4c Hydrodynamic Thrust Pad Bearing 2020

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

4c Hydrodynamic Bearing
Lubrication

Prepared by: Prof. Nabil El-Tayeb 1


4c_Hydrodynamic Thrust Pad Bearing Lubrication

A general
Classification
of Bearings
for Rotary
Motion
Prepared by: Prof. Nabil El-Tayeb 2
4c_Hydrodynamic Thrust Pad Bearing Lubrication

In the previous slides (4b),


We defined Reynolds Equations

We also learnt the assumptions used to reduce the


full Reynolds Equations from 3-D to 2-D
Prepared by: Prof. Nabil El-Tayeb 3
4c_Hydrodynamic Thrust Pad Bearing Lubrication

Reynolds Equation, 2-D form

Infinitely long bearings (B/L3) Narrow (short) bearings (B/L1/3)

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

The conditions for the occurrence of


hydrodynamic lubrication between two surfaces:
 Relative movement with (sufficient velocity to drag lubricant);
 Inclined surfaces at certain angle to each other (to generate
pressure in the lubricant),
Viscosity

The term bearing refers to contacting


surfaces through which a load is transmitted.
The bearing types can be broadly split into:
(1)- Sliding bearings (Thrust & Journal bearing Ball)
(2)- Rolling element bearings (Roller and Needle
bearings)
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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Sliding Hydrodynamic Lubrication Bearings


(Thrust & Journal bearing Ball)
A general Classification of Sliding HD Bearings

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Some forms and shapes of convergence


clearance that satisfy HD operations

Fixed inclined pad bearings Pivoted (Tilted) pad bearing


(Linear and parabolic) (Linear and parabolic)

Fixed Rayleigh step bearing Tapered land pad bearing


Converging-Diverging Wedges
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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Thrust Pad Bearings Journal Bearings

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Example of thrust pad


bearing applications to
sustain the thrust load
from the ship propeller
shaft,

 All these forms of pads either:


1. manufactured in that way,
2. due to subsequent wear,
3. deformation, or Temperature
distortion.
The geometry of Fig.C often known as a Rayleigh-step-pad-
thrust bearing, which has the highest pressure compared with
other bearing shapes of the same inlet and outlet film thickness.
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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Thrust Pad
Bearings

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Reynolds Eq. for long


bearings,

Thus.
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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Reynolds Eq. for long bearings,

Prepared by: Prof. Nabil El-Tayeb 13


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Cont.

Reynolds Eq. for long bearings,

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Cont.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Cont.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.

Assumptions
1. The two nonparallel surfaces are separated by
a fluid film of constant viscosity, (=C)
2. One of these surfaces moves with a velocity (ub)
while the other is stationary (ua=0) .
3. The length of the bearing (l) is parallel to the
sliding direction and the width (B) is normal to
the sliding direction
4. The sliding direction is made to drag the
lubricant into the wedge to produce HD
pressure,

Prepared by: Prof. Nabil El-Tayeb 19


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.

Assumptions
5. The gab between the surfaces varies uniformly
from maximum at (hi) to a minimum at (ho)
over the bearing length (l).
6. The average velocity in x-direction is given by:
and v =0

7. Considering the bearing is infinitely wide (long)


bearing that is to be much larger than the
length, (B/l  3), i.e.

Prepared by: Prof. Nabil El-Tayeb 20


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.
Reynolds Eq.

Thus.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.

Prepared by: Prof. Nabil El-Tayeb 23


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.

ho2
P In terms of h

.uo .L 6  1 ho (m  1) 1  uL
P       2 P*
ho2 m  h h (m  2) ho (m  2)  ho
2

Prepared by: Prof. Nabil El-Tayeb 25


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.

In terms of x

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Detail analysis for a single-fixed-inclined-


linear-pad thrust bearing Cont.

Prepared by: Prof. Nabil El-Tayeb 27


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Prepared by: Prof. Nabil El-Tayeb 28


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Prepared by: Prof. Nabil El-Tayeb 29


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Prepared by: Prof. Nabil El-Tayeb 30


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Prepared by: Prof. Nabil El-Tayeb 31


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Prepared by: Prof. Nabil El-Tayeb 32


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Prepared by: Prof. Nabil El-Tayeb 33


4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

In brief
The overall approach
to determine the
bearing parameters
(fixed or pivoted
linear inclined,
parabolic, or
Rayleigh,
convegence-
divergece wedge,
etc.) is the same.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Cont.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Cont.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Cont.

=2.26kN

Prepared by: Prof. Nabil El-Tayeb 41


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Cont.

Prepared by: Prof. Nabil El-Tayeb 42


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Cont.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Prepared by: Prof. Nabil El-Tayeb 44


4c_Hydrodynamic Thrust Pad Bearing Lubrication
Cont.

Prepared by: Prof. Nabil El-Tayeb 45


4c_Hydrodynamic Thrust Pad Bearing Lubrication
Cont.

Prepared by: Prof. Nabil El-Tayeb 46


4c_Hydrodynamic Thrust Pad Bearing Lubrication
Cont.

Prepared by: Prof. Nabil El-Tayeb 47


4c_Hydrodynamic Thrust Pad Bearing Lubrication
Cont.

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Bhushan, Ex9.5.1 (Thrust pad bearings)


12). A fixed-plane-inclined-pad thrust bearing of length
100mm, and width 500mm, with a minimum film
thickness of 50µm, operates at a sliding velocity of 1
m/sec with a mineral oil of absolute viscosity of 30 cP.
Film thickness ratio is adjusted to produce the maximum
load capacity. The mass density and specific heat of the
oil are 880 kg/m3 and 1.88 J/g K, respectively, calculate:
(a)- The maximum pressure, (b)- The location of the
maximum pressure, (c)- The normal load capacity, (d)- The
film stiffness, (e)- The volumetric flow rate, (f)- The shear
force experienced by the sliding surface, (g)- The friction
coefficient, (h)- The power loss, and (i)- The average
temperature rise of the fluid.
Prepared by: Prof. Nabil El-Tayeb 49
4c_Hydrodynamic Thrust Pad Bearing Lubrication

Given information: l = 100 mm, b = 500 mm, ho = 50 m, uo = 1 m/s,


= 0.03 Pa.s, and for maximum load capacity, m = 1.1889

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Prepared by: Prof. Nabil El-Tayeb 54


4c_Hydrodynamic Thrust Pad Bearing Lubrication

Q4/main2006
A fixed-plane-inclined-pad thrust bearing of length 50mm, and
width 250mm, with a minimum film thickness of 50 m, operates
at a sliding velocity of 1 m/sec with a mineral oil of absolute
viscosity of 30 cP. Film thickness ratio is adjusted to produce the
maximum load capacity. If the mass density and specific heat of
the oil are 880 kg/m3 and 1.88 J/g K, respectively, calculate:
(i)- The maximum pressure, (ii)- The location of the maximum
pressure, and (iii)- The normal load capacity.
Given information: l = 50 mm, b = 250 mm, ho = 50µm, uo = 1
m/s,  = 0.03 Pa.s, and for max. load capacity, m = 1.1889
(i)-Maximum Pressure (Pmax)

Prepared by: Prof. Nabil El-Tayeb 55


4c_Hydrodynamic Thrust Pad Bearing Lubrication

 (ii)-Maximum pressure occurs at a location Xm:

 (iii)-Normal Load Capacity, (Wz),

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4c_Hydrodynamic Thrust Pad Bearing Lubrication

Journal Bearings

Prepared by: Prof. Nabil El-Tayeb 57


4b_Lubrication_Theories & Applications

Journal Bearings

Prepared by: Prof. Nabil El-Tayeb 58


4b_Lubrication_Theories & Applications

Prepared by: Prof. Nabil El-Tayeb 59


4b_Lubrication_Theories & Applications

Prepared by: Prof. Nabil El-Tayeb 60


4b_Lubrication_Theories & Applications

Prepared by: Prof. Nabil El-Tayeb 61


4b_Lubrication_Theories & Applications

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4b_Lubrication_Theories & Applications

Design charts for hydrodynamic


bearing Parameters
Note that, the viscosity  in the charts is referred to as 

Journal Bearing Notations


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4b_Lubrication_Theories & Applications

Design charts for hydrodynamic bearing Parameters


Minimum-film-thickness Variable, 2
R  n  hO e
S   and  & 
C  P C C

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4b_Lubrication_Theories & Applications

Design charts for hydrodynamic bearing Parameters


Friction Coefficient Variable,

R  n
2
R 
S   and  f 
C  P C 

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4b_Lubrication_Theories & Applications

Design charts for hydrodynamic bearing Parameters


maximum film pressure,   n
R
2
 P 
S   and  
C  P  Pmax 

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4b_Lubrication_Theories & Applications

Design charts for hydrodynamic bearing Parameters


Position of the minimum film thickness, ho,

R  n
2
S   and ( in degree)
C  P

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4b_Lubrication_Theories & Applications

Design charts for hydrodynamic bearing Parameters


Position of maximum film R  n
2

S   and ( po &  pmax in degree)


pressure and film termination, C  P

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4b_Lubrication_Theories & Applications

Design charts for hydrodynamic bearing Parameters


Position flow variable,
R  n
2
Q
S   and ( )
C  P RC n L

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4b_Lubrication_Theories & Applications

Design charts for hydrodynamic bearing Parameters


R  n
2
Flow variable, Qs
S   and ( )
C  P Q

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4b_Lubrication_Theories & Applications
 Using The Design Charts
9) A journal bearing of a 120mm diameter and 60 mm long has a diametral
clearance of 0.40 mm. The journal rotates at 3000rpm and is lubricated
with SAE 20 oil at an average temperature of 70oC.
(a)- By using Petroff`s equation, estimate the power loss (watt) and the
friction torque (Tf).
(b)- By using the charts rather than Petroff`s equation, determine the
minimum oil film thickness, ho, for
(i) A bearing load of 500 N. (ii) A bearing load of 5000N

10) An automobile engine has five main bearings, each 2.5 in. in diameter
and 1 in. long. The diametral clearance is 0.0015 in.
(a)- By using Petroff`s equation, estimate the power loss per bearing at
3600 rpm if SAE 30 oil is used, with an average oil film temperature of
180oF.
(b)- By using the charts rather than Petroff`s equation, determine the
minimum oil film thickness, ho, for a bearing load of 100 lb per bearing.
Prepared by: Prof. Nabil El-Tayeb 71

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