Here is a proposed speech outline based on your uploaded conference paper titled "Impact of Welding

Parameter on Mechanical Characteristics of TIG Welded (Ti-6Al-4V) Alloy Explored Through Taguchi
Analysis". This structure is tailored for a 10-minute online presentation:

Speech for Online Paper Conference

Introduction (2 minutes)

1. Greeting and Acknowledgment

o "Good [morning/afternoon], everyone. I am [Your Name] from the Department of

Mechanical Engineering, Lendi Institute of Engineering and Technology, Vizianagaram.
It's an honor to present our research today on optimizing the mechanical properties of
TIG-welded Titanium alloys."

2. Research Context

o Highlight the importance of welding, particularly TIG welding, in manufacturing

industries.

o Introduce Titanium 6Al-4V alloy and its applications in aerospace, biomedical, and
automotive sectors due to its strength, lightweight, and corrosion resistance.

3. Research Gap

o "Despite its advantages, achieving optimal mechanical properties in TIG-welded joints

remains a challenge due to issues like cracking and distortion. Our study aims to address
these challenges through parameter optimization using the Taguchi method."

Methodology (3 minutes)

1. Materials Used

o Discuss the selection of Titanium 6Al-4V alloy and its characteristics (e.g., strength-to-
weight ratio, corrosion resistance).

o Describe the welding process setup and preparation of the samples.

2. Experimental Design

o Explain the use of the Taguchi method to systematically vary parameters (welding
current, voltage, and gas flow rate).

o Mention the experimental setup, including the Universal Testing Machine for tensile and
breaking strength analysis.

3. Optimization Approach
 o Briefly introduce the concept of Signal-to-Noise (S/N) ratio and its relevance in
identifying optimal welding parameters.

Key Findings (3 minutes)

1. Tensile and Breaking Strength Trends

o "We observed that tensile strength increased with optimized welding current and
voltage. However, excessive current caused defects, reducing strength."

o Mention specific results, such as the highest tensile strength achieved at a specific
parameter combination.

2. Optimization Results

o Share the optimal parameters:

 Welding Current: 70A

 Welding Voltage: 16V

 Gas Flow Rate: 2 L/min

o Explain how these parameters contributed to better breaking strength and weld quality.

3. Insights from ANOVA

o Highlight the statistical significance of parameters like welding current in influencing

mechanical properties.

Conclusion and Future Work (2 minutes)

1. Summary of Findings

o "Our study successfully optimized TIG welding parameters for Ti-6Al-4V alloy using the
Taguchi method, improving tensile and breaking strengths."

o Reinforce the potential of these findings in aerospace and nuclear applications.

2. Future Directions

o Suggest exploring additional parameters or welding techniques for further optimization.

o Mention the potential for expanding this work to dissimilar metal welding applications.

3. Acknowledgments

o Thank collaborators, institutions, and attendees.

o Conclude with: "Thank you for your time and attention. I welcome any questions or
discussions."
 Sample 2

"Good [morning/afternoon] everyone. I am [Your Name] from the Department of Mechanical

Engineering, Lendi Institute of Engineering and Technology, Vizianagaram. Today, I am delighted to
present our research on the Impact of Welding Parameters on Mechanical Characteristics of TIG-
Welded Ti-6Al-4V Alloy. Titanium alloys, particularly Ti-6Al-4V, are widely used in aerospace,
automotive, and biomedical industries due to their remarkable strength-to-weight ratio, corrosion
resistance, and biocompatibility. However, optimizing the weld quality of these alloys remains a
challenge, as improper welding parameters can lead to defects like cracking and distortion,
compromising mechanical properties such as tensile and breaking strengths. Our study employed the
Tungsten Inert Gas (TIG) welding process, recognized for its precision and clean welds, to analyze and
optimize the mechanical performance of welded Ti-6Al-4V joints. Using a systematic approach based on
the Taguchi method, we explored the influence of three critical parameters: welding current, voltage,
and gas flow rate. The samples were tested for tensile and breaking strengths using a Universal Testing
Machine, and the optimization process was guided by Signal-to-Noise (S/N) ratio analysis, aiming for the
‘larger-is-better’ criteria. Our findings reveal that optimal welding parameters—70A current, 16V voltage,
and a gas flow rate of 2 L/min—produced joints with enhanced mechanical properties, achieving the
highest breaking strength. Statistical analysis using ANOVA further validated the significance of these
parameters, emphasizing the role of welding current as the most critical factor. This research not only
advances the understanding of TIG welding for Ti-6Al-4V alloys but also provides valuable insights for
industrial applications, including aerospace and nuclear sectors. By addressing key welding challenges
and optimizing parameters, this study contributes to the development of durable, high-performance
joints, paving the way for further investigations into dissimilar metal welding and innovative material
combinations. Thank you, and I look forward to your questions and thoughts."

Sample 3

Speech for Online Paper Conference on the "Impact of Welding Parameters on Mechanical
Characteristics of TIG-Welded (Ti-6Al-4V) Alloy"

Introduction
Good [morning/afternoon/evening], everyone. I am delighted to present our research titled "Impact of
Welding Parameters on Mechanical Characteristics of TIG-Welded (Ti-6Al-4V) Alloy Explored Through
Taguchi Analysis." This study was conducted by our team at the Department of Mechanical Engineering,
Lendi Institute of Engineering and Technology, Vizianagaram, India. Our aim was to explore the influence
of welding parameters on the mechanical properties of the Ti-6Al-4V alloy and optimize these
parameters using the Taguchi method.

Background and Objectives

Titanium alloys, particularly Ti-6Al-4V, are widely used in critical industries like aerospace, automotive,
and biomedical sectors due to their remarkable strength-to-weight ratio, corrosion resistance, and
biocompatibility. Despite their outstanding properties, welding these alloys presents challenges, such as
cracking and distortion. Tungsten Inert Gas (TIG) welding has been identified as a suitable method for
joining these materials. Our study investigates how TIG welding parameters, including welding current,
voltage, and gas flow rate, affect tensile and breaking strengths. Using the Taguchi method, we aimed to
find the optimal settings for superior weld quality.This approach supports sustainable, high-precision
manufacturing, making TIG welding indispensable for critical applications across industries.

Experimental Setup
We welded nine Ti-6Al-4V samples using varying parameters:

 Welding current: 30A, 50A, and 70A

 Voltage: 16V, 18V, and 20V

 Gas flow rate: 1, 2, and 4 liters/min

The specimens were prepared following ASTM standards and tested for tensile and breaking strengths
using a Universal Testing Machine. Optimization and analysis were performed using Minitab software
based on the Taguchi experimental design.

Key Findings

1. Tensile Strength

o Increased welding current generally improved tensile strength up to a point, beyond

which excessive heat led to defects.

o Optimal tensile strength was achieved at 70A current, 20V voltage, and 1 L/min gas flow
rate.

2. Breaking Strength

o Breaking strength improved significantly with increased gas flow rate and voltage but
showed diminishing returns with excessive current.

o The best breaking strength was observed at 70A current, 16V voltage, and 2 L/min gas
flow rate.

3. Taguchi Analysis

o The "larger-the-better" criterion was applied for optimizing the signal-to-noise (S/N)
ratio.

o Breaking strength was most influenced by welding current, followed by gas flow rate and
voltage. Tensile strength showed similar trends.

Conclusion
Our research emphasizes the importance of optimizing TIG welding parameters for achieving desired
mechanical properties in Ti-6Al-4V alloy. The findings provide insights for industrial applications,
including aerospace and nuclear sectors, where strength and reliability are critical. Optimal parameters
were identified as 70A current, 16V voltage, and 2 L/min gas flow rate for breaking strength. Future work
could explore dissimilar material welding and advanced parameter designs.

Acknowledgments
I extend my gratitude to my co-authors and the Lendi Institute of Engineering and Technology for their
support. No external funding or conflicts of interest influenced this work.

Closing
Thank you for your attention. I am happy to answer any questions about our research. Your insights and
feedback are invaluable in advancing this field.

Sample 4

Detailed Speech for Online Paper Conference on the "Impact of Welding Parameters on Mechanical
Characteristics of TIG-Welded (Ti-6Al-4V) Alloy"

Introduction
Good [morning/afternoon/evening], esteemed colleagues and attendees. I am [Your Name], and it is a
privilege to present our work, titled "Impact of Welding Parameters on Mechanical Characteristics of
TIG-Welded (Ti-6Al-4V) Alloy Explored Through Taguchi Analysis."

This research explores the intricacies of welding parameters in Gas Tungsten Arc Welding (TIG welding)
and their effect on a widely used aerospace-grade titanium alloy, Ti-6Al-4V. TIG welding is known for its
precision and is particularly effective for materials demanding strength and corrosion resistance. The
study's objective is to evaluate the mechanical properties of the alloy under varying welding conditions
and optimize these parameters using the Taguchi method for enhanced performance.

Why Titanium and Why TIG Welding?

Titanium alloys, such as Ti-6Al-4V, are indispensable in aerospace, automotive, and biomedical
applications because of their:

1. Exceptional strength-to-weight ratio, which ensures lightweight yet robust components.

2. Resistance to corrosion, making them suitable for harsh environments like marine and space
applications.

3. Biocompatibility, enabling use in medical implants.

Despite these advantages, welding titanium alloys poses challenges, including:

 Susceptibility to cracking and distortion during welding.

 Loss of mechanical properties if proper welding parameters are not maintained.

TIG welding, with its non-consumable tungsten electrode and shielding gases like argon or helium,
provides the precision required for these materials. This process is particularly effective for aerospace-
grade components, where quality is paramount.

Objectives of the Study

Our research addresses two critical questions:

1. How do variations in welding current, voltage, and gas flow rate affect the tensile and breaking
strengths of Ti-6Al-4V alloy joints?

2. What are the optimal welding parameters to achieve superior mechanical properties in TIG-
welded joints?

Materials and Methods

The experimental process involved the following steps:

1. Material Selection:

o Ti-6Al-4V alloy was chosen due to its widespread use in critical applications.

o The plates were procured from Bharat Aerospace Metals and prepared as per ASTM
standards for testing.

2. Welding Parameters:

o We focused on three primary variables:

 Welding current (30A, 50A, 70A)

 Voltage (16V, 18V, 20V)

 Gas flow rate (1 L/min, 2 L/min, 4 L/min)

o Specimens were welded in nine experimental setups based on an L9 orthogonal array

from the Taguchi design.

3. Testing and Analysis:

o A Universal Testing Machine (UTM) measured tensile and breaking strengths.

o Taguchi analysis was performed using Minitab software to identify optimal parameter
settings.

o Signal-to-Noise (S/N) ratios were calculated using the "larger-is-better" approach to

maximize strengths.

Key Findings and Insights

1. Tensile Strength:

 Tensile strength improved with increased welding current up to 70A but decreased beyond that
due to defects caused by excessive heat.

 The optimal tensile strength of 452.38 N/mm² was achieved at:

o Current: 30A

o Voltage: 20V

o Gas flow rate: 1 L/min

2. Breaking Strength:

 Breaking strength increased with higher voltage and gas flow rate but plateaued or declined with
excessive current.

 The maximum breaking strength of 118.92 N/mm² was observed at:

o Current: 70A

o Voltage: 16V

o Gas flow rate: 2 L/min

3. Taguchi Analysis:

 Welding current was the most influential parameter, followed by gas flow rate and voltage.

 Optimal parameter settings for breaking strength were:

o Current: 70A

o Voltage: 16V

o Gas flow rate: 2 L/min

4. Statistical Validation:

 ANOVA analysis confirmed the statistical significance of welding current on both tensile and
breaking strengths, validating the experimental results.

Implications of the Study

This research has significant implications for industries requiring high-strength and lightweight materials,
such as:

1. Aerospace: Enhanced joints for engine fans, compressor blades, and structural components.

2. Automotive: Lightweight, durable components for performance vehicles.

 3. Biomedical: Improved welds for titanium implants, ensuring patient safety and product
longevity.

Furthermore, this study demonstrates the practical application of the Taguchi method in optimizing
manufacturing processes, reducing trial-and-error efforts, and ensuring high-quality outcomes.

Conclusions and Future Directions

The study has provided actionable insights into the TIG welding of Ti-6Al-4V alloy, with key conclusions
as follows:

1. Optimal parameters for TIG welding are 70A current, 16V voltage, and 2 L/min gas flow rate.

2. Overheating during welding should be avoided to prevent defects and property degradation.

Future research directions could include:

 Exploring the welding of dissimilar materials, such as titanium with aluminum or nickel alloys.

 Investigating the use of advanced welding techniques, like pulsed TIG or laser welding.

 Applying these findings to more complex geometries and real-world applications.

Acknowledgments and Closing

I would like to thank my co-authors and the Department of Mechanical Engineering at Lendi Institute of
Engineering and Technology for their support. We also acknowledge the use of Minitab for statistical
analysis.

Thank you all for your attention. I welcome your questions and insights on our research, and I look
forward to a productive discussion.