PROJECT EXECUTION - NITROGEN PLANT

PROJECT: Nitrogen Generation Package for 1 GW PV Manufacturing Facility At Nellore, AP

OWNER: Indosol Solar Pvt. Ltd., Hyderabad

INSPECTION DATA SHEET

FOR
NITROGEN GENERATION PACKAGE

0.1 For Bid S.P. 14.04.2021 A.C. 14.04.2021 P.S. 14.04.2021

Issue No. Issue Description Prepared By Date Checked By Date Approved By Date

This Document is copyright and shall Linde Document Number Proposal Number
not be reproduced without the
permission of Linde India Limited LIL-PED-BD-N2-EPC-0001 CC/4005

© Linde India Limited, Project Engineering Devision Document Class 2

 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021

CONCERED PARTIES
X CUSTOMER (CUS) X CONTRACTOR (LINDE)
X SUB-CONTRACTOR (S)

CERTIFYING AUTHORITIES
ASME "AI" For Pressure Vessels - ASME "U" - Scope will be finalized during bidding
Country
Scope of Inspection shall be as per our Proposal
Specific

TYPE OF INTERVENTION

H A critical operation or process beyond which work shall not proceed without attendance
by relevant parties approval.

W An operation or process that requires witness by relevant parties. The operation or

process may proceed without witness only with prior Contractor and Company approval.
Repetitive witnessing activities may be by percentage as specified.

S Periodic review by relevant parties of an activity, operation, process or documentation

at Supplier or sub-supplier premises. No specific notification is required and the activity,
operation or process may proceed if relevant parties are not present.

R Contractor & Customer review of Supplier documentation providing objective evidence

of the Supplier’s conformance to the Purchase Order requirements. Documentation to
be submitted to Contractor as per Purchase Order and technical specification
requirement.

Contractor & Customer defined type of intervention(H, W, S, or R) do not relieve Supplier from his
contractual obligations, as defined in the PO or from his statutory obligations.

Customer Reserves right to access / visit the relevant facilities or workshops of Contractor or
Supplier during any phase of work.

Specification / Drawing / Reference Standards

To be finalized after the confirmation of the PURCHASE ORDER

 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 Requirements prior to Manufacture / Assembly / Testing
1.01 Review & Approve ITP R R R

1.02 Pre-Inspection Meeting H H H

Review & Approve Sub-Contractor
1.03 R R R
list and qualification
Review of Purchase Order of main
1.04 R R R
sub-contractors
1.05 Inspection Schedule R R R

1.06 Review of Welding Procedures R R R

1.07 Review of NDE Procedures R R R

Review of NDT Operator
1.08 R R R
Qualifications
1.09 Review of testing Procedure R R R

Review of Manufacturing
1.1 Procedures (Including erection R R R
and installation, as applicable)
Review of Lay-up Procedures
(From Disptach till R R R
commissioning)
2 Requirements during Manufacture / Assembly / Testing
2.1 MATERIAL TEST & CHECKING
Verifiction of MTC (for relevant
parameters - chemical, physical,
2.1.01 H R R
etc.,.) including welding
consumables
Inspection of Raw Materials:
2.1.02 - Heat number check H S R
- Visual & Dimensional
Matrial Segregation for Stainless
2.1.03 H S ----
Steel & Carbon Steel
Un-accesible mating areas to be
considered for seal weld (as H S ----
necessary / required)
PMI for Pressure parts materials &
2.1.04 Welds for Stainless Steel, Alloy H S R
Steels (P11, P22, etc.,)

2.1.05 Matrial marking & Tracking H S R

2.1.06 Welding & Repair H S R

2.1.07 Production Test Coupon [if any] H S R

2.1.08 Ferrite Check [prior HT] [if any] H S R

2.1.09 Heat treatment [if any] H R R

2.1.10 NDE test [RT / PT / UT, Etc.,] H R R

 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
Hardness Test [if any] - (before &
2.1.11 H R R
after PWHT)
2.2 PRESSURE TEST
Verification of NDE Clearance 1. For Pressure Vessels records
2.2.01 H W R shall be taken through Pressure-
before pressure testing
temperature Chart Recorder.
2. For Pressure Vessels Holding
Final Visual & Dimensional time shall be 30 minutes
2.2.02 H W W
Inspection before testing minimum.
3. Hydrostatic test applicable for
Check of instrument Calibration Pressure vessels other than PPU
2.2.03 (Calibration from NABL accredited H W W & Distillation Column.
Laboratory / Agencies) 4. All pipings shall be Pneumatic
tested.
2.2.04 Testing parameter check H W W 5. For pressure vessels final
Visual & Dimensional Inspection
2.2.05 Pressure test [Hydro / Pneumatic] H H H before testing and after testing
Pneumatic test for Reinforcement for any deformation or
H S R dimensional changes (if any)
Pad
2.2.06 Cleaning & Drying after testing H S R

2.2.07 Name Plate Stamping H W R

3 Painting & Coating
3.1.01 Paint Inspector Qualification H R R

3.1.02 Record application condition H S R

3.1.03 Surface Preparation H S R

3.1.04 Painting / Coating Application H R R

Inspection [Adhesion, DFT,
3.1.05 H S R
Holiday test, etc.]
3.1.06 Painting Documentation H R R
4 Requirements for Equipment release and Order Completion
4.1.01 Manufacturer Data Book review H H R

4.1.02 Final Inspection for release H W W

4.1.03 Flange Protection Check H W ----

Marking, Tagging & Nameplate

4.1.04 H W W
checking
Protection check for rotating
4.1.05 H W ----
equipment parts.

4.1.06 Inspection of loose items H W ----

4.1.07 Spare part checking H W R

Checking of Conformity to packing
4.1.08 H W ----
list
4.1.09 Packing & Marking inspection H W R
Preservation for shipment
4.1.10 H W ----
checking
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
Pickling & Passivation for stainless
H W R
steel vessels / items
Local Authority / Statutory
Regulations (if any)
H W R
Certtifications/Reports to be
consider.
4.1.11 Issue of Inspection Release Note ---- H H
`
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 General [As per General Section]

Other [for Pressure Vessels with Nominal Thickness above 50 mm / designed in

2
ASME Sec VIII, Div 2 , ITP shall be preapred separtely for approval]

Review of Raw-materials test

certificates or Lab test H H R
reports

2.01 Review of Drawings, H H H

Review of WPS & PQR, WPQ
2.02 H R/W* R R - for existing, W - for new
& Weld Plan
Marking & Cutting (Manholes,
H S R
Nozzles, etc.,)
2.03 Fitup & Welding of Joints H S R

2.04 Forming of Dish Ends H R R

Inspection of D/End after
2.05 H W R
Forming
2.06 Heat Tretment of D /Ends H R R if applicable

Rolling of Shell plates H S R

Inspection of vessel before
2.07 H W R if applicable
Closing
2.08 NDE R S R

2.09 PMI H S R

Final Visual & Dimensional

2.1 H W W
inspection

2.11 Post Weld Heat Treatment H R R if applicable

As per ASME UG-99,

Alternative Pneumatic is
2.12 Hydrostatic test H W W
applicable for complex internal
& when draining is not possible

2.13 Painting & Coating inspection H S R

Applicable for Cryogenic
2.14 Helium Leak test H W R
Storage vessels only
2.15 Preservation for shipment H R R
`
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 General [As per General Section]
2 Other
2.01 NDE R S R

2.02 PMI H S R
Final Visual & Dimensional
inspection (to consider /
2.03 H W W
include Boroscope Inspection
- as required / necessary)
2.04 Hydrostatic test H W W
Not applicable for Aluminum
2.05 Painting & Coating inspection H S R
HEX.
2.06 Helium Leak test H W R

2.07 Preservation for shipment H R R

`
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 General [As per General Section]
2 Other
2.01 NDE R S R

2.02 PMI H S R
Final Visual & Dimensional
2.03 H W W
inspection
`
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 General [As per General Section]
2 Other
2.01 NDE R S R

2.02 PMI H S R

Final Visual & Dimensional

2.03 H W W
inspection

2.04 Hydrostatic test H W W

2.05 Painting & Coating inspection H S R

Insulation resistance
2.06 H W R
measurement
Leak test of complete heater
2.07 H W R
unit in the host vessel
`
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 General [As per General Section]
2 Other
2.01 NDE R S R

2.02 PMI H S R

Final Visual & Dimensional

2.03 H R R
inspection
All stages of Manufacturing
2.04 Pressure Test H R R will be done as per
Manufacturer Standard.
2.05 Mechanical run test H R R

2.06 Performance Test H R R

2.07 Painting & Coating inspection H R R

`
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 General [As per General Section]
2 Other
2.01 NDE R S R

2.02 PMI for Stainless Steel H S R

Final Visual & Dimensional
2.03 H W S
inspection
Pressure Test [Pneumatic] [If All piping shall be Pneumatic
2.04 H W W tested for Assembled skid. For
any]
Yard piping Testing shall be
2.05 Painting & Coating Inspection H S R done at site after erection.
Line Identification [Isometric
2.06 wise] & Color Coding based H S R
on Service (as necessary)
Check with P&ID after
2.07 H W W
assembly
`
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 General [As per General Section]
2 Base Frame & Structural Steel / Modular Skid
NDE [for Load Carrying
2.01 members & Splice joints, if R S R
any]
2.02 PMI for Stainless Steel [if any] H S R
Final Visual & Dimensional All stages of Manufacturing will
2.03 H W R be done as per Manufacturer
inspection
Standard.
Painting & Coating
Inspection. Un-accesible
2.04 mating areas to be H S R
considered for seal weld (as
necessary / required)
`
 Document Number
INSPECTION DATA SHEET LIL-PED-BD-N2-EPC-0001
NITROGEN GENARATION PACKAGE Issue No Date
1 14.04.2021
Revision

Inspection Scope
Item No. DESCRIPTION Reference / remarks
S LINDE CUS
1 General [As per General Section]
2 Other
2.01 Visual, Dimension, Marking R S R
Review of Applicable
certificates [e.g. IP Cert, Fire
2.02 H S R
Test, Hazardous Cert,
Calibration, SIL Cert etc.)
All stages of Manufacturing will
Checking of Wiring for be done as per Manufacturer
Electrical & Instrumentation Standard.
2.03 H W R
(Continuity test, marking,
Cable glands conformity etc.)
Isolasion Checking of
2.04 Electrical & Instrumentation H S R
equipment
`
 ITEM CERTIFICATE
Main Pressure retaining components 3.1
Nitrogen Generation Package Main Functional components 3.1
Other Components 2.1 or 2.2
Pressure Retaining Parts 3.1 or 3.2
Pressure Envelope
Load Bearing Parts 3.1
Lifting items
Pressure Vessels
Welding Consumables 3.1
Vessel internals 3.1
Others 2.2
Lifting Equipment 3.1
Pressure Retaining and wetted compone 3.1 or 3.2
CR1 & CR2 Valves [ESD valves]
Non -Pressure Parts 3.1
Pressure Retaining and wetted compone 3.1
CR3 Valves [Control & Relief Va
Non -Pressure Parts 2.2
Pressure Retaining and wetted compone 3.1
All other Valves
Non -Pressure Parts 2.2
Valve Actuators [pressure Cylinder & Cap] 3.1
Skid / Base Frame 3.1
Cable Glands & Electrical Bulk Items 2.1
Instrument Bulk Items 2.1

Electrical Cables 2.2

Electrical Equipment 2.1

Instrument Cables 3.1
Pressure Retaining parts 3.1
Instrument Equipment
All Other Components 2.1

Note: Certification type shall be as per EN 10204

Material Description:
Level I - FullTtraceability , Level II - Type Treceability, Level III - Compliance Traceability
 MATERIAL Additional Requirements
I
Material Test Reports
I hazardous Area Certificates
Certificate of Conformity etc.
II / III
I

I For Pressure Vessels with nominal

thickness more than 50 mm /
Designed as per ASME Sec VIII Div 2
I , Pressure part materials shall be
certified as per 3.2
II
II
I Proof Load Certificate
I

III Fire test Certificate

Hydro test Certificate for Body /
II
Seat
III Gas Test Certificate
[As required]
II
II / III
II Hazardous Area Certificate [if required]
II
III Hazardous Area Certificate [if required]
III Hazardous Area Certificate [if required]
Fire / Cable Test Report
II
(Cables - 11KV & Above to have 3.1)
III Hazardous Area Certificate [if required]
II Fire / Cable Test Report
II Pressure Test, Calibration
Certificate, Hazardous Area
III Certificate

ce Traceability