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    Site Selection Plant Layout

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    sfsm
    The document discusses factors to consider for site selection and plant layout for a new chemical plant. It evaluates three potential sites - Gebeng, Pahang; Kimanis, Sabah; and Pengerang, Johor - based on 11 criteria such as land and raw material costs, infrastructure and incentives. Pengerang scores highest overall due to its strategic location within an existing petrochemical zone, availability of raw materials and ports, reasonable land prices, and incentives for targeted industries. The document also outlines typical components of an effective plant layout, including production areas, utilities, laboratories, and considerations for process flow, safety, and future expansion.

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    Site Selection Plant Layout

    Uploaded by

    sfsm
    155 views16 pages
    The document discusses factors to consider for site selection and plant layout for a new chemical plant. It evaluates three potential sites - Gebeng, Pahang; Kimanis, Sabah; and Pengerang, Johor - based on 11 criteria such as land and raw material costs, infrastructure and incentives. Pengerang scores highest overall due to its strategic location within an existing petrochemical zone, availability of raw materials and ports, reasonable land prices, and incentives for targeted industries. The document also outlines typical components of an effective plant layout, including production areas, utilities, laboratories, and considerations for process flow, safety, and future expansion.

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    SITE SELECTION PLANT LAYOUT.pptx

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    The document discusses factors to consider for site selection and plant layout for a new chemical plant. It evaluates three potential sites - Gebeng, Pahang; Kimanis, Sabah; and Pengerang, Johor - based on 11 criteria such as land and raw material costs, infrastructure and incentives. Pengerang scores highest overall due to its strategic location within an existing petrochemical zone, availability of raw materials and ports, reasonable land prices, and incentives for targeted industries. The document also outlines typical components of an effective plant layout, including production areas, utilities, laboratories, and considerations for process flow, safety, and future expansion.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    155 views16 pages

    Site Selection Plant Layout

    Uploaded by

    sfsm
    The document discusses factors to consider for site selection and plant layout for a new chemical plant. It evaluates three potential sites - Gebeng, Pahang; Kimanis, Sabah; and Pengerang, Johor - based on 11 criteria such as land and raw material costs, infrastructure and incentives. Pengerang scores highest overall due to its strategic location within an existing petrochemical zone, availability of raw materials and ports, reasonable land prices, and incentives for targeted industries. The document also outlines typical components of an effective plant layout, including production areas, utilities, laboratories, and considerations for process flow, safety, and future expansion.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 16

    SITE SELECTION &

    PLANT LAYOUT
    In RELATION TO PLANT DESIGN

    1
    SITE SELECTION
    Factors that should be considered in the
    process of choosing suitable location are:
    1. Raw Material Availability
    2. Market Potential
    3. Labour Supply
    4. Reasonable Land Price
    5. Strategic Location
    6. Transport Facilities
    7. Utilities
    8. Regulations and Policy
    9. Waste and Disposal Facility
    10.Politics and economics

    2
    SITE
    SELECTION
    Gazette Areas
     Industrial/ Petrochemical Zone
    Infrastructures
    Logistics
    Transportations
     Air Freight
     Vessels
     Railways
     Road Tankers
     Boat
    THE PROCESS
    PLANT CRITERIA
     The Area/Size
     Raw Materials
     Utilities
     Products
     Time
     Manpower
     Value
    SITE SCREENING -
    typical
    THREE (3) main Areas/ Zone short listed as site alternatives
    to set up a plant for production 100,000 MTA Acrylic Acid
    Plant.
    1. Gebeng Industrial Estate, KUANTAN, PAHANG DM.
    2. SOGT (Sabah Oil & Gas Terminal), KIMANIS, SABAH.
    3. RAPID (Refinery And Petrochemical Integrated
    Development), PENGERANG, JOHOR DT.

    5
    COMPARISION OF
    POTENTIAL SITE
    LOCATION

    6
    Characteristics Gebeng, Pahang Kimanis, Sabah Pengerang, Johor
    Distance from 25 from Kuantan 45 from Kota 108.7 from Johor
    nearest town Kinabalu Bharu
    4 3 2
    Land Price ( RM/ 9-16 10 2-8
    ft2)
    2 3 5
    Developer / Perbadanan PETRONAS, Naim Johor Petroleum
    Management Kemajuan Negeri Holding Berhad, Development
    Pahang Samsung,Korea Corporation
    Berhad(JPDC)

    4 4 4
    Availability of raw Petronas, Kerteh Sabah offshore S&M Edible Oil (M)
    material fields Sdn Bhd

    5 4 4

    7
    Characteristics Gebeng, Pahang Kimanis, Sabah Pengerang, Johor
    Airport Facility Sultan Ahmad Shah Kota Kinabalu Senai International
    International Airport
    Airport

    4 4 4
    Road Facility East Coast Highway Kimanis NT Highway Senai-Desaru
    Expressway

    4 4 5
    Port Facility Gebeng & Kuantan Sungai Kimanis Changi point ferry
    port Sungai Papar terminal
    Sungai Rengit
    4 4 4
    Electrical Supply TNB TNB TNB
    4 4 4

    8
    Characteristics Gebeng, Kimanis, Sabah Pengerang, Johor
    Pahang
    Electrical Supply TNB TNB TNB
    4 4 4
    Water Supply Pengurusan Air Sipitang Syarikat Air Negeri Johor
    Pahang(PAIP)
    3 3 4
    Labour • UMP, UIA, • MARA • USM, UM, UTM
    - Skill POLISAS • Kota Kinabalu • Industry foreign workers
    - Half-skill
    - Non-skill • Giat Mara Industrial
    Training
    Institute,Skills
    Development
    Centre in Miri
    3 3 3

    9
    Characteristics Gebeng, Pahang Kimanis, Sabah Pengerang, Johor
    Preferred • Shipping • Oil and gas • Petrochemical
    Industry Type • Logistics industry
    • Petrochemical • Automotive
    industrial. • Pharmaceutical
    3 3 4
    Waste water • Petronas • Petronas • Petronas
    treatment / waste Centralised Carigali Sdn Centralised
    material
    treatment facilities Bhd facilities

    4 4 4

    10
    Characteristics Gebeng, Pahang Kimanis, Sabah Pengerang, Johor

    Incentives  General Incentives  General Incentives  General Incentives


     Incentives for R&D  Incentives for R&D  Incentives for R&D
     Pre-packaged  Pre-packaged Incentives  Pre-packaged
    Incentives  Incentives for Strategic Incentives
     Incentives for Projects  Incentives for
    Strategic Projects  Incentives for Strategic Projects
     Incentives for Manufacturing  Incentives for
    Manufacturing Companies Manufacturing
    Companies Incentives for High Companies
     Incentives for High Technology Companies Incentives for High
    Technology Technology
    Companies Companies

    4 4 4

    TOTAL 45 50 51

    11
    PLANT LAYOUT
    TYPICAL PLANT LAYOUT
    COMPONENTS OF
    PLANT LAYOUT
    MAIN
    1. PRODUCTION AREA
    2. UTILITES
    3. LABORATORY
    4. CONTROL ROOM
    5. WORKSHOP & MAINTENANCE
    6. WASTE TREATMENT AREA
    7. LOADING BAY
    8. STORAGE (RAW MATERIALS & PRODUCTS)
    9. TNB/ WATER/ FIRE STATIONS
    10. ADMINISTRATIVE OFFICE
    11. CANTEEN
    12. MUSOLLA
    13. CLINIC
    14. SECURITY
    15. ASSEMBLY AREAS
    16. PARKING
    17. FUTURE EXPANSION, ETC..
    THE MAIN
    PRINCIPLES involve
    in the site layout
    are:
    1. Process Flow Considerations
    2. Constructions, Operations And
    Maintenance Reliability
    3. Safety And Comfort Ability
    4. Uniformity & Standards
    5. Economic Consideration

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