SD-03-906

Bendix® QR-L™ Inline Quick Release Valve

WRENCH NUT & STAR

FLAT WASHER

SUPPLY PORT EXHAUST SUPPLY PORT EXHAUST

(MALE PIPE (FEMALE PIPE
THREAD) THREAD)
WRENCH
FLAT

DELIVERY
DELIVERY PORT
PORT

Direct Mount QR-L™ Valve Frame or Bracket Mount QR-L™ Valve

FIGURE 1 - QR-L™ INLINE QUICK RELEASE VALVE

BODY O-RING BODY

DESCRIPTION CRIMPED TO
CAP
The Bendix® QR-L™ quick release valve is similar to standard
quick release valves such as the QR-1™, QR-N™, and
QRN-2™. Its purpose is to “speed up” the release of air from SUPPLY DELIVERY
air lines and devices it is attached to. Although primarily PORT PORT
intended to enhance air system performance by rapidly
exhausting supply or control air pressure from vehicle air CAP
DIAPHRAGM
lines, it can be used in a variety of different applications. It
is uniquely suitable as an air system performance 3 AIR CHANNELS EXHAUST
(0 PSI CRACK & DIAPHRAGM
enhancement due to its 0 psi crack and differential pressure. DIFFERENTIAL)
Supply and delivery pressure is the same throughout the air
pressure range. A typical air system application for the FIGURE 2 - QR-L™ INLINE QUICK RELEASE VALVE
QR-L™ valve is illustrated in figure 3.
An arrow, embossed in the cast body, indicates the flow of
The QR-L™ valve is non-serviceable. It incorporates a single air through the valve, from supply to delivery.
supply and delivery port along with two exhaust ports. Two
Supply port: 1/2"-Male P.T. or 3/8"-Female P.T.
versions of the QR-L™ valve are available as illustrated in
figure 1. Male pipe threads at the supply port, on the direct Delivery ports: 1/2" Female P.T.
mount version, allow installation in another air device. A
Weight: .6 lb.
1-1/8” machine thread on the exterior of the supply port and
a 3/8” PT female air connection on the second version Material: Die cast zinc
permits installation in a bracket or a hole in a frame or
Operating pressure: 150 psi maximum
cross member on the vehicle.
Operating temperature: -40° to 200° F

1
 Tractor Exhaust
Service Protection Supply
Brake Valve
Valve
Control
Line QR-L™
Valve

Trailer Delivery
Control Diaphragm
Valve
Exhaust
Trailer
Supply Valve FIGURE 5 QR-L™ INLINE QUICK RELEASE VALVE BALANCED
Supply Line MODE
QR-L™
Valve
Exhaust
FIGURE 3 TYPICAL QR-L™ INLINE QUICK RELEASE VALVE
AIR SYSTEM APPLICATION
Supply
OPERATION
0 psi Crack & Differential Pressure
Unlike standard quick release valves, the QR-L™ valve
maintains the same pressure at the supply and delivery
ports (0 psi crack and differential) throughout the entire
Delivery
pressure range during both apply and release modes. Three Diaphragm
radial channels in the cap, along with a specially shaped Exhaust
diaphragm, provide the QR-L™ valve with this feature.
FIGURE 6 QR-L™ INLINE QUICK RELEASE VALVE RELEASE
Apply MODE
When air pressure enters the supply port, it causes the
center portion of the diaphragm to seal the exhaust in the Release
body. Supply air pressure simultaneously forces the edges When air pressure is removed or reduced rapidly at the
of the diaphragm away from its seat on the cap, allowing air QR-L™ valve supply port, the air pressure on the delivery
to flow freely out the delivery port. Delivery pressure is the side of the diaphragm holds the outer edge of the diaphragm
same as supply pressure. against its seat on the cap while simultaneously moving
Balance the center portion away from the exhaust port in the body.
Air from the delivery port flows out the exhaust ports. If air
When delivery air pressure (pressure beneath diaphragm) pressure is reduced slowly at supply port, air may not flow
is equal to supply air pressure above the diaphragm, the out the exhaust ports.
outer edges of the diaphragm seat against the cap. The
exhaust remains sealed because air pressure bears against When delivery air pressure is fully exhausted, the diaphragm
the center portion of the diaphragm from one side only. will return to its natural state, with its outer edges seated
on the cap and the center portion seated against the exhaust
in the body.
Exhaust WARNING! PLEASE READ AND FOLLOW
Supply
THESE INSTRUCTIONS TO AVOID
PERSONAL INJURY OR DEATH:
When working on or around a vehicle, the following
general precautions should be observed at all times.
1. Park the vehicle on a level surface, apply the
Delivery
parking brakes, and always block the wheels.
Diaphragm Always wear safety glasses.
Exhaust
™
FIGURE 4 QR-L INLINE QUICK RELEASE VALVE AIR APPLIED
TO SUPPLY PORT
2
2. Stop the engine and remove ignition key when SERVICE CHECKS
working under or around the vehicle. When
working in the engine compartment, the engine 1. Remove any accumulated contaminants. Visually
should be shut off and the ignition key should be inspect the valve’s exterior for physical damage. Replace
removed. Where circumstances require that the the valve if excessive physical damage is noted.
engine be in operation, EXTREME CAUTION should 2. Inspect all air lines connected to the valve for signs of
be used to prevent personal injury resulting from
wear or physical damage. Repair or replace as
contact with moving, rotating, leaking, heated or
necessary.
electrically charged components.
3. Do not attempt to install, remove, disassemble or OPERATIONAL AND LEAKAGE TESTS
assemble a component until you have read and
1. Block the vehicle’s wheels and fully charge the air
thoroughly understand the recommended
procedures. Use only the proper tools and observe system.
all precautions pertaining to use of those tools. 2. Apply and release air pressure rapidly to the QR-L™ valve
4. If the work is being performed on the vehicle’s air several times and check for prompt response.
brake system, or any auxiliary pressurized air
systems, make certain to drain the air pressure from 3. With air pressure applied to the supply port, apply a
all reservoirs before beginning ANY work on the soap solution to the QR-L™ valve exhaust ports. Leakage
vehicle. If the vehicle is equipped with an AD-IS™ of a 1” bubble in 5 seconds is permissible.
air dryer system or a dryer reservoir module, be
4. With the brakes still applied to the supply port, apply a
sure to drain the purge reservoir.
5. Following the vehicle manufacturer’s soap solution around the valve where the cap and body
recommended procedures, deactivate the electrical are joined. No leakage at this point is permitted.
system in a manner that safely removes all If the valve does not function as described, or if leakage is
electrical power from the vehicle. excessive, replace it at any authorized parts outlet.
6. Never exceed manufacturer’s recommended
pressures. REMOVAL
7. Never connect or disconnect a hose or line
1. Identify and mark or label all air lines and their
containing pressure; it may whip. Never remove a
component or plug unless you are certain all connections to the QR-L™ valve. Then disconnect the
system pressure has been depleted. air lines. Use the QR-L™ valve wrench flat, closest to
8. Use only genuine Bendix ® replacement parts, the air line or fitting being removed.
components and kits. Replacement hardware, 2. Remove the QR-L™ valve from the vehicle. Retain the
tubing, hose, fittings, etc. must be of equivalent mounting hardware, if any.
size, type and strength as original equipment and
be designed specifically for such applications and INSTALLATION
systems. 1. Install the QR-L™ valve on the vehicle using the mounting
9. Components with stripped threads or damaged
hardware, if any, saved during removal.
parts should be replaced rather than repaired. Do
not attempt repairs requiring machining or welding 2. Reconnect all air lines to the valve using the identification
unless specifically stated and approved by the made during removal. Note: An arrow embossed in the
vehicle and component manufacturer. body of the vale indicates the direction of air flow and
10. Prior to returning the vehicle to service, make points toward the delivery port. Use the QR-L™ valve
certain all components and systems are restored wrench flat, closest to the air line or fitting being installed.
to their proper operating condition.
3. Test all air fittings for excessive leakage and tighten as
PREVENTIVE MAINTENANCE
needed. Perform OPERATIONAL AND LEAKAGE
Important: Review the Bendix Warranty Policy before TESTS before placing the vehicle back into service.
performing any intrusive maintenance procedures. A warranty
may be voided if intrusive maintenance is performed during
the warranty period.
NOTE: The construction of the QR-L™ valve prevents
No two vehicles operate under identical conditions, as a disassembly/assembly. It is a non-serviceable device
result, maintenance intervals may vary. Experience is a and cannot be repaired. If the QR-L™ valve does not
valuable guide in determining the best maintenance interval meet the operational and leakage tests, it must be
for air brake system components. At a minimum, the QR-L™ replaced. Replacements are available at any
valve should be inspected every 12 months or 3600 operating authorized Bendix parts outlet.
hours, whichever comes first, for proper operation. Should
the QR-L™ valve not meet the elements of the operational
tests noted in this document, further investigation and service
of the valve may be required.
3
 BW1808 © 2004 Bendix Commercial Vehicle Systems LLC All rights reserved. 3/2004 Printed in U.S.A.
4