Boge Focus Operating Instructions Manual 31
Boge Focus Operating Instructions Manual 31
Boge Focus Operating Instructions Manual 31
com
Operating
instructions
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FOCUS compressor
Table of contents
Operating instructions
FOCUS compressor control
for screw compressors
BOGE KOMPRESSOREN
Postfach 10 07 13
D-33507 Bielefeld
Germany
Otto-Boge-Straße 1–7
D-33739 Bielefeld
As of: 08 / 2009
No. 596.0898.18
Nominal price: € 5,00
Table of contents
Table of contents
Index
Table of contents
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Power input
Terminals A1 and A2 for 24V AC/DC
Rating: 24V +/–10% 50/60Hz 15W
24V DC +/–10% 0,4A
An interruption of the power supply is effected by means of the mains dis-
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connector of the compressor.
Modules
The basic equipment of the FOCUS consists of a basic module and a key-
pad/display unit (TAN).
Amongst others the following modules are optionally available:
– for frequency regulated compressors
es
– with a 4-20mA output for master controls, suitable for frequency regulated
compressors
– with a (second) RS485 interface for the connection of additional com-
pressors if the first interface is used otherwise
– for compressors with built-in dryers
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Control unit The display unit comprises a graphic display and 3 LEDs for an additional
illustration of the operating modes.
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Störung
Fault Betrieb
Operation
Warnung
Warning
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Display
Display
SStart
tart
Info-Taste
Info key
Navigationstasten
Navigation keys Enter-Taste
Enter key Stopp
Stopp
Navigation keys:
Navigation in the menu, scrolling the displays, scrolling of pages in the pa-
rameter display.
Navigation keys:
Navigation in the menu, displays, dryer status, navigation in the the param-
eter display, setting of values.
Info key
Display of faults, warnings or maintenance messages, log book, quitting of
settings.
Enter key
Confirmation of inputs, selection of parameters, forced idling, setting of FC
(frequency converter) parameters.
Off(0) key
Acknowledging when switching on the control, switching off the compressor,
switching off forced idling.
On(1) key
Switching on the compressor, forced idling.
Emergency-Stop pushbutton
The Emergency-Stop pushbutton interrupts the power supply for the contac-
tor coil. The control is still energized and generates a corresponding display.
Switch on the Having connected the compressor to the power supply and having switched
control on the main switch, if applicable, the version display is shown (if neither Auto
Restart nor Remote control are parameterized) on which the name of the
control, the name of the manufacturer and the version number are shown.
First a parameter adjustment between basic module and TAN is performed
resp. and if applicable the registration of connected and not yet registered
additional modules. When this procedure has been finished the symbol for
the -key is flashing. Press -key to acknowledge and exit the display.
Otherwise – Auto restart and/or Remote-On-Off is activated:
After the recurrence of the power supply (net power failure) the display shows
a countdown, starting with the set Auto Restart time [s]. When this time is
expired the compressor switches to Ready status and starts automatically,
as soon as the prerequisites are fulfilled.
In case faults occur when the compressor is powered up they are displayed
immediately after the parameter reconciliation. The fault has to be acknowl-
edged to get to the main display (see also Warning message / Fault message).
Switch on the At first OFF should be displayed in the bottom frame – the status display of
compressor the compressor.
If EMERGENCY-OFF is displayed for the compressor status the Emergency-
Stop button has to be unlocked first.
If the status display shows Fault, the control is faulty and the malfunction has
to be corrected first (see also Warning message / Fault message).
Once this has been accomplished and the display shows the OFF status the
compressor can be put into the Ready status by pressing the -key.
A green LED signals that the compressor is ready for operation and the
pressure control is active – as long as no "Timer-Off" is due or an external
pressure control was parameterized.
Run-up phase The compressor motor is started and run up as already described under
'Ready'. The status display changes from Ready to Run-up.
To be able to do so the system pressure at the compressor must be de-
creased and the motor spinning time finished. Furthermore no limitation of
the motor switching cycles is allowed.
Otherwise in the motor status display the display Ready is shown!
For the star/delta contactor combination applies: First the star contactor and
20ms later the mains contactor is switched on. The display Run-up signals
the corresponding status of the control.
Load operation The Run-up resp. Star phase is finished after termination of the run-up time
by switching of the control into the Load run status.
When changing into the Load run the control switches on the delivery valve.
Compressors which are controlled accordingly now change into the delta
switching.
Frequency controlled machines display the percentage workload of the fre-
quency converter as a bar diagram.
Idling If the set maximum pressure of the compressor is reached in the load run
the control switches to Idling. Accordingly Idling is shown in the status dis-
play. As a result an automatic system pressure decrease is effectuated.
If no after-running time is set (default: 0sek) the Idling phase is finished as
soon as the system pressure value drops below 1.3 bar (if applicable + para-
meterized max. booster pressure) – provided the automatic limitation of
start numbers allows it – and the compressor changes into the Ready status.
If the compressor is switched off via the maximum pressure and the net pres-
sure drops below the set minimum pressure (Pmin) during the idling time, the
compressor control automatically switches from Idling to Load run – and
the compressor continues with the output.
If the compressor is switched off however during a load run or idling phase
by means of the Off-key resp. Remote-Off it waits with a flashing green
LED in the idling phase (as described above) until the system pressure is
decreased before it changes into the Off status.
Switch off the With the -key or via Remote-Off the compressor is switched off.
compressor The pressure control is deactivated. If this happens when the motor stands
still or is just operating in the Run-up phase, Off is displayed at once in
the compressor status display and the green LED goes out. Otherwise an
idling phase with flashing green LED is completed beforehand, as already
described in the chapter 'Idling' – last passage.
Maintenance When operating the control the battery voltage has to be checked from time
to time. If the voltage drops too far a warning message is created. In this case
the battery has to be replaced.
The display of the TAN has to be cleaned with a damped yet not wet cloth
from time to time. As detergents customary household detergents for greasy
surfaces can be used.
No further maintenance is required for the control.
Main display This is the main display in the control menu. Here the net pressure, the final
compression temperature and the compressor status are displayed (Fig. 1).
By pressing the arrow key 왘 the system pressure (Fig. 2) is displayed instead
of the final compression temperature!
Compressor Meaning
status
Off Compressor is switched off.
Ready Compressor is Ready and starts automatically as
Fig. 2 soon as the conditions are fulfilled.
Run-up Compressor is in star phase.
Load operation Compressor runs in delta phase, the solenoid valve
is closed.
% Converter Display of the workload of frequency controlled com-
workload pressors. The solenoid valve is closed.
Idling Compressor runs in delta phase, the solenoid valve
is opened.
Fault A fault has occurred on the compressor / compressed
air purification, the compressor is switched off.
The fault has to be rectified prior to a restart.
Emergency-Stop The Emergency-Stop button has been actuated.
Dryer When connecting the dryer module to the control, an additional page with
the headline "Dryer" is displayed in the menu sequence. On this page the
operating data of the dryer are displayed.
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Service interval Shows the operating hours until the next servicing
counter
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Servicing With the next actuation of the -key you get to the servicing display.
Here the information concerning the servicing times are displayed.
Next motor Shows the operating hours until the next motor
servicing (h) servicing.
Next compressor Shows the operating hours until the next compressor
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servicing (h) servicing.
Next receiver Shows the number of load changes until the next
servicing receiver servicing.
Current battery Shows the current voltage of the battery for the real-
voltage time clock in the main module.
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Operating times With the next actuation of the -key you get to the operating times display,
on this menu page the operating times of the compressor are displayed.
Load cycles of Counts the effected load cycles of the internal combi-
internal receiver nation receiver. (One cycle consists of 1 x output and
1 x no output each)
Info # 2 The information to the control settings as master control resp. the current
status of the integrated timer are displayed here.
Meaning:
C1 C2 C3 means, that the compressors 1– 3 are connected and the se-
quence 1, 2, 3 is chosen – in this case none of the compressors receives
an output signal.
C1 C3 C2 means as in the first example, that the compressors 1– 3 are
parameterized although they are selected in the sequence 1, 3 und 2 and
furthermore compressor 1 receives an output signal in this case.
The output signal status is shown by means of a black background in the
graphical presentation of the compressors in the display.
Changes to the displayed data have to be accomplished by means of
the Basic Load Switching or Timer settings (see also: parameterizable
settings).
Date / Time This menu page shows the current setting of the real-time-clock.
The time is displayed in hours, minutes and seconds and the date with day
of the week, day, month and year.
In case of a switched-off power supply the real-time-clock is operated by its
battery – provided the plug-in jumper contacts arranged next to it are con-
nected and their voltage is sufficient (see also chapter servicing).
To be able to set time and date only the -key has to be pressed. The cursor
jumps to the time display and the place value for hours starts blinking.
This value can only be adjusted by means of the -keys.
With the -key the input is acknowledged and the cursor moves to the next
field.
Proceed the same way with all other place values until all values are cor-
rectly adjusted. In case a value has to remain unchanged just actuate the
-key, to jump to the next value.
To leave the time adjustment, actuate -key until none of the place values
is blinking any longer. Actuate -key to reach the previous page or actuate
the arrow key to go to the next page.
If the -key is actuated while adjustments are made to the real-time-clock,
this setting is left without accepting the parameterized changes.
Display of version The version display can be reached in the menu by pressing the or
keys.
Here the name of the control, the software number and the manufacturer
are displayed.
If the key is pressed now you get to the Module Info display.
Here the addresses and the installed software versions of the connected
modules are shown. The first display refers to the basic module (Address: 0),
all other connected modules can be displayed by actuating the keys.
Basic module: – 0, TAN: – 1, FC module: – 10, Dryer module: – 20,
RS485 module: – 30, analogue output module: – 4X.
If the display of a module is flashing the communication with this module is
faulty.
You can leave Module Info by actuating the -key.
Entering of codes 1. Actuating the arrow key leads from the main display 1 to the version
in general display.
2. If now the -key is actuated, a display is shown asking you to enter a
5-digit code (see code list.)
3. The first place value of the code is blinking. By means of the arrow keys
and a digit can now be changed.
4. By actuating the -key or the -key the cursor jumps to the next value
and the value can be changed accordingly.
5. Once the last digit has been set the code is acknowledged by actuating
the -key.
According to the entered code either windows for various settings or a
parameter list opens. When entering the second ... fifth digit actuating the
-key causes an erasing of the previous digit, so that it can be entered
again.
Actuating the -key when entering the first digit the code setting is left
and you return to the version display.
CODE Meaning
17391 User- Code / parameter list
00000 Parameter display / access previous code
00111 Setting/Resetting servicing intervals
00988 Parameter restoring
00798 Timer settings
00832 BLS settings
Parameter list If one of the codes for the parameter list is entered (User code, Service code,
BOGE code) it depends on the entered code which of the parameters can
be processed.
An arrow at the beginning of the line shows where the cursor is currently
positioned and if a value under this code can be changed.
If only the outline of the Ö arrow is displayed, the value under this code
cannot be changed, if the arrow is completely filled Î, the value can be
changed.
In the parameter setting actuating the and -keys makes the cursor move
one parameter forwards or backwards. Use and -keys to scroll to the
previous/next page.
To leave the parameter list actuate -key and you get back to the main dis-
play.
If you are in the adjustment range of a parameter, it can be left again by ac-
tuating the -key. You have to actuate the -key once more to close the list.
Set parameters 1. Opening of the parameter list by means of the desired code (User code,
Service code, BOGE Code)
2. If the cursor points at the parameter which is to be changed, e.g. maximum
pressure in the pressure range 1 (P012), this selection is acknowledged
by actuating the -key.
3. If a digit (e.g. 9 bar) is blinking on the right side of the parameter, the de-
sired value can be set (e.g. 10 bar) by actuating the -keys.
4. By actuating the -key this input is acknowledged and stored!
Actuating the -key at this place causes a leaving of the setting without
accepting the changes.
You can proceed with every parameter in the same way.
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Restart time P021).
When this time is elapsed the compressor automatically returns to the Ready
status. The pressure control is active and on demand the compressor resumes
the output.
If P020 is set to the value 1 and Auto Restart is activated. If the value 0 is
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set the Auto Restart is deactivated.
When switching-off the compressors with the Emergency-Stop button the
Auto Restart function is not active.
P021 Auto restart time
The time set in seconds is the time that elapses after a power failure, before
the compressor starts again with activated Auto Restart or Remote On/Off.
P022 Short stop time limiting value
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The time set in seconds is the time that should elapse at least after a motor
stop before the switch-on pressure value of the air supply network is reached
or dropped below again.
To be able to do so the FOCUS control constantly monitors the air supply
network and "learns" the necessary data. Thus these data are automatically
kept in case of net structure changes.
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The default value should only be changed if agreed upon with BOGE Service
beforehand.
P031 After-running time
Interval during which the compressor remains at least in the idling phase
after a load run, before it switches to Ready or Off status.
This value is normally set to zero. Under special circumstances increased
after-running times may be necessary, which can be set at this place.
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If P032 is set to the value 1 the automatic anti freeze protection is deacti-
vated, if the value 0 is set the anti freeze operation is active. The value 0 is
given as default value.
P034 Continuous operation
If pressure losses have to be avoided at any cost in case of relatively small
receivers or compressed air net volumes, a continuous operation can be ac-
tivated here.
In case of an activated continuous operation the control never switches back
to the Ready status. The compressor constantly runs in Idling if it is not de-
livering compressed air.
The value 1 means that the continuous operation is active, 0 means that the
continuous operation is deactivated.
Setting Meaning
0 Internal release
1 Release via contact
2 Release via contact and an external BUS
Setting Meaning
0 The On/Off switching is effectuated solely by the control
keyboard (local)
1 The On/Off switching is effectuated solely by the input
Remote-Start-Stop-switch (continuous contact)
2 The On/Off switching is effectuated solely by the BUS inter-
face
3 The On/Off switching is effectuated solely by the continuous
contact – release function – and via the BUS interface,
however not via the control keyboard.
In case of Remote-On-Off the Auto Restart time (P021) after a power failure
is used for an automatic start delay.
Setting Meaning
0 The key switch has no function, it is deactivated.
1 When actuating the key switch, the function Remote-Start-
Stop is activated.
2 When actuating the key switch the external output release
is activated.
3 When actuating the key switch both the external output
release as well as the Remote-Start-Stop function are
enabled.
Servicing interval If the code 00111 is entered, a display for the servicing intervals is opened.
The servicing intervals fort he compressor, the motor and the receiver are
set here. If a dryer module is connected the servicing interval fort he dryer
can be set here as well.
The servicing interval for compressor, motor and dryer are specified in hours,
for the receiver the load cycles of the internal receiver are counted (One cycle
consists of 1 x output and 1 x no output each).
With the 왔왖
왔왖-keys the corresponding servicing interval is selected and ac-
knowledged by means of the -key. Now the digit starts blinking and can be
changed using the 왔왖 왔왖-keys. Only after having acknowledged and entered
the value by means of the -key the new servicing interval is accepted and
the corresponding down counter restarted.
By means of the -key this setting can be left without saving the changes or
the counter reading.
The display of the servicing intervals can also be left by means of the -key.
With the setting of 2.000.000 receiver load cycles this down counter is de-
activated.
Parameter In case somebody has changed any parameters and wants to recover a
factory setting functionally safe status the factory setting resp. commissioning setting can
be restored.
To do this the compressor must be in the OFF status.
Only then the code 00988 can be entered.
In the displayed window you can read: Restore and you can select either Yes
or No.
Should the saved parameters be restored, you can use the 왔왖 왔왖-keys to select
Yes and acknowledge by means of the -key.
Now the current data on the basic module are overwritten with the factory-set
values.
Base load switch with If the code 00832 is entered you get to the settings for the integrated basic
additional compressors load switching.
The BLS controls at least 2, and a maximum of 4 compressors.
In adjustable time intervals (1-250 h) the priority sequence of the compres-
sors changes. The BLS is designed for compressors of the same size.
Display:
On the top left the number of compressors is displayed, below the interval
time, and on the right hand side Pmin (P1.1) and Pmax (P1.2) of pressure range 1.
By actuating the 왔 -key Pmin (P2.1) and Pmax (P2.2) of pressure range 2 (pres-
sure decrease values) are displayed.
Setting:
1. For setting the values you first have to press the -key. Now the number
of compressors starts blinking.
2. By means of the -keys the number of compressors can be changed
and acknowledged using the -key.
If the number of compressors is set to 1 the BLS is deactivated and only
the number of compressors can be changed.
Only if a minimum of 2 compressors is selected further settings can be
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made to the BLS.
3. By pressing the -key the cycle time starts blinking and a value from 1-250
hours can be set by using the -keys.
If the cycle time is set to 0, no cyclic change takes place. The priority se-
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quences then can be changed via the timer (see corresponding chapter).
4. Another actuation of the -key brings the cursor to P1.1 the lower pres-
sure target value of the first pressure range, which now can be set to the
desired value.
The pressure values set here must now be adjusted to the pressure tar-
get values of the first pressure range (Parameter P012 and P013) of the
compressor.
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5. The settings for the second pressure range P2.1 and P2.2 (pressure de-
crease) are effectuated as for the first one. These pressure values must
not be higher than the corresponding pressure value in pressure range 1
and furthermore they have to be adjusted to the parameters P014 and
P015 of the compressor.
As soon as all necessary settings have been made you can return to the
display of the settings by pressing the -key. Pressing the -key makes
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you leave the BLS settings and brings you back to the main menu.
the -keys.
2. First the weekday starts blinking. The desired weekday can be selected
using the -keys. One timer channel is deactivated, if two dashes (– –)
are set instead a weekday.
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3. By pressing the -key the input is acknowledged and the cursor jumps
to the display of the hours. Using the
-key this value can now be set
as well and acknowledged by means of the -key. The same applies to
the minutes.
4. Next the priority sequence of the compressors (see chapter Basic-Load-
Switching with additional compressors) can be selected. Each combina-
tion of the numbers 1 – 4 is possible.
The priority sequence '0000' effectuates that from the corresponding point
of time the output signal is cancelled for all compressors, until a new pri-
ority sequence is generated by another timer channel.
If compressed air is needed during the time when the priority sequence
is set to 0000, the compressor system can be started by pressing the
-key on the control with the Bus address 0. The control then has access
to the priority sequence of channel A. For this reason the priority sequence
0000 must not be saved under channel A.
The display '– – –' effectuates that the timer with this channel does not
influence the priority sequence but only accomplishes other functions
(see below). Thus it can be used with other cyclic changes according to
the chapter 'Basic Load Switching with additional compressors'.
5. By actuating the -key the cursor now jumps to the selection of the pres-
sure range. 1, 2 or "–" ranges are available and the selection can be ac-
knowledges pressing the -key.
The pressure ranges 1 and 2 can be set by means of the parameter
P012 – 15, "–" means that no pressure range is changed by this timer
channel. Either the pressure range of the previously active channel is
kept or a new channel is selected via an external contact.
6. Last the potential-free contact of the basic module terminals '14/15' can
be switched. Available are: 1 (contact closed) or 0 (contact open).
By actuating the -key the display fort he channel starts blinking again
and by using the -keys another channel can be selected and ad-
justed as described above.
If during the setting of a channel the -key is actuated, this setting is left
without accepting the changes.
In the modus 'Selection of the switching channel' the actuation of the -
key brings you back to the main display.
Motor switching Motor switching limitation is only active when the air requirement makes it
limitation necessary, i.e. after the "Motor start count per time base" is reached before
time.
Only then does it switch from intermittent to a limited continuous operation
or an automatic or remote restart after a power failure is delayed correspond-
ingly. The control unit calculates the through time so that on the one hand
the maximum allowed switch count per hour can not be exceeded, and un-
necessary idling times can be saved as well.
The minimum time base is 12 minutes. It is created automatically by the con-
trol unit according to the given maximum switch cycle rate per hour.
Motor spinning time For motors with less than 15 switching cycles per hour the control unit re-
serves a spinning time of 20s during contactor operation after switching off
the motor contactors. A switching-on of the motor is disabled within this pe-
riod of time.
Star phase time control To reduce starting current when starting the motor by contactors it is first
operated load-free in star phase control and after a short time in delta con-
trol. The star time is fixed for each compressor type and stored in the con-
trol unit. It can be changed using parameter P033.
Pressure range Besides the selection of the pressure range via the timer the digital input
selection of the basic module terminal '42' (common inputs – reference terminal: 31)
is available to select the pressure range.
In case the contact for the external selection of the pressure range has never
been active before, an influence on the selection of the pressure range is not
given.
The input is only considered if it has been closed once.
After that the open contact always means the selection of the first pres-
sure range, and a closed contact the selection resp. release of the sec-
ond pressure range.
In case the timer and the external contact (if registered by the control) re-
quire different pressure ranges, pressure range 1 is active.
Pressure range 2 becomes active if selected by the external contact and the
timer or if the external contact is closed and no pressure range selection is
made by the timer.
Parameterization of As soon as the -key has been pressed, the frequency converter is ener-
frequency converter gized and the compressor motor starts.
If the frequency converter is to be parameterized during an absolute motor
standstill the -key has to be actuated when the compressor is in the OFF
status, with view of the main display. The converter supply contactor picks up
but the motor remains switched-off – the green LED is off.
This status is illustrated as FC-(frequency converter) Parameter in the
status display.
By actuating the -key the converter supply contactor drops out.
TAN test If the -key is pressed for three seconds during the display of the boot image
you get to the display TAN-Test.
A test is selected by means of the -keys and by actuating the -key. The
TAN-Test can be left by pressing 'back' or by actuating the -key.
Warning message / As far as pending messages are concerned there is a difference between
Fault message warning and fault messages.
Depending whether an input is defined as fault or warning either only the
warning is displayed ort he compressor is switched off at once via a fault
message.
All warning and fault messages are saved by the control in the LogBook to-
gether with operating states and time.
Warning message In case of a pending warning or servicing message the compressor remains
in operation and this status is visible by means of an orange coloured blink-
ing LED on the control.
By actuating the -key the message is displayed and by means of the mes-
sage code list it can be identified.
By actuating the -key once more the compressor states are displayed at
the time of the warning.
This warning can be acknowledged by pressing the -key. In case you are
in the status display the acknowledgement can be effectuated by actuating
the -key two times.
If various warnings are pending at the same time, they can only be dis-
played and acknowledged when the reason for the first warning has been
eliminated.
If a warning is pending when the control is powered up this is signalled at
once by means of the flashing orange-coloured LED.
In this case the boot display can be left by pressing the -key, or you can get
to the main menu by displaying and acknowledging the warning.
Even if you leave the boot display via displaying the warning, nevertheless
the -key has to be actuated once before the control resumes its normal
function.
Fault messages In case of a fault message the compressor is switched off at once – without
idling phase.
A red blinking LED signals a pending fault message and the display shows
the corresponding message number at once.
By actuating the -key the operating states at the time of the fault are dis-
played.
Actuating of the -key leads to the leaving of the operating states display and
pressing the key once more acknowledges the fault.
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The red LED is continuously illuminated after the acknowledgement of the
fault and the compressor status display shows Fault until the fault has been
rectified. Only then the compressor can be started again.
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Basic module
RS 485 module
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0psi, 58psi – maximum pressure of
P014 Max. pressure for pressure range 2 User
compressor type
44psi – maximum P012 less
P015 Min. pressure for pressure range 2 User
minimum hysteresis
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P020 Auto restart (Automatic restart after power failure) 0 = Off; 1 = On User
Auto restart time;
P021 30s – 3600s User
time until restart after power failure
P022 Short stop limiting value 0 – 3600s User
P031 After-running time 0s – 600s User
Anti-freeze protection; Compressor starts when
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P032 final compression temperature drops below 5°C 0 = On; 1 = Off User
and switches off as soon as 20°C are reached
Continuous operation; Compressor does not switch
P034 1 = On, 0 = Off User
off but stays continuously in idling operation
P044 Type of message oil filter 1: Fault, 0: Warning User
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0 for Master,
P050 Modbus address 2 – 4 for additional compressors, User
1 – 248 for other applications
P051 Modbus baud rate 1200 – 115200 User
8Even1, 8None1, 8None2, 8Even2,
P052 Modbus communication parameter User
8Odd1 and 8Odd2
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0 for Master,
P053 Modbus address (module) 2 – 4 for additional compressors, User
1 – 248 for (pure) control applications
P054 Modbus baud rate (module) 1200 – 115200 User
8Even1, 8None1, 8None2, 8Even2,
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