NO
Is the input voltage of YES
Motor is defective. Change the motor.
motor normal?
NO
NO Connect the terminal
Is the connection Improper connection.
condition of capacitor correctly.
terminal good?
30 TROUBLE SHOOTING
Concerning Operation
NO
Is the plug connect-ed
Connect the plug.
to electric outlet?
YES
YES
THE Is Fuse opended? Change Fuse
INDICATOR NO
LAMPS(L.E.D)
NO
DO NOT LIGHT Is the condition of Change P.C.B ASS’Y.
Power button is defective
power button good?
UP WHEN THE
POWER YES
BUTTON IS NO
Is the connector of the Improper connection of Connect the connector
PRESSED.
P.C.B. ASS’Y the connector. properly.
connected properly?
YES
P.C.B. ASS’Y is Change P.C.B ASS’Y.
defective.
MOTOR Does the pressure switch NO Pressure switch is Change the pressure
ROTATES operate normally? defective. switch.
WHEN
START/HOLD YES Abnormal
BUTTON IS
Check the output voltage Change P.C.B ASS’Y.
NOT P.C.B ASS’Y is defective
of P.C.B ASS’Y
PRESSED.
TROUBLE SHOOTING 31
10. PRESENTATION OF THE P.C.B ASS'Y
The drain hose is blocked up by foreign Remove foreign matter from drain hose.
matter.
The water inlet filter clogged. Clean the water inlet filter.
It passes over the 30 minutes, yet it doesn’t Check whether or not is comes to the
come to assigned water level. assigned water level.
Wash loads get uneven during spin. Re-set wash loads evenly.
The water level sensing is inferior. Check the water level sensor and the
contact part of the connector.
* If the display error message shown UE or LE, please check the both message's causes and solutions.
32 PCB ASS'Y
F-PCB M - PCB
RD VT BL WH YW NT
3 2 1 1 2 1 2 3 1 2 1 2 1 2 3 4
BL
VT
OR
WH
BL
BL
BK
BR
BK
⏿ Wiring Diagram [non-pump]
GR
WH
BL/YW
YW/BK
WH
WH/RD
CONDENSOR DOOR
SWITCH
FUSE
1 2
POWER CORD 1 2
3 2 1 2 1
1 2 3 4
3 2 1 2 1
110V~
APPENDIX
WIRING DIAGRAM
33
34
⏿ [Pump]
WIRING DIAGRAM
M - PCB
RD/BL
YW/BK
F-PCB RD VT GR BL WH YW
3 2 1 1 2 1 2 1 2 3 1 2 1 2
BL
VT
OR
YW
WH
BR
BK
GR
BL/WH
BL/YW
YW/BK
WH
WH/RD
CONDENSOR DOOR
SWITCH
FUSE
1 2
POWER CORD 1 2
3 2 1 2 1 2 1
3 2 1 2 1 2 1
220V~
⏿ Parts Diagram
OPTION : PANEL B
A18
A21
A19
A17
A20
A22 A34 A33 A32 A37 A35 A36 A38 A39 A41
A02
A31
A03
A01
A30
A04
A42
A05
A06
A44
A07
A24
A25
A15 A16
A26 A26
A08
A09
A23
A10
A06 A27
A11
A14
A28
A13
A29
A12
PARTS DIAGRAM 35
⏿ Parts List
36 PARTS DIAGRAM
NO PARTS NAME PARTS CODE DESCRIPTION Q'TY REMARK
A39 Z-AIR_BUBBLE 1
A40 HARNESS AS 3612787922 8A COLD BUBBLE 1 SAINGLE VALVE
3612787926 5A COLD BUBBLE
3612787930 8A COLD/HOT BUBBLE DUAL-VALVE, PUMP
3612787936 5A COLD/HOT BUBBLE
3612787940 8A COLD/HOT NON-BUBBLE
3612787946 5A COLD/HOT NON-BUBBLE
3612787970 8A COLD/HOT BUBBLE DUAL-VALVE
3612787975 5A COLD/HOT BUBBLE
3612787980 8A COLD/HOT NON-BUBBLE
3612787985 5A COLD/HOT NON-BUBBLE
A41 CORD POWER AS 3611337000 F H05VV 3X0.75 1.9M WH 1 CHILE
3611337100 RVCT 2X0.75 1.9M GY JAPAN
3611337200 N LFC-3R 3X0.75 1.9M GY AUSTRALIA
3611337300 F H05VV 3X0.75 1.9M WH ITALY
3611337400 RW-300/500 3X0.75 1.9M PR.CHINA
3611337500 VCTF 3X0.75 1.9M INDIA
3611339000 U VCTF 3X0.75 1.9M GY SOUTH KOREA
3611338200 F H05VV 3X0.75 1.9M BK PERU
3611338200 F H05VV 3X0.75 1.9M BK KUWAIT, OMAN
3611337710 BS-1363A MALAYSIA
3611338000 H05VV-F 3X0.75 1.9M SINGGAPORE
3611338100 A-VCTFK 2X0.75 1.9M GY TAIWAN
3611338200 F H05VV 3X0.75 1.9M BK EUROPEAN NATIONS
3611338300 C SJT 3X18AWG 1.9M GY PANAMA, USA
3611338400 H05VV-F 3X0.75 1.9M GY ARGENTINA
3611338500 H05VV-F 3X0.75 1.9M GY SOUTH AFRICA
3611337710 BS-1363A UAE
A42 UNIT CAPACITER 3618911600 8.4 400VAC CAN-TYPE 1 AC120-230V, 50/60Hz
3618911900 30 200VAC CAN-TYPE AC120-127V, 50/60Hz
3618912000 33.6 200VAC CAN-TYPE AC110V, 60Hz
3618959700 7.5 400VAC CAN-TYPE AC240V, 50Hz
A43 HINGE DOOR 3612902400 POLYACETAL 2
A44 SWITH DOOR LOCK 3619048900 ENTI TECH 1
PARTS DIAGRAM 37
B08
B07 B08
B03
B07
B02
B09
B01
B02 B02
B04
B06
B06
B05
B10
38 PARTS DIAGRAM
⏿ Parts List
PARTS DIAGRAM 39
C01
C11
C11
C02
C04
C05
C03
C12
C06
C13
C14
C15
40 PARTS DIAGRAM
⏿ Parts List
PARTS DIAGRAM 41
42 PARTS DIAGRAM
⏿ Parts List
PARTS DIAGRAM 43
⏿ Circuit Diagram
44 CIRCUIT DIAGRAM
DAEWOO ELECTRONICS CORP.
1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”
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