Ready Reckoner Work Book-1: BEE-Exam Guide Book-1
Ready Reckoner Work Book-1: BEE-Exam Guide Book-1
Ready Reckoner Work Book-1: BEE-Exam Guide Book-1
Section - 1
Important Numerical formulas
and Units
(Chapter wise)
1. ENERGY SCENARIO
i) Standard units and Values
1 Tonne = 1000 kg
1kg oil equivalent = 10,000 kcal
1 kWh = 860 kcal
ii) One tonne of oil equivalent (toe) = 1 x 107 kcal = 11630 kWh = 41868 MJ
Unit Conversion
1000 kg x 10,000 k.Cal/kg = 1 x 107 kcal
1 x 107 kcal /860 K.Cal = 11630 kWh
11630 kWh x 3600 KJ/kwh = 41868 MJ
v) What is the percentage share of coal consumption in India, if Total primary energy
consumption for the year 2014 is 595 Mtoe and coal consumption is 324.3 Mtoe?
vi) What is the total clean energy cess tax if a plant is purchased 150 Ton of coal
from Indian mines and imported 100 ton from south Africa/year ?
Energy Intensity,
Where:
EI = Energy intensity, national level, toe per million US $
FC = Total final consumption, national level, toe
GDP= Gross domestic product, million US $
Ii) What is the minimum annual energy consumption for a Chlor-Alkali Industry for covering
DC Units under PAT audit scheme?
iii) In a textile plant the average monthly energy consumption is 7,00,000 kWh of purchased
electricity from grid, 40 kL of furnace oil (specific gravity =0.92) for thermic fluid heater, 60 tonne
of coal for steam boiler, and 10 kL of HSD ( sp.gravity = 0.885) for material handling equipment.
a) (40000 x0.92x 10000) + (60000 x 3450) + (7,00,000 x 860) + (10,000x 0.885 x 10,500)
b) MTOE = (36.8 x 107) + (20.7 x 107) + (60.2 x 107)+ (9.2925 x 107)
107
= 127 Metric Tonnes of Oil Equivalent per month
3. BASICS OF ENERGY
Nuclear energy (En) = mass x speed of light squared= m c2 (where c= 3x108 m/s)
Electricity Basics
Electrical Energy
Power, in watts P = VI
Electrical energy = Power x time= = V x I x t Joules
Motor Loads
Motor loads are usually specified by horsepower ratings. These may be converted to
kVA, by use of Equation
Where,
= Motor efficiency
P.F. = Motor power factor
HP = Motor horsepower (i.e. Rated Output power).
Pressure
Absolute pressure
Heat
Calorie is the unit for measuring the quantity of heat. It is the quantity of heat, which
can raise the temperature of 1 g of water by 1°C.
1 Calorie = 4.187 J 4.2 J
Specific Heat
Specific heat is defined as the quantity of heat required to raise the temperature of 1kg
of a substance through 1°C or 1 K. Specific heat is expressed in terms of kcal/kgoC or
J/kg K. Specific heat varies with temperature.
Sensible Heat
The latent heat of fusion of a substance is the quantity of heat required to convert 1 kg
solid into liquid state without change of temperature. It is represented by the symbol
hif. Its unit is Joule per kilogram (J/Kg) Thus, QL (ice) = 335 KJ/kg.
QL = m x hif
Where QL = The quantity of latent heat in kilojoules
m = The mass in kg
hif = The latent heat of fusion in kJ/kg
It is also denoted by the symbol QL and its unit is J/kg. The latent heat of vaporization
of water is 2257 kJ/kg. When 1 kg of water at 100oC vaporizes to form steam at
100oC, it absorbs 2257 kcal/kg (540 kcal/kg) of heat.
QL = m x hfg
Where,
QL = The quantity of latent heat in kilojoules
m = The mass in kg
hfg = The latent heat of vaporization in kJ/kg
Condensation
When 1 kg of steam at 100 condenses to form water at 100°C, it gives out 2260 kJ of
heat.
quantity of heat required to vaporize 2 m3 of water at 0oC 100°C if the latent heat of
vaporization of water at that temperature is 2257 kJ/kg, QL = 2000 kg x 2257 kJ/kg =
4514000 kJ
Super Heat
X=dryness factor of steam =in 1 kg of water-steam mixture, x kg is mass of steam and (1-x) kg is
mass of water. Thus the zone in right side of X=1.0 line represents the superheated region of steam.
Humidity
Dew Point
It is equal to the saturation temperature at the partial pressure of the water vapour in the mixture.
It is the mass (kg) of the water vapor in each kg of dry air (kg/kg).
It is the ratio of mass of water vapour actually held by the air in a given volume to that which air
could hold at the same temperature if the air were saturated.
It is expressed as a percentage. Warmer air will hold more water vapour and saturated air cannot
hold any more water vapour.
Relative humidity affects comfort conditions. An air sample that is at 50% RH is holding half the
moisture it is capable of holding at the same temperature (at dew point or saturated.)
Wet bulb thermometer has wick saturated with distilled water enveloping the bulb of the
thermometer.
The evaporation of water lowers temperature, taking the latent heat from the water-soaked wick-
thus decreasing the temperature recorded.
Enthalpy of air
It is the measure of total heat content of air and water vapor mixture measured from pre-
determined base point.
It is expressed as kcal/kg or Joules/kg..
Fuel Density
Density is the ratio of the mass of the fuel to the volume of the fuel at a stated temperature.
Density is expressed in kg/m3.
The specific gravity of fuel is the ratio of density of fuel to that of water.
The specific gravity of water is defined as 1.
As it is a ratio there are no units.
Higher the specific gravity, higher will be the heating values..
Viscosity
The viscosity of a fluid is a measure of its internal resistance to flow. All liquid fuels decrease in
viscosity with increasing temperature.
Viscosity is measured in Stokes / Centistokes. Sometimes viscosity is quoted in Engler, Saybolt
or Redwood.
Heat transfer
The rate of energy transfer, more commonly called heat transfer, is measured in Watts (J/s)
Enthalpy of steam
H=mh
Where,
H = enthalpy (kJ)
m = mass (kg)
h = specific enthalpy (kJ/kg)
hf = cw (tf - t0)
Where,
hf = enthalpy of water (kJ/kg)
cw = specific heat of water = 4.19 (kJ/kg.oC)
tf = saturation temperature (oC)
t0 = refer temperature = 0 (oC)
For saturated steam at standard atmosphere - the specific enthalpy - hg - is 2676 kJ/kg.
The specific enthalpy of evaporation can be calculated from:
he = hg - hf
Where,
he = specific evaporation enthalpy (kJ/kg)
Specific evaporation enthalpy for water at standard atmosphere is:
he = (2676 kJ/kg) - (419 kJ/kg) = 2257 (kJ/kg)
Temperature Units
1 Joule = 1 Watt/s
1 kW = 1000 W
1 kWh = 3.6 x 106 J
= 3.6 million
Joules
1 Mega-joule =278 Wh
1 Watt-hour (Wh) =3600 Joules
1 British thermal unit =252 Cal
(BTU)
1 BTU =1055 J
1 Btu/h =0.293071 Wh
1 Kilocalorie/hour =1163 Wh
(kcal/h)
1 HP =745.7 Watts
Energy Conversion values used for working out annual energy consumption in
terms of metric tone of oil equivalent (as per Gazette of India Part II Sec 3 Sub-
sec (ii) 19-03-2007)
For different type of fuel these following formulas can be used for MTOE conversion:
4 ENERGY AUDIT
EnerPlant Energy Performance
Production Factor, Production factor is the ratio of production in the
current year to that in the reference year.
The reference year’s equivalent energy use is the energy that would have
been used to produce the current year’s production output.
Reference year equivalent = Reference year energy use x Production factor
The energy performance is the measure of energy saved at the current rate
of use compared to the reference year rate of use. The greater the
improvement, the higher the number will be.
Energy balances are often complicated because forms of energy can be inter-
converted, for example mechanical energy to heat energy, but overall the quantities
must balance.
7 FINANCIAL MGT
Capital cost
Simple Payback period
Annual net savings
The net present value (NPV) of a project is equal to the sum of the present values of
all the cash flows associated with it. Symbolically,
CF0 CF1 CFn n CFt
NPV = _ ------------- + -------------- + - - - + ------------- = -----------
(1 + )0 ( 1 + )1 ( 1 + )n t = 0 ( 1 + )t
The internal rate of return (IRR) of a project is the discount rate, which makes its net
present value (NPV) equal to zero.
It is the discount rate in the equation:
Calculating savings
Both organisation and ESCOs must agree on how to calculate the energy and cost
savings resulting from the project.
Once the baseline and adjustments are determined, the energy savings is calculated as:
Where,
Energy saved is the energy saved over a period of time from project start to a set point
in time
Baseline is the baseline energy consumption (say in kWh)
Current is the current energy consumption (determined by metering or the utility
energy bill)
Adjustments are any adjustments, positive or negative, that need to be made to the
baseline to bring energy use at the current point in time to the same set of conditions
as the baseline set.
8 PROJECT MGT
The critical path can be identified by determining the following four parameters for each activity:
ES - Earliest start time: the earliest time at which the activity can start given that its
precedent activities must be completed first.
EF - Earliest finish time: equal to the earliest start time for the activity plus the time required
to complete the activity.
LF - Latest finish time: the latest time at which the activity can be completed without
delaying the project.
LS - Latest start time, equal to the latest finish time minus the time required to complete the
activity.
The total float (slack time) for an activity is the time between its earliest and latest start time,
or between its earliest and latest finish time.
Slack is the amount of time that an activity can be delayed past its earliest start or earliest
finish without delaying the project.
The critical path is the path through the project network in which none of the activities have
slack, that is, the path for which ES=LS and EF=LF for all activities in the path
Unlike CPM where times can be estimated with relative certainty, confidence, PERT uses 3 time
estimates.
In general:
Energy Savings = Base year Energy Use – Post-Retrofit Energy Use ± Adjustments
Adjustments
Conditions commonly affecting energy use are weather, occupancy, plant throughput, and
equipment operations required by these conditions. Adjustments may be positive or negative.
In other words
Energy consumed for the period = C + m x production for the same period
b) Multi-variable analysis
Often energy consumption can be influenced by several different variables. When this is the case
the relationship can be described by the equation:
y = c + m l x 1 + m2x2 + …… + mnxn
CUSUM Charts
CUSUM charts can be particularly useful why diagnosing why energy is occurring.
This is principally because they identify the date of any change in energy performance.
this helps to pin-point the problem and further analysis can then be made to determine its root cause.
Carbon Dioxide: It is also persistent with atmospheric lifetime of over 100 years. GWPs take into
account the absorption strength of a molecule and its atmospheric lifetime. Therefore, if methane has
a GWP of 23 and carbon has a GWP of 1 (the standard),
The atmosphere is composed mainly of 21% Oxygen, 78% Nitrogen, 0.04% carbon dioxide, and
Argon 0.04% by volume. In addition, water vapour and several gases are present in very small
amounts.
Solar Insolation - Solar Insolation is the amount of solar energy that strikes a square metre of the
earth's surface in a single day.
The average incoming radiation is known as solar insolation and is one-fourth the solar constant,
or 342 W/m2.
Solar Window is the period, typically 9 AM - 3 PM, when maximum sunlight is available.
India receives solar energy in the region of 5 to 7 kWh/m2 for 300 to 330 days in a year.
Because of their parabolic shape, troughs can focus the sun at 30-60 times its normal intensity on
the receiver pipe. Heat transfer fluid (such as water) in the receiver is heated to a temperature of
about 400oC.
One silicon cell generally produces 0.5 Volts. 36 such cells connected together are called a PV
module and it has enough voltage to charge 12 V battery and run pump and motor
The energy conversion efficiency is a measure of how much of the solar energy is
converted into electrical energy.
Wind Energy
Average Wind Speed m/s Suitability for Power
(km/h) generation
Upto 4 (15) No good
5 (18) Poor
6 (22) Moderate
7 (25) Good
8 (29) Excellent
Rotor Efficiency:
The ability of a turbine rotor to extract the wind’s power depends upon its “efficiency”.
The coefficient of performance of blades (Cp) varies with speed and generally varies
between 0.33 -0.59.
Rated Speed: .
The rated wind speed is chosen to fit the local site and wind regime and is often 1.5 times the
site mean wind speed.
Betz Limit
The theoretical maximum amount of energy in the wind that can be collected by a wind
turbines rotor is approximately 59%.
This value is known as the Betz limit. Considering the Betz limit and the efficiency losses
through the generator, gearbox, etc, will result in only about 15-25% of the wind energy
being converted into useful power
Power Available from the wind turbine: Power extracted by wind turbine is proportional to the
cross sectional area of the wind intercepted by wind turbine and cube of the wind speed.
Biomass Energy
Gasification of Biomass
Average conversion efficiency of a gasifier is given by the following formula:
The producer gas has relatively low calorific value, ranging from 1000 to 1200 kCal / Nm3.
The conversion efficiency of the gasification process is the range of 60-70%.
When gas is used in dual fuel DG set, it can result in 65-85% diesel savings
Biogas produced through anaerobic process (in the absence of air) using cow dung
Hydro Power