General Requirements For Steel Sheet, Metallic-Coated by The Hot-Dip Process

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Designation: A 924/A 924M 07

Standard Specification for

General Requirements for Steel Sheet, Metallic-Coated by


the Hot-Dip Process1
This standard is issued under the fixed designation A 924/A 924M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope*
1.1 This specification covers the general requirements that,
unless otherwise specified in the product specification, apply to
steel sheet in coils and cut lengths, metallic-coated on continuous lines by the hot-dip process. The product is intended for
applications requiring corrosion resistance. The product specifications contain requirements for specific strength levels, heat
resistance, paintability, or formability, or a combination
thereof.
1.2 Subject to individual product specification provisions,
steel sheet is available as Commercial Steel (CS) Types A, B,
and C, Forming Steel (FS), Drawing Steel (DS), Deep Drawing
Steel (DDS), Extra Deep Drawing Steel (EDDS), High Temperature Steel (HTS), Structural Steel (SS), and High Strength
Low Alloy Steel (HSLAS). Steel sheet is produced with the
following metallic coatings. Specific information on each of
the following is contained in the individual product specification:
1.2.1 Zinc or zinc-iron alloy coated,
1.2.2 Zinc-5 % aluminum alloy coated,
1.2.3 55 % aluminumzinc alloy coated,
1.2.4 Aluminumcoated,
1.2.5 Terne (lead-tin alloy) coated, and
1.2.6 Zinc-aluminum-magnesium alloy coated.
1.3 Products covered by this general requirements specification are described in the following product standards: Specifications A 308/A 308M; A 463/A 463M; A 653/A 653M;
A 755/A 755M; A 792/A 792M; A 875/A 875M; A 929/
A 929M; and A 1046/A 1046M.
1.4 Metallic-coated steel sheet is produced to various coating designations, as shown in the individual product specifications. Except for differentially coated sheet, the coating is
always expressed as the total coating of both surfaces.
1.5 In case of any conflict in requirements, the requirements
of the individual product specifications shall prevail over those
of this general specification.
1
This specification is under the jurisdiction of ASTM Committee A05 on
Metallic-Coated Iron and Steel Products and is the direct responsibility of
Subcommittee A05.11 on Sheet Specifications.
Current edition approved Jan. 1, 2007. Published January 2007. Originally
approved in 1994. Last previous edition approved in 2006 as A 924/A 924M - 06.

1.6 The purchaser is permitted to specify additional requirements that do not negate any of the provisions of this general
specification or of the individual product specifications. Such
additional requirements, the acceptance of which are subject to
negotiation with the supplier, shall be included in the order
information.
1.7 For purposes of determining conformance with this
specification and the various product specifications referenced
in 1.3, values shall be rounded to the nearest unit in the
right-hand place of figures used in expressing the limiting
values (except to the nearest 5 MPa for SI strength values) in
accordance with the rounding method of Practice E 29.
1.8 Metallic-coated steel sheet covered by this specification
is produced to thickness requirements expressed to 0.001 in.
[0.01 mm] for both coils and cut lengths. The thickness is the
total of the base steel and the coating.
1.9 The values stated in inch-pound units or SI units are to
be regarded separately as standard. Within the text, the SI units
are shown in brackets. The values stated in each system are not
exact equivalents; therefore, each system must be used independently of the other.
1.10 This specification and some of the applicable product
specifications are expressed in both inch-pound and SI units.
However, unless the order specifies the applicable M specification designation (SI units), the product shall be furnished to
inch-pound units.
1.11 The text of this specification references notes and
footnotes that provide explanatory material. These notes and
footnotes (excluding those in tables and figures) shall not be
considered as requirements of the specification.
2. Referenced Documents
2.1 ASTM Standards: 2
A 90/A 90M Test Method for Weight [Mass] of Coating on
Iron and Steel Articles with Zinc or Zinc-Alloy Coatings
A 308/A 308M Specification for Steel Sheet, Terne (LeadTin Alloy) Coated by the Hot-Dip Process
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.

*A Summary of Changes section appears at the end of this standard.


Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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A 924/A 924M 07
A 309 Test Method for Weight and Composition of Coating
on Terne Sheet by the Triple-Spot Test
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 428/A 428M Test Method for Weight [Mass] of Coating
on Aluminum-Coated Iron or Steel Articles
A 463/A 463M Specification for Steel Sheet, AluminumCoated, by the Hot-Dip Process
A 653/A 653M Specification for Steel Sheet, Zinc-Coated
(Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed)
by the Hot-Dip Process
A 700 Practices for Packaging, Marking, and Loading
Methods for Steel Products for Shipment
A 751 Test Methods, Practices, and Terminology for
Chemical Analysis of Steel Products
A 754/A 754M Test Method for Coating Weight (Mass) of
Metallic Coatings on Steel by X-Ray Fluorescence
A 755/A 755M Specification for Steel Sheet, Metallic
Coated by the Hot-Dip Process and Prepainted by the
Coil-Coating Process for Exterior Exposed Building Products
A 792/A 792M Specification for Steel Sheet, 55 %
Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
A 875/A 875M Specification for Steel Sheet, Zinc-5 %
Aluminum Alloy-Coated by the Hot-Dip Process
A 902 Terminology Relating to Metallic Coated Steel Products
A 929/A 929M Specification for Steel Sheet, MetallicCoated by the Hot-Dip Process for Corrugated Steel Pipe
A 1030/A 1030M Practice for Measuring Flatness Characteristics of Steel Sheet Products
A 1046/A 1046M Specification for Steel Sheet, ZincAluminum-Magnesium Alloy-Coated by the Hot-Dip Process
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
E 376 Practice for Measuring Coating Thickness by
Magnetic-Field or Eddy-Current (Electromagnetic) Examination Methods
2.2 Federal Standard:
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)3
3. Terminology
3.1 DefinitionsFor definitions of items used in this specification, refer to Terminology A 902.
4. Ordering Information
4.1 Ordering information for all products are shown in the
individual product specifications.
5. Materials and Manufacture
5.1 Hot-dip metallic coatings are used to provide corrosion
protection to steel sheets. Hot-dip metallic coatings are available in six different types, zinc and zinc-iron alloy, lead-tin

3
Available from Yale University Library, Standardization Documents Order
Desk, Bldg. 4 Section D, 700 Robbins Ave., Philadelphia, PA 191115094, Attn:
NPODS.

TABLE 1 Product Analysis Tolerances


Tolerance
Element

Carbon

Manganese

Phosphorus
Sulfur
Silicon
Copper
Titanium
Vanadium

Columbium

Limited or Maximum of
Specified Element, %
To 0.15, incl
Over 0.15 to 0.40, incl
Over 0.40 to 0.80, incl
To 0.60, incl
Over 0.60 to 1.15, incl
Over 1.15 to 1.65, incl
...
...
To 0.30, incl
Over 0.30 to 0.60
...
To 0.10, incl
To 0.10, incl
Over 0.10 to 0.25, incl
Minimum only specified
To 0.10, incl

Under
Minimum
Limit

Over
Maximum
Limit

0.02
0.03
0.03
0.03
0.04
0.05
...
...
0.02
0.05
0.02
0.01A
0.01A
0.02
0.01
0.01A

0.03
0.04
0.05
0.03
0.04
0.05
0.01
0.01
0.03
0.05
...
0.01
0.01
0.02
...
0.01

If the minimum of the range is 0.01 %, the under tolerance is 0.005 %.

alloy (Terne), aluminum, 55 % aluminum-zinc alloy, zinc-5 %


aluminum alloy, and zinc-aluminum-magnesium alloy. Each
coating type is available in various coating weights which
provide varying degrees of corrosion protection and the consumer should consult the individual producers for applicability
to the intended application and to obtain product information.
5.2 Hot-dip metallic coated products may be subject to
changes in mechanical properties after coating. As such
changes are functions of the chemistry and processing history
of the material, the consumer should consult the individual
producers for applicability to the intended application.
6. Chemical Composition
6.1 Base Steel:
6.1.1 Chemical composition requirements of the base steel
are shown in the individual product specifications.
6.1.2 An analysis of each heat shall be made by the
manufacturer to determine the percentage of carbon, manganese, phosphorus, sulfur, and any other elements specified or
restricted by the individual product specification.
6.1.3 When desired, product analysis shall be made by the
purchaser on finished product. The product analysis so determined shall meet the tolerances shown in Table 1.
6.1.3.1 Capped or rimmed steels are not technologically
suited to product analysis due to the nonuniform character of
their chemical composition, and therefore, the tolerances in
Table 1 do not apply. Product analysis is appropriate on these
steels only when misapplication is apparent.
6.1.3.2 Product analysis for phosphorus or sulfur is not
technologically appropriate because of segregation of these
elements in non-killed steels. Product analysis is appropriate
only when misapplication is apparent.
6.1.3.3 Samples for product analysis shall be drillings
through areas stripped free of coating. At least three pieces
shall be selected, but if the product of more than one mill lift
or coil is involved, at least six pieces shall be selected.
6.1.3.4 When supplying High-Strength Low-Alloy Steel
(HSLA), some producers use one or more microalloying
elements as strengthening agents or use alloy additions to effect

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A 924/A 924M 07
inclusion control, or both. The producer shall be consulted for
the specific chemical composition applied. If any alloying
addition is known to be of concern to the user, the producer
shall be notified of this concern.
6.1.4 Method of AnalysisThe determination of chemical
composition is permitted to be made by any test method,
except in case of dispute, where the referee test methods listed
in the section on test methods of Test Methods A 751 shall be
used.
6.2 Coating:
6.2.1 Coating AnalysisThe nominal composition of the
coating is described in the individual product specification.
6.2.2 Method of AnalysisThe determination of chemical
composition shall be made in accordance with acceptable
chemical, spectrochemical, or other test methods.
7. Tests for Mechanical Properties
7.1 Test specimens shall be prepared from finished metalliccoated product.
7.2 Mechanical Properties-Base MetalWhen base metal
mechanical properties are specified, tests shall be conducted in
accordance with Test Methods A 370. Requirements for all
mechanical properties are included in the individual product
specifications.
7.2.1 Tension TestsSpecimens for base-metal tension tests
shall be taken longitudinally, approximately midway between
the center and edge of the product as rolled, and shall conform
to the requirements for the sheet-type test specimen in the
figure for rectangular tension test specimens of Test Methods
A 370.
7.2.1.1 The determination of the yield strength and tensile
strength values shall be based on the as-produced base-metal
thickness that is obtained after stripping the coating from the
ends of the specimen contacting the grips of the tension testing
machine. The thickness measurement shall be made before
testing on an end of the specimen that has been stripped free of
coating.
8. Tests for Coating Properties
8.1 Coating Weight [Mass]:
8.1.1 Coating weight [mass] shall conform to the requirements prescribed in the individual product specifications (see
1.3).
8.1.2 The coating weight [mass] of equally coated product
is the total amount on both sides of the sheet, expressed in
ounces per square foot [grams per square metre] of sheet.
8.1.3 For differentially coated product, the coating weight
[mass] on each surface is nominally one half of the stated
coating designation.
8.2 Coating Weight [Mass] TestsOne of the following test
methods shall be used:
8.2.1 Weigh-Strip-Weigh Method:
8.2.1.1 The weigh-strip-weigh method, described in Test
Methods A 90/A 90M, A 309, and A 428/A 428M, is a destructive test that determines coating weight [mass] by measuring
the difference in weight [mass] between a coated and a stripped
(uncoated) sample. If one surface is protected suitably during
the initial stripping, coating weight [mass] can be determined
for each surface independently.

8.2.1.2 Test specimens for product over 18 in. [450 mm] in


width shall be taken from a representative sample piece
approximately 1 ft [300 mm] in length by the associated width.
Three test specimens shall be taken from the sample, one from
the middle of the width and one from each edge. The edge
samples shall not be taken closer than 2 in. [50 mm] from each
edge. The test specimen shall have a minimum area of 5
in.2 [3200 mm2].
8.2.1.3 For product 18 in. [450 mm] in width and narrower,
only one test specimen is required. Specimens shall be at least
2 in. [50 mm] from the edge, when possible. For product
narrower than 2.25 in. [60 mm] the test specimen shall be
chosen to give a minimum area of 5 in.2[3200 mm2].
8.2.1.4 The triple-spot coating weight [mass] shall be the
average of the determinations of the three tests done in
accordance with the procedures in 8.2.1.2.
8.2.1.5 The minimum single-spot coating weight [mass]
shall be that test result that is the lightest coating weight
[mass], or in those cases where only one test is needed, it shall
be that single test result.
8.2.1.6 The frequency of sampling shall be sufficient to
adequately characterize the lot of material being tested.
8.2.2 X-Ray Fluorescence Method:
8.2.2.1 The X-ray fluorescence method is a nondestructive
test that determines coating weight [mass] by converting X-ray
fluorescence measurements to coating weight [mass] values.
X-ray fluorescence gages can be used as off-line laboratory
instruments or as a means of continuous on-line testing for
conformance to coating weight [mass] requirements, or both.
8.2.2.2 Off-Line TestingX-ray fluorescence gages can be
used as off-line laboratory instruments to test for coating
weight [mass] provided that they have been calibrated in
accordance with Test Method A 754/A 754M and use the
sample test locations as described in 8.2.1.2 or 8.2.1.3.
8.2.2.3 On-Line TestingWhen X-ray fluorescence gages
are used for on-line testing, they shall be operated in accordance with Test Method A 754/A 754M. A minimum of five
random full-width traverses shall be used to characterize each
coil tested.
(a) The triple-spot coating weight [mass] of a coil shall be
determined using the following procedure: from the individual
edge, center, edge readings provided by the minimum five full
width traverses, compute the average of one edge, the average
of the center, and the average of the other edge. These three
results shall then be averaged to obtain the triple-spot average
of the coil.
(b) The minimum single-spot coating weight [mass] shall be
the lightest coating weight [mass] obtained from the individual
edge, center, edge measurements provided by the minimum
five full width traverses (lightest of at least fifteen readings
five from one edge, five from the center, and five from the other
edge).
8.3 Coating Bend TestRefer to the individual product
specification.
8.3.1 Coating bend test specimens shall be 2 to 4 in. [50 to
100 mm] wide. The specimen shall be cut not less than 2 in. [50
mm] from the edges of the test sheet.

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A 924/A 924M 07
TABLE 2 Thickness Tolerances for Hot-Dip Metallic-Coated Sheet38-in. [10-mm] Minimum Edge Distance

NOTE 1The coated sheet thickness includes the base metal and coating and is measured at any point across the width of the coated sheet not less
than 38 in. [10 mm] from a side edge.
NOTE 2Micrometers used for measurement of thickness shall be constructed with anvils and spindles having minimum diameters of 0.188 in. [4.80
mm]. The tip of the anvil shall be flat or rounded with a minimum radius of curvature of 0.10 in. [2.55 mm] and the tip of the spindle shall be flat.
Micrometers with conical tips shall not be used for thickness measurements of sheet steels.
Inch-Pound Units
Specified Ordered Thickness, in.A,B

Specified Width, in.


Over

Through

Through 0.023

Over 0.023
through 0.043

Over 0.043
through 0.061

Over 0.061
through 0.075

Over 0.075
through 0.101

Over 0.101
through 0.187

0.007
0.008
0.008
0.009

0.008
0.008
0.009
0.009

Over 2.0
through 2.5

Over 2.5
through 5.0

0.20
0.23

0.23
0.23

Thickness Tolerances, Plus and Minus, in.C


...
32
40
60

32
40
60
72

0.003
0.003
0.003
...

0.004
0.004
0.004
0.004

0.005
0.005
0.005
0.005

0.006
0.006
0.006
0.006

SI Units
Specified Ordered Thickness, in.B,D

Specified Width, mm
Over

Through

Through 0.4

Over 0.4
through 1.0

Over 1.0
through 1.5

Over 1.5
through 2.0

Thickness Tolerances, Plus and Minus, mmC


...
1500

1500
...

0.08
...

0.10
0.10

0.13
0.13

0.15
0.15

Thickness is measured at any point across the width not less than 38 in. from a side edge.
The specified thickness range captions apply independently of whether the ordered thickness is stated as nominal or minimum.
C
The tolerances provided in the table are based on nominal thickness (tolerance over, tolerance under). For minimum thickness, the tolerance shall be equal to twice
the tabular tolerances (tolerance over, no tolerance under).
D
Thickness is measured at any point across the width not less than 10 mm from a side edge.
B

9. Dimensions and Permissible Variations


9.1 The permissible variations for dimensions shall comply
with the applicable limits in Tables 2-14.
9.2 Flatness Tolerances:
9.2.1 Flatness tolerances for sheet are contained in Table 10
and in Table 11 for sheet specified to restricted flatness.
9.2.2 Measurement techniques for flatness characteristics
are described in Practice A 1030/A 1030M.
9.2.3 Two alternative methods for flatness determination are
the use of I-Units and % Steepness. A description of these two
alternative methods is contained in Practice A 1030/A 1030M.
9.2.3.1 The use of I-Units or % Steepness as a flatness
standard is subject to negotiation between the purchaser and
the producer.
9.2.3.2 Measurement techniques for I-Units and % Steepness and rejection limits are subject to negotiation between the
purchaser and producer.
10. Finish and Condition
10.1 Metallic-coated sheet intended for applications where
surface appearance and controlled surface texture is of primary
importance shall be ordered as extra smooth.
10.2 Metallic-coated sheet, when ordered as regular spangle
or minimized spangle, is not subject to restrictions on surface
texture.
10.3 Coil breaks, strain, and fluting may occur in such
materials and the consumer should contact the individual
producer for applicability to the intended application.
10.4 Metallic-coated sheet in coils is subject to coil breaks
when coiled to a smaller inside diameter than is compatible
with the thickness of the sheet. Other factors also affect this

TABLE 3 Thickness Tolerances for Hot-Dip Metallic-Coated


Sheet1-in. [25mm] Minimum Edge Distance

NOTE 1The coated sheet thickness includes the base metal and
coating and is measured at any point across the width of the coated sheet
not less than 1 in. [25 mm] from a side edge.
NOTE 2Micrometers used for measurement of thickness shall be
constructed with anvils and spindles having minimum diameters of 0.188
in. [4.80 mm]. The tip of the anvil shall be flat or rounded with a minimum
radius of curvature of 0.10 in. [2.55 mm] and the tip of the spindle shall
be flat. Micrometers with conical tips shall not be used for thickness
measurements of sheet steels.
Inch-Pound Units
Specified Ordered Thickness, in.A
Specified Widths, in.
0.061 and
thinner

Over 0.061
to 0.075,
inclusive

Over 0.075 Over 0.101


to 0.101,
to 0.187,
inclusive
inclusive

Thickness Tolerances, Plus and Minus, in.B


To 40, inclusive
Over 40 to 60, inclusive
Over 60 to 72, inclusive

0.002
0.002
0.002

0.003
0.003
0.003

0.006
0.006
0.007

0.006
0.007
0.007

SI Units
Specified Ordered Thickness, mmA
Specified Widths, mm
1.5 and
thinner

Over 1.5
to 2.0,
inclusive

Over 2.0
to 2.5,
inclusive

Over 2.5
to 5.0,
inclusive

Thickness Tolerances, Plus and Minus, mmB


To 1500, inclusive
Over 1500

0.05
0.05

0.08
0.08

0.15
0.18

0.18
0.18

A
The specified thickness range captions apply independently of whether the
ordered thickness is stated as a nominal or minimum.
B
The tolerances provided in the table are based on nominal thickness (tolerance
over, tolerance under). For minimum thickness, the tolerance shall be equal to
twice the tabular tolerances (tolerance over, no tolerance under).

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A 924/A 924M 07
TABLE 4 Width Tolerances for Hot-Dip Metallic-Coated Sheet,
Coils, and Cut Lengths, Not Resquared
Inch-Pound Units
Specified Width, in.
Over

Through

12
30
48
60

30
48
60
72

Tolerance Over Specified


Width, No Tolerance
Under, in.

NOTE 1Camber is the greatest deviation of a side edge from a straight


line, the measurement being taken on the concave side with a straightedge.
NOTE 2The camber tolerances for sheet in cut lengths, not resquared,
are as shown in this table.
Inch-Pound Units

18

For Coils Over 12 in. in Width

3 16

14

Cut Length, ft

5 16

SI Units
Specified Width, mm

TABLE 6 Camber Tolerances for Hot-Dip Metallic-Coated Sheet

Over

Through

Tolerance Over Specified


Width, No Tolerance
Under, mm

300
600
1200
1500

600
1200
1500
1800

3
5
6
8

Camber Tolerance,A in.

Over

Through

...
4
6
8
10
12
14
16
18
20
30

4
6
8
10
12
14
16
18
20
30
40

TABLE 5 Length Tolerances for Hot-Dip Metallic-Coated Sheet,


Cut Lengths, Not Resquared

Over

Through

Tolerance Over Specified


Length, No Tolerance
Under, in.

12
30
60
96
120
156
192
240

30
60
96
120
156
192
240
...

1 4
1 2
3 4
1
114
112
134
18

SI Units
Specified Length, mm

14

5 16

3 4
7 8
114
112
38
12
58

SI Units
For Coils Over 300 mm in Width

Inch-Pound Units
Specified Length, in.

18
3 16

Over

Through

Tolerance Over Specified


Length, No Tolerance
Under, mm

300
1500
3000
6000

1500
3000
6000
...

6
20
35
45

Cut Length, mm

Camber Tolerance,B mm

Over

Through

...
1200
1800
2400
3000
3700
4300
4900
5500
6000
9000

1200
1800
2400
3000
3700
4300
4900
5500
6000
9000
12 200

4
5
6
8
10
13
16
19
22
32
38

A
The camber tolerance for sheet in coils is 1 in. in any 20 ft, except as shown in
Table 14.
B
The camber tolerance for sheet in coils is 25 mm in any 6000 mm, except as
shown in Table 14.

TABLE 7 Diameter Tolerances for Hot-Dip Metallic-Coated Sheet,


Sheared Circles
Inch-Pound Units

tendency for coil breaks. The consumer should contact the


individual producer for the applicability of the intended application.
11. Oiling
11.1 Metallic-coated products covered by this specification
can be furnished oiled or not oiled as specified.
12. Workmanship
12.1 Surface Conditions:
12.1.1 Metallic-coated cut lengths (sheets) shall have a
workmanlike appearance and shall not have imperfections of a
nature or degree for the product, grade, class, and designation
ordered that will be detrimental to the fabrication, or functionality, or both, of the finished part.
12.1.2 Metallic-coated coils may contain some abnormal
imperfections that render a portion of the coil unusable since
the inspection of coils does not afford the producer the same
opportunity to remove portions containing imperfections as in
the case with cut lengths.

Specified Thickness, in.

Tolerance Over Specified Diameter, No


Tolerance Under, in.
Diameters

Over

Through

Under 30

30 through 48

Over 48

...
0.061
0.101

0.61
0.101
...

1 16

332
1 8

18

3 16

316

7 32

5 32

14

SI Units
Specified Thickness, mm

Tolerance Over Specified Diameter, No


Tolerance Under, mm
Diameters

Over

Through

Through 600

Over 600
Through 1200

Over 1200

...
1.5
2.5

1.5
2.5
...

1.5
2.5
3.0

3.0
4.0
5.0

5.0
5.5
6.5

13. Retests and Disposition of Non-Conforming Material


13.1 Retests:

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A 924/A 924M 07
TABLE 8 Out-of-Square Tolerances for Hot-Dip Metallic-Coated
Sheet Cut Lengths, Not Resquared

NOTE 1Out-of-square is the greatest deviation of an end edge from a


straight line at right angles to a side and touching one corner. It is also
obtained by measuring the difference between the diagonals of the cut
length. The out-of-square deviation is one half of that difference.
Inch-Pound Units
For Coils Over 12 in. in Width
The tolerance for cut lengths of all thicknesses and all sizes is 116 in. in each 6
in. of width or fraction thereof.
SI Units
The tolerances for cut lengths of all thicknesses and all sizes is 1.0 mm in each
100 mm of width or fraction thereof.

TABLE 11 Flatness Tolerances Specified to Restricted Flatness


for Hot-Dip Metallic-Coated Sheet, Cut Lengths
Inch-Pound Units
Specified
Thickness, in.
Over 0.019
through 0.032
Over 0.032

NOTE 1When cut lengths are specified resquared, the width and
length are not less than the dimensions specified. The individual tolerance
for over-width, over-length, camber, or out-of-square shall not exceed the
stated values.
Inch-Pound Units
For Cut-lengths Over 12 in. in Width
Shall not exceed 116 in. for cut lengths up to and including 48 in. in width and
up to and including 120 in. in length. For cut lengths wider or longer the applicable tolerance is 18 in.
SI Units
Shall not exceed 1.6 mm for cut lengths up to and including 1200 mm in width
and up to and including 3000 mm in length. For cut lengths wider or longer, the
applicable tolerance is 3.2 mm.

Specified
Length, in.

over 12 through 36

Flatness
Tolerance,A in.

through 120, inclusive

14

wider or longer
over 12 through 48 through 120, inclusive
wider or longer

38

1 4
18

SI Units
Specified
Thickness, mm
0.35 through 0.8

TABLE 9 Resquared Tolerances for Hot-Dip Metallic-Coated


Sheet

Specified
Width, in.

Over 0.8

Specified
Width, mm

Specified
Length, mm

through 900
through 3000
wider or longer
through 1200
through 3000
wider or longer

Flatness
Tolerance,A mm
8
10
5
8

Maximum deviation from a horizontal flat surface.

TABLE 12 Width TolerancesNarrow Widths for Hot-Dip


Metallic-Coated Sheet, Coil and Cut Lengths, Not Resquared

NOTE 1This table applies to widths produced by slitting from wider


sheet.
NOTE 2The specified width range captions noted as follows are also
applied when sheet is specified to width tolerance all over, nothing under.
In such cases, the stated tolerances are doubled.
NOTE 3Tolerances based upon practice found to be generally followed by producers.
Inch-Pound Units
Specified Thickness, in.

TABLE 10 Flatness Tolerances for Hot-Dip Metallic-Coated


Sheet, Cut Lengths

NOTE 1This table does not apply to structural steel (SS) and HighStrength Low-Alloy Steel (HSLAS).
NOTE 2This table also applies to sheet cut to length from coils by the
consumer when adequate flattening measures are performed

Over

Through

From 2
through 6

Over 6
through 9

Over 9
through 12

0.014
0.068
0.083
0.110

0.068
0.083
0.110
0.187

0.008
0.012
0.016
0.032

0.016
0.016
0.032
0.032

0.032
0.032
0.032
0.032

SI Units

Inch-Pound Units
Specified
Thickness, in.
Through 0.048

Over 0.048

Specified Width, in.


Over

Through

12
36
60
12
36
60

36
60
72
36
60
72

Flatness
Tolerance,A in.

7 8
1 4
3 8
5 8
38
58

SI Units
Specified
Thickness, mm
Through 1.0

Over 1.0

Specified Width, mm
Over

Through

300
900
1500
300
900
1500
1800

900
1500
...
900
1500
1800
...

Tolerances Over and Under Specified Width, in.

Flatness
Tolerance,A mm
10
15
20
8
10
15
20

Maximum deviation from a horizontal flat surface.

13.1.1 Unless otherwise prohibited by the product specification, retests are permitted under the following circumstances:
13.1.1.1 If any tension test specimen shows defective machining or develops flaws, it must be discarded and another
specimen substituted.

Specified Width, mm
Width Tolerance, Over and Under, mm
Over

Through

50
100
200

100
200
300

0.3
0.4
0.8

13.1.1.2 If the percent elongation of any tension test specimen is less than that specified, and any part of the fracture is
more than 34 in. [20 mm] from the center of the gauge length
of a 2-in. [50 mm] specimen, or is outside the middle half of
the gauge length of an 8-in. [200 mm] specimen, as indicated
by scribe scratches marked on the specimen before testing, a
retest is allowed.
13.1.1.3 If the test result of any tension test specimen fails
to meet the specification requirements and the failure is the
result of improper adherence to tension test procedures, a retest
is permitted.
13.1.1.4 If the test result of an original tension test specimen
fails to meet the specification requirements and the failure is
not related to the conditions described in 13.1.1.1, 13.1.1.2, and
13.1.1.3, but the results are within 2 ksi [14 Mpa] of the
required yield strength, within 2 ksi [14 MPa] of the required

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TABLE 13 Length TolerancesNarrow Widths for Hot-Dip
Metallic-Coated Sheet, Cut Lengths, Not Resquared

NOTE 1This table applies to widths of 2 to 12 in. [50 to 300 mm] incl,
that have been produced by slitting from wider sheet.
Inch-Pound Units

Over

Through

Tolerance Over Specified


Length, No Tolerance
Under, in.

from 24
60
120

60
120
240

Specified Length, in.

12
34

SI Units

Over

Through

Tolerance Over Specified


Length, No Tolerance
Under, mm

600
1500
3000

1500
3000
6000

15
20
25

Specified Length, mm

TABLE 14 Camber TolerancesNarrow Widths for Hot-Dip


Metallic-Coated Sheet, in Coils

NOTE 1This table applies to widths of 2 to 12 in. [50 to 300 mm] incl,
that have been produced by slitting from wider sheet.
Inch-Pound Units
The camber tolerance is 14 in. in any 8 ft.
SI Units
The camber tolerance is 5.0 mm in any 2000 mm.

tensile strength, or within 2 percentage points of the required


elongation, one retest shall be permitted to replace the failing
test.
13.1.2 The retest specimen shall be taken either adjacent to
the first failed specimen, or selected at random from the
material to be certified to the specification.
13.1.3 If the results of a retest satisfy the specified tension
test requirements and all other requirements of the applicable
specification are satisfied, the material shall be accepted.
13.2 Disposition of Non-Conforming Material:
13.2.1 In those cases where the lot is found to be nonconforming, and resampling of non-conforming material is not
prohibited by the specification. resampling is permitted under
the following circumstances and using the following practices:
13.2.1.1 If the results of an original tension test or retest
specimen fail to satisfy the specification requirements and the
failed test results are not related to the conditions described in
13.1, the lot shall be quarantined and resampled for certification of the non-conforming material to the specification requirements.
13.2.1.2 Resampling for certification of the non-conforming
material shall include the discarding of out of-specification
material and the resampling of the lot. The resampling shall be
appropriate to the specific out-of-specification condition and
the processing history of the lot.
13.2.1.3 A maximum of two resampling efforts shall he
permitted. If, after conducting two resampling efforts, the
material does not satisfy the specification requirements, the lot
shall be rejected.

14. Inspection
14.1 The producer shall afford the purchasers inspector
reasonable access to facilities to ensure that the product is
being produced in compliance with this specification. Unless
otherwise specified, all inspection and tests, except product
analysis, shall be made at the producers facilities prior to
shipment. Such inspection or sampling shall be made concurrently with the producers regular inspection and test operations unless it causes interference with normal operations or is
otherwise specified.
14.2 Responsibility for InspectionUnless otherwise specified in the contract or purchase order, the producer is responsible for the performance of all inspection requirements as
specified herein. Except as otherwise specified in the contract
or order, the producers facilities, or any other facilities
suitable for the performance of the inspection requirements,
shall be used. The purchaser reserves the right to perform any
of the inspections set forth in this specification to ensure
supplies and services conform to the prescribed requirements.
15. Rejection and Rehearing
15.1 Unless otherwise specified, any rejection shall be
reported to the producer within a reasonable time after receipt
of product by the purchaser.
15.2 Product that is reported to be unacceptable subsequent
to the shipment to the purchasers plant, shall be set aside,
adequately protected, and correctly identified. The producer
shall be notified as soon as possible to permit a timely
investigation.
15.3 Samples that are representative of the rejected product
shall be made available to the producer. In the event that the
producer is dissatisfied with the rejection, a rehearing shall be
requested.
16. Certification
16.1 When required by the purchase order, a certificate of
compliance or a test report, or both, shall be furnished to the
purchaser.
16.1.1 The certificate of compliance shall include a certification that the product has been manufactured and tested in
accordance with the requirements of the product specification,
and that the test results conform to the requirements of that
specification.
16.1.2 The test report shall show the heat analysis and the
results of all tests required by the product specification and the
order.
16.1.3 These documents shall provide information necessary to identify the product represented; for example, the
manufacturers name or brand, ASTM specification, coating
designation, grade (when required), ordered thickness, width,
length (if cut length), and unit identification (heat number, coil
number, etc.).
16.1.4 A signature is not required. However, the certification documents shall clearly identify the organization submitting the information. Notwithstanding the absence of a signature, the organization submitting the documents is responsible
for the accuracy of the information.

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A 924/A 924M 07
16.2 The furnishing of a certificate of compliance or test
report, or both, shall not restrict the right of the purchaser to
sample and test the product furnished.
17. Packaging and Package Marking
17.1 It is common practice to use the methods of packaging
as listed in the latest revision of Practices A 700, but the
purchaser is permitted to specify other packaging methods.
17.2 As a minimum requirement, the product shall be
identified by having the manufacturers name or brand, ASTM
specification, coating designation, grade, size, unit weight,
purchasers order number, and unit identification (that is, ticket
number, coil number, etc.) legibly shown on a tag attached to
each coil or shipping unit.
17.3 Most producers are able to ink stamp metallic-coated
sheet with their logo and the pertinent ASTM specification
when ordered in either coil or cut lengths. Since many of the
metallic-coated products are stamped with a permanent ink
(not water soluble), the purchaser shall be very specific when
placing an order as to the requirements on sheet marking.

17.4 The purchase order shall include the specific loading


instructions.
17.5 When specified in the contract or order, and for direct
shipments to the U.S. Federal government, marking for shipment shall be in accordance with Fed. Std. No. 123 for civil
agencies.
18. Keywords
18.1 aluminum-coated iron/steel; aluminum-zinc alloycoated steel, 55 %; coating; coatingsaluminum;
coatings55 % aluminum-zinc; coatingshot-dip;
coatingsmetallic; coatingsterne metal; coatingszinc
(hot-dip); coatingszinc-5 % aluminum; coatingszincaluminum-magnesium; corrosion; hot-dip; metallic-coated;
sheet; steel; steel productshot-dip coatings; steel sheet
aluminum-coated; steel sheetterne coated; steel sheetzincaluminum-magnesium alloy-coated; steel sheetzinc-coated
(galvanized); zinc-aluminum-magnesium alloy-coated steel;
zinc-coated iron/steel

APPENDIX
(Nonmandatory Information)
X1. PRODUCT INFORMATION

X1.1 Coating Thickness Measurements with Magnetic


GaugesA reasonable estimate of weight [mass] of coating
may be obtained by converting coating thickness measurements made with magnetic gauges. An accuracy of 615 % in
determining the thickness may be realized by following the

recommended practice for magnetic instruments described in


Practice E 376. This test may be used as a basis for acceptance,
but rejection shall be governed by the weight [mass] of coating
tests described in Section 8.

SUMMARY OF CHANGES
Committee A05 has identified the location of selected changes to this standard since the last issue,
A 924/A 924M - 06, that may impact the use of this standard. (January 1, 2007)
(1) Replaced old Section 9 with new Section 13, Retests and
Disposition of Non-Conforming Materials.
(2) Added new Section 5 on Materials and Manufacture.
Renumbered subsequent sections.
(3) Added new Section 10 on Finish and Condition, Section
11 on Oiling, and Section 12 on Workmanship. Renumbered subsequent sections.
(4) Deleted Appendix X1.1 and X1.4 (information now covered in new Sections 5, 10, and 12). Appendix X1.5 renumbered as X1.1.

(5) Added references to new standard A 1046/A 1046M for


Zn-Al-Mg Alloy Coated steel sheet.
(6) Deleted reference to MIL-STD 129 and MIL-STD-163
(Shipping and Storage) in 2.2 and 17.5, as they are cancelled.
(7) Deleted 2.2 and renumbered 2.3 to 2.2.
(8) Corrected footnote reference for Fed. Std.-123.
(9) Updated Footnote 3 to include reference to Yale University Library.

Committee A05 has identified the location of selected changes to this standard since the last issue,
A 924/A 924M - 04, that may impact the use of this standard. (June 15, 2006)
(1) Changed heading of Table 2 and Table 3 to Specified
Ordered Thickness.
(2) Deleted Note 2 in Table 2 and Table 3.

(3) Added Footnotes C and D to Table 2 to indicate that the


tables apply to ordered thickness and to describe how to apply
the thickness tolerances respectively.

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A 924/A 924M 07
(4) Added Footnotes A and B to Table 3 to indicate that the
tables apply to ordered thickness and to describe how to apply
the thickness tolerances respectively.
ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.
This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
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make your views known to the ASTM Committee on Standards, at the address shown below.
This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
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address or at 610-832-9585 (phone), 610-832-9555 (fax), or [email protected] (e-mail); or through the ASTM website
(www.astm.org).

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