Astm A 108 (2007)
Astm A 108 (2007)
Astm A 108 (2007)
1. Scope*
1.1 This specification covers cold-finished carbon and alloy
steel bars produced in straight length and coil to chemical
compositions. Cold-finished bars are suitable for heat treatment, for machining into components, or for use in the
as-finished condition as shafting, or in constructional applications, or for other similar purposes (Note 1). Grades of steel are
identified by grade numbers or by chemical composition.
NOTE 1A guide for the selection of steel bars is contained in Practice
A 400.
1.2 Some end uses may require one or more of the available
designations shown under Supplementary Requirements.
Supplementary requirements shall apply only when specified
individually by the purchaser.
1.3 The values stated in inch-pound units are to be regarded
as the standard. The values given in parentheses are for
information only.
4. Ordering Information
4.1 Orders for cold-finished steel bar to this specification
should include the following items to adequately describe the
material:
4.1.1 Name of material,
4.1.2 ASTM specification number and date of issue,
4.1.3 Chemical composition, grade designation or limits,
4.1.4 Silicon level, if required,
4.1.5 Additional machinability-enhancing elements (see
Footnote F to Table 1 of Specification A 29/A 29M),
4.1.6 Condition (Surface Roughness tolerances listed in
Table A1.7),
4.1.7 Tolerance Levels (Reference tolerances listed in Table
A1.1 through Table A1.9),
4.1.8 Shape (round, hexagon, square, flat, etc.), size, and
length,
4.1.9 Report of heat analysis, if required,
4.1.10 End use,
4.1.11 Additions to the specification and special or supplementary requirements, if required, and
4.1.12 For coiled product, the coil weights, inside diameter,
outside diameter, and coil height limitations, when required.
2. Referenced Documents
2.1 ASTM Standards: 2
A 29/A 29M Specification for Steel Bars, Carbon and Alloy,
Hot-Wrought, General Requirements for
A 304 Specification for Carbon and Alloy Steel Bars Subject to End-Quench Hardenability Requirements
A 322 Specification for Steel Bars, Alloy, Standard Grades
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 400 Practice for Steel Bars, Selection Guide, Composition, and Mechanical Properties
A 510 Specification for General Requirements for Wire
Rods and Coarse Round Wire, Carbon Steel
A 576 Specification for Steel Bars, Carbon, Hot-Wrought,
Special Quality
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.15 on Bars.
Current edition approved Sept. 1, 2007. Published September 2007. Originally
approved in 1926. Last previous edition approved in 2003 as A 108 03e1.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
3
Available from Society of Automotive Engineers (SAE), 400 Commonwealth
Dr., Warrendale, PA 15096-0001.
4
Available from ISS Customer Service, 410 Commonwealth Drive, Warrendale,
PA, 15086.
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3. Terminology
3.1 Definition:
3.1.1 product tolerance levelscold-finished steel bar is
produced with up to four (4) increasingly tight tolerance levels,
for the individual product characteristics, dependent on the
method of manufacture necessary to meet purchaser-ordered
specification requirements. (Product Tolerance Level 1 is
selected, unless otherwise specified by purchaser.)
A 108 07
5. General Requirements
5.1 Material furnished under this specification shall conform to the applicable requirements of the current edition of
Specification A 29/A 29M.
8. Tolerance Levels
8.1 Cold-Finished BarsThe permissible dimensional
variations for cold-finished carbon and alloy steel bar shall not
exceed the applicable tolerance levels or limits stated in Annex
A1 for inch-pound values.
7. Chemical Composition
7.1 Chemical Composition:
11. Keywords
11.1 alloy steel; carbon steel; cold-finished; steel bar
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A 108 07
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall be applied only when specified by
the purchaser in the inquiry, contract, or order. Details of these supplementary requirements shall be
agreed upon in writing, by the manufacturer and the purchaser. Supplementary requirements shall in
no way negate any requirement of the specification itself.
S1. Hot Rolling Reduction Ratio
S1.1 When required, purchaser may require the supplier to
report the reduction ratio of the initial Bloom/Billet cross
sectional area to finished hot rolled cross sectional area.
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A 108 07
ANNEX
(Mandatory Information)
A1. PERMISSIBLE VARIATIONS IN QUALITY CHARACTERISTICSINCH-POUND AND METRIC UNITS
TABLE A1.1 Size Tolerances for Level One Cold-Finished Carbon Steel Bars, Cold Drawn or Turned and Polished
0.002 (.051)
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.007 (.178)
To 34 (19.05) incl
Over 34 (19.05) to 112 (38.10) incl
Over 112 (38.10) to 212 (63.50) incl
Over 212 (63.50) to 318 (79.38) incl
Over 318 (79.38) to 4 (101.60) incl
0.002 (.051)
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.005 (.127)
To 34 (19.05) incl
Over 34 (19.05) to 112 (38.10) incl
Over 112 (38.10) to 212 (63.50) incl
Over 212 (63.50) to 4 (101.60) incl
Over 4 (101.60) to 5 (127.00) incl
Over 5 (127.00) to 6 (152.4) incl
0.002 (.051)
0.003 (.076)
0.004 (.102)
0.006 (.152)
0.010 (.254)
0.014 (.356)
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.009 (.229)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.009 (.229)
0.010 (.254)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.007 (.178)
...
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.009 (.229)
...
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.009 (.229)
...
...
0.007 (.178)
0.008 (.203)
0.009 (.229)
0.011 (.279)
...
...
0.006 (.152)
0.008 (.203)
0.010 (.254)
0.011 (.279)
0.012 (.305)
...
0.008 (.203)
0.010 (.254)
0.012 (.305)
0.016 (.410)
0.020 (.508)
...
Hexagons
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.006 (.152)
Squares
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.008 (.203)
...
...
FlatsD
Width:
To 34 (19.05) incl
Over 34 (19.05) to 1 12 (38.10) incl
Over 112 (38.10) to 3 (76.2) incl
Over 3 (76.2) to 4 (101.60) incl
Over 4 (101.60) to 6 (152.40) incl
Over 6 (152.40)
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.008 (.203)
0.013 (.330)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.008 (.203)
0.010 (.254)
0.015 (.381)
A
Standard manufacturing practice is shear cut for cold drawn bars (size limits vary by producer) which can cause end distortion resulting in those portions of the bar
being outside the applicable size tolerance. When this end condition is undesirable, a saw cut end to remove end distortion should be considered.
B
While size tolerances are usually specified as minus, tolerances may be ordered all plus, or distributed plus and minus, with the sum being equivalent to the tolerances
listed.
C
Maximum allowable deviation in roundness around the circumference of the same cross-section of a round cold drawn bar is 12 the size tolerance range.
D
Width governs the tolerances for both width and thickness of flats. For example, when the maximum of carbon range is 0.28 % or less, for a flat 2 in. (50.80 mm) wide
and 1 in. (25.40 mm) thick, the width tolerance is 0.005 in. (.127 mm) and the thickness tolerance is the same, namely, 0.005 in. (.127 mm).
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A 108 07
TABLE A1.2 Size Tolerances for Level One Cold-Finished Alloy Steel Bars, Cold Drawn or Turned and Polished
0.002 (.051)
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.009 (.229)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.009 (.229)
0.010 (.254)
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.009 (.229)
0.010 (.254)
0.011 (.279)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.008 (.203)
...
0.007 (.178)
0.008 (.203)
0.009 (.229)
0.010 (.254)
...
0.006 (.152)
0.007 (.178)
0.008 (.203)
0.010 (.254)
...
0.008 (.203)
0.009 (.229)
0.010 (.254)
0.012 (.305)
...
0.007 (.178)
0.009 (.229)
0.011 (.279)
0.012 (.305)
0.013 (.330)
...
0.009 (.229)
0.011 (.279)
0.013 (.330)
0.017 (.432)
0.021 (.533)
...
Hexagons
To
Over
Over
Over
Over
(19.05) incl
(19.05) to 112 38.10) incl
112 (38.10) to 212 (63.50) incl
212 (63.50) to 318 (79.38) incl
318 (79.38) to 4 (101.60) incl
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.006 (.152)
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.007 (.178)
...
To 34 (19.05) incl
Over 34 (19.05) to 112 (38.10) incl
Over 112 (38.10) to 212 (63.50) incl
Over 212 (63.50) to 4 (101.60) incl
Over 4 (101.60) to 5 (127.00) incl
0.003 (.076)
0.004 (.102)
0.005 (.127)
0.007 (.178)
0.011 (.279)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.009 (.229)
...
34
34
Squares
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FlatsD
To
Over
Over
Over
Over
Over
34
(19.05) incl
(19.05) to 112 (38.10) incl
112 (38.10) to 3 (76.2) incl
3 (76.2) to 4 (101.60) incl
4 (101.60) to 6 (152.40) incl
6 (152.40)
34
0.004 (.102)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.009 (.229)
0.014 (.356)
0.005 (.127)
0.006 (.152)
0.007 (.178)
0.009 (.229)
0.011 (.279)
...
A
Standard manufacturing practice is shear cut for cold drawn bars (size limits vary by producer) which can cause end distortion resulting in those portions of the bar
being outside the applicable size tolerance. When this end condition is undesirable, a saw cut end to remove end distortion should be considered.
B
While size tolerances are usually specified as minus, tolerances may be ordered all plus, or distributed plus and minus, with the sum being equivalent to the tolerances
listed.
C
Maximum allowable deviation in roundness around the circumference of the same cross-section of a round cold drawn bar is 12 the size tolerance range.
D
Width governs the tolerances for both width and thickness of flats. For example, when the maximum of carbon range is 0.28 % or less, for a flat 2 in. (50.80 mm) wide
and 1 in. (25.40 mm) thick, the width tolerance is 0.006 in. (.152 mm) and the thickness tolerance is the same, namely, 0.006 in. (.152mm).
TABLE A1.3 Size Tolerances for Level Two and Level Three Cold Finished Round Bars Cold Drawn, Ground and Polished, or Turned,
Ground and Polished
Size, in. (mm) Cold Drawn, Ground and PolishedA
A
B
0.001 (.0254)
0.0015 (.0381)
0.002 (.0508)
0.003 (.0762)
0.004 (.1016)B
0.005 (.127)B
Level 3
0.0008 (.0203)
0.0013 (.033)
0.001 5(.0381)
0.0025 (.0635)
0.003 (.0762)B
0.004 (.1016)B
Maximum allowable deviation of roundness or ovality tolerances are agreed upon between purchaser and supplier.
For nonresulfurized steels (steels specified to maximum sulfur limits under 0.08 %), or for steels thermally treated, the tolerance is increased by 0.001 in. (.025 mm).
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A 108 07
TABLE A1.4 Straightness Tolerances for Level One Cold Finished BarsA,B
NOTEAll grades quenched and tempered or normalized and tempered to Brinell 302 max before cold finishing; and all grades stress relieved or
annealed after cold finishing. Straightness tolerances are not applicable to bars having Brinell hardness exceeding 302.
Length, ft (mm)
A
The foregoing tolerances are based on the following method of measuring straightness: Departure from straightness is measured by placing the bar on a level table
so that the arc or departure from straightness is horizontal, and the depth of the arc is measured with a feeler gage and a straightedge.
B
It should be recognized that straightness is a perishable quality and may be altered by mishandling. The preservation of straightness in cold-finished bars requires the
utmost care in subsequent handling. Specific straightness tolerances are sometimes required for carbon and alloy steels in which case the purchaser should inform the
manufacturer of the straightness tolerances and the methods to be used in checking the straightness.
Product
Tolerance
Level
Cutting Process
Minimum
Maximum
Level 1
Level 2
Level 3
Shear Cut
In-Line Saw Cut
Off-Line Saw Cut
0.000
0.000
0.000
2.000 (50.80)
1.000 (25.40)
0.500 (12.70)
TABLE A1.6 Across-Corner Tolerances for Hexagon and Square Cold Drawn Steel BarA
Tolerance Range Applied to Across Corner Calculations
Product
Tolerance
Level
Level 1
Level 2
Level 3
Hexagon,
Inches (mm), Minus
Square,
Inches (mm), Minus
0.025 (.64)
0.020 (.51)
0.015 (.38)
Sharp Corner Hexagon Calculation = (1.1547 3 D)
Round Corner Hexagon Calculation = [1.1547 3 (D - 2r)] + 2r
0.030 (.76)
0.025 (.64)
0.020 (.51)
Sharp Corner Square Calculation = (1.4142 3 D)
Round Corner Square Calculation = [1.4142 3 (D - 2r)] + 2r
TABLE A1.7 Surface Roughness AverageA (Ra) Tolerances for Cold-Finished Steel Bar
Allowable Maximum Deviation of Surface Roughness Average (Ra) Measurement
Product
Tolerance
Level
Level 1
Level 2B
Level 3B
Not Required
60
40
40
30
20
RMS (root mean square calculation) is no longer applied to measure surface roughness. Roughness average (Ra) is current technology measurement output data.
Special surface Ra restrictions must be agreed upon at time of order inquiry, between purchaser and supplier. Lower Ra values are available with additional bar passes
and/or special processing conditions.
B
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A 108 07
TABLE A1.8 Surface Discontinuity Tolerances for Cold-Finished Steel BarA
Maximum Allowable Surface Discontinuity Depth
Product
Tolerance
Level
Level 1
Level 2
Level 3
Level 4B
Maximum Depth
14 (6.35 mm)
thru 58 (15.88 mm)
max. inches (mm)
Maximum Depth
(% of Size)
over 58 (15.88 mm)
thru 6 (152.40 mm)
(max. percentage)
Maximum Depth
14 (6.35 mm)
thru 58 (15.88 mm)
max. inches (mm)
Maximum Depth
(% of Size)
over 58 (15.88 mm)
thru 6 (152.40 mm)
max. percentage)
Maximum Depth
14 (6.35 mm)
thru 58 (15.88 mm)
max. inches (mm)
Maximum Depth
(% of Size)
58 (15.88 mm)
thru 6 (152.40 mm)
(max., percentage)
0.008 (.20)
0.006 (.15)
0.006 (.15)
Nil
1.6 %
1.0 %
0.75 %
Nil
0.010 (.25)
0.008 (.20)
0.006 (.15)
Nil
2.0 %
1.3 %
1.0 %
Nil
0.012 (.30)
0.010 (.25)
0.008 (.20)
Nil
2.4 %
1.6 %
1.3 %
Nil
A
The information in the chart is the expected maximum surface discontinuity depth within the limits of good manufacturing practice. Occasional bars in a shipment may
have surface discontinuities that exceed these limits. For critical applications, the purchaser may require the cold finish steel bar supplier to eddy current test the bars prior
to shipment.
B
Level 4 requires metal removal by turning or multiple grinding passes for small bars.
0.010 in.(.25)
0.006 in.(.15)
Nil
1.6 %
1.0 %
Nil
Level 1
Level 2
Level 3A
A
Level 3 requires metal removal by turning or multiple grinding for small bars.
SUMMARY OF CHANGES
Committee A01 has identified the location of selected changes to this standard since the last issue
(A 108 03e1) that may impact the use of this standard. (Approved Sept. 1, 2007.)
(2) Added 9.1.2.
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