S/M No.

Service Manual
Washing Machine
Model: DWF-900S

Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the latest
parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).

DAEWOO ELECTRONICS CORP.

http : //svc.dwe.co.kr
Aug. 2013

AUTO WASHER
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WASHING MACHINE

Contents
1. SPECIFICATIONS................................................................................................................... 2
2. STRUCTURE OF THE WASHING MACHINE ....................................................................... 3
3. FUNCTIONS OF THE CONTROL PANEL............................................................................. 4
4. WASHING PROCEDURE AND PROGRAM SELECTION
FULL AUTOMATIC PROGRAM ..................................................................................................... 5
RESERVED WASHING .................................................................................................................. 7
PARTIAL PROCESS & COMBINATION ........................................................................................ 7

5. DIRECTIONS FOR INSTALLATION AND USE

LOCATION OF WASHER ............................................................................................................... 8
DRAIN SYSTEM.............................................................................................................................. 8
HOW TO CONNECT THE INLET HOSE ....................................................................................... 9
HOW TO CLEAN THE FILTER..................................................................................................... 10

6. FEATURE AND TECHNICAL EXPLANATION

FEATURE OF THE WASHING MACHINE................................................................................... 11
WATER CURRENT TO ADJUST THE UNBALANCED LOAD.................................................... 11
AUTOMATIC WATER SUPPLY SYSTEM .................................................................................. 11
AUTOMATIC DRAINING TIME ADJUSTMENT........................................................................... 12
SOFTENER DISPENSER............................................................................................................. 13
AUTOMATIC UNBALANCE ADJUSTMENT ................................................................................ 14
CIRCULATING-WATER................................................................................................................ 14
LINT FILTER ................................................................................................................................. 15
RESIDUAL TIME DISPLAY .......................................................................................................... 15
DRAIN MOTOR............................................................................................................................. 15
GEAR MECHANISM ASSY ......................................................................................................... 16
PRINCIPLE OF BUBBLE GENERATOR...................................................................................... 16
FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE................................................. 17

7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

GEAR MECHANISM ASSY REPLACEMENT............................................................................. 18
MOTOR SYNCHRONOUS AND VALVE REPLACEMENT......................................................... 20
BRAKE ADJUSTMENT................................................................................................................. 20

8. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

THE STRUCTURE OF GEAR MECHANISM............................................................................... 21
HOW TO CHECK THE CLUTCH SPRING PROBLEM................................................................ 22
THE PROCESS OF DISASSEMBLE............................................................................................ 23
THE PROCESS OF ASSEMBLE.................................................................................................. 25

9. TROUBLE SHOOTING GUIDE

CONCERNING WATER SUPPLY .................................................................................................27
CONCERNING WASHING ........................................................................................................... 28
CONCERNING DRAINING........................................................................................................... 29
CONCERNING SPINNING ........................................................................................................... 30
CONCERNING OPERATION ....................................................................................................... 31

10. PRESENTATION OF THE P.C.B ASSY ........................................................................... 32

APPENDIX
WIRING DIAGRAM ....................................................................................................................... 33
PARTS DIAGRAM & PARTS LIST ............................................................................................... 35
CIRCUIT DIAGRAM ...................................................................................................................... 44

1. SPECIFICATIONS
NO.
1
2

ITEM

DWF-8100

POWER SOURCE

AVAILABLE IN ALL LOCAL VOLTAGE

POWER

50Hz

320W

CONSUMPTION

60Hz

300W(110~127V)/340W(220V)

MACHINE

NET

28Kg/28.5Kg(pump)

WEIGHT

GROSS

31.5Kg/32Kg(pump)

DIMENSION(WXHXD)

560 X 948.5 X 570

MATERIAL OF INTERNAL TUB

WASHING PROGRAM

STAINLESS STEEL
FULL AUTOMATIC 6 PROGRAMS
( FUZZY, DELICATE, ECONOMY, BLANKET, BABY CARE, SPORTS WEAR )

WATER LEVEL SELECTOR

OPERATING WATER PRESSURE

MAXIMUM MASS OF TEXTILE

REVOLUTION

10

HIGH(55L), MID(45L), LOW(31L)

0.3f/ ~ 8f/ ( 2.94N/ ~ 78.4 N/ )
6.0Kg

WASH

125~145(50Hz), 130~150(60Hz)

SPIN

710~725(50Hz), 760~785(60Hz)

SUIT

50(50Hz), 60(60Hz)

PER MINUTE

11

WATER CONSUMPTION

12

WATER LEVEL CONTROL

13

ANTINOISE PLATE

14

GAER MECHANISM ASS'Y

15

LINT FILTER

16

SOFTENER INLET

17

ALARM SIGNAL

18

AUTO WATER SUPPLY

19

FUNCTION FOR BUBBLE

OPTION

20

AUTO RE-FEED WATER

21

AUTO POWER OFF

SPECIFICATIONS

APPROX 1301/CYCLE
ELECTRONICAL SENSOR
OPTION
SPUR GEAR

2. STRUCTURE OF THE WASHING MACHINE

The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.

NOTE
The drawing in this book may vary from your washer model. They are designed to show the different
features of all models covered by this book, Your model may not include all features.
Page references are included next to same features.
Refer to those pages for more information about the features.

HOT WATER TAP

After using the washer, close the water tap.
In case of the single valve model, there is no hot
water valve.

COLD WATER TAP

After using the washer, close the
water tap.

BLEACH INLET

DETERGENT CASE

CONTROL PANEL
POWER SWITCH

GROUND WIRE
In case of 3-wire power cord, ground
wire will not be provided

POWER CORD

DRAIN HOSE
ADJUSTABLE LEG

Accessories
HOSE ADAPTER

UNDER COVER(OPTION)

HOSE CONNECTOR(OPTION)

In case of screw shaped inlet hoses water tap

adapters will not be provided.

DRAIN HOSE

NON PUMP MODEL

INLET HOSE(OPTION)

CONNECTOR INLET(OPTION)

PUMP MODEL

STRUCTURE

3. FUNCTIONS OF THE CONTROL PANEL

Control panel has micom sensor.
As the buttons are pressed, the lamps indicating the selection of your desired washing program will light up.

Press this button to turn the power 'ON' or 'OFF'.

It can be used to choose water temperature to be suppliued.
As the button is pressed, water temperature will be repeated.
COLD COLD+HOT HOT
In case of the single valve model, there is no wash temperature selector
function.
It can be used to adjust amount of water according to the size of the load
to be washed.
As the button is pressed, water level is selected by
MID HIGH SMALL LOW
It can be used to pre-engage time for wash.
It is the button for the partial process or the combination of each process
(wash, rinse, spin) (See page 10)
If you want to change wash time, rinse time, spin time , you must press
this button after selecing each process by the process button.
Also, this button can be used to spin only. (See page 10)
It can be used to select the full-automatic program.
As the button is prassed, program will be selected by following order:
FUZZY FUZZY+DELICATE ECO. ECO.+DELICATE
BLANKET BABY CARE SPORTS WEAR
Operation and temporary stop is repeated as it is pressed.
When you want change program in operating;
press the " START/HOLD" button select the program that you want to
change press the "START/HOLD" button again.

CONTROL PANEL

4. WASHING PROCEDURE AND PROGRAM SELECTION

Full Auromatic Program
1. FUZZY PROGRAM ( SENSOR );
This selection is for general washing except extraordinary clothes.
Artificial brain sensor selects properly the various kind of washing condition such as washing time, rinse times, spin
time and water level. Procedure to press the button;
1. Put in the clothes.

2. Press the power switch.

3. Press the Start/Hold button,

and close the lid.

2. DELICATE PROGRAM ;
This selection is effective for blue-jean, climbing clothes, rucksack, sports wear, etc ...
Procedure to press the button;
1. Press the power
switch.

2. Press the program

selection button for
"DELICATE"

fuzzy
delicate
economy
blanket
baby@care
sprots@wear

3. Press the Start/Hold

button, and close the
lid.

4. Press the Start/Hold

button, and close the
lid.

high
mid
low
small

3. ECO. PROGRAM ;
This selection is useful to reduce water consumption and washing time for less dirty clothes.
Procedure to press the button;
1. Press the power
switch.

2. Press the program

selection button for
"ECO."

fuzzy
delicate
economy
blanket
baby@care
sprots@wear

3. Press the Start/Hold

button, and close the
lid.

4. Press the Start/Hold

button, and close the
lid.

high
mid
low
small

PROCEDURE

4. BLANKET PROGRAM ;
This selection is effective for blanket or duvet.
If you want to soak, press the program button to adjust to " Blanket ".
Procedure to press the button;
1. Press the power
switch.

2. Press the program

selection button for
"Blanket".

fuzzy
delicate
economy
blanket
baby@care
sprots@wear

3. Select the water level

proper to the wash
load.

4. Press the Start/Hold

button, and close the
lid.

high
mid
low
small

5. BABY CARE PROGRAM ;

This selection is effective for suit(wool) clothes. (1.2Kg's limitation for 1-time wash )
Do not put leather clothes, or chamios clothes into the washing tub for washing. It may cause shringage or
deforamation to the clothes.
Please use the neutral detergents only.
The water temperature is fixed to "COLD".
The water level "LOW" is not selected. Procedure to press the button;
1. Press the power
switch.

2. Press the program

selection button for
"BABY CARE".

fuzzy
delicate
economy
blanket
baby@care
sprots@wear

3. Select the water level

proper to the wash
load.

4. Press the Start/Hold

button, and close the
lid.

high
mid
low
small

6. SPORTS WEAR PROGRAM ;

This selection is effective for heavily soiled clothes.
If you want to soak, press the program button to adjust to " Sports Wear" . Procedure to press the button;
1. Press the power
switch.

2. Press the program

selection button for
"SOAK"

PROCEDURE

fuzzy
delicate
economy
blanket
baby@care
sprots@wear

3. Select the water level

proper to the wash
load.

high
mid
low
small

4. Press the Start/Hold

button, and close the
lid.

 Reserved Washing
1. FUZZY PROGRAM ( SENSOR );
Reservation can be made form 2 hours to 48 hours.
To make reservation to complete washing in 8 hours.
spin time and water level. Procedure to press the button;
Select the program
Adjust to water level
and water temperature
"--" shall blink

adjust to "8"

Now the reservation is made.

If you want to check the selected program, press the START/HOLD button again.

Partial Process & Combination

Press the Power button first.
WASH TIME CONTROL
As the control button is pressed, wash time will be repeated as
12 13 14 20 30 0 0min.
If you don t want wash process, you must adjust wash time to 0 min.

RINSE TIMES CONTROL

As the control button is pressed, Rinse time will be repeated as following;
2 3 4 0 1 time(s)
If you don t want Rinse process, you must adjust Rinse times to 0 times.

SPIN TIME CONTROL

As the control button is pressed, spin time will be repeated as following;
5 7 9 0 1 3min.
If you don t want spin process, you must adjust spin time to 0 min.

Press the Start button.

Convenient Operation For Spin Only

If you want spin only, it is convinient to operate the
button as following.
PROCEDURE

5. DIRECTIONS FOR INSTALLATION AND USE

Location Of Washer
Check location where washer will be installed. Make sure you have everything necessary for correct installation.
Proper installation is your responsibility.
Do not place or store your washer below 0C(32F) to avoid any damage from freezing.
Install the washer on the horizontal sold foor.
C

If the washer is installed on an unsuitable floor, it could make

considerable noise, vibrate and cause a malfunction.
If washer is not level, adjust the front leg(A) up or down for horizontal
setting.
Earthed electrical outlet(B) is required with 20cm of bottom back of
washer cabinet.
Hot and cold water faucets (C) must be within 1M of the upper back of
the washer cabinet and provide water pressure 0.3kgf/cm28kgf/cm2(2.94N/cm2-78.4N/cm2).

A
UP

DOWN

Drain System
Never forget to install drain hose before operating your washer.
The packing box is opened, there are a drain hose.
Conect the drain hose to the drain outlet at the back side of the washer.
Non-Pump Model

Pump Model

Drain Outlet

Drain hose
Drain hose

NOTES
The opening must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.
Non-Pump Model
1 In case that it goes over a door sill.
Dont let the height of the drain
hose exceed 20cm from the bottom
of washer.

2 In case of extending the drain hose.

Dont let the total length exceed 3m.

3 Be careful that the end of the drain

hose is not immersed in water.

3m

20Cm

Pump Model
Laundry tub drain system
Top of tub must be at
least 86cm (34inches)
high and no higher than
130cm from bottom of
washer (A)

DIRECTIONS

Standpipe drain system

Needs a 3cm minimum diameter standpipe with minimum

carry away capacity of 30liters per minute.
Top of tub must be at least
86cm(34inches) high and
no higher than 130cm
B
from bottom of washer (B)

 How to Connect the Inlet Hose

Be careful not to mistake in supplying between the hot(maximum : 50C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.

FOR ORDINARY TAP

Pull down the collar

of the inlet hose to
separate it from the
water tap adapter.

Loosen the four

screws at the water
tap adapter, but dont
loosen the screws until
they are separated from
the water tap adapter.

Connect the water tap

adapter to the water tap and
tighten the four screws evenly
while pushing up the adapter
so that the rubber packing
can stick to the water tap
tightly.

collar

Remove the tape,

and screw connector
B into connect A tightly.

TAPE

Connect the inlet

hose to the water tap
adapter by pulling down
the collar of the hose end.

Connect the inlet hose adapter

of the hose to the water inlet of
the washer by turning it
clockwise to be fixed tightly.

Connector A
Connector B

Please check the rubber packing

inside the inlet hose adapter of
the hose.

FOR SCREW-SHAPED TAP

Connect the inlet

hose to the water tap
by screwing the
connector D tightly.

Connect the
connector-inlet
supplied if necessary.

Insert the inlet hose adapter

into the water inlet of washer
and turn it to be fixed.

Connector
Inlet
Connector D

Rubber
Packing

Connector D

Inlet Hose

Connector C

Hose

Rubber
Packing

Connector C

Assert the packing in the inlet

CONNECTION

 How To Clean The Filter

CLEANING THE LINT FILTER

Pull the Filter frame

upward.

Turn the lint filter

inside out, wash the
lint off with water.

Lint Filter

Return the filter as it was, and

insert the filter frame into the
slot.

Filter Frame

CLEANING THE WATER INLET FILTER

Clean the filter when water leaks from the water inlet.

Pull the
power plug
out before
cleaning it.

Turn off the

water supply
to the washer
and separate
the inlet hose.

Pull the
inlet filter out.

Remove the dirt

from the inlet filter
with a brush.

CLEANING THE DRAIN FILTER

In case of U shaped drain hose, this filters equipped at the back side of washer.
This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ..
If the drain filter is not cleaned at proper time (every 10 times of use), drain problem could be caused.

Put down the

remained water in the
hose. And put a container
under the filter to collect
water.

Turn the cap

counterclockwise.

Pull out the filter assembly off

the case of the main body.
FILTER

SLIT
CASE

CAP
CAP

FILTER

CONTAINER

Clean the drain filter

removing the foreign
stuffs.
FILTER

Put in the filter along the

guiding prominence of the
case. Please note the left
position of the filter adjusting
the groove to the guide rib.
FILTER
GUIDE
RIB
CAP
SLIT

CONNECTION

Turn the cap clockwise tightly.

CASE

CAP

10

CAP

6. FEATURE AND TECHNICAL EXPLANATION

Feature of the Washing Machine
1 The first air bubble washing system in the world.
2 Quiet washing through the innovational low-noise design.
3 The wash effectiveness is much more enhanced because of the air bubble washing system.
4 The laundry detergent dissolves well in water because of the air bubble washing system.
5 The adoption of the water currents to adjust the unbalanced load.
6 One-touch operation system.

Water Current to Adjust the Unbalanced Load

It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35
seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalnced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW

WASH

DRAIN

MOTOR

C.W

SINGAL

C.C.W

TIME(SEC.)

SPIN

0.4

FILL

RINSE 1

0.4

0.4

DRAIN

0.4

SPIN

0.4

FILL

RINSE 2

0.4

DRAIN

40 SEC. (About 25 Times)

* When the water level is HIGH

Automatic Water Supply System

The water level would be lowered because the clothes absorbs water at the beginning of washing. Therefore, after
60 seconds, the operation is interrupted to check the water level, and then the water is supplied again until the
selected water level is reached.

EXPLANATION

11

Automatic Drainning time Adjustment

This system adjusts the draining time automatically according to the draining condition.

Draining
condition

Good draining

The washer begins spin process after drainage.

Bad draining

Draininig time is prolonged.

No draining

Program is stopped and gives the alarm.

FUNCTIONAL PRINCIPLE
1

The micom can remember the time from the begining of drain to reset point when the pressure switch reaches
to OFF point
Drain Time
Less than

Movement of the Program

Continue draining

10 minutes
More than

Program stops and gives the alarm with

blinked on display lamp.

10 minutes

2 In case of continuous draining, residual drain time is determined by micom.

Draining time as a whole = D + 40
Residual drain time.
The time remembered by micom.

12

EXPLANATION

Softener Dispenser
This is the device to dispense the softener automatically by centrifugal force.
This is installed inside the auto-balancer.
FUNCTIONAL PRINCIPLE
1 Softener stays in room (A) when poured into softener inlet.
2 Softener moves from (A) to (B) by centrifugal force during intermittent spin process.
3 Softener flows from (B) to (C) during rinse process next to intermittent spin.
4 Softener moves from (C) to (D) by centrigfugal force during second intermittent spin.
After spin process is finished, the softener is added into the tub through softener outlet.
FLOW OF THE SOFTENER
Wash
Normal
Program

Intermittent
Spin

Centrifugal
force
(A)

(B)

Hold

Intermittent
Spin

Rinse

Flow in

Centrifugal
force

Flow in

(C)

Spin

(D)

FLOW OF THE SOFTENER INSIDE OF THE BALANCER

Room inside
the balancer

Centrifugal force
Flowing by weight

NOTES

Softener moves into the next room when r.p.m of the tub is more than 100 r.p.m.

HOW TO CHECK MOVEMENT

Pour a reasonable amount of MILK into softener dispenser and
operate the washer with no load. In final rinse cycle, make sure
that the milk is added into the tub through softener outlet.

Balancer

Softener
outlet
B
A

D
C

Softener inlet

EXPLANATION

13

Automatic Unbalance Adjustment

This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
1 When the lid is closed, the safety switch contact is ON position.
2 In case that wash loads get uneven during spin, the outer tub hits the safety switch due to the serious vibration,
and the spin process is interrupted.
3 In case that P.C.B. ASSY gets OFF signal from the safety switch, spin process are stopped and rinse process
is started automatically by P.C.B. ASSY.
4 If the safety switch is operated due to the unbalance of the tub, the program is stopped and the alarm is given.

NOTES
The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the
installation condition.

Circulating-Water
CIRCULATING-WATER
The washing and rinsing effects have been
improved by adopting the water system in
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing
or rinsing process, the water below the
pulsator vanes creates a water currents as
shown in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the high
water level, standard wash load and standard
water currents.

14

EXPLANATION

Filter

Water
channel
Pulsator

Tub

Outer tub

Lint Filter
Much lint may be obtained according to the kind of clothes
to be washed and some of the lint may also sticks to the
clothes.
To minimize this possibility a lint filter is provided on the
upper part of the tub to filter the wash water as it is
discharged from the water channel. It is good to use the lint
filter during washing.

Filter
Filter

Bleach
Bleach
Inlet
Inlet
Pulsator
Pulsator

HOW TO REPLACE LINT FILTER

1 Pull the filter frame upward.
2 Turn the lint filter inside out, and wash the lint off with water.
3 Return the filter as it was, and fix the filter frame to the slot.

Residual Time Display

When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be
counted down according to process.
When operation is finished, the TIME INDICATOR will light up
.

Drain Motor
STRUCTURE

Pull
Loosen
Pulley
Lever
Inductive ring
Magnet
Coil of motor
Magnet of motor

FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and
revolves the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Assy within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.

EXPLANATION

15

Gear Mechanism Assy

The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.

Pulsator shaft
Spin shaft
One way clutch
bearing

Gear unit as
Sun gear
Internal gear

Planetary gear
Clutch spring

Brake lever

Clutch boss
Gear pulley

Motor

Pulsator

1490 r.p.m
(50Hz)
Gear unit as

1 revolution

Motor

Pulsator
Gear Unit as
Gear Pulley

5 revolutions

138 r.p.m

720 r.p.m

Gear pulley

Directly

Tub
720 r.p.m

V-belt

Principle of Bubble Generator

STRUCTURE
Bobbin & coil
Magnet

Armature

Bellows

Trans core

Air
Air

Air out hole

Protector A

Air in hole
Protector B

16

EXPLANATION

PRINCIPLE OF INTAKE & OUTLET OF THE AIR

INTAKE : ARMATURE moves up, and BELLOWS inhales the air. At the same time, protector B is open and A is
close.
OUTLET : ARMATURE moves down, and BELLOWS exhausts the air. At the same time, protector B is close and A
is opend.
FUNCTIONAL PRINCIPLE OF TRANS & MAGNET
The phase of A.C electric power changes to 60 cycle/second.
The magnetic pole of trans core is changed by the change of the phase of A.C electric power.
The core repeats push and pull (3600 times/min.) of the armature magnet.

A.C

A.C

LEAF SPRING

NS

TRANS CORE

NS

N
MAGNET

Functional Principle of Bubble Washing Machine

Air bubble
Tub
Outer tub

Pulsator

ACROSS SECTION
FUNCTIONAL PRINCIPLE
Bubble generator supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by
the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
EXPLANATION

17

7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE,
DISCONNECT THE POWER CORD FROM THE ELECTRIC OUTLET.

Gear Mechanism Assy Replacement

Raise the top plate on the outer cabinet.
Remove outer tub cover from the tub assy.

Loosen the pulsator mounting screw and remove

Remove the spinner shaft flange nut by using T

Remove the tub assy.

type box wrench.

NOTES
To assemble the gear mechanism assy, reverse
the disassembly procedure.
18

DIRECTIONS

the pulsator.

 Lay the front of the washer on the floor.

Remove four bolts mounting the plate-gear protect by

Remove four bolts mounting the gear mechanism

assy by using a box wrench.

using a box wrench and remove plate-gear protect.

Remove the V-belt.

Pull out the gear mechanism assy.

DIRECTIONS

19

Motor Synchronous And Valve Replacement(Non Pump Model)

Lay the front of the floor.
Loosen two special screw and motor synchronous.

Take out the wire of motor synchonous from the

bracket.
Separate the motor sycnchronous from the base.

Turn the valve by using screw driver as shown in

picture.

Remove the valve lid from the valve drain assy.

Brake Adjustment
Loosen the adjustment bolt and turn the
adjustment bolt until the end of the bolt touches to
the brake lever.
Tighten the lock nut and apply a small amount of
paint-lock.
Adjustment bolt
Clutch lever

Gear mechanism ass'y

20

DIRECTIONS

Brake lever

NOTES:
1. The brake adjustment has been made at the
factory, so that it is not re-adjust.
However, in case of insufficient brake operation,
problem the upper procedure.
2. Overtightening of the adjustment bolt will cause
poor brake performance.
3. Undertightening of the adjustment bolt will
cause continuous braking and thereby.
cause the problems of the motor during the
spingcycle.

8. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

The structure of gear mechanism

Clutch Lever

Bearing
Clutch Boss

Clutch Tip

Clutch spring

Coupling
Pulley

Spring Washer

Fastening Nut
Pulley Shaft

Clutch Boss Assy

Pulley Shaft
Fastening Nut

Coupling

Spring Washer

Drum plate
Pulley

TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE

Tool name

Specification

Qty

Fixing jig

Ratchet handle

Socket and extension bar

Some cotton yarn

socket : 10mm, 17mm

per each
some
THE REPAIR

21

how to check the clutch spring Problem

PROBLEM
1) THE LAUNDARY IS IN THE SPIN TUB UNEVENLY WHEN JUST STARTING SPIN PROCESS.
2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING
PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS
AND CAUSE SHORT OF SPIN PERFORMANCE.

CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY
THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.

THE CLUTCH BOSS ASSEMBLY

NO.

PARTS NAME

SPECIFICATION

CODE

QTY

CLUTCH SPRING

1.5*1.5

3615110000

CLUTCH BOSS

PP

3619301300

GREASE

beacon#325 3g

PACKING PACKING THE CLUTCH BOSS ASSY

METHOD BY USING VINYL PACK
CLUTCH BOSS ASSY PART CORD : 3610028000

22

THE REPAIR

The Process Of Disassemble

Disassemble 1

No.

Process

Notice
Use wrench or driver
- ratchet handle
- extension bar
- socket : 10mm

Remove the protector

Release screws marked 4-point

Remove the v-belt

Use fixing jig for pulley as to

see fig 1.
and 17mm-socket for nut

Loosen the fastening nut

Take out plain washer if it has

Disassemble the spring washer

THE REPAIR

23

Disassemble 2

No.

Process

Notice

Disassemble the pulley

Catch the boss and pull

upward with spiral rotate in the
clockwise direction

Disassemble the clutch boss

assembly

Separate coupling from clutch

boss assy

Clean the drum plate, coupling

surface and contact face
between drum plate and
coupling

24

THE REPAIR

Cleaning

It is necessary to keep cotton

piece goods being dry and
clean

The Process Of Assemble

Assemble 1

No.

Process

Notice
Check the uneven face of
coupling is assembled upward

Assemble the coupling

Assemble the new clutch boss

assy

Assemble the pulley

- Push in the clutch boss assy

with rotating on the clockwise
direction.
- After assembling, rotate on the
clockwise more 2~3 teeth and
pull out the pulley shaft upward

If there was plain washer, you

have to assemble plain washer
the first and then assemble
spring washer

Assemble the spring washer

THE REPAIR

25

Assemble 2

No.

Process

Assemble the fastening nut

Notice
- Use fixing jig and 17mm
socket wrench
as if disassembling,
as fastening torque about
100~200kgf-cm.
- Check the end-play, up and
downward and check the
binding force, too much or not
on bi-direct of rotation.

Assemble the Belt

7
Assemble the protector

keep distance 2~3mm

Synchronous
Motor

Final checking
Clutch Tip

3.5~4.5

26

Drain
Valve

THE REPAIR

Finally, check the distance

between brake lever and
control bolt. (2~3mm)
Also, check the interferance
depth both clutch tip and clutch
boss(3.5~4.5mm)

9. TROUBLE SHOOTING GUIDE

NOTES
1. When replace the P.C.B. ASSY do not scratch the surface of the P.C.B. ASSY.
2. Disconnect the power cord from the electric outlet.

Concerning Water Supply

PROBLEM

CHECK POINT

CAUSE

Do you open the water

tap?

NO

SOLUTION

Open the water tap.

YES
YES

Is the filter of the water

inlet valve clogged with
dirt?

Clean the filter.

NO

WATER IS
NOT
SUPPLIED.

Increase the water

pressure.

NO

Is the water pressure

sufficient?
(0.3~8 kgf/cm2)

NOTE : Open the water tap fully and measure

the flow rate.
Flow
rate(l/min.)
Water pressure
(kgf/cm2)

YES

11.5

15.0

18.0

20.3

24.1

27.4

0.3

0.4

0.5

0.6

0.8

1.0

From the upper results, you know that the flow rate more than
11.5l/min. is essential for water supply.

Does the water inlet

valve make operating
sound?

NO

Water inlet valve

is defective.

Change water inlet valve.

Improper connection of
the connector or the
terminal.

Connect the connector or

the terminal properly.

P.C.B AS is defective.

Change the P.C.B AS.

Lead wire is defective.

Change the lead wires.

YES
Is the connector or the
terminal connected
properly?

NO

YES
Is the output voltage of
the P.C.B normal?

NO

YES

TROUBLE SHOOTING

27

PROBLEM

CHECK POINT
Does the water supply
continue while the power
is turned off?

CAUSE

SOLUTION

YES

The water inlet valve is

defective.

Change the water inlet

valve.

YES

The triac of P.C.B is

defective.

Change the P.C.B

ASSY.

NO
Does the water supply start
as soon as you press the
power switch?
NO
WATER
SUPPLY IS
NOT
STOPPED.

Operate the washer after

setting the water level to
HIGH
NO

Does the water supply

continue after the water
reaches to the HIGH
level?
YES
Is the air tube of water
level switch kinked or
deformed?

Normal operation.

YES

NO

Air tube is defective.

Change the air tube.

Pressure switch is
defective.

Change the pressure

switch.

Concerning Washing
PROBLEM

CHECK POINT

CAUSE

SOLUTION

Does the motor operate after

finishing water supply?
NO

YES

Does pulsator rotate in

only one direction?

YES The triac of P.C.B is

defective.
NO

THE
PULSATOR
DOES NOT
ROTATE EVEN
IF THE WATER
IS SUPPLED.

YES

NO

Is the motor coil

disconnected?

YES
Is the V-belt worn out?
NO
TROUBLE SHOOTING

Normal

Does the motor make

operating sound?

Is the connection
condition of capacitor
terminal good?

28

Change the P.C.B

ASSY.

YES

NO

Motor is defective.

Improper connection

YES
V-belt is defective.

Change the motor.

Connect the terminal

properly.

Change the V-belt.

Change the motor.

Concerning Draining
PROBLEM

CHECK POINT

Do you install the

drain hose properly?

CAUSE
NO

SOLUTION

Improper installation

Install the drain hose

properly.

Malfunction of drainage
by the foreign matter

Remove the foreign

matter from the pump
housing

Drain pump is defective

Change the Drain pump

P.C.B ASSY is
defective.

Change the P.C.B

ASSY.

YES

THE WASHER
DOES NOT
DRAIN.

Is the foreign matter

accumulated inside
the pump housing?

YES

NO
Is the output voltage of
the drain pump normal?
NO

YES

TROUBLE SHOOTING

29

Concerning Spinning
PROBLEM

CHECK POINT

CAUSE

SOLUTION

YES
Close the lid.

Is the lid open?

NO
Does the safety switch
operate normally?

NO

Safety switch is
defective.

Change the safety

switch.

NO

Improper connection of
the connector.

Connect the connector

properly.

P.C.B. ASSY is
defective.

Change P.C.B ASSY.

Drain motor is defective.

Change the drain motor.

P.C.B ASSY is
defective.

Change the P.C.B

ASSY.

V-belt is defective.

Change the V-belt.

Motor is defective.

Change the motor.

Improper connection.

Connect the terminal

correctly.

P.C.B ASSY is
defective.

Change the P.C.B

ASSY.

YES
Is the connector of
P.C.B ASSY connected
properly?
YES

Does the pulsator rotate

while the tub does not
rotate?
NO
THE WASHER
DOES NOT
SPIN.

YES

Is the input
voltage of the drain
motor normal?

YES

NO

YES
Is the V-belt worn out?

NO
Is the input voltage of
motor normal?

YES

NO
Is the connection
condition of capacitor
terminal good?

YES

30

TROUBLE SHOOTING

NO

Concerning Operation
PROBLEM

CHECK POINT

CAUSE

SOLUTION

NO

Is the plug connect-ed

to electric outlet?

Connect the plug.

YES
YES
THE
INDICATOR
LAMPS(L.E.D)
DO NOT LIGHT
UP WHEN THE
POWER
BUTTON IS
PRESSED.

Is Fuse opended?

Change Fuse

NO
Is the condition of
power button good?

NO

MOTOR
ROTATES
WHEN
START/HOLD
BUTTON IS
NOT
PRESSED.

ABNORMAL
NOISE
DURING WASH
PROCESS.

Change P.C.B ASSY.

Improper connection of
the connector.

Connect the connector

properly.

P.C.B. ASSY is
defective.

Change P.C.B ASSY.

YES
Is the connector of the
P.C.B. ASSY
connected properly?

NO

YES

PROGRESS
LAMPS(LED)
DO NOT LIGHT
UP.

Power button is defective

Do you press
START/HOLD button?

NO

YES

Does the pressure switch

operate normally?

NO

Check the output voltage

of P.C.B ASSY

NO
Is the V-belt worn out?

P.C.B ASSY is
defective.

Replace P.C.B ASSY.

Pressure switch is
defective.

Change the pressure

switch.

Abnormal

YES

Is the strange noise

generated when the
pulsator rotates in TEST
MODE of P.C.B ASSY?

Press START/HOLD
button.

YES

YES

P.C.B ASSY is defective

Change P.C.B ASSY.

There is foreign matter

between pulsator and
tub.

Remove the foreign

matter.

V-belt is defective.

Change the V-belt.

TROUBLE SHOOTING

31

10. PRESENTATION OF THE P.C.B ASS'Y

Concerning Error Message
MESSAGE

CAUSE

SOLUTION

Improper installation of drain hose.

Install drain hose properly.

The drain hose is blocked up by foreign

matter.

Remove foreign matter from drain hose.

Drain motor is inferior.

Change drain motor.

The water tap is closed.

Open the water tap.

The water inlet filter clogged.

Clean the water inlet filter.

It passes over the 30 minutes, yet it doesnt

come to assigned water level.

Check whether or not is comes to the

assigned water level.

Wash loads get uneven during spin.

Re-set wash loads evenly.

Poor installation of the unit.

Proper installation.

The lid is opened.

Close the lid.

The safety switch is inferior.

Change the safety switch.

The load sensing is inferior. After the load

sensing operates about 7 seconds, the
message is displayed during 1 second and
water level is always fixed high.

The water level sensing is inferior.

Change the P.C.B. ASSY.

Check the water level sensor and the

contact part of the connector.

* If the display error message shown UE or LE, please check the both message's causes and solutions.

32

PCB ASS'Y

110V~

POWER CORD

1
1

MOTOR

BL/YW

WH/RD

FUSE

WH

DRAIN
MOTOR

CONDENSOR

COLD
VALVE

OR
YW/BK

PRESSURE
SENSOR

WH
WH

BL
BK

VT
BL

2
1

YW
2

SWITCH

SAFETY

DOOR

SWITCH

BR
GR

RD
VT

DOOR
LOCK

SWITCH

NT
1

BL

M - PCB
BL
BK
WH

F-PCB

APPENDIX

Wiring Diagram [non-pump]

WIRING DIAGRAM

33

220V~

POWER CORD

1
2

2
1

3
1

MOTOR

3
1

2
2

DRAIN DRAIN HOT

MOTOR PUMP VALVE

2
2

BL/YW

CONDENSOR

WH/RD

FUSE

WH

GR
2

BL

VT
VT

YW/BK
RD/BL
YW

RD
BL/WH

BL
3

COLD
VALVE

OR
YW/BK

M - PCB

PRESSURE
SENSOR

WH
WH

WIRING DIAGRAM

BK

34
1

YW
2

SWITCH

SAFETY

DOOR

SWITCH

BR
GR

F-PCB

[Pump]

 Parts Diagram

OPTION : PANEL B
A18

A21

A19
A17

A20

A34

A22

A15

OPTION : DOOR AS

A33

A32

A37

A35

A36

A38

A39

A41

A16

A42

A43

A02

A31
A03
A01
A30

A04

A42

A05

A06

A44

A07

A24

A25
A16

A15

A26

A26

A08

A09
A23

A10

A06

A27

A11
A14
A28

A13

A29

A12

PARTS DIAGRAM

35

 Parts List
NO

PARTS CODE

DESCRIPTION

Q'TY

REMARK

A01

PLATE T

3614548300

PP

A02

MOLD DECO DOOR B

36116DXJ00

ABS

A03

MOLD DOOR B

36117YDV00

ABS

A04

MOLD DECO DOOR F

36116DXK00

ABS

A05

MOLD DOOR F

36117YDW00

ABS

A06

HOOK DOOR

3613102400

ABS

A07

MOLD CAP HANDLE

3612615800

ABS

A08

GLASS DOOR OUTER

36117YDS00

ABS

A09

GLASS DOOR F

36117YDU00

ABS

A10

GLASS

3611A14700

GLASS

A11

GLASS DOOR INNER

36117YDT00

ABS

A12

SCREW

A13

CUSHION DOOR

3611559900

NR

A14

DOOR HANDDLE

3612615700

ABS

A15

SPRING DOOR L

3615121000

SUS

A16

SPRING DOOR R

3615121000

SUS

A17

PANEL B

36142T6B00

PP

A18

CAP DRY

3610922500

PP

A19

CONNECTOR HOSE

3619506600

PS

A20

PACKING

3614004100

SILICON

A21

CAP WATER

3610922600

PP

A22

PANEL B

36142T6A00

PP

A23

PANEL F

36142T6C00

ABS

A24

CAP HOOK

3610922700

ABS

A25

DECORATOR FILM

36116DXL00

PC

A26

CAP REAR

3610902600

NR

A27

CAP SVC

3610922200

ABS

8100

A28

PCB AS

PRPSSWU___

AC 110-130V, 60Hz

NON-PUMP

PRPSSWU___

AC 220-240V, 50/60Hz

8100

11

2 VALVE

A29

SCREW

A30

CASE DETERGENT

36111T5Q00

PP

A31

NOZZLE

3618114100

PP

A32

LEVER SAFETY S/W

3613701800

POM

A33

PLATE LEVER

3614521400

PP

A34

SENSOR PRESSURE AS

3614801630

CDN15N, 180 ,3PIN

A35

MICRO SWITCH

3619045400

GSM-V16183A4, 250V/16A

A36

VALVE INLET

3615403332

AC 100-130V, 50/60Hz COLD

UPWARD

3615403731

AC 220-240V, 50/60Hz COLD

3615403332

AC 100-130V, 50/60Hz HOT

BACKWARD

3615403831

AC 220-240V, 50/60Hz HOT

3619045400

GSM-V16183A4, 250V/16A

A37
A38
36

PARTS NAME

VALVE INLET
MICRO SWITCH

PARTS DIAGRAM

NO

PARTS NAME

A39

Z-AIR_BUBBLE

A40

HARNESS AS

A41

A42

CORD POWER AS

UNIT CAPACITER

PARTS CODE

DESCRIPTION

Q'TY

REMARK

1
3612787922

8A COLD BUBBLE

SAINGLE VALVE

3612787926

5A COLD BUBBLE

3612787930

8A COLD/HOT BUBBLE

3612787936

5A COLD/HOT BUBBLE

3612787940

8A COLD/HOT NON-BUBBLE

3612787946

5A COLD/HOT NON-BUBBLE

3612787970

8A COLD/HOT BUBBLE

3612787975

5A COLD/HOT BUBBLE

3612787980

8A COLD/HOT NON-BUBBLE

3612787985

5A COLD/HOT NON-BUBBLE

3611337000

F H05VV 3X0.75 1.9M WH

3611337100

RVCT

3611337200

N LFC-3R 3X0.75 1.9M GY

AUSTRALIA

3611337300

F H05VV 3X0.75 1.9M WH

ITALY

3611337400

RW-300/500 3X0.75 1.9M

PR.CHINA

3611337500

VCTF 3X0.75 1.9M

INDIA

3611339000

U VCTF 3X0.75 1.9M GY

SOUTH KOREA

3611338200

F H05VV 3X0.75 1.9M BK

PERU

3611338200

F H05VV 3X0.75 1.9M BK

KUWAIT, OMAN

3611337710

BS-1363A

MALAYSIA

3611338000

H05VV-F 3X0.75 1.9M

SINGGAPORE

3611338100

A-VCTFK 2X0.75 1.9M GY

TAIWAN

3611338200

F H05VV 3X0.75 1.9M BK

EUROPEAN NATIONS

3611338300

C SJT 3X18AWG 1.9M GY

PANAMA, USA

3611338400

H05VV-F 3X0.75 1.9M GY

ARGENTINA

3611338500

H05VV-F 3X0.75 1.9M GY

SOUTH AFRICA

3611337710

BS-1363A

UAE

3618911600

8.4

400VAC CAN-TYPE

3618911900

30

200VAC CAN-TYPE

3618912000

33.6

3618959700

7.5

DUAL-VALVE, PUMP

DUAL-VALVE

2X0.75 1.9M GY

CHILE
JAPAN

AC120-230V, 50/60Hz
AC120-127V, 50/60Hz

200VAC CAN-TYPE

AC110V, 60Hz

400VAC CAN-TYPE

AC240V, 50Hz

A43

HINGE DOOR

3612902400

POLYACETAL

A44

SWITH DOOR LOCK

3619048900

ENTI TECH

PARTS DIAGRAM

37

B08

B08

B07

B03
B07

B02

B09

B01

B02

B02

B04

B06

B06

B05

B10

38

PARTS DIAGRAM

 Parts List
NO

PARTS NAME

PARTS CODE

DESCRIPTION

Q'TY

REMARK

B01

CABINET

361081WS00

SGCC T=0.57

B02

HANDLE CABINET

3612603310

PP

B03

PLATE UPPER

3614521600

PP

B04

BASE U

3610396300

PP

B05

LEG ADJUST AS

3617702122

DWF-1089W2

B06

LEF FIX

3617703000

SBR

B07

HOLDER SUPPORT FL

3615306200

POM

HOLDER SUPPORT FR

3615306400

POM

HOLDER SUPPORT BL

3615306300

POM

HOLDER SUPPORT BR

3615306500

POM

B09

COVER BACK

3611413605

SPG 0.35T

B10

COVER UNDER

3611418500

PP

OPTION

B11

HARNESS OUTER

3610068700

50/0.18GREEN ST710489-2

2-WIRE POWER CORD

B12

HOSE DRAIN O AS

3613213560

LDPE L=950

NON-PUMP

B13

HOSE DRAIN O AS

3613218860

LDPE/EVA L=1600 PUMP

PUMP

B14

GUIDE DRAN HOSE

3612502300

PP

B15

UNIT DRAIN PUMP AS

3618962815

AC 220-240V/50Hz

B16

3618963015

AC 220V/60Hz

B17

3618962905

AC 110-127V/60Hz

B08

B18

PARTS DIAGRAM

39

C01

C11

C11

C02

C04

C05

C03
C12

C06

C13

C14

C15

40

PARTS DIAGRAM

 Parts List
NO

PARTS NAME

PARTS CODE

DESCRIPTION

C01

BALANCER AS

36161___00

DWF-900S

C02

TUB I

3618832400

SUS 0.4T

C03

TUB U

3618832500

HIPS

C04

GUIDE FILTER

3612514100

DWF-900S

C05

SPECIAL SCREW

3616051629

AUA 5.5X16

C06

PULSATOR AS

37197___00

DWF-900S

C07

BALANCER AS

3616104500

DWF-5510PN

C08

TUB I

3618808100

PP

C09

GUIDE FILTER

3612503910

PP

C10

PULSATOR AS

3619706600

DWF-750WTP

C11

FILTER AS

4505E82002

POLYESTER 90X120 INSERT

C12

SPECIAL SCREW

3616002901

SUS 304 NON-SILOCK

C13

SPECIAL NUT

4507D83080

SUS 304

C14

FLANGE TUB

3617201100

5KG 3-FOOT

C15

SPECIAL SCREW

3616007000

SCM24H,6.5X24

REMARK
STAINLESS STEEL

PLASTIC

PARTS DIAGRAM

41

42

PARTS DIAGRAM

 Parts List
NO

PARTS NAME

PARTS CODE

DESCRIPTION

REMARK

D01

COVER TUB O

3611434300

PP

D02

TUB O

3618832300

PP

D03

SUSPENSION AS F

36198___00

FRONT

D04

SUSPENSION AS B

36198___00

REAR

D05

VALVE DRAIN AS

3615408500

DWF-750M

D06

HOSE DRAIN AS

3613227000

LDPE+EVA DWF-752MN

D07

HOSE DRAIN AS

3613226900

LDPE+EVA DWF-800WNP

PUMP

D08

CLAMP

4507D08153

MFZN HOSE ID=7PIE

OPTION ; PUMP

D09

HOSE

4500D08210

ID=4.0

D10

CLAMP

4507D08153

MFZN HOSE ID=7PIE

D11

HOSE

4500D08210

ID=4.0

D12

BASE

3610396400

EHI 1.6T

D13

SPECIAL SCREW

3616007000

SCM24H 6.5X24

D14

DTAIN MOTOR

361895875L

220-240V/5,60Hz

361895872L

100-127V/60Hz

NON-PUMP

OPTION ; BUBBLE

D15

GEAT MECHANISM

3617310511

GM-0600-KJ4P0

D16

BOLT HEX

7341801511

6B-1 8X15 SW MFZN

D17

PROTECTOR GEAR

3618346700

SGCC 1.2T

D18

SPECIAL WASHER

4505E34030

PP

D19

UNIT MOTOR AS

3618959901

100-127V/60Hz W1S30CC004

3618960220

220V/60Hz W1S30VC007

3618960210

220-240V/50Hz W1S30VC006

7650802528

6B-1 8X25 PW MFZN

3618401480

DP=48.5 60Hz PRESS

60Hz
50Hz

D20

BOLT HEX

D21
D22

PULLEY MOTOR AS

3618401490

DP=53 50Hz PRESS

D23

WASHER SPRING

7401008011

SW-8 MFZN

D24

NUT HEX

7392800011

M8XP1.25 MFZN

D25

BELT V

3616590210

M20

50Hz

3616590200

M19.5

50Hz

3612757010

L=560

D17
B18

HARNESS EARTH INNER

PARTS DIAGRAM

43

 Circuit Diagram

44

CIRCUIT DIAGRAM

DAEWOO ELECTRONICS CORP.

1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: DAEWOOELEC

S/M NO. :

PRINTED DATE: Aug. 2013

ABOUT THIS MANUAL

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