Petrol Pump Design Calculations

NAME OF CLIENT : M/S MAHALAXMI FUELS
AT PALI, PALI- KORBA ROAD,

TAL- KATGHORA,
DIST- KORBA.
CHHATTISGARH.
NAME OF CONTRACTOR : DHAVAL TECHNOLOGIES pune
NAME OF CONSULTING
ENGINEER : MR. SUHAS G. JOSHI.
B.E., M.TECH (STRUCTURAL
ENGG)
A.M.I.E.
CONSULTING ENGINEER &
STRUCTURAL DESIGNER
DATE: 10/07/2015
1
DESIGN CALCULATIONS OF PROPOSED CANOPY
NOTES:
1. ASSUMED LIVE LOAD ON ROOF = 0.75 KN/SQ.M

2. ALL TOR STEEL SHALL BE HYSD BARS CONFIRMING TO IS- 1786 -1979.
3. THIS DWG. IS TO BE READ ALONG WITH RELEVANT ARCH. DWG.
4. DO NOT SCALE THE DWG.
5. IF ANY DOUBT PLEASE ASKS, DO NOT GUESS.
6. 0.63 mm THK. PRECOATED SHEETS ASSUMED. FOR ROOFING & FALSE
CEILING.
7. ALL WELDS ARE 6 mm FILLET WELD CONTINUOUS UNLESS OTHERWISE
NOTED.
8. 30 mm HOLES FOR 28 mm DIA. BOLTS.
21.5 mm HOLES FOR 20 mm DIA. BOLTS 17.5 mm HOLES FOR 16 mm DIA.
BOLTS.
13.5 mm HOLES FOR 12 mm DIA. BOLTS.
DESIGN OF CANOPY -
WIND PRESSURE CALCULATION:
Vz. = Vb. K1. K2. K3

Vb = 55.5 M/S. - Min. 200 Km / Hr or as per IS: 875, Part-3, 1987 (Latest
Revision), whichever is higher
K1 = FOR 50 YEARS RISK FACTOR = 1.00
K2 = FOR EXPOSED TERRAIN & ROOF DIMENSION MORE THAN 20 M.

= 0.98
K3 = LESS THAN 3 DEGREE UPWIND SLOPE = 1.00
Vz. = 55.5 X 1.0 X 0.98 X 1.0 = 54.39 M/S
WIND PRESSURE = Pz = 0.6 X Vz. X Vz.
= 0.6 X 54.39 X 54.39
= 1774 N/M2
Pz = 1.77 KN/M2
TIE RODS FOR PURLIN:
EFFECTIVE LENGTH OF TIE MEMBER = C/C SPACING OF PURLIN = 1. 193 m

MAX. ALLOWABLE SLENDERNESS RATIO = 350
PROVIDED 16 MM ROD , rmin = 4 mm
L/ rmin = 1193 mm / 4 mm
= 298.0 < 350 HENCE SAFE
2
LOADING ON ROOF:
LIVE LOAD = 0.75 KN/M2
ROOFING = 0.50 mm THICK PRECOATED SHEET AT TOP AND BOTTOM

= (2 X 0.50 / 1000) x 78.5 = 0.079 KN/M2
COLATERAL LOADS = 0.1 KN/M2
TIE RODS 16 MM ROD
= [(17 rows x 12 M x 1.58 KG/M) / (26 M x 12 M)]

= 1.03 KG / M2
= 0.01 KN / M2
ASSUME SELFWT. OF PURLIN @12 KG/M
= (10 NOS. X 26 M X 12 KG/M) / (26 M X 12 M)

= 10 Kg/M2
= 0.1 KN/M2
(A) FOR (D.L. + L.L.) CONDITION:
TOTAL (D.L. + L.L.)

/ M2 ON PURLIN = 0.75 + 0.079 +0.1+ 0.01+0.1
= 1.03 KN/M2
(B) FOR (D.L. + WIND LOAD) CONDITION:
IT IS ASSUMED THAT NO LIVE LOAD WILL ACT, UNDER WIND LOAD CONDITION
INTENSITY OF PRESSURE =1.77 KN/M2
TOTAL LOAD (W.L. + D.L.) ON PURLIN
= 1.77 - 0.079 -0.1- 0.01-0.1

= 1.48 KN/M2
DESIGN OF PURLINS
ESTIMATION OF PERMISSIBLE STRESS FOR PURLIN
(AS PER PAGE NO. 39 OF IS 800-1984)
L = EFFECTIVE LENGTH OF COMPRESSION FLANGE
= DISTANCE BETWEEN TIE RODS = 1.375M.
3
бbc
DESIGNATION SECTION Ixx Iyy ryy Zxx D/T L/ryy T/t d1/t (permi
AREA (CM4) (CM4) (CM) (CM3) ssible)
(CM2) Kg/
cm2
250 X 75 X 20X
21.46 2355 115 2.3 188 22.7 59 3.5 77 1460
3.15 X 50 X 8
(DL + WL) CASE IS CONSIDERABLE MORE CRITICAL THAN

(DL + LL) LOADING CONDITION.
LOADING ON PURLIN
P1 = LOAD FORM FACIA = 0.4KN/M x 1.193M = 0.47 KN
W1 = LOAD ON PURLIN = 1.193M x 1.48 KN/M2 = 1.76 KN/M
CALCULATION OF STRESS IN PURLIN AT SECTIONS SPECIFIED IN FIG.
BENDING PERMISSIBLE
BENDING
SR. SECTION STRESS STRESS REMARKS
LOAD CASE MOMENT
NO. S (f bc) (6 bc) (6 bc)>(fbc)
(KN-M)
(Kg/CM2) (Kg/CM2)
I (D.L.+W.L.) 1-1 15.96 848 1460 safe
4
CHECK FOR DEFLECTION
1. CANTILEVER SPAN:
act. = (WL3 /8EI) + (PL3/3EI)
= {(1.76 x 4004)/ (8 x 2.1 x 106 x 2355)} +
{(47 x 4003) / (3 x 2.1 x 106 x 2355)}
= 1.33 CM. < 400 / 150 = 2.6 CM HENCE SAFE.
DESIGN OF RAKER
LOADING ON RAKER
RAKER (DL+LL)
P1 = LOAD FROM FACIA = 0.4KN/M X 9M = 3.6 KN
W1 = TOTAL LOAD RAKER

= 9 M X 1.48 KN/M2 = 13.32 KN/M
W2 = SELF WT OF RAKER = 0.55 KN/M
W = TOTAL UDL ON RAKER = 13.87 KN/M
TRY RAKER 254 UB 146
RAKER SECTIONS
бbc
DESIGNATION SECTION Ixx Iyy ryy Zxx D/T L/ryy T/t d1/t (permi
AREA (CM4) (CM4) (CM) (CM3) ssible)
(CM2) Kg/
5
cm2
254 UB 146
200 x 20 thk 134.77 22179 3344 5.33 1586.5 8 50 4.54 32.52 1500
plate
CALCULATION OF STRESSES IN RAKER

AT SECTIONS SPECIFIED
CALCULATION OF STRESSES IN RAKER
LOAD SECTIONS BENDING STRESS PERMISSIBLE REMARKS

SR. CASE MOMENT (fbc) STRESS (6 bc)>(fbc)
NO. (KN-M) (Kg/CM2) (6 bc)
(Kg/CM2)
SAFE
I (D.L.+W.L.) 1-1 125.3 790.16 1500
CHECK FOR DEFLECTION
1. CANTILEVER SPAN:
act. = (WL3 /8EI) + (PL3/3EI)

= {(13.87 x 4004)/ (8 x 2.1 x 106 x 22179)} +
{(360 x 4003) / (3 x 2.1 x 106 x 22179)}
= 1.1 CM. < 400 / 180 = 2.2 CM HENCE SAFE.
6
DESIGN OF COLUMN
ASSUMING FACIA BEAM OF 0.8M DEPTH
WIND PRESSURE FROM X-DIR = 0.8 X 26 X 1.77 / 6

= 6.1 KN
WIND PRESSURE ON COLUMN = 0.2M x (6.0 M) x 1.7 KN/M2

= 2.1 KN
AXIAL LOAD COMING ON COLUMN FROM RAKER = 87 KN
MAX. MOMENT @ BASE OF COLUMN DUE TO WIND:

= 6.1(0.4+6.0) +2.1(6.0/2)
= 46 KNM
FOR CRITICAL COLUMN

TOTAL LOAD P = 87 KN
TOTAL MOMENT M= 46 KNM
TRYING COL.BOX 320 X 200 MM O/D MADE OUT OF 5MM THK PLATE
PROPERTIES
A = 52 CM2
Ixx = 7850CM4 Zxx = 490 CM3 rxx = 12.28 CM
Iyy = 3867 CM4 Zyy = 386.7 CM3 ryy = 8.62 CM
P/A = 6ac, act = 167 Kg/cm2
M/Z = 6bc,act = 938 Kg/cm2
7
L/rXX = 1.5 x 600cm / 12.28cm = 73.28
MAX. ALLOWABLE AXIAL COMPRESSIVE STRESS = 1084 Kg / cm2
BY INTERACTION FORMULA
6ac,act + 6bc,act <= 1 x 1.25 = 1.25

6ac,all 6bc,all
167 + 938 = 0.72 < 1.25 HENCE SAFE

1084 1650

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NAME OF CLIENT : M/S MAHALAXMI FUELS

AT PALI, PALI- KORBA ROAD,

NAME OF CONTRACTOR : DHAVAL TECHNOLOGIES pune

1. ASSUMED LIVE LOAD ON ROOF = 0.75 KN/SQ.M

WIND PRESSURE CALCULATION:

Vz. = Vb. K1. K2. K3

K2 = FOR EXPOSED TERRAIN & ROOF DIMENSION MORE THAN 20 M.

K3 = LESS THAN 3 DEGREE UPWIND SLOPE = 1.00

Vz. = 55.5 X 1.0 X 0.98 X 1.0 = 54.39 M/S

WIND PRESSURE = Pz = 0.6 X Vz. X Vz.

= 0.6 X 54.39 X 54.39

TIE RODS FOR PURLIN:

EFFECTIVE LENGTH OF TIE MEMBER = C/C SPACING OF PURLIN = 1. 193 m

LIVE LOAD = 0.75 KN/M2

ROOFING = 0.50 mm THICK PRECOATED SHEET AT TOP AND BOTTOM

COLATERAL LOADS = 0.1 KN/M2

TIE RODS 16 MM ROD

= [(17 rows x 12 M x 1.58 KG/M) / (26 M x 12 M)]

ASSUME SELFWT. OF PURLIN @12 KG/M

= (10 NOS. X 26 M X 12 KG/M) / (26 M X 12 M)

(A) FOR (D.L. + L.L.) CONDITION:

TOTAL (D.L. + L.L.)

(B) FOR (D.L. + WIND LOAD) CONDITION:

TOTAL LOAD (W.L. + D.L.) ON PURLIN

= 1.77 - 0.079 -0.1- 0.01-0.1

(DL + WL) CASE IS CONSIDERABLE MORE CRITICAL THAN

P1 = LOAD FORM FACIA = 0.4KN/M x 1.193M = 0.47 KN

W1 = LOAD ON PURLIN = 1.193M x 1.48 KN/M2 = 1.76 KN/M

CALCULATION OF STRESS IN PURLIN AT SECTIONS SPECIFIED IN FIG.

P1 = LOAD FROM FACIA = 0.4KN/M X 9M = 3.6 KN

W1 = TOTAL LOAD RAKER

W2 = SELF WT OF RAKER = 0.55 KN/M

W = TOTAL UDL ON RAKER = 13.87 KN/M

TRY RAKER 254 UB 146

CALCULATION OF STRESSES IN RAKER

CALCULATION OF STRESSES IN RAKER

LOAD SECTIONS BENDING STRESS PERMISSIBLE REMARKS

CHECK FOR DEFLECTION

act. = (WL3 /8EI) + (PL3/3EI)

ASSUMING FACIA BEAM OF 0.8M DEPTH

WIND PRESSURE FROM X-DIR = 0.8 X 26 X 1.77 / 6

WIND PRESSURE ON COLUMN = 0.2M x (6.0 M) x 1.7 KN/M2

AXIAL LOAD COMING ON COLUMN FROM RAKER = 87 KN

MAX. MOMENT @ BASE OF COLUMN DUE TO WIND:

FOR CRITICAL COLUMN

P/A = 6ac, act = 167 Kg/cm2

M/Z = 6bc,act = 938 Kg/cm2

MAX. ALLOWABLE AXIAL COMPRESSIVE STRESS = 1084 Kg / cm2

6ac,act + 6bc,act <= 1 x 1.25 = 1.25

167 + 938 = 0.72 < 1.25 HENCE SAFE

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