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Unit III ELECTRICAL MACHINES

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 1


Module-III-Electrical Machines – Topics

Construction, working principle and applications of


 DC machines
 Transformers
 Single phase Induction motors
 Tree phase Induction motors
 Special machines
 Stepper motor
 Servo motor
 BLDC motor

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10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 3
DC Machines Classification- Module-III-Electrical Machines

Generators

Motors

Department of EECE Course Code and Course Title:EECE1001-BEEE

10 March 2024 4
Fleming’s Right-hand Thumb Rule
If you wrap your fingers around
the coil in the direction of the
current, your thumb points north.

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Fleming's Right-Hand Rule - Generator

E.M.F

• The Thumb represents the direction of Motion of the conductor.


• The First finger (four finger) represents Field.
• The Second finger (Middle finger) represents Current

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 6


Fleming’s Left-hand Rule - Motor

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 7


Lenz ‘s law

There is an induced current in a closed conducting


loop if and only if the magnetic flux through the
loop is changing. The direction of the induced
current is such that the induced magnetic field
always opposes the change in the flux.

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DC Machine
CONSTRUCTION

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 9


DC Machine Construction

Parts in DC Machine
 1) Yoke
 2) Pole core and pole shoe
 3) Field winding
 4) Armature
 5) Armature winding
 6) Commutator
 7) Brushes & Bearings

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 10
DC Machine Construction
1. MAGNETIC FRAME or YOKE :

Function :

• It serves as outer most cover of DC machine to protect the machine from harmful

atmospheric conditions.

• It provides mechanical support to the poles.

• It provides low reluctance path to magnetic flux.

Choice of material:

• It is made up of cast steel or silicon steel which provides low reluctance and good mechanical

strength.
Department of EECE Course Code and Course Title:EECE1001-BEEE DC Machines
10 March 2024 11
DC Machine Construction
2. POLE CORE & POLE SHOE :

Function :

• Pole core carries field winding which is necessary to produce flux.

• Pole shoe enlarges the area of armature core to come across the flux to get more
induced e.m.f

Choice of material :

• It is made up of magnetic materials like cast iron or cast steel.

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 12
DC Machine Construction
2) Pole core & Pole shoe:-
a) Pole core (Pole body) :- --Carry the field coils
--Rectangle Cross sections
-- Laminated to reduce heat losses
--Fitted to yoke through bolts
b) Pole shoe:- Acts as support to field poles DC motor yoke with field
and spreads out flux winding & poles visible
Pole core & Pole shoe are laminated of annealed steel
(Of thickness of 1mm to 0.25 mm)

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DC Machines 13
Department of EECE Course Code and Course Title:EECE1001-BEEE
DC Machine Construction

3. FIELD WINDING :

Function :
• It carries current which is necessary to produce flux.

Choice of material :
• It is made up of conducting material like copper.

DC motor yoke with field winding & poles visible

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 14
DC Machine Construction

4.ARMATURE CORE :

Function :
• Armature core which is in the cylindrical shape mounted on
the shaft provides a place for armature conductors.

Choice of material :
• It is made up of magnetic materials like cast iron or cast
steel.
DC Machines
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 15
DC Machine Construction
5.ARMATURE WINDING:
• Main flux cuts armature and hence E.M.F is
induced
• winding made of Copper (or) Aluminum
• windings are insulated each other

FUNCTION :
• Armature winding which is nothing, but the interconnection
of armature conductors provides generated e.m.f.
• It carries current in case of DC motors.
Armature Winding is classified into two types:
Choice of material :
 Lap winding

• Wave winding
It is made up of conducting material like copper. DC Machines
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 16
DC Machine Construction
Armature winding
Lap Winding:
 are used in machines designed for low voltage and high current

armatures are constructed with large wire because of high current

Eg: - are used is in the starter motor of almost all automobiles

The windings of a lap wound armature are connected in parallel.

 This parallel connection allows current capacity of each winding to be

added and provides a higher operating current.

No of parallel path, A=P ; P = no. of poles

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE DC Machines 17
DC Machine Construction
Armature winding

Wave winding :

are used in machines designed for high voltage and low


current
their windings connected in series
When the windings are connected in series, the voltage of
each winding adds, but the current capacity remains the
same
are used is in the small generator.
No of parallel path, A=2,

Department of EECE Course Code and Course Title:EECE1001-BEEE DC Machines


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DC Machine Construction

6. COMMUTATOR :
FUNCTION :
• It converts developed alternating emf into

uni-directional emf . i.e AC to DC.


Choice of material :
• It is made up of conducting material like copper
Commutator:--Hard drawn copper bars segments insulated from each
other by mica segments (insulation)
-- Between armature & External circuit
-- Split-Rings (acts like Rectifier AC to DC )

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:E 19
ECE1001-BEEE
DC Machine Construction
7.BRUSHES & BEARINGS:

Function of brush :

• It collects the current from the commutator and make it

available to the external circuit.

Choice of material :

• Brushes are normally made up of soft material like carbon.

Function of bearings :

• Ball bearings are used for the function of rolling in DC

machines

• for free rotation

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 20
PRINCIPLE OF
OPERATION OF
DC GENERATOR

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 21


DC Generator Principle: Faraday’s Law of Electromagnetic Induction

A Generator is an electrical machine which converts mechanical


energy into electrical energy.

Principle: “ Whenever a conductor is moved within a magnetic

field in such a way that the conductor cuts across magnetic

lines of flux, voltage is generated in the conductor”

Department of EECE Course Code and Course Title:EECE1001-BEEE DC Machines


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Rule - Fleming's Right-Hand Rule
To determine the direction of EMF in a given situation, the Fleming’s
Right-Hand Rule is used.

• The Thumb represents the direction of Motion of the conductor.


• The First finger (four finger) represents Field. E.M.F

• The Second finger (Middle finger) represents Current

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 23
The following are the basic requirements to be satisfied
for generation of E.M.F
1.A uniform Magnetic field
2.A System of conductors
3.Relative motion between the magnetic field and conductors

• Magnetic field :-
Permanent Magnet
(or)
Electromagnet (practical)
• Conductor :- Copper (or) Aluminum bars placed in
slots cut around the periphery of cylindrical rotor
• Relative motion:-
By Prime Mover
Turbine
I.C Engine (Internal combustion)
The coil is linked to the outside circuit by two carbon brushes which
rub against two copper slip-rings fixed to the ends of the coil
The soft iron core is used to strengthen the magnetic field

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE DC Machines 24
Principle of Operation of Generator
Simple loop generator

DC Machines
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Principle of Operation of Generator

DC Machines
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Principle of Operation of Generator

DC Machines
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Principle of Operation of Generator

DC Machines
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Principle of Operation of Generator

DC Machines
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Commutator Action-Simple loop generator
with split ring

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 30
Classification of DC Machines
The classification of DC machines is according
DC to the ways of excitation of their fields.
Machines

Self Excited
Separately
Excited

Shunt Series Compound

Short
Long Shunt
Shunt
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Title:EECE1001-BEEE DC Machines 31
Symbolic representation of parts of machine

brush

DC Machines
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Title:EECE1001-BEEE
SEPARATELY EXCITED DC GENERATOR
• In separately excited dc machines, the field winding is supplied from a
separate power source. The field winding is electrically separated from
the armature circuit.
The flux produced by the poles
depends upon the field current with
the unsaturated region of magnetic
material of the poles. i.e. flux is
directly proportional to the field
current.

DC Machines
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Title:EECE1001-BEEE
SELF EXCITED DC GENERATOR
• Self-excited DC Generator in which the current to the field winding is
supplied by the generator itself.
• In self-excited DC generator, the field coils may be connected in
parallel with the armature in the series, or it may be connected partly in
series and partly in parallel with the armature windings.

DC Machines
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Title:EECE1001-BEEE
DC SHUNT GENERATOR

 Field winding is connected in parallel with the armature winding.


 Shunt winding is made with a large number of turns and the resistance is kept very
high
 The full voltage is applied across the field winding.
 Field winding takes current which is less than 5% of the rated armature current.
DC Machines
Department of EECE Course Code and Course
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Title:EECE1001-BEEE
DC SERIES GENERATOR

 Field winding is connected in series with the armature winding.


 Series winding is designed with few turns of thick wire and the resistance is kept
very low.
 Field winding carries whole load current (armature current).

DC Machines
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Title:EECE1001-BEEE
DC COMPOUND GENERATOR

Short Shunt Long Shunt


field winding is connected in parallel with field winding is connected in parallel with the
only the armature winding combination of series field winding and
armature winding

DC Machines
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Title:EECE1001-BEEE
Applications of DC Generators

• Because of their ability of giving wide range of voltage output, they are generally used
for testing purpose in the laboratories.
• They are used for general lighting.
• They are used to charge battery because they can be made to give constant output
voltage.
• They are used for giving the excitation to the alternators.
• They are also used for small power supply.
• This types of generators are used as boosters to compensate the voltage drop in the
feeder in various types of distribution systems such as railway service.
• Used for small distance operation, such as power supply for hotels, offices, homes
and lodges. DC Machines
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ECE1001-BEEE
DC MOTOR

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ECE1001-BEEE
Working Principle of DC Motor

• A motor is an electrical machine which converts


electrical energy into mechanical energy.

• The principle of working of a DC motor is that


"whenever a current carrying conductor is placed in
a magnetic field, it experiences a mechanical force.

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:E 40
ECE1001-BEEE
• The very basic construction of a DC motor contains a current
carrying armature, connected to the supply end through commutator
segments and brushes. The armature is placed in between north pole
and south pole of a permanent or an electromagnet
• When direct current is applied in the armature, a mechanical force
acts on it due to the electromagnetic effect of the magnet on armature
conductors.
• If a current carrying conductor is placed in a magnetic field
perpendicularly, then the conductor experiences a force in the
direction mutually perpendicular to both the direction of field and
the current carrying conductor.
DC Machines
10 March 2024 Department of EECE Course Code and Course Title:E 41
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PRINCIPLE OF OPERATION
 When a current carrying conductor
is placed in a magnetic field, the
conductor experience a mechanical
force.
 Direction is given by Flemings left
hand rule
( F- B; S-I; T- M)

 Magnitude is F=B.I.L

Consider a motor with one pair of poles, an armature with a single


Explanation

conductor coil and a commutator with only two segments,


If is field current supplied to the field winding to establish the main field
between the poles N and S.
Ia is armature current via the carbon brushes. This current produces
42
magnetic fields around the armature conductors DC Machines
DC Machines
44
Application of DC Motors

• • Crane
Lathe machine
• • Rolling mills
Drilling machine
• • conveyors
Grinders
• • Elevators
Blowers
• • Rolling mills
Compressors
• • Punches
Electric traction
• • Shears
Hoists and lifts

DC Machines
10 March 2024 Department of EECE Course Code and Course Title:E 45
ECE1001-BEEE
Lathe,blower,compressor,drilling machine

DC Machines
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TRANSFORMER

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ECE1001-BEEE
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ECE1001-BEEE
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ECE1001-BEEE
TRANSFORMER
• A transformer is static (or stationary) electro-magnetic passive electrical
device that works on the principle of Faraday’s law of induction by
converting electrical energy from one value to another.

• Transformers are capable of either increasing or decreasing the voltage and


current levels of their supply, without modifying its frequency, or the amount
of electrical power being transferred from one winding to another via the
magnetic circuit.

Transformers

10 March 2024 Department of EECE Course Code and Course Title:E 50


ECE1001-BEEE
TRANSFORMER FEATURES
• It is a constant frequency device.
• It is a constant power device.
• It is a constant flux device.
• It is not an energy conversion device.
• Windings are electrically isolated and magnetically coupled.

Transformers

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 51


• When a transformer is used to “increase” the voltage on its secondary winding
with respect to the primary, it is called a Step-up transformer.
• When it is used to “decrease” the voltage on the secondary winding with respect to
the primary it is called a Step-down transformer.
• As the transformer is basically a linear device, a ratio now exists between the
number of turns of the primary coil divided by the number of turns of the
secondary coil. This ratio, called the ratio of transformation, more commonly
known as a transformers “turns ratio”, (TR).

Transformers

10 March 2024 Department of EECE Course Code and Course Title:E 52


ECE1001-BEEE
•The main principle of operation of a
transformer is mutual inductance
between two circuits which is linked by
a common magnetic flux.

•A basic transformer consists of two


coils that are electrically separate and
inductive but are magnetically linked
through a path of reluctance.

Transformers
10 March 2024 Department of EECE Course Code and Course Title:E 53
ECE1001-BEEE
• A single-phase voltage transformer basically consists of two electrical coils of
wire, one called the “Primary Winding”, and another called the “Secondary
Winding”.
 These two coils are not in electrical contact with each other but are instead
wrapped together around a common closed magnetic iron circuit called the “core”.
 The two coil windings are electrically isolated from each other but are
magnetically linked through the common core allowing electrical power to be
transferred from one coil to the other.

Transformers

10 March 2024 Department of EECE Course Code and Course Title:E 54


ECE1001-BEEE
TRANSFORMER OPERATION
 Primary coil is supplied with a AC voltage.
 Current drawn produces a magnetic field
 Magnetic field transported to a secondary coil via a magnetic circuit
 Magnetic field induces a voltage in secondary coil

V+ V+

Transformers

10 March 2024 Department of EECE Course Code and Course Title:E 55


ECE1001-BEEE
WORKING PRINCIPLE
• The working principle of transformer
depends upon Faraday's law of
electromagnetic induction. Actually,
mutual induction between two or more
winding is responsible for
transformation action in an electrical
transformer.
• According to these Faraday's laws,
"Rate of change of flux linkage with
respect to time is directly proportional
to the induced EMF in a conductor or
coil". Transformers
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Transformer Parts - Constructional Features
Core
Windings
Transformer Tank
Bushings

Transformers

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 57


TRANSFORMER CORE
• Generally, the name associated with the construction of a transformer
is dependent upon how the primary and secondary windings are
wound around the central laminated steel core.
• The two most common and basic designs of transformer construction
are
 Core type
 Shell type

Transformers

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CORE
• Material--- Silicon steel (4.5 % of silicon)
– Ferromagnetic material
– Low reluctance, high permeability to the flow of magnetic flux lines
– Low hysteresis loss
– If silicon quantity is more, it tends to brittleness of steel .
• CRGO(cold rolled grain orientated) steel
• Laminations --- reduce eddy current loss

Transformers

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 63


Transformer Windings
• The two coils should have mutual inductance and a laminated steel
core.
• The two coils are insulated from each other and from the steel core.
• The device will also need some suitable container for the assembled
core and windings, a medium with which the core and its windings
from its container can be insulated.

Transformers

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 64


• The type of wire used as the main current carrying conductor in a
transformer winding is either copper or aluminum.
• Small kVA power and voltage transformers used in low voltage electrical
and electronic circuits tend to use copper conductors as these have a
higher mechanical strength and smaller conductor size than equivalent
aluminum types.

Transformers

10 March 2024 Department of EECE Course Code and Course Title:E 65


ECE1001-BEEE
Transformer Tank
• It gives mechanical protection to the windings
• It holds the insulating oil.

Transformers

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 66


• a bushing is an insulated device that allows an
electrical conductor to pass safely through an
(usually) earthed conducting barrier such as
the wall of a transformer

Transformers

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 67


Transformer oil
 The insulating oil provides better insulation, protects insulation from
moisture and transfers the heat produced in core and windings to the
atmosphere.
 Transformer oil is generally a mineral oil obtained by fractional
distillation of crude oil.

Transformers

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 68


Applications of Transformer

• used to increase or decrease the alternating voltages in electric


power applications.
• used in voltmeter, ammeters, protective relay etc.
• used for step up low voltage in case of measurement.
• used for step down high voltage for safety.
• used in rectifier.
• used in voltage regulators, voltage stabilizers, power supplies
etc.
Transformers
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Three Phase Induction Motors

70

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE


Classification of Motors

Electric Motors

Alternating Current (AC) Direct Current (DC)


Motors Motors

Synchronous Induction Separately Self Excited


Excited

Single-Phase Three-Phase Series Compound Shunt

Three Phase Induction Motors

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INDUCTION MOTOR
The induction machine was invented by NIKOLA TESLA in 1888.
The three-phase AC induction motor is a rotating electric machine
that is designed to operate on a three-phase supply.
Advantages
It has simple and rugged construction.
It is relatively cheap.
It requires little maintenance.
It has high efficiency and reasonably good power factor.
It has self starting torque.

Disadvantages
It is essentially a constant speed motor, and its speed cannot be changed easily.
Its starting torque is inferior to d.c. shunt motor.
Three Phase Induction Motors
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Constructional Features

Three Phase Induction Motors


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STATOR
• The stator consists of wound poles that carry the supply current that
induces a magnetic field in the conductor.
• The number of poles can vary between motor types, but the poles are
always in pairs(2,4,6…etc)
• The three coils form three windings distributed over several slots.
• These windings may be connected in star or delta and three
terminations are brought out.

Three Phase Induction Motors


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Construction - Stator

• Stator laminations are stacked together forming a hollow cylinder.


• Coils of insulated wire are inserted into slots of the stator core.
• Each grouping of coils, together with the steel core it surrounds, forms an electromagnet
when connected directly to the power source.

Three Phase Induction Motors


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Winding Arrangements for Induction Motor

Three Phase Induction Motors


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ROTOR
– a revolving rotor
• composed of punched laminations, stacked to create a series of rotor slots, providing space for the rotor winding
• one of two types of rotor windings
• aluminum bus bars shorted together at the ends by two aluminum rings, forming a squirrel-cage shaped circuit
(squirrel-cage)
• conventional 3-phase windings made of insulated wire (wound-rotor) » similar to the winding on the stator

• Two basic design types depending on the rotor design


– squirrel-cage: conducting bars laid into slots and shorted at both ends by shorting rings.
– wound-rotor: complete set of three-phase windings exactly as the stator. Usually Y-connected, the ends of
the three rotor wires are connected to 3 slip rings on the rotor shaft. In this way, the rotor circuit is
accessible.

Three Phase Induction Motors


10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 79
Types of Rotor

 Squirrel cage type:


Rotor winding is composed of copper bars embedded in the rotor slots and
shorted at both end-by-end rings
Simple, low cost, robust, low maintenance
 Wound rotor type or Slip Ring Rotor:
Rotor winding is wound by wires. The winding terminals can be connected to
external circuits through slip rings and brushes.
Easy to control speed, more expensive.

Three Phase Induction Motors


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Squirrel-Cage Induction Motor

Three Phase Induction Motors


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Squirrel-Cage Induction Motor

Three Phase Induction Motors


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Squirrel-Cage Induction Motor

/ Short circuits all


rotor bars.

/rotor winding

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COGGING

Magnetic locking is due to equal number of stator teeth and rotor teeth

It can be overcome by making the number of rotor slots prime to the number of stator slots and skewing
Three Phase Induction Motors
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Slip Ring Induction Motor

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Slip Ring Rotor

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Three Phase Induction Motors86
Slip Ring Rotor
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Slip Ring Rotor

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ECE1001-BEEE
Rotating Magnetic Field
• When we apply a three-phase supply to a three-phase distributed
winding of a rotating machine, a rotating magnetic field is produced
which rotates in synchronous speed.
• The magnetic flux produced by the
current in each phase can be represented
by the equations.
• This is a similar representation of current
in a three-phase system as the flux is
cophasial with the current.

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 91
Rotating Magnetic Field
• Where, φR, φY and φB are the instantaneous flux of corresponding Red, Yellow and
Blue phase winding, φm amplitude of the flux wave.

Hence the characteristics of rotating magnetic field are

• The resultant flux at any instant is


equal to 1.5 times the maximum
value of flux.

• The resultant flux rotates around


the stator at synchronous speed.

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 92
Synchronous Speed

• The synchronous speed is the speed of the revolution of the magnetic field in the
stator winding of the motor.
• It is the speed at which the electromotive force is produced by the alternating
machine.
• The Synchronous Speed(Ns) is given by the relation shown below.

P -- No of Poles
f -- Frequency

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Three Phase Supply

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Three Phase Supply

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Three Phase Supply

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Three Phase Supply

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Three Phase Supply

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Three Phase Supply

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Slip

The difference between the synchronous speed Ns of the


rotating stator field and the actual rotor speed N is called slip.
It is usually expressed as a percentage of synchronous speed
i.e.,

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 101
Frequency of Rotor Current

N = Relative speed between Rotating Magnetic field


and the Rotor winding

P = Number of poles

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 102
Working Principle of Induction Motor
 When the three-phase supply is given to
the stator, the rotating magnetic field
produced on it.
 A rotating magnetic field with constant
magnitude is produced, rotating with a
speed Ns=120f/p rpm
 Where f is the supply frequency and
 P is the no. of poles and Ns is called the
synchronous speed in rpm (revolutions per
minute).
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 103
Working Principle of Induction Motor
 The conductors of the rotor are stationary.
 This stationary conductor cut the rotating magnetic field of the stator, and
because of the electromagnetic induction, the EMF induces in the rotor.
 This EMF is known as the rotor induced EMF, and it is because of the
electromagnetic induction phenomenon.
 The conductors of the rotor are short-circuited .
 The relative motion between the rotating magnetic field and the rotor conductor
induces the current in the rotor conductors.
 As the current flows through the conductor, the flux induces on it. The direction
of rotor flux is the same as that of the rotor current.
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 104
Working Principle of Induction Motor
 Now we have two fluxes one because of the rotor and
another because of the stator.
 These fluxes interact with each other.
 On one end of the conductor the fluxes cancel each
other, and on the other end, the density of the flux is
very high.
 Thus, the high-density flux tries to push the conductor
of the rotor towards the low-density flux region.
 This phenomenon induces the torque on the conductor,
and this torque is known as electromagnetic torque.

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 105
Working Principle of Induction Motor
 The direction of electromagnetic torque and the rotating magnetic field is
the same.
 Thus, the rotor starts rotating in the same direction as that of the rotating
magnetic field.
 The speed of the rotor is always less than the rotating magnetic field or
synchronous speed.
 The rotor tries to run at the speed of the Stator, but it always slips away.
Thus, the motor never runs at the speed of the rotating magnetic field, and
this is the reason because of which the induction motor is also known as
the asynchronous motor.
10 March 2024 Department of EECE Course Code and Course Title:E 106
ECE1001-BEEE
Applications of 3ɸ Induction motor

The induction motor is mostly used in industrial applications. The squirrel cage
induction motors are used in residential as well as industrial applications especially
where the speed control of motors is not needed such as:
• Pumps and submersible
• Pressing machine
• Lathe machine
• Grinding machine
• Conveyor
• Flour mills
• Compressor
• And other low mechanical power applications
10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 107
Applications of 3ɸ Induction motor

The slip ring motors are used in heavy load applications where
the high initial torque is needed such as:
• Steel mills
• Lift
• Crane Machine
• Hoist
• Line shafts
• and other heavy mechanical workshops etc

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE Three Phase Induction Motors 108
Single Phase
Induction
Motors

10 March 2024 Department of EECE Course Code and Course Title:EECE1001-BEEE 109
APPLICATIONS

10 March 2024 Department of EECE Course Code and Course Title:E 110
ECE1001-BEEE
Fans

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ECE1001-BEEE
Water Pumps

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ECE1001-BEEE
Compressors

10 March 2024 Department of EECE Course Code and Course Title:E 113
ECE1001-BEEE
Washing Machines

10 March 2024 Department of EECE Course Code and Course Title:E 114
ECE1001-BEEE
Dishwashers

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ECE1001-BEEE
Hairdryers

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ECE1001-BEEE
CONSTRUCTION

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ECE1001-BEEE
Stator
 The single-phase motor stator has a laminated iron core with two
windings arranged perpendicularly

 One is the main and the other is the auxiliary winding or starting
10 March 2024 winding Department of EECE Course Code and Course Title:E 118
ECE1001-BEEE
Rotor
 The motor uses a squirrel cage rotor, which has a laminated iron
core with slots

 Aluminum bars are moulded on the slots and short-circuited at


both ends with a ring
10 March 2024 Department of EECE Course Code and Course Title:E 119
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OPERATING
PRINCIPLE

10 March 2024 Department of EECE Course Code and Course Title:E 120
ECE1001-BEEE
Double Field Revolving Theory

 A single-phase alternating current supplies the main


winding that produces a pulsating magnetic field

 The pulsating field could be divided into two fields, which


are rotating in opposite directions

10 March 2024 Department of EECE Course Code and Course Title:E 121
ECE1001-BEEE
Double Field Revolving Theory

 The interaction between the fields and the current induced in the rotor bars
generates opposing torque. So, the resultant torque is equal to zero

 Under these conditions, with only the main field energized the motor will not
start
 However, if an external torque moves the motor in any direction, the motor will
begin to rotate.

10 March 2024 Department of EECE Course Code and Course Title:E 122
ECE1001-BEEE
Making 1ɸ Motor Self starting
 It is temporarily converted into two phase motor during starting
period by providing an auxiliary winding( starting winding) ,90
degrees electrically apart to the main winding, connected in parallel
to the single-phase supply.

 These two currents produce a revolving flux and hence make the
motor self starting
10 March 2024 Department of EECE Course Code and Course Title:E 123
ECE1001-BEEE
1. Split Phase Motor

 Auxiliary winding is made of thin wire to have high R/X ratio and
Main winding is made of thick wire to have less R/X ratio

10 March 2024 Department of EECE Course Code and Course Title:E 124
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2. Capacitor Start IM
 Capacitor along with a centrifugal switch is connected in series
with the auxiliary winding, which is being used here as
starting winding

 Capacitor may be rated only for intermittent duty, the cost of


which decreases, as it is used only at the time of starting
10 March 2024 Department of EECE Course Code and Course Title:E 125
ECE1001-BEEE
3. Capacitor start and Capacitor run IM
 Two Capacitors − for starting, and for running are used. The First
capacitor is rated for intermittent duty, being used only for starting.

 The Second one is to be rated for continuous duty, as it is used


for running. A Centrifugal switch is also needed here.

10 March 2024 Department of EECE Course Code and Course Title:E 126
ECE1001-BEEE
4. Permanent Split Capacitor Motor

 Auxiliary winding and capacitor are not disconnected from the


motor after starting, thus construction is simplified by the omission
of switch

 Considerable improvement in P.f. and Efficiency. However, starting


torque must be sacrificed as the capacitance is a compromise b/w
starting and running characteristics

10 March 2024 Department of EECE Course Code and Course Title:E 127
ECE1001-BEEE
5. Shaded pole IM
 The laminated pole has a slot cut across the laminations approximately.
One- third distance from edge. Around the small part of a pole is placed a short-circuited Copper coil
known as Shading ring

 When a.c. is passed through field winding, axis of pole shifts from unshaded part ‘a’ to shaded part ‘b’.
Hence the rotor starts rotating in the direction of this shift
10 March 2024 Department of EECE Course Code and Course Title:E 128
ECE1001-BEEE
7. Stepper Motor

 It is one whose rotor rotates in steps i.e., by certain angles when stator

windings are energised sequentially by a train of pulses.


 Types
Variable Reluctance Motor
Permanent Magnet Hybrid Motor (PMH)

 Applications

Printers
X-y plotters
Display systems
Copying machines
Robots

10 March 2024 Department of EECE Course Code and Course Title:E 129
ECE1001-BEEE
7. Variable Reluctance Stepper Motor
Step Angle , ß = 360o / m Nr

m = No. of Stator phases ; Nr = No. of Rotor poles

10 March 2024 Department of EECE Course Code and Course Title:E 130
ECE1001-BEEE
Working Principle
• stepper motors have a stationary part (the stator) and a moving part (the rotor). On the
stator, there are teeth on which coils are wired, while the rotor is either a permanent
magnet or a variable reluctance iron core. Figure shows a drawing representing the
section of the motor is shown, where the rotor is a variable-reluctance iron core.
• The basic working principle of the stepper motor is the following: By energizing one or
more of the stator phases, a magnetic field is generated by the current flowing in the coil
and the rotor aligns with this field. By supplying different phases in sequence, the rotor
can be rotated by a specific amount to reach the desired final position. Figure shows a
representation of the working principle. At the beginning, coil A is energized, and the
rotor is aligned with the magnetic field it produces. When coil B is energized, the rotor
rotates clockwise by 30° to align with the new magnetic field. The same happens when
coil C is energized.

10 March 2024 Department of EECE Course Code and Course Title:E 131
ECE1001-BEEE
7. Variable Reluctance Stepper Motor

10 March 2024 Department of EECE Course Code and Course Title:E 132
ECE1001-BEEE
7. Variable Reluctance Stepper Motor

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ECE1001-BEEE
7. Variable Reluctance Stepper Motor

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Applications of Stepper motor

• 3D printing equipment.
• Textile machines.
• Printing presses.
• Gaming machines.
• Medical imaging machinery.
• Small robotics.
• CNC milling machines.
• Welding equipment.

10 March 2024 Department of EECE Course Code and Course Title:E 135
ECE1001-BEEE
SERVOMOTOR

• Also called control motors and have high torque capabilities.


• Used for precise speed and position control at high torques.
• A servomotor is a rotary actuator or linear actuator that allows for
precise control of angular or linear position, velocity and acceleration.
• It consists of a suitable motor coupled to a sensor for position
feedback.
• It also requires a relatively sophisticated controller, often a dedicated
module designed specifically for use with servomotors.

10 March 2024 Department of EECE Course Code and Course Title:E 136
ECE1001-BEEE
The stator of ac servo motor consists of two
separate windings uniformly distributed and
separated at 90°, in space.
Out of the two windings, one is referred as main
or fixed winding while the other one is
called control winding.
A constant ac signal as input is provided to the
main winding of the stator.
However, as the name suggests, the control
winding is provided with the variable control
voltage.
This variable control voltage is obtained from the
servo amplifier.

10 March 2024 Department of EECE Course Code and Course Title:E 137
ECE1001-BEEE
10 March 2024 Department of EECE Course Code and Course Title:E 138
ECE1001-BEEE
Applications of servo motor

• used in robotics to activate movements, giving the arm to its precise


angle.
• used to start, move and stop conveyor belts carrying the product along
with many stages. For instance, product labeling, bottling and
packaging
• used in robotic vehicle to control the robot wheels, producing plenty
torque to move, start and stop the vehicle and control its speed.
• The servo motor is built into the camera to correct a lens of the camera
to improve out of focus images.
10 March 2024 Department of EECE Course Code and Course Title:E 139
ECE1001-BEEE
Applications of servo motor

• used in solar tracking system to correct the angle of the panel so that
each solar panel stays to face the sun

• used in metal forming and cutting machines to provide specific motion


control for milling machines
• used in Textiles to control spinning and weaving machines, knitting
machines and looms
• used in automatic door openers to control the door in public places like
supermarkets, hospitals and theatres
10 March 2024 Department of EECE Course Code and Course Title:E 140
ECE1001-BEEE
BLDC MOTOR

• BLDC Motor also known as Brushless DC Motor.


• BLDC motor is operated without brushes to overcome certain
difficulties.
• The basic difference between a brushed one and BLDC is operating
with and without brushes.

10 March 2024 Department of EECE Course Code and Course Title:E 141
ECE1001-BEEE
BLDC MOTOR

• A normal machine operates with brushes used to either collect or send


current to the commutator.
• But due to the usage of brushes, sparking occurs at the brush location.
• As and when the rotor rotates it moves between brushes. At this time,
the brushes undergo sparking during the rotation of the shaft.
• Due to this efficiency decrease and life expectancy are also reduced. To
overcome these disadvantages, a BLDC is invented that performs a
very smooth operation apart from the normal one.

10 March 2024 Department of EECE Course Code and Course Title:E 142
ECE1001-BEEE
Construction of BLDC MOTOR
• BLDC motor also consists of two
main parts a stator and a rotor.
• The rotor is the rotating part, and the
stator is the stationary part.
• The frame is used to hold the inner
peripherals and used to protect them
from the environment.
• The rotor is fixed with some
permanent magnets and stator has
some coils that act as an electromagnet.
• The number of poles depends upon the
operational requirement.

10 March 2024 Department of EECE Course Code and Course Title:E 143
ECE1001-BEEE
Working Principle of BLDC MOTOR
• The BLDC operates on the same law as of a regular type.
• This type requires some coils to be energized in order to
make the rotor rotate.
• The coils placed in the stator slots are named as A, B,
and C.
• When the coil A is energized by a DC supply, it gets
excited and attracts the rotor permanent magnet.
• Similarly, when the coil B is energized rotor permanent
magnet is attracted this continues when the coil C is also
energized.
• After the coil C is energized, the coil A is again energized
but with negative polarity.
• This continues with the remaining coils as well with
negative polarity. This cycle continues alternately, and the
rotor continuously rotates.

10 March 2024 Department of EECE Course Code and Course Title:E 144
ECE1001-BEEE
10 March 2024 Department of EECE Course Code and Course Title:E 145
ECE1001-BEEE
Applications of BLDC motor

• small toys • hairdryers


• electronic cars or bikes.
• projectors
• drills machines,
• power supply
• AC • CCTV
• PC • DVR
• Servers • mixer grinders
• Trimmers • air cleaners
• ventilation fan

10 March 2024 Department of EECE Course Code and Course Title:E 146
ECE1001-BEEE

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