Front Suspension: Section
Front Suspension: Section
Front Suspension: Section
SECTION
FRONT SUSPENSION
FSU B
FSU
CONTENTS
PRECAUTION ............................................... 2 FRONT COIL SPRING AND STRUT ................. 8 F
Exploded View .......................................................... 8
PRECAUTIONS ................................................... 2 Removal and Installation .......................................... 8
Precaution for Supplemental Restraint System Disassembly and Assembly ...................................... 9 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Inspection ................................................................11
SIONER" ................................................................... 2 Disposal ...................................................................11
Precautions for Suspension ...................................... 2
TRANSVERSE LINK ......................................... 12 H
PREPARATION ............................................ 3 Exploded View .........................................................12
Removal and Installation .........................................12
PREPARATION ................................................... 3 Inspection ................................................................12 I
Special Service Tools ................................................ 3
Commercial Service Tools ........................................ 3 FRONT STABILIZER ........................................ 14
Exploded View .........................................................14
SYMPTOM DIAGNOSIS ............................... 4 J
Removal and Installation .........................................14
Inspection ................................................................15
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................. 4 FRONT SUSPENSION MEMBER ..................... 16 K
NVH Troubleshooting Chart ...................................... 4 Exploded View .........................................................16
Removal and Installation .........................................16
PERIODIC MAINTENANCE .......................... 5 Inspection ................................................................17 L
FRONT SUSPENSION ASSEMBLY ................... 5 SERVICE DATA AND SPECIFICATIONS
Inspection .................................................................. 5
(SDS) ............................................................ 18
M
WHEEL ALIGNMENT .......................................... 6
Inspection .................................................................. 6
SERVICE DATA AND SPECIFICATIONS
Adjustment ................................................................ 6 (SDS) ................................................................. 18
Wheel Alignment .....................................................18 N
REMOVAL AND INSTALLATION ................ 8 Ball Joint ..................................................................19
Wheelarch Height ....................................................19
O
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions for Suspension INFOID:0000000007576315
• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
• The tightening surface must be kept free from oil/grease.
• When jacking up the vehicle with a floor jack, never hang the jack on the torque rod.
FSU
ZZA0807D
F
Commercial Service Tools INFOID:0000000007576317
G
Tool name Description
Power tool Loosening bolts and nuts
H
PBIC0190E
S-NT717 L
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
NVH in WT section
NVH in BR section
NVH in ST section
FSU-15
FSU-11
FSU-11
FSU-6
—
—
Reference
ROAD WHEEL
DRIVE SHAFT
Spring fatigue
STEERING
BRAKE
Noise × × × × × × × TIRE
× × × × ×
Shake × × × × × × × × × × ×
Vibration × × × × × × × × ×
Symptom FRONT SUSPENSION Shimmy × × × × × × × × × ×
Judder × × × × × × × ×
Poor quality ride or
× × × × × × × × × ×
handling
×: Applicable
COMPONENT PART
Check the mounting conditions (looseness, backlash) of each component and component conditions (wear, C
damage) are normal.
Ball Joint Axial End Play
1. Set front wheels in a straight-ahead position. D
2. Move axle side of transverse link in the axial direction by hand.
Check there is no end play.
FSU
Axial end play : Refer to FSU-19, "Ball Joint".
CAUTION:
• Never depress brake pedal when measuring. F
• Never perform with tires on level ground.
• Be careful not to damage ball joint boot. Never damage
the installation position by applying excessive force. G
JSEIA0444ZZ
STRUT ASSEMBLY H
Check for oil leakage, damage, and replace if necessary.
DESCRIPTION
CAUTION:
• The adjustment mechanisms of camber, caster, and kingpin inclination angles are not included.
• If camber, caster, or kingpin inclination angle is outside the standard, check front suspension parts
for wear and damage. Replace suspect parts if a malfunction is detected.
• Kingpin inclination angle is reference value, no inspection is required.
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
• Tires for improper air pressure and wear. Refer to WT-50, "Tire Air Pressure".
• Road wheels for runout.
• Wheel bearing axial end play. Refer to FAX-6, "Inspection".
• Transverse link ball joint axial end play. Refer to FSU-5, "Inspection".
• Strut operation.
• Each mounting part of axle and suspension for looseness and deformation.
• Each of suspension member, strut assembly and transverse link for cracks, deformation and other damage.
• Vehicle height (posture).
GENERAL INFORMATION AND RECOMMENDATIONS
• A four-wheel thrust alignment should be performed.
- This type of alignment is recommended for any NISSAN/INFINITI vehicle.
- The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
- The rack should be checked to ensure that it is level.
• Check the machine is properly calibrated.
- Your alignment equipment should be regularly calibrated in order to give correct information.
- Check with the manufacturer of your specific equipment for their recommended Service/Calibration Sched-
ule.
ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specifications listed in this Service Manual.
• When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Never use these indicators.
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR.
• Most camera-type alignment machines are equipped with both “Rolling Compensation” method and optional
“Jacking Compensation” method to “compensate” the alignment targets or head units. “Rolling Compensa-
tion” is the preferred method.
- If using the “Rolling Compensation” method, after installing the alignment targets or head units, push or pull
on the rear wheel to move the vehicle. Do not push or pull on the vehicle body.
- If using the “Jacking Compensation” method, after installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
NOTE:
Do not use the “Rolling Compensation” method if you are using sensor-type alignment equipment.
- Follow all instructions for the alignment machine you're using for more information.
Adjustment INFOID:0000000007576321
TOE-IN
• Loosen the steering outer socket, and then adjust the length using steering inner socket.
FSU
JPEIA0241GB
REMOVAL
1. Remove tires with power tool. Refer to WT-43, "Removal and Installation".
2. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Removal and Installation".
3. Remove wheel sensor. Refer to BRC-126, "FRONT WHEEL SENSOR : Removal and Installation".
4. Remove stabilizer connecting rod from strut assembly. Refer to FSU-14, "Removal and Installation".
5. Remove strut mounting bolts and nuts from steering knuckle.
6. Remove grommet (A) of cowl top cover.
: Vehicle front
NOTE:
Remove mounting bolt of mounting insulator (1) from grommet
hole.
7. Remove mounting bolt of mounting insulator, and then remove
strut assembly.
JPEIA0250ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
FSU
DISASSEMBLY
CAUTION:
Never damage strut assembly piston rod when removing components from strut assembly. F
1. Install strut attachment (A) [SST: ST35652000 ( — )] to strut
assembly and secure it in a vise.
CAUTION:
G
When installing the strut attachment to strut assembly,
wrap a shop cloth around strut to protect from damage.
I
JPEIA0006ZZ
: Upper side
JPEIA0253ZZ
• Align the lower end of coil spring (1) with (A) of lower rub-
ber seat (2) as shown in the figure.
4. Apply soapy water to bound bumper.
CAUTION:
Never use machine oil.
5. Insert bound bumper into mounting insulator.
6. Install mounting bearing.
CAUTION:
Never apply oils, such as grease, when installing the
mounting bearing.
JPEIA0247ZZ
JPEIA0007ZZ
JPEIA0006ZZ
D
Inspection INFOID:0000000007576325
1. Set strut assembly horizontally to the ground with the piston rod fully extracted.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top K
as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses). L
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-
pressed gas.
NOTE: M
• Drill vertically in this direction.
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless. JPEIA0160ZZ N
JPEIA0242GB
REMOVAL
1. Remove tires with power tool. Refer to WT-43, "Removal and Installation".
2. Remove transverse link from steering knuckle. Refer to FAX-8, "Exploded View".
3. Remove transverse link from suspension member.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Never reuse transverse link mounting nut.
• Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground.
• Perform inspection after installation. Refer to FSU-12, "Inspection".
Inspection INFOID:0000000007576329
D
Axial End Play
1. Move ball stud at least ten times by hand to check for smooth movement.
2. Move tip of ball stud in axial direction to check for looseness. FSU
JPEIA0243GB
REMOVAL
1. Remove tires with power tool. Refer to WT-43, "Removal and Installation".
2. Remove front suspension member. Refer to FSU-16, "Removal and Installation".
3. Remove stabilizer connecting rod.
4. Remove mounting bolts ( ) of stabilizer clamp, and then
remove stabilizer clamp and stabilizer bushing from front sus-
pension member.
5. Remove stabilizer bar.
6. Perform inspection after removal. Refer to FSU-15, "Inspection".
WEIA0182E
INSTALLATION
Note the following, and install in the reverse order of removal.
JPEIA0058ZZ
D
• To install stabilizer clamp mounting bolt, follow the tightening
method and the numerical order shown below:
FSU
Manual tightening :1
Temporary tightening :2→ 3
Final tightening (Specified torque) :4→ 5 F
: Vehicle front
G
JPEIA0245GB
JPEIA0252ZZ
K
Inspection INFOID:0000000007576332
L
INSPECTION AFTER REMOVAL
Check stabilizer bar, stabilizer connecting rod, stabilizer bushing and stabilizer clamp for deformation, cracks
or damage. Replace it if necessary.
M
INSPECTION AFTER INSTALLATION
Check wheel alignment. Refer to FSU-6, "Inspection".
N
JPEIA0271GB
REMOVAL
1. Separate intermediate shaft from steering gear assembly. Refer to ST-12, "Removal and Installation".
2. Remove tires with power tool. Refer to WT-43, "Removal and Installation".
3. Remove front under cover.
4. Separate stabilizer connecting rod from strut assembly. Refer to FSU-14, "Removal and Installation".
5. Separate steering outer socket from steering knuckle. Refer to ST-15, "Removal and Installation".
6. Separate transverse link from steering knuckle. Refer to FAX-8, "Exploded View".
7. Remove rear torque rod.
• 2WD: Refer to EM-60, "2WD : Removal and Installation".
• AWD: Refer to EM-64, "4WD (AWD) : Removal and Installation".
8. Set suitable jack under front suspension member.
CAUTION:
Check the stable condition when using a jack.
9. Remove member stay and rebound stopper.
10. Remove suspension member mounting bolts, insulator, and rebound stopper rubber.
11. Gradually lower the jack to remove front suspension member from vehicle body.
CAUTION:
Operate while checking that jack supporting status is stable.
NOTE:
Remove it with each component parts.
12. Remove component parts from front suspension member.
13. Perform inspection after removal. Refer to FSU-12, "Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
JPEIA0248ZZ
D
• To install member stay and mounting bolts of front suspension
member, temporarily tighten the bolts before tightening to the
specified torque, referring to the tightening method and the numer- FSU
ical order shown below:
G
: Vehicle front
JPEIA0249GB
• Perform final tightening of bolts and nuts at the vehicle installation
position (rubber bushing), under unladen conditions with tires on level ground. H
• Perform inspection after installation. Refer to FSU-12, "Inspection".
Inspection INFOID:0000000007576335
I
INSPECTION AFTER REMOVAL
Check front suspension member for cracks, wear or damage. Replace it if necessary.
J
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connector. Refer to BRC-126, "FRONT WHEEL SENSOR :
Exploded View".
K
2. Check wheel alignment. Refer to FSU-6, "Inspection".
Item Standard
Axle type 2WD AWD
Minimum –1° 10′ (–1.16°)
Item Standard
Axle type 2WD AWD
Minimum –1° 10′ (–1.16°)
Item Standard F
Swing torque 0.5 – 4.9 N·m (0.06 – 0.49 kg-m, 5 – 43 in-lb)
Measurement on spring balance 15.4 – 150.8 N (1.6 – 15.3 kg, 3.5 – 33.8 lb)
G
Axial end play 0 mm (0 in)
H
FOR USA MODELS
Item Standard I
Axle type 2WD AWD
Transaxle M/T CVT CVT
J
Front (Hf) 734 mm (28.90 in) 735 mm (28.94 in) 734 mm (28.90 in)
Rear (Hr) 745 mm (29.33 in) 746 mm (29.37 in) 741 mm (29.17 in)
N
SFA746B
Item Standard P
Axle type 2WD AWD
Transaxle M/T CVT CVT
Front (Hf) 734 mm (28.90 in) 736 mm (28.98 in) 735 mm (28.94 in)
SFA746B