This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what

changes have been made to the previous version. Because it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version of the standard as published by ASTM is to be considered the official document.

Designation:A924/A924M08a Designation: A 924/A 924M 09

Standard Specication for

General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process1

This standard is issued under the xed designation A 924/A 924M; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.

1. Scope* 1.1 This specication covers the general requirements that, unless otherwise specied in the product specication, apply to steel sheet in coils and cut lengths, metallic-coated on continuous lines by the hot-dip process. The product is intended for applications requiring corrosion resistance. The product specications contain requirements for specic strength levels, heat resistance, paintability, or formability, or a combination thereof. 1.2 Subject to individual product specication provisions, steel sheet is available as Commercial Steel (CS) Types A, B, and C, Forming Steel (FS), Drawing Steel (DS), Deep Drawing Steel (DDS), Extra Deep Drawing Steel (EDDS), High Temperature Steel (HTS), Structural Steel (SS), and High Strength Low Alloy Steel (HSLAS). Steel sheet is produced with the following metallic coatings. Specic information on each of the following is contained in the individual product specication: 1.2.1 Zinc or zinc-iron alloy coated, 1.2.2 Zinc-5 % aluminum alloy coated, 1.2.3 55 % aluminumzinc alloy coated, 1.2.4 Aluminumcoated, 1.2.5 Terne (lead-tin alloy) coated, and 1.2.6 Zinc-aluminum-magnesium alloy coated. 1.3 Products covered by this general requirements specication are described in the following product standards: Specications A 308/A 308M; A 463/A 463M; A 653/A 653M; A 755/A 755M; A 792/A 792M; A 875/A 875M; A 929/A 929M; and A 1046/ A 1046M. 1.4 Metallic-coated steel sheet is produced to various coating designations, as shown in the individual product specications. Except for differentially coated sheet, the coating is always expressed as the total coating of both surfaces. 1.5 In case of any conict in requirements, the requirements of the individual product specications shall prevail over those of this general specication. 1.6 The purchaser is permitted to specify additional requirements that do not negate any of the provisions of this general specication or of the individual product specications. Such additional requirements, the acceptance of which are subject to negotiation with the supplier, shall be included in the order information. 1.7 For purposes of determining conformance with this specication and the various product specications referenced in 1.3, values shall be rounded to the nearest unit in the right-hand place of gures used in expressing the limiting values (except to the nearest 5 MPa for SI strength values) in accordance with the rounding method of Practice E 29. 1.8 Metallic-coated steel sheet covered by this specication is produced to thickness requirements expressed to 0.001 in. [0.01 mm] for both coils and cut lengths. The thickness is the total of the base steel and the coating. 1.9 The values stated in inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. 1.10 This specication and some of the applicable product specications are expressed in both inch-pound and SI units. However, unless the order species the applicable M specication designation (SI units), the product shall be furnished to inch-pound units. 1.11 The text of this specication references notes and footnotes that provide explanatory material. These notes and footnotes (excluding those in tables and gures) shall not be considered as requirements of the specication.

1 This specication is under the jurisdiction of ASTM Committee A05 on Metallic-Coated Iron and Steel Products and is the direct responsibility of Subcommittee A05.11 on Sheet Specications. Current edition approved Nov.May 1, 2008.2009. Published November 2008.June 2009. Originally approved in 1994. Last previous edition approved in 2008 as A 924/A 924M - 08a.

*A Summary of Changes section appears at the end of this standard.

Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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A 924/A 924M 09
2. Referenced Documents 2.1 ASTM Standards:2 A 90/A 90M Test Method for Weight [Mass] of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings A 308/A 308M Specication for Steel Sheet, Terne (Lead-Tin Alloy) Coated by the Hot-Dip Process A 309 Test Method for Weight and Composition of Coating on Terne Sheet by the Triple-Spot Test A 370 Test Methods and Denitions for Mechanical Testing of Steel Products A 428/A 428M Test Method for Weight [Mass] of Coating on Aluminum-Coated Iron or Steel Articles A 463/A 463M Specication for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process A 653/A 653M Specication for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process A 700 Practices for Packaging, Marking, and Loading Methods for Steel Products for Shipment A 751 Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products A 754/A 754M Test Method for Coating Weight (Mass) of Metallic Coatings on Steel by X-Ray Fluorescence A 755/A 755M Specication for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed Building Products A 792/A 792M Specication for Steel Sheet, 55 % Aluminum-Zinc Alloy-Coated by the Hot-Dip Process A 875/A 875M Specication for Steel Sheet, Zinc-5 % Aluminum Alloy-Coated by the Hot-Dip Process A 902 Terminology Relating to Metallic Coated Steel Products A 929/A 929M Specication for Steel Sheet, Metallic-Coated by the Hot-Dip Process for Corrugated Steel Pipe A 1030/A 1030M Practice for Measuring Flatness Characteristics of Steel Sheet Products A 1046/A 1046M Specication for Steel Sheet, Zinc-Aluminum-Magnesium Alloy-Coated by the Hot-Dip Process E 29 Practice for Using Signicant Digits in Test Data to Determine Conformance with Specications E 376 Practice for Measuring Coating Thickness by Magnetic-Field or Eddy-Current (Electromagnetic) Examination Methods 2.2 Federal Standard: Fed. Std. No. 123 Marking for Shipment (Civil Agencies)3 3. Terminology 3.1 DenitionsFor denitions of items used in this specication, refer to Terminology A 902. 4. Ordering Information 4.1 Ordering information for all products are shown in the individual product specications. 5. Materials and Manufacture 5.1 Hot-dip metallic coatings are used to provide corrosion protection to steel sheets. Hot-dip metallic coatings are available in six different types, zinc and zinc-iron alloy, lead-tin alloy (Terne), aluminum, 55 % aluminum-zinc alloy, zinc-5 % aluminum alloy, and zinc-aluminum-magnesium alloy. Each coating type is available in various coating weights which provide varying degrees of corrosion protection and the consumer should consult the individual producers for applicability to the intended application and to obtain product information. 5.2 Hot-dip metallic coated products may be subject to changes in mechanical properties after coating. As such changes are functions of the chemistry and processing history of the material, the consumer should consult the individual producers for applicability to the intended application. 6. Chemical Composition 6.1 Base Steel: 6.1.1 Chemical composition requirements of the base steel are shown in the individual product specications. 6.1.2 An analysis of each heat shall be made by the manufacturer to determine the percentage of carbon, manganese, phosphorus, sulfur, and any other elements specied or restricted by the individual product specication. 6.1.3 When desired, product analysis shall be made by the purchaser on nished product. The product analysis so determined shall meet the tolerances shown in Table 1. 6.1.3.1 Capped or rimmed steels are not technologically suited to product analysis due to the nonuniform character of their chemical composition, and therefore, the tolerances in Table 1 do not apply. Product analysis is appropriate on these steels only when misapplication is apparent. 6.1.3.2 Product analysis for phosphorus or sulfur is not technologically appropriate because of segregation of these elements in non-killed steels. Product analysis is appropriate only when misapplication is apparent.

2 For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at [email protected]. For Annual Book of ASTM Standards volume information, refer to the standards Document Summary page on the ASTM website. 3 Available from Yale University Library, Standardization Documents Order Desk, Bldg. 4 Section D, 700 Robbins Ave., Philadelphia, PA 191115094, Attn: NPODS.

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A 924/A 924M 09
TABLE 1 Product Analysis Tolerances
Tolerance Element Limited or Maximum of Specied Element, % To 0.15, incl Over 0.15 to 0.40, incl Over 0.40 to 0.80, incl To 0.60, incl Over 0.60 to 1.15, incl Over 1.15 to 1.65, incl ... ... To 0.30, incl Over 0.30 to 0.60 ... To 0.10, incl To 0.10, incl Over 0.10 to 0.25, incl Minimum only specied To 0.10, incl Under Minimum Limit 0.02 0.03 0.03 0.03 0.04 0.05 ... ... 0.02 0.05 0.02 0.01A 0.01A 0.02 0.01 0.01A Over Maximum Limit 0.03 0.04 0.05 0.03 0.04 0.05 0.01 0.01 0.03 0.05 ... 0.01 0.01 0.02 ... 0.01

Carbon

Manganese

Phosphorus Sulfur Silicon Copper Titanium Vanadium

Columbium
A

If the minimum of the range is 0.01 %, the under tolerance is 0.005 %.

6.1.3.3 Samples for product analysis shall be drillings through areas stripped free of coating. At least three pieces shall be selected, but if the product of more than one mill lift or coil is involved, at least six pieces shall be selected. 6.1.3.4 When supplying High-Strength Low-Alloy Steel (HSLA), some producers use one or more microalloying elements as strengthening agents or use alloy additions to effect inclusion control, or both. The producer shall be consulted for the specic chemical composition applied. If any alloying addition is known to be of concern to the user, the producer shall be notied of this concern. 6.1.4 Method of AnalysisThe determination of chemical composition is permitted to be made by any test method, except in case of dispute, where the referee test methods listed in the section on test methods of Test Methods A 751 shall be used. 6.2 Coating: 6.2.1 Coating AnalysisThe nominal composition of the coating is described in the individual product specication. 6.2.2 Method of AnalysisThe determination of chemical composition shall be made in accordance with acceptable chemical, spectrochemical, or other test methods. 7. Tests for Mechanical Properties 7.1 Test specimens shall be prepared from nished metallic-coated product. 7.2 Mechanical Properties-Base Metal When base metal mechanical properties are specied, tests shall be conducted in accordance with Test Methods A 370. Requirements for all mechanical properties are included in the individual product specications. 7.2.1 Tension TestsSpecimens for base-metal tension tests shall be taken longitudinally, approximately midway between the center and edge of the product as rolled, and shall conform to the requirements for the sheet-type test specimen in the gure for rectangular tension test specimens of Test Methods A 370. 7.2.1.1 The determination of the yield strength and tensile strength values shall be based on the as-produced base-metal thickness that shall be obtained by one of the following methods. Unless specied in the order, the producer shall determine the method to be used; however, in the event of a dispute the method in 7.2.1.2 shall be used. 7.2.1.2 The base metal thickness shall be determined by stripping the coating from the ends of the specimen contacting the grips of the tension testing machine. The thickness measurement shall be made before testing on an end of the specimen that has been stripped free of coating. 7.2.1.3 The base metal thickness shall be determined by subtracting the coating thickness from the measured thickness of the tension test specimen. The coating thickness shall be calculated from the coating weight [mass] test. 8. Tests for Coating Properties 8.1 Coating Weight [Mass]: 8.1.1 Coating weight [mass] shall conform to the requirements prescribed in the individual product specications (see 1.3). 8.1.2 The coating weight [mass] is ordered as total both sides requirements, or if requested on those product specications permitting it, to single side/single spot coating mass requirements. 8.1.3 Total both sides requirements 8.1.3.1 The coating weight [mass] of equally coated product is the total amount on both sides of the sheet, expressed in ounces per square foot [grams per square metre] of sheet. 8.1.3.2 For differentially coated product, the coating weight [mass] on each surface is nominally one half of the stated coating designation.
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A 924/A 924M 09
8.1.4 Single side/single spot requirements 8.1.4.1 The coating mass for each surface shall be specied separately, for example, 60G60G, and each single spot test shall meet the specied requirements for the coating designation. 8.2 Coating Weight [Mass] Tests One of the following test methods shall be used: 8.3 Weigh-Strip-Weigh Method: 8.3.1 The weigh-strip-weigh method, described in Test Methods A 90/A 90M, A 309, and A 428/A 428M, is a destructive test that determines coating weight [mass] by measuring the difference in weight [mass] between a coated and a stripped (uncoated) sample. If one surface is protected suitably during the initial stripping, coating weight [mass] can be determined for each surface independently. 8.3.2 Test specimens for product over 18 in. [450 mm] in width shall be taken from a representative sample piece approximately 1 ft [300 mm] in length by the associated width. Three test specimens shall be taken from the sample, one from the middle of the width and one from each edge. The edge samples shall not be taken closer than 2 in. [50 mm] from each edge. The test specimen shall have a minimum area of 5 in.2 [3200 mm2]. 8.3.3 For product 18 in. [450 mm] in width and narrower, only one test specimen is required. Specimens shall be at least 2 in. [50 mm] from the edge, when possible. For product narrower than 2.25 in. [60 mm] the test specimen shall be chosen to give a minimum area of 5 in.2[3200 mm2]. 8.3.4 The triple-spot coating weight [mass] shall be the average of the determinations of the three tests done in accordance with the procedures in 8.3.2. 8.3.5 The total both sides minimum single-spot coating weight [mass] shall be that test result that is the lightest coating weight [mass], or in those cases where only one test is needed, it shall be that single test result. 8.3.6 The single side/single spot coating mass shall meet both the lower and upper limits of the specied coating designation. 8.3.7 The frequency of sampling shall be sufficient to adequately characterize the lot of material being tested. 8.4 X-Ray Fluorescence Method: 8.4.1 The X-ray uorescence method is a nondestructive test that determines coating weight [mass] by converting X-ray uorescence measurements to coating weight [mass] values. X-ray uorescence gages can be used as off-line laboratory instruments or as a means of continuous on-line testing for conformance to coating weight [mass] requirements, or both. 8.4.2 Off-Line Testing X-ray uorescence gages can be used as off-line laboratory instruments to test for coating weight [mass] provided that they have been calibrated in accordance with Test Method A 754/A 754M and use the sample test locations as described in 8.3.2 or 8.3.3. 8.4.3 On-Line Testing When X-ray uorescence gages are used for on-line testing, they shall be operated in accordance with Test Method A 754/A 754M. A minimum of ve random full-width traverses shall be used to characterize each coil tested. 8.4.3.1 The triple-spot coating weight [mass] of a coil shall be determined using the following procedure: from the individual edge, center, edge readings provided by the minimum ve full width traverses, compute the average of one edge, the average of the center, and the average of the other edge. These three results shall then be averaged to obtain the triple-spot average of the coil. 8.4.3.2 The total both sides minimum single-spot coating weight [mass] shall be the lightest coating weight [mass] obtained from the individual edge, center, edge measurements provided by the minimum ve full width traverses (lightest of at least fteen readingsve from one edge, ve from the center, and ve from the other edge). 8.4.3.3 The single side/single spot minimum coating mass shall be the lightest coating mass obtained from the readings provided by the minimum ve full width traverses. 8.4.3.4 The single side/single spot maximum coating mass shall be the heaviest coating mass obtained from the readings provided by the minimum ve full width traverses. 8.5 Coating Bend TestRefer to the individual product specication. 8.5.1 Coating bend test specimens shall be 2 to 4 in. [50 to 100 mm] wide. The specimen shall be cut not less than 2 in. [50 mm] from the edges of the test sheet. 9. Dimensions and Permissible Variations 9.1 The permissible variations for dimensions shall comply with the applicable limits in Tables 2-16. 9.2 Flatness Tolerances: 9.2.1 Flatness tolerances for sheet are contained in Table 10 and in Table 11 for sheet specied to restricted atness. Tables 12 and 13 contain atness tolerances for SS, HSLAS, and HSLAS-F. 9.2.2 Measurement techniques for atness characteristics are described in Practice A 1030/A 1030M. 9.2.3 Two alternative methods for atness determination are the use of I-Units and % Steepness. A description of these two alternative methods is contained in Practice A 1030/A 1030M. 9.2.3.1 The use of I-Units or % Steepness as a atness standard is subject to negotiation between the purchaser and the producer. 9.2.3.2 Measurement techniques for I-Units and % Steepness and rejection limits are subject to negotiation between the purchaser and producer. 10. Finish and Condition 10.1 Metallic-coated sheet intended for applications where surface appearance and controlled surface texture is of primary
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A 924/A 924M 09
TABLE 2 Thickness Tolerances for Hot-Dip Metallic-Coated Sheet38-in. [10-mm] Minimum Edge Distance

NOTE 1The coated sheet thickness includes the base metal and coating and is measured at any point across the width of the coated sheet not less than 38 in. [10 mm] from a side edge. NOTE 2Micrometers used for measurement of thickness shall be constructed with anvils and spindles having minimum diameters of 0.188 in. [4.80 mm]. The tip of the anvil shall be at or rounded with a minimum radius of curvature of 0.10 in. [2.55 mm] and the tip of the spindle shall be at. Micrometers with conical tips shall not be used for thickness measurements of sheet steels.
Inch-Pound Units Specied Width, in. Over Through Through 0.023 Over 0.023 through 0.043 Specied Ordered Thickness, in.A,B Over 0.043 through 0.061 Over 0.061 through 0.075 Over 0.075 through 0.101 Over 0.101 through 0.187

Thickness Tolerances, Plus and Minus, in.C Thickness Tolerances, Over, in., No Tolerance UnderC ... ... 32 32 40 40 60 60 32 32 40 40 60 60 72 72 0.003 0.006 0.003 0.006 0.003 0.006 ... 0.006 0.004 0.008 0.004 0.008 0.004 0.008 0.004 0.008 SI Units Specied Width, mm Over Through Through 0.4 Over 0.4 through 1.0 Specied Ordered Thickness, in.B,D Over 1.0 through 1.5 Over 1.5 through 2.0 Over 2.0 through 2.5 Over 2.5 through 5.0 0.005 0.010 0.005 0.010 0.005 0.010 0.005 0.010 0.006 0.012 0.006 0.012 0.006 0.012 0.006 0.012 0.007 0.014 0.008 0.016 0.008 0.016 0.009 0.018 0.008 0.016 0.008 0.016 0.009 0.018 0.009 0.018

Thickness Tolerances, Plusand Minus, mmC Thickness Tolerances, Over, mm, No Tolerance UnderC ... ... 1500 1500
A B

1500 1500 ... ...

0.08 0.16 ... 0.16

0.10 0.20 0.10 0.20

0.13 0.26 0.13 0.26

0.15 0.30 0.15 0.30

0.20 0.40 0.23 0.46

0.23 0.46 0.23 0.46

Thickness is measured at any point across the width not less than 38 in. from a side edge. The specied thickness range captions apply independently of whether the ordered thickness is stated as nominal or minimum. C The tolerances provided in the table are based on no minalimum thickness (tolerance over, no tolerance under). For nominimumal thickness, the tolerance ishall b divided equal to twice the tabular ty olver ancd undesr (tolerance over, no tolerance under). D Thickness is measured at any point across the width not less than 10 mm from a side edge.

importance shall be ordered as extra smooth. 10.2 Metallic-coated sheet, when ordered as regular spangle or minimized spangle, is not subject to restrictions on surface texture. 10.3 Coil breaks, strain, and uting may occur in such materials and the consumer should contact the individual producer for applicability to the intended application. 10.4 Metallic-coated sheet in coils is subject to coil breaks when coiled to a smaller inside diameter than is compatible with the thickness of the sheet. Other factors also affect this tendency for coil breaks. The consumer should contact the individual producer for the applicability of the intended application. 11. Oiling 11.1 Metallic-coated products covered by this specication can be furnished oiled or not oiled as specied. 12. Workmanship 12.1 Surface Conditions: 12.1.1 Metallic-coated cut lengths (sheets) shall have a workmanlike appearance and shall not have imperfections of a nature or degree for the product, grade, class, and designation ordered that will be detrimental to the fabrication, or functionality, or both, of the nished part. 12.1.2 Metallic-coated coils may contain some abnormal imperfections that render a portion of the coil unusable since the inspection of coils does not afford the producer the same opportunity to remove portions containing imperfections as in the case with cut lengths. 13. Retests and Disposition of Non-Conforming Material 13.1 Retests: 13.1.1 Unless otherwise prohibited by the product specication, retests are permitted under the following circumstances: 13.1.1.1 If any tension test specimen shows defective machining or develops aws, it must be discarded and another specimen substituted.
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A 924/A 924M 09
TABLE 3 Thickness Tolerances for Hot-Dip Metallic-Coated Sheet1-in. [25mm] Minimum Edge Distance

NOTE 1The coated sheet thickness includes the base metal and coating and is measured at any point across the width of the coated sheet not less than 1 in. [25 mm] from a side edge. NOTE 2Micrometers used for measurement of thickness shall be constructed with anvils and spindles having minimum diameters of 0.188 in. [4.80 mm]. The tip of the anvil shall be at or rounded with a minimum radius of curvature of 0.10 in. [2.55 mm] and the tip of the spindle shall be at. Micrometers with conical tips shall not be used for thickness measurements of sheet steels.
Specied Widths, in. Specied Width, in. 0.06123 and thinner Over 0.023 thinnerough 0.043 Specied Ordered Thickness, in.A Over 0.06143 through 0.075,61 Over 0.061 inclthrousivegh 0.075 Over 0.075 through 0.101, inclusive Over 0.101 through 0.187, inclusive

Inch-Pound Un

Thickness Tolerances, Plus and Minus, in.B Thickness Tolerances, Over, in., No Tolerance UnderB To 40, inclusive To 32, inclusive Over 32 to 40, inclusive Over 32 to 40, inclusive Over 40 to 60, inclusive 12 12 0.014 Over 60 to 72, inclusive Over 60 to 72, inclusive Specied Widths, 0.014 mm 6 SI Units Specied Ordered Thickness, mmA Specied Width, mm 1 .5 and thinner 0.4 and thinner Over 0.4 th inner Over 0.4 through 1.0, inclusive Specied Ordered Thickness, mmA Over 1.5 to 2.0, inclusive Over 1.0 through 1.5, inclusive Over 1.5 inclusive Over 1.5 through 2.0, inclusive Over 2.0 to 2.5, inclusive Over 2.0 through 2.5, inclusive Over 2.5 to 5.0, inclusive Over 2.5 through 5.0, inclusive 0.002 0.003 0.003 0.003 0.003 0.003 0.003 0.004 0.004 0.004 0.004 0.004 0.005 0.005 0.005 0.005 0.005 0.006 0.006 0.006 0.006 0.006 0.006 0.00 0.010 Over 40 to 60, inclusive 0.012 0.007 0.007 0.012 0.012 0.002 0.012

0.002 0.003

0.003 0.004

0.007 0.005

0.007 0.007 0.014

Thickness Tolerances, Plusand Minus, mmB Thickness Tolerances, Over, mm, No Tolerance UnderB To 1500, inclusive To 1500, inclusive 30 30 Over 1500 Over 1500
A B

0.05 0.08

0.08 0.10

0.13

0.15 0.15

0.18 0.18

0.34 0.05 0.08 0.08 0.10 0.18 0.13 0.185 0.15 0.34 0.34 0.34 0.34

The specied thickness range captions apply independently of whether the ordered thickness is stated as a nominal or minimum. B The tolerances provided in the table are based on no minalimum thickness (tolerance over, no tolerance under). For nominimumal thickness, the tolerance ishall b divided equal to twice the tabular ty olver ancd undesr (tolerance over, no tolerance under).

13.1.1.2 If the percent elongation of any tension test specimen is less than that specied, and any part of the fracture is more than 34 in. [20 mm] from the center of the gauge length of a 2-in. [50 mm] specimen, or is outside the middle half of the gauge length of an 8-in. [200 mm] specimen, as indicated by scribe scratches marked on the specimen before testing, a retest is allowed. 13.1.1.3 If the test result of any tension test specimen fails to meet the specication requirements and the failure is the result of improper adherence to tension test procedures, a retest is permitted. 13.1.1.4 If the test result of an original tension test specimen fails to meet the specication requirements and the failure is not related to the conditions described in 13.1.1.1, 13.1.1.2, and 13.1.1.3, but the results are within 2 ksi [14 Mpa] of the required yield strength, within 2 ksi [14 MPa] of the required tensile strength, or within 2 percentage points of the required elongation, one retest shall be permitted to replace the failing test. 13.1.2 The retest specimen shall be taken either adjacent to the rst failed specimen, or selected at random from the material to be certied to the specication. 13.1.3 If the results of a retest satisfy the specied tension test requirements and all other requirements of the applicable specication are satised, the material shall be accepted. 13.2 Disposition of Non-Conforming Material: 13.2.1 In those cases where the lot is found to be non-conforming, and resampling of non-conforming material is not prohibited by the specication. resampling is permitted under the following circumstances and using the following practices: 13.2.1.1 If the results of an original tension test or retest specimen fail to satisfy the specication requirements and the failed
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A 924/A 924M 09
TABLE 4 Width Tolerances for Hot-Dip Metallic-Coated Sheet, Coils, and Cut Lengths, Not Resquared
Inch-Pound Units Specied Width, in. Over 12 30 48 60 Through 30 48 60 72 SI Units Specied Width, mm Over 300 600 1200 1500 Through 600 1200 1500 1800 Tolerance Over Specied Width, No Tolerance Under, mm 3 5 6 8 Tolerance Over Specied Width, No Tolerance Under, in.
18 3 16 14 5 16

TABLE 5 Length Tolerances for Hot-Dip Metallic-Coated Sheet, Cut Lengths, Not Resquared
Inch-Pound Units Specied Length, in. Over 12 30 60 96 120 156 192 240 Through 30 60 96 120 156 192 240 ... SI Units Specied Length, mm Over 300 1500 3000 6000 Through 1500 3000 6000 ... Tolerance Over Specied Length, No Tolerance Under, mm 6 20 35 45 Tolerance Over Specied Length, No Tolerance Under, in. 1 2 3 4 1 1 1 4 1 1 2 1 3 4
18 14

test results are not related to the conditions described in 13.1, the lot shall be quarantined and resampled for certication of the non-conforming material to the specication requirements. 13.2.1.2 Resampling for certication of the non-conforming material shall include the discarding of out of-specication material and the resampling of the lot. The resampling shall be appropriate to the specic out-of-specication condition and the processing history of the lot. 13.2.1.3 A maximum of two resampling efforts shall he permitted. If, after conducting two resampling efforts, the material does not satisfy the specication requirements, the lot shall be rejected. 14. Inspection 14.1 The producer shall afford the purchasers inspector reasonable access to facilities to ensure that the product is being produced in compliance with this specication. Unless otherwise specied, all inspection and tests, except product analysis, shall be made at the producers facilities prior to shipment. Such inspection or sampling shall be made concurrently with the producers regular inspection and test operations unless it causes interference with normal operations or is otherwise specied. 14.2 Responsibility for Inspection Unless otherwise specied in the contract or purchase order, the producer is responsible for the performance of all inspection requirements as specied herein. Except as otherwise specied in the contract or order, the producers facilities, or any other facilities suitable for the performance of the inspection requirements, shall be used. The purchaser reserves the right to perform any of the inspections set forth in this specication to ensure supplies and services conform to the prescribed requirements.
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A 924/A 924M 09
TABLE 6 Camber Tolerances for Hot-Dip Metallic-Coated Sheet

NOTE 1Camber is the greatest deviation of a side edge from a straight line, the measurement being taken on the concave side with a straightedge. NOTE 2The camber tolerances for sheet in cut lengths, not resquared, are as shown in this table.
Inch-Pound Units For Coils Over 12 in. in Width Cut Length, ft Over ... 4 6 8 10 12 14 16 18 20 30 Through 4 6 8 10 12 14 16 18 20 30 40 SI Units For Coils Over 300 mm in Width Cut Length, mm Over ... 1200 1800 2400 3000 3700 4300 4900 5500 6000 9000 Through 1200 1800 2400 3000 3700 4300 4900 5500 6000 9000 12 200 4 5 6 8 10 13 16 19 22 32 38 Camber Tolerance,B mm
18 3 16 14 5 16

Camber Tolerance,A in.

3 4 7 8 1 1 4 1 1 2
38 12 58

A The camber tolerance for sheet in coils is 1 in. in any 20 ft, except as shown in Table 14. B The camber tolerance for sheet in coils is 25 mm in any 6000 mm, except as shown in Table 14.

TABLE 7 Diameter Tolerances for Hot-Dip Metallic-Coated Sheet, Sheared Circles

Inch-Pound Units Specied Thickness, in. Over ... 0.061 0.101 Through 0.61 0.101 ... Tolerance Over Specied Diameter, No Tolerance Under, in. Diameters Under 30 332 1 8
1 16

30 through 48
18

Over 48
3 16 7 32 14

316
5 32

SI Units Specied Thickness, mm Over ... 1.5 2.5 Through 1.5 2.5 ... Tolerance Over Specied Diameter, No Tolerance Under, mm Diameters Through 600 1.5 2.5 3.0 Over 600 Through 1200 3.0 4.0 5.0 Over 1200 5.0 5.5 6.5

15. Rejection and Rehearing 15.1 Unless otherwise specied, any rejection shall be reported to the producer within a reasonable time after receipt of product by the purchaser.
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TABLE 8 Out-of-Square Tolerances for Hot-Dip Metallic-Coated Sheet Cut Lengths, Not Resquared

NOTE 1Out-of-square is the greatest deviation of an end edge from a straight line at right angles to a side and touching one corner. It is also obtained by measuring the difference between the diagonals of the cut length. The out-of-square deviation is one half of that difference.
Inch-Pound Units For Coils Over 12 in. in Width The tolerance for cut lengths of all thicknesses and all sizes is 116 in. in each 6 in. of width or fraction thereof. SI Units The tolerances for cut lengths of all thicknesses and all sizes is 1.0 mm in each 100 mm of width or fraction thereof.

TABLE 9 Resquared Tolerances for Hot-Dip Metallic-Coated Sheet

NOTE 1When cut lengths are specied resquared, the width and length are not less than the dimensions specied. The individual tolerance for over-width, over-length, camber, or out-of-square shall not exceed the stated values.
Inch-Pound Units For Cut-lengths Over 12 in. in Width Shall not exceed 116 in. for cut lengths up to and including 48 in. in width and up to and including 120 in. in length. For cut lengths wider or longer the applicable tolerance is 18 in. SI Units Shall not exceed 1.6 mm for cut lengths up to and including 1200 mm in width and up to and including 3000 mm in length. For cut lengths wider or longer, the applicable tolerance is 3.2 mm.

TABLE 10 Flatness Tolerances for Hot-Dip Metallic-Coated Sheet, Cut Lengths

NOTE 1This table applies to all designations except SS, HSLAS and HSLAS-F. NOTE 2This table also applies to sheet cut to length from coils by the consumer when adequate attening measures are performed
Inch-Pound Units Specied Thickness, in. Through 0.048 Specied Width, in. Over 12 36 60 12 36 60 SI Units Specied Thickness, mm Through 1.0 Specied Width, mm Over 300 900 1500 300 900 1500 1800 Through 900 1500 ... 900 1500 1800 ... Flatness Tolerance,A mm 10 15 20 8 10 15 20 Through 36 60 72 36 60 72 Flatness Tolerance,A in. 7 8 1 4 3 8 5 8
38 58

Over 0.048

Over 1.0

Maximum deviation from a horizontal at surface.

15.2 Product that is reported to be unacceptable subsequent to the shipment to the purchasers plant, shall be set aside, adequately protected, and correctly identied. The producer shall be notied as soon as possible to permit a timely investigation. 15.3 Samples that are representative of the rejected product shall be made available to the producer. In the event that the producer is dissatised with the rejection, a rehearing shall be requested.
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TABLE 11 Flatness Tolerances Specied to Restricted Flatness for Hot-Dip Metallic-Coated Sheet, Cut Lengths

NOTE 1This table applies to all designations except SS, HSLAS and HSLAS-F.
Inch-Pound Units Specied Thickness, in. Over 0.019 through 0.032 Over 0.032 Specied Width, in. over 12 through 36 Specied Length, in. through 120, inclusive Flatness Tolerance,A in.
14

wider or longer over 12 through 48 through 120, inclusive wider or longer SI Units

1 4
38 18

Specied Thickness, mm 0.35 through 0.8 Over 0.8

A

Specied Width, mm

Specied Length, mm

Flatness Tolerance,A mm 8 10 5 8

through 900 through 3000 wider or longer through 1200 through 3000 wider or longer

Maximum deviation from a horizontal at surface.

TABLE 12 Structural SteelFlatness Tolerances (Cut Lengths Only)

NOTE 1This table also applies to sheets cut to length from coils by the consumer when adequate attening measures are performed. NOTE 2For Grade 50 [340] (Classes 1, 2, 3, and 4) use 112 times the values given in this table. NOTE 3For Grade 80 [550], there are no dened atness standards.
Specied Thickness, in. [mm] Specied Width, in. [mm] Flatness Tolerance (Maximum Deviation from a Horizontal Flat Surface), in. [mm] [12] [20] 12 [12] 34 [20] 1 [25]
12 34

Over 0.060 [1.5]

to 60 [1500], inclusive over 60 [1500] to 72 [1800], inclusive 0.060 [1.5] and thinnerto 36 [900], inclusive over 36 [900] to 60 [1500], inclusive over 60 [1500] to 72 [1800], inclusive

16. Certication 16.1 When required by the purchase order, a certicate of compliance or a test report, or both, shall be furnished to the purchaser. 16.1.1 The certicate of compliance shall include a certication that the product has been manufactured and tested in accordance with the requirements of the product specication, and that the test results conform to the requirements of that specication. 16.1.2 The test report shall show the heat analysis and the results of all tests required by the product specication and the order. 16.1.3 These documents shall provide information necessary to identify the product represented; for example, the manufacturers name or brand, ASTM specication, coating designation, grade (when required), ordered thickness, width, length (if cut length), and unit identication (heat number, coil number, etc.). 16.1.4 A signature is not required. However, the certication documents shall clearly identify the organization submitting the information. Notwithstanding the absence of a signature, the organization submitting the documents is responsible for the accuracy of the information. 16.2 The furnishing of a certicate of compliance or test report, or both, shall not restrict the right of the purchaser to sample and test the product furnished. 17. Packaging and Package Marking 17.1 It is common practice to use the methods of packaging as listed in the latest revision of Practices A 700, but the purchaser is permitted to specify other packaging methods. 17.2 As a minimum requirement, the product shall be identied by having the manufacturers name or brand, ASTM specication, coating designation, grade, size, unit weight, purchasers order number, and unit identication (that is, ticket number, coil number, etc.) legibly shown on a tag attached to each coil or shipping unit. 17.3 Most producers are able to ink stamp metallic-coated sheet with their logo and the pertinent ASTM specication when
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TABLE 13 High-Strength Low-Alloy Steel and High-Strength Low-Alloy Steel with Improved FormabilityFlatness Tolerances (Cut Lengths Only)

NOTE 1This table also applies to sheets cut to length from coils by the consumer when adequate attening measures are performed.
Inch-Pound Units Specied Thickness, in. Specied Width, in. Flatness Tolerances (Maximum Deviation from a Horizontal Flat Surface), in. Grade 40 50 55 (Classes 1 and 2) 70 80 60 Over 0.060 0.060 and thinner to 60, inclusive over 60 to 36, inclusive
3 4 1 1 1 8 5 8 3 4 58 7 8 1 1 4 7 8

1 1 1 8 1 3 8 1 1 2 1 1 1 8 1 3 8 1 1 2 1 3 4 1 7 8

over 36 to 60, inclusive 1 118 over 60 1 3 8 1 1 2 SI Units

1 1 4 1 5 8

Flatness Tolerances (Maximum Deviation from a Horizontal Flat Surface), mm Grade 275 340 380 (Classes 1 and 2) 480 550 410 Over 1.5 to 1500, inclusive over 1500 1.5 and thinnerto 900, inclusive over 900 to 1500, inclusive over 1500 15 20 25 30 15 20 25 30 22 32 22 32 25 30 35 38 25 30 35 33

35 38

40

45 48

TABLE 14 Width TolerancesNarrow Widths for Hot-Dip Metallic-Coated Sheet, Coil and Cut Lengths, Not Resquared

NOTE 1This table applies to widths produced by slitting from wider sheet. NOTE 2The specied width range captions noted as follows are also applied when sheet is specied to width tolerance all over, nothing under. In such cases, the stated tolerances are doubled. NOTE 3Tolerances based upon practice found to be generally followed by producers.
Inch-Pound Units Specied Thickness, in. Over 0.014 0.068 0.083 0.110 Through 0.068 0.083 0.110 0.187 Tolerances Over and Under Specied Width, in. From 2 through 6 0.008 0.012 0.016 0.032 SI Units Specied Width, mm Width Tolerance, Over and Under, mm Over 50 100 200 Through 100 200 300 0.3 0.4 0.8 Over 6 through 9 0.016 0.016 0.032 0.032 Over 9 through 12 0.032 0.032 0.032 0.032

ordered in either coil or cut lengths. Since many of the metallic-coated products are stamped with a permanent ink (not water soluble), the purchaser shall be very specic when placing an order as to the requirements on sheet marking. 17.4 The purchase order shall include the specic loading instructions. 17.5 When specied in the contract or order, and for direct shipments to the U.S. Federal government, marking for shipment shall be in accordance with Fed. Std. No. 123 for civil agencies.
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TABLE 15 Length TolerancesNarrow Widths for Hot-Dip Metallic-Coated Sheet, Cut Lengths, Not Resquared

NOTE 1This table applies to widths of 2 to 12 in. [50 to 300 mm] incl, that have been produced by slitting from wider sheet.
Inch-Pound Units Specied Length, in. Over from 24 60 120 Through 60 120 240 SI Units Specied Length, mm Over 600 1500 3000 Through 1500 3000 6000 Tolerance Over Specied Length, No Tolerance Under, mm 15 20 25 Tolerance Over Specied Length, No Tolerance Under, in. 1
12 34

TABLE 16 Camber TolerancesNarrow Widths for Hot-Dip Metallic-Coated Sheet, in Coils

NOTE 1This table applies to widths of 2 to 12 in. [50 to 300 mm] incl, that have been produced by slitting from wider sheet.
Inch-Pound Units The camber tolerance is 14 in. in any 8 ft. SI Units The camber tolerance is 5.0 mm in any 2000 mm.

18. Keywords 18.1 aluminum-coated iron/steel; aluminum-zinc alloy-coated steel, 55 %; coating; coatingsaluminum; coatings55 % aluminum-zinc; coatingshot-dip; coatingsmetallic; coatingsterne metal; coatingszinc (hot-dip); coatingszinc-5 % aluminum; coatingszinc-aluminum-magnesium; corrosion; hot-dip; metallic-coated; sheet; steel; steel productshot-dip coatings; steel sheetaluminum-coated; steel sheetterne coated; steel sheetzinc-aluminum-magnesium alloy-coated; steel sheetzinc-coated (galvanized); zinc-aluminum-magnesium alloy-coated steel; zinc-coated iron/steel APPENDIXES
(Nonmandatory Information) X1. PRODUCT INFORMATION

X1.1 Coating Thickness Measurements with Magnetic GaugesA reasonable estimate of weight [mass] of coating may be obtained by converting coating thickness measurements made with magnetic gauges. An accuracy of 615 % in determining the thickness may be realized by following the recommended practice for magnetic instruments described in Practice E 376. This test may be used as a basis for acceptance, but rejection shall be governed by the weight [mass] of coating tests described in Section 8.
X2. MILL-APPLIED CHEMICAL TREATMENTS ON METALLIC COATED SHEET STEELS

X2.1 The chemical treatments for metallic-coated coil described in this section of the appendix are specic to those that require little reaction time, can be roll-applied (ood & squeegee or chemcoater) and dried with simple heating capability at the exit end of the metallic coating line. This is in contrast to those that require several step immersion baths and longer reaction times typically utilized on coil paint lines. The products are divided into three groups based on the following characteristics: (1) surface protection only, (2) formability enhancement, and (3) a combination of surface protection and formability enhancement. X2.2 Formability Enhancement X2.2.1 Dried-in-Place Phosphate CoatingsThese tri-metal [Zn-Mn-Ni], tricationic microcrystalline phosphate crystals are applied as a surface treatment within a 0.51.5g/m2 coating weight range. Application is generally performed from an aqueous solution utilizing a pair of rubber rolls. The coated surface is dried using a simple IR or convection oven, heating the strip to a
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A 924/A 924M 09
temperature high enough to drive off water. The phosphate coating is often oiled using simple mill oil in order to inhibit corrosion and moisture pickup by the phosphate crystals during transport and storage. This type of coating is applied to aid in formability. Once formed, these products are cleaned, and rephosphated prior to painting. X2.2.2 Soap LubricantsAlkaline-based soap lubricants can be roll-applied from aqueous solution and dried by driving off water. Coating weights vary by application. These materials are utilized to enhance formability. Moisture uptake is a problem in humid environments that may lead to surface corrosion and short blanking during the forming operation. Soaps are more commonly utilized over heavily pigmented [rough] prepainted surfaces. X2.3 Surface Protection X2.3.1 Chrome Bearing Inorganic Passivation Coatings These coatings are spray/squeegee or roll-applied from an aqueous solution containing eitherCr+6 or Cr+3. The Cr+6 containing coatings are true passivants utilized as a protection against storage stain and transit corrosion and applied between 1-3 gm/m2. Shortly after application, most of the Cr+6 oxidizes to Cr+3. The remaining Cr+6 allows for repassivation when the surface is minimally damaged [scratched], providing a unique self-healing capability. However, over long periods of time, the Cr+6 oxidizes completely to Cr +3. These materials are generally not considered paintable without extreme removal techniques. The passivation mechanism of Cr+3 is similar, but more difficult to achieve. Hence, the less effective Cr+3 coatings are applied at coating weights 3-5 times greater than the Cr+6 versions. Many of the Cr+3 based coatings are paintable utilizing normal cleaning methods. X2.3.2 Chrome Bearing Organic CoatingsGenerally applied from acrylic polymer solutions containing Cr+6 or Cr +3 constituents, these coatings are applied in the 3-5 g/m2 coating weight range. Roll-application and drying are recommended prior to coiling. Characteristics include the reduction or elimination of storage and transit corrosion. While some of these products are paintable within a prescribed timeframe, it is recommended to check with the supplier regarding durability of post-painted product. X2.3.3 Chrome-Free CoatingsTrue chrome free coatings can be manufactured from both organic and inorganic materials that may be pigmented with calcium phosphates, titanium silicon phosphates, etc. These are roll-applied from solution and dried. While most of these coatings accept a post-paint, it is recommended to verify durability of particular systems with the supplier. X2.4 Formability Enhancement and Surface Protection X2.4.1 Acrylic CoatingsPermanent and alkaline-removable solid lm acrylic coatings can be applied from aqueous solutions at coating weights between 144360 mg/in.2. Note that some of these coatings require a minimum peak metal temperature of 125C for drying in order to drive off water and inhibit moisture migration through the coating that can lead to corrosion of the strip. The low surface friction characteristics of these coatings are excellent for formability enhancement, irrespective of strip surface nish. No oiling of the strip is required. Excellent storage and transit corrosion protection can be expected. The permanent coatings are paintable unless formulated with silicon pigments or wax. The non-permanent coating is easily removed in a standard alkaline cleaner, subsequent to which standard phosphating and painting techniques can be utilized on the metallic coated strip. The removable coatings provide excellent protection from dirt and soil in order to enhance phosphating and painting. SUMMARY OF CHANGES Committee A05 has identied the location of selected changes to this standard since the last issue (A 924/A 924M - 08a) that may impact the use of this standard. (May 1, 2009) (1) Table 2: Added thickness tolerance value to column through .023 in. gauge and row 60 in. 72 in. wide (column through 0.4 mm gauge and row over 1500 mm wide). (2) Table 2 and Table 3: Changed minimum gauge to nominal gauge. (3) Table 3: Changed the lightest gauge column to 3 columns by adding 2 groupings of gauge.

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TABLE X2.1 Surface Treatment Property and Characteristic Comparison
CHEMICAL TREATMENT Formable Properties Paintable Storage Stain Protection U U U Transit Corrosion Protection U U U U U Cr+6 Cr+3 Chemical Characteristics NonChrome Solution U U NonChrome Pigments Crystalline Acrylic Polymer Base Soap Base

Zinc Phosphate and Oil Soap Lubricants Inorganic [Cr-bearing]

U U U

U After removal Check with supplier Check with supplier Check with supplier Check with supplier When without Si or wax U Check with supplier

U U

Organic [Cr bearing]

Organic [Cr Free]

Inorganic [Cr Free]

Acrylic Solid Film [Permanent]

Acrylic Solid Film [Removable] Inorganic [Cr-bearing]

U U

U U

U U U

Note also that other properties can either be inherent to or incorporated into the chemical treatments listed above. As many properties are formula driven, all cannot be incorporated here. Check with the supplier for product tailoring when properties such as resistivity, weldability, anti-ngerprinting, microbial resistance, tinting or transparency are specied or required.

(1)

(1) (2) (3) (4) (5) (6)

Committee A05 has identied the location of selected changes to this standard since the last issue, A 924/A 924M - 08, that may impact the use of this standard. (November 1, 2008) Revised Section 8 to include product produced to single side/single spot coating mass requirements.. Committee A05 has identied the location of selected changes to this standard since the last issue, A 924/A 924M - 07, that may impact the use of this standard. (June 1, 2008) Added Appendix X2. Revised 9.1 to reect new tables (2-16). Revised 9.2.1 to include new tables for atness tolerance. Added Table 12 and Table 13. Revised Note 1 to Table 10 and added Note 1 to Table 11. Revised 7.2.1.1, and added 7.2.1.2 and 7.2.1.3.
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