Swing door drive mechanism

FD 20
Operator manual
Original

Com. no. .............................................. Pos. ............................... Construction year ................

Operator ...............................................................................................................................................

Operating place .........................................................................................................................................

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2018.02
FD 20 Operator manual

TABLE OF CONTENTS
1 GENERAL REMARKS..................................................................................................4
1.1 Target group........................................................................................................4
1.2 Where to keep the operator manual...................................................................4
1.3 Adresses.............................................................................................................4

2 SAFETY........................................................................................................................5
2.1 Appropriate use..................................................................................................5
2.2 Safety notices.....................................................................................................5
2.3 Safety regulations...............................................................................................5
2.3.1 Principles...............................................................................................5
2.3.2 Service..................................................................................................6
2.3.3 Safety devices.......................................................................................6
2.3.4 Malfunctions..........................................................................................6
2.3.5 Accessories/Spare parts.......................................................................6
2.3.6 Door wings and fixed side panels..........................................................6

3 PRODUCT DESCRIPTION...........................................................................................7
3.1 General remarks.................................................................................................7
3.2 Standard application...........................................................................................8
3.3 Inverse application..............................................................................................8
3.4 Automatic closing sequence control...................................................................9
3.5 Control elements.................................................................................................9
3.6 Safety elements..................................................................................................9
3.7 Technical data...................................................................................................10

4 CONTROL.................................................................................................................. 11
4.1 Main switch....................................................................................................... 11
4.2 Program selector.............................................................................................. 11
4.3 Operating modes..............................................................................................12
4.4 D-BEDIX (option)..............................................................................................13
4.4.1 Keys....................................................................................................13
4.4.2 Symbols...............................................................................................13
4.4.3 Operating modes.................................................................................14
4.4.4 Display of the door position.................................................................14
4.4.5 Menu level...........................................................................................15
4.4.6 Setting examples.................................................................................16
4.4.7 Error display........................................................................................17
4.5 KOMBI-D-BEDIX (option).................................................................................18

5 SERVICE....................................................................................................................19
5.1 Care/checking to be carried out by the operator...............................................19
5.1.1 Switching off........................................................................................19
5.1.2 Care.....................................................................................................19
5.1.3 Checking.............................................................................................20
5.2 Maintenance/checking carried out by the after-sales service.........................................20

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6 TROUBLESHOOTING................................................................................................21
6.1 With D-BEDIX / KOMBI-D-BEDIX (option).......................................................21
6.1.1 Error display........................................................................................21
6.1.2 Carrying out a Reset...........................................................................21
6.2 Irregular functioning without error no................................................................22

7 SHUT-DOWN..............................................................................................................23

8 DISPOSAL OF THE INSTALLATION..........................................................................24

9 SETTINGS MADE BY THE AFTER-SALES SERVICE...............................................25

10 APPENDIX..................................................................................................................26
• Declaration of incorporation according to machinery directive

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FD 20 Operator manual

1 GENERAL REMARKS
The following basic documents are associated with this installation:
• Mounting and operating instructions 0548-990/02 onto the installation
• Operator manual 0548-991/02 by the operator
• Control booklet 0548-991/12 onto the installation

The present operator manual contains all the instructions needed for operation, mainte-
nance as well as troubleshooting and is the basis for a faultless and safe operation of the
installation.

The operator manual must be completely read and understood!

1.1 Target group

All the activities described in the operator manual may only be carried out by the operator
or by appropriately instructed persons!

1.2 Where to keep the operator manual

The operator manual is handed over to the operator who has to keep it at an easily ac-
cessible place.

Handed over to the operator Date ...............................

Signature ...............................

1.3 Adresses
Distribution agent/
After-sales service

Manufacturer Gilgen Door Systems AG

Freiburgstrasse 34
CH-3150 Schwarzenburg
Phone +41 31 734 41 11
Fax +41 31 734 43 79
www.gilgendoorsystems.com
[email protected]

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FD 20 Operator manual

2 SAFETY
2.1 Appropriate use
The swing door drive mechanism FD 20 has been exclusively designed for operating
swing doors. Any other use beyond these application limits is deemed inappropriate and
inadmissible!
In the event of an inappropriate use of this system, the safety of the user may be jeopar­
dized and/or the installation be damaged. The manufacturer declines all responsibility for
these injuries/damages!

2.2 Safety notices

The present instructions uses the following symbols and notes in order to point out certain
residual dangers:

Warning:
Involving danger to life and limb.

Attention:
A situation where material could be damaged or the function impaired.

Note:
Hints which facilitate the work.

2.3 Safety regulations

2.3.1 Principles

• The installation has been calculated, designed and manufactured on the basis of the
latest state-of-the-art technology and the generally recognized safety-relevant rules and
regulations. It may only be operated if it is in perfect condition, taking into account the
specifications of the present manual. Any use beyond the defined application limits is
inadmissible!

• The installation is to be operated and maintained in such condition that the safety is
guaranteed at all times. An integral part of this condition is the appropriate use, the
compliance with the operating conditions prescribed by the manufacturer, as well as the
regular service (maintenance/checking).

• In order not to create any dangerous squeezing and shearing points, no structural mo-
dification must be made within the door surroundings, without prior authorization from
Gilgen Door Systems. Furthermore, it is important that no objects (such as furniture,
pallets, etc.) be placed in the vicinity of the door.

• All further interventions on and modifications of the installation that are not described in
the present instructions are forbidden!

• The swing door drive mechanism FD 20 may only be installed and operated in dry
rooms. If this condition cannot be fulfilled, the customer must provide sufficient protec-
tion from moisture.

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FD 20 Operator manual

2.3.2 Service

In order to guarantee the safety of the users at all times, the installation must be checked
with regard to its safe condition before the first commissioning and during normal operati-
on, at least once a year, by a expert. The correct maintenance/checking must be confir-
med by entering the date and signature into the control booklet.

2.3.3 Safety devices

It is inadmissible to bypass, shunt or disable the safety devices. Any defective safety devi-
ces may not be disconnected in order to be able to continue the operation of the installa-
tion.

2.3.4 Malfunctions

If any malfunctions occur which might be detrimental to the safety of the users, the instal-
lation must be immediately taken out of operation. It may only be taken back into operati-
on after the malfunction has been repaired and all danger eliminated.

2.3.5 Accessories/Spare parts

A safe and reliable function of the installation can only be guaranteed if it is operated with
the original Gilgen Door Systems accessories/spare parts. Gilgen Door Systems declines
all responsibility for damages resulting from unauthorized modifications of the installation
or from the use of foreign accessories/spare parts.

2.3.6 Door wings and fixed side panels

Transparents door wings and fixed side panels (or their surfaces) must be clearly recog-
nizable, e.g. by means of a permanent marking or dyed materials.

Door sills or other protruding elements of the door system have to me marked with a war-
ning sticker or appropriate marking.

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FD 20 Operator manual

3 PRODUCT DESCRIPTION
3.1 General remarks
The swing door drive mechanism FD 20 allows an automatic opening and closing of
swing doors. The door is opened either automatically or manually via the control ele-
ments. The closing is initiated upon expiry of the programmed hold-open time. If the
Push-and-Go function is enabled, the door just requires a slight manual push upon which
the drive unit carries out an automatic opening sequence.

The operating characteristics of the door can be determined via the program selector
(selection of the operating modes).

A swing door installation may consist of the elements designated hereafter:

A B C D

H E

A Branch box*
B Detector*
C Swing door drive mechanism FD 20
D Safety element*
E Electric lock*
F Door wing
G Key-operated pivoting switch*
H Push-button*
I Program switch

* Option

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FD 20 Operator manual

3.2 Standard application

During normal operation, the opening and closing movements of the door leaf are moto-
rized. The automatically opening is performed via opening elements. The automatically
closing starts as soon as the programmed hold-open time has expired.

Function in the event of a mains failure

The door leaf is closed from any position by means of spring power. The motor attenuati-
on ensures a controlled closing.

3.3 Inverse application

The swing door drive unit FD 20 is also appropriate for inversed operation. This particular
function can be separately programmed for each drive unit. In the event of a power failu-
re, the inverse application ensures that the door leaf is reliably opened.

During normal operation, the opening and closing movements of the door leaf are moto-
rized. The automatically opening is performed via opening elements. The automatically
closing starts as soon as the programmed hold-open time has expired.

Function in the event of a mains failure or emergency open

The door leaf is opened from any position by means of spring power (unless it has not
been locked). The motor attenuation ensures a controlled opening. An emergency power
supply system is therefore not necessary.

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FD 20 Operator manual

3.4 Automatic closing sequence control

For bi-parting installations, two separate FD 20 swing door drive mechanisms are used,
which are connected via the CAN bus system.

Drive mechanism 1
Master
Drive mechanism 2
Slave

Earlier door leaf

the first one to open
Delayed door leaf
the second one to close
the second one to open
the first one to close

3.5 Control elements

The possible control elements are:
• Motion detector interior/exterior side
• D-BEDIX
• KOMBI-D-BEDIX
• Program selector
• Push-button
• Key-operated pivoting switch
• Remote radio control

3.6 Safety elements

The required safety elements must be installed in accordance with the EU directives as
well as with the safety regulations valid in the country of application.

Attention:
We advise to use safety elements from the Gilgen Door Systems product range.
Gilgen Door Systems cannot assume any functional guarantee if elements from
other suppliers are being used!

the possible safety elements are:

• Security detector side of door hinge door leaf stops
• Security detector opposite side of door hinge door leaf reverses
• Emergency stop button door leaf stops

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FD 20 Operator manual

3.7 Technical data

Drive mechanism Standard
Power transmission Normal rods
Sliding rods
Dimensions drive mechanism Height 95 mm
Width 690 mm
Depth 120 mm
Weight drive mechanism 10,5 kg
Ambient temperature -15...+50 °C
May only be used in dry rooms max. relative humidity 85 %
Protection type IP 40 (IP 42*)
Operating voltage 230 VAC (+10/-15 %), 50 Hz, 10/13 A
Power consumption drive mechanism max. 560 W
Motor power rating 100 W
Power supply external comsumer 24 VDC (±10 %), 2 A
Torque output shaft max. 80 Nm
Distance door hinge - Output shaft lintel mounting 280 mm
leaf mounting 380 mm
Lintel depth normal rods max. 250 mm
sliding rods pl -30/+80 (+200) mm
ps -30/+70 (+200) mm
Door opening angle max. 105°
Weight of door leaf max. 250 kg
Width of door leaf EN 3...7 (851...1'600 mm)
Opening speed 2,4...20 s adjustable (max. 40°/s)
Closing speed 2,4...20 s adjustable (max. 40°/s)
Range of the accelerating function (foreceful
closing) (without mains power) 5...15° stepless adjustable (mechanical)
Motor damping (without mains power) within the range of the
accelerationg function (forceful closing) stepless adjustable (adjusting trimmer)
Hold-open time 0...60 s
Hold-open time Night 0...180 s

* For obtaining
the protection Sealing compound
type IP 42, the e.g. 6450-105
drive mechanism
covering must
be sealed all
around!

Adhesive tape
transparent

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FD 20 Operator manual

4 CONTROL
4.1 Main switch
A
The drive mechanism is supplied with a
built-in main switch (A). This main installati-
on switch enables you to disconnect the po-
wer supply from the drive unit. The door leaf
then is closed from any position by means
of spring power (Invers = spring opening,
unless the door leaf has not been locked). B
The motor attenuation ensures a controlled
closing (Invers = opening).

4.2 Program selector

The drive mechanism is supplied with a built-in program selector (B), which allows enab-
ling the operating modes AUTOMATIC, NIGHT, OPEN, MANUAL and EXIT. The presently
enabled operating mode is identified by the illuminated key.

Note:
In the event of a pending fatal error, alle the keys shortly flash up.

Key lock (3 versions)

Note:
Must be programmed by your customer service!

1 Fix
One particular program setting has been predefined by default. This setting can only
be overridden by an external program switch or a timer.

2 Toggle
Locking:
Press the activ program key during at least 5 seconds. The locking is signaled by a
short blip.
Unlocking:
Press the activ program key during at least 5 seconds. The deactivaton is signaled
by two short blips.

3 Time
Locking:
If the program keys have been activated within a period of 5 minutes, the are auto-
matically locked.
Unlocking:
Press the active program key during at least 5 seconds. The deactivation is signaled
by two short blips.

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FD 20 Operator manual

4.3 Operating modes

The following operating modes can be enabled by means of the program selector:

AUTOMATIC
Automatic opening via the opening elements inside/outside + Key.
Automatic closing upon expiration of the adjustable hold-open time.

NIGHT
The door leaf can only be opened via the opening element Key (key-operated
siwtch outside).

OPEN
The door leaf is automatically opened and remains in the OPEN position.

MANUAL
The drive mechanism and the control elements are switched off.
The door leaf can be manually opened.
The door leaf is closed by spring power from any position (Invers = spring ope-
ning, unless the door leaf has not been locked).

EXIT
The door leaf can only be opened via the opening elements inside and Key.

Setting-up procedure (Teach)

+ Completely close the door leaf (Invers = open). Hold the keys MANU-
AL and EXIT simultaneously depressed (during at least 5 seconds). All
the pending errors will be deleted and a setting-up procedure (Teach)
is carried out.

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FD 20 Operator manual

4.4 D-BEDIX (option)

The different operating modes can be
directly enabled by means of the D-BEDIX.
In addition, it provides easy programming of
the most important door settings.
The operating modes, menu settings as well
as possible errors are displayed in a clearly
arranged synopsis.
The D-BEDIX is connected to the control
unit FD 20 via a screened two-core connec-
tion cable (e.g. U72M or EIB-Y(St)Y, max.
length 50 m).
Only one D-BEDIX can be connected per
door installation.

4.4.1 Keys

C-key (Cancel)
• Exit the menu
• Invalidate entry

OK-key
• Confirm the selection
• Confirm the entry

Arrow keys
• Navigate within the menus
• Short simultaneous actuation of both keys = acces to the menu level

4.4.2 Symbols

Operating mode symbols

• Show the possible operating modes
(see chapter: Operating modes)

Selection frame (active and preselected operating mode)

• Shows what has been presently selected.

Selection frame (active operating mode)

• Shows what has been presently selected but is still inhibited. A control ele-
ment with higher priority (e.g. key-operated switch) determines the operating
mode.

Bar (preselected operating mode)

• Shows the preselected operating mode.

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4.4.3 Operating modes

With the D-BEDIX, the following operating modes can be selected by means of the corre-
sponding symbols:

AUTOMATIC
Automatic operation. The installation can be locked.

NIGHT
The installation is locked1. As opening commands, only the key-operated impul-
se switch is accepted.
The delayed switchover to the operating mode NIGHT can be activated by
means of parameter TdNigt. Function: If the program selector switch is changed
to the operating mode NIGHT from any random operating mode, the internal
radar will still remain active during the programmed time TdNigt (EXIT).

OPEN
The installation is opened and remains in the open position.

MANUAL
The installation stops. The swing door leaf is released and can be manually ope-
ned and closed.

EXIT
One-way traffic from inside towards the outside.
The installation is locked2 (shop closing switching mode).

1
Provided that the locking mechanism (optional) is installed.
2
Each operating mode can be locked (this is configurable).

4.4.4 Display of the door position

The following door positions are represented onthe D-BEDIX display:

<REF?> Waits for reference switch

< ?? > Unknown
>< Closed
>##< Closed and locked
<< >> Opening
< > Open
>> << Closing
== Stopping

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FD 20 Operator manual

4.4.5 Menu level

Short and simultaneous actuation of both arrow keys (=access to the menu level).
Select the desired menu item bymeans of the arrow key.
Confirm by means of the OK key.

Display Description
PARAMETER Setting the motional parameters *
CONFIG Setting the functionalities *
DOUBLE DOOR Setting the closing sequence and interlock function *
DIAGNOSTICS Diagnostic tool
ERROR ACTIVE Active pending errors
ERROR HISTORY Formerly active errors
REINIT Carry out a re-initialization *
BLOCK/UNBLOC Lock/unlock keys
TEACH Initiate a setting-up procedure
 make sure that the door leaf is completely closed.

* password protected  settings only made by the after-sales service

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FD 20 Operator manual

4.4.6 Setting examples

Changing the operating mode

Select the desired symbol by means of the arrow key (symbol starts flashing).
Confirm with the OK key (frame/bar switch over).

Preselecting the operating mode

An overriding switch is active and determines the operating mode (only the selection fra-
me is visible, the bar underlines the preselected operating mode). Now you can select the
operating mode you want to be active upon cancellation of the overriding switch:
Select the desired symbol by means of the arrow key (symbol starts flashing).
Confirm with the OK key (bar switches over).

Enabling the keylock

Short simultaneous actuation of both arrow keys (= access to the menu level).
By means of the arrow key, select BLOCK.
Confirm with the C-key and the right-hand arrow key.

BLOCK?
Temporarily disabling the keylock (60 s)
Short simultaneous actuation of the C-key and the right-hand arrow key.

Disabling the keylock

Short simultaneous actuation of the C-key and the right-hand arrow key.
Short simultaneous actuation of the arrow keys (= access to the menu level).
By means of the arrow key, select UNBLOC.
Confirm with the C-key and the right-hand arrow key.

UBLOC?

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Parameters (hold-open timeday)

Short simultaneous actuation of the arrow keys (= access to the menu level).
By means of the arrow key, select TOEx.
Confirm with the OK key.
By means of the arrow key, change the value.
Confirm with the OK key.

TOEx 7
Teach
Completely close the door leaf.
Short simultaneous actuation of the arrow keys (= access to the menu level).
By means of the arrow key, select Teach.
Confirm with the OK key.

TEACH?

4.4.7 Error display

In the event of an error, the display shows (alternating with the door position status) the
presently active error number (e.g. E20/01).
Error list: see chapter Troubleshooting.
This sequence will be repeated until the error has been eliminated.

>##< E20/01 >##<

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FD 20 Operator manual

4.5 KOMBI-D-BEDIX (option)

In addition to the functions of the D-BEDIX,
the KOMBI-D-BEDIX contains a key-opera-
ted switch (round or profile cylinder) with the
following function:

Lockout of the KOMBI-D-BEDIX against

unauthorized use.

Free Locked

Round cylinder Profile cylinder

Cylinder: to be supplied by customers

If this lockout is enabled, all the keys are
shortly lit (as a confirmation of the lockout).

KABA 1514 KESO 21.214.040

SEA 1.043.0 Adjustable beard E200
DOM 2222H ix5
Driver with 8 adjus. DOM 333 ix-5
possibilities Driver with 8 adjusting
possibilities
KESO 11.014.045
KESO 21.014.045
KESO 31.014.045 BKS 8900 N BL 31
Adjustable beard E201 BKS 3101 N BL 31
BKS 3301 N BL 31

ZEISS IKON 0040

ZEISS IKON 5040
ZEISS IKON 5044
ZEISS IKON 6044
ZEISS IKON 7044

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FD 20 Operator manual

5 SERVICE
5.1 Care/checking to be carried out by the operator
Warning:
Disconnect the installation before carrying out any work on the swing door!

5.1.1 Switching off

• Select the operating mode MANUAL

or
• Switch-off the main switch.

5.1.2 Care

• Clean the floor within the area of the door wing.

• Clean the outside of the drive mechanism covering with a moistened rag.

Warning:
Do not use running water or high-pressure machines for cleaning the drive
mechanism.

Attention:
Do not use any metal brushes or chemical products for cleaning the installation.

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5.1.3 Checking

The installation must be checked at regular intervals, at least every 2 months (checking of
the different elements as far as these are included in the installation):

• When the door wing is moved by hand, can you hear any unusual grinding or
screeching noises?

• Check the function, the free access to and identification of the emergency stop button
(optional).

• Check the correct fastening of the drive mechanism covering.

Attention:
Please contact immediately your after-sales service if you detect a damage or
malfunction that you cannot repair yourself.

5.2 Maintenance/checking carried out by the after-sales service

Warning:
In order to guarantee the safety of the users at all times, the installation must
be checked with regard to its safe condition before the first commissioning and
during normal operation, at least once a year, by a expert. The correct mainte-
nance/checking must be confirmed by entering the date and signature into the
control booklet.

Note:
We recommend to conclude a maintenance contract with the manufacturer of
the installation, respectively with his authorized distribution partner.

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FD 20 Operator manual

6 TROUBLESHOOTING
6.1 With D-BEDIX / KOMBI-D-BEDIX (option)
6.1.1 Error display

The control unit recognizes various error situations and conditions and displays them on
the D-BEDIX / KOMBI-D-BEDIXpanel by means of an error number. Fatal errors (door in
standstill) will be automatically shown on the display when the installation is switched on.

6.1.2 Carrying out a Reset

Before carrying out a Reset, make sure to note the error number.

• Upon selection and confirmation by means of the OK key, the drive unit automatically
re-adjusts itself.

Should you not succeed in eliminating the error, please call the after-sales service
(Adress: see chapter 1).

Note:
In order to perform a precise error diagnostic, the after-sales service absolutely
needs to know the error-no. which is displayed! Hereafter you will find further
instructions about how you can try to eliminate the error, or if it is necessary to
contact the after-sales service.

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6.2 Irregular functioning without error no.

Malfunction Analysis Possible cause Elimination

Drive mechanism Program selector On position MANUAL Select AUTOMATIC

does not function
Main switch Switched OFF Switch ON

Customer-supplied fuse Defective Replace

Drive unit is heated up Temperature monitor has Wait 5...10 minutes

been triggered

Drive mechanism Main switch Opening element defective Contact the after-sales
does not open service

Door wing cannot be ope- Electric lock does not Check/Contact the after-
ned by hand release sales service

Presence of an obstacle Safety element has been Remove the obstacle

triggered

Emergency stopp button Emergency stopp button is Release the emergency

active stopp button

Drive mechanism Main switch Opening element is active Check/Contact the after-
does not close sales service

Presence of an obstacle Safety element has been Remove the obstacle

triggered

Wing moves jerkily Main switch - Contact the after-sales

service

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7 SHUT-DOWN
No particular measures need to be taken for de-commissioning the installation.

If the swing door drive mechanism will not be used during at least 1 month, it is recom-
mended to pull out the mains plug.

For taking the installation back into operation, all you have to do is to plug in the mains
cable and select the operating mode. If the swing door drive mechanism has been out of
operation for more than 3 months, we recommend to have the re-commissioning carried
out by your after-sales sesrvice (address: see chapter 1).

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FD 20 Operator manual

8 DISPOSAL OF THE INSTALLATION

An ecologically acceptable disposal of the installation is ensured if the
different materials are separated and recycled. No particular measures
are required for the protection of the environment. However, the relevant
legal prescriptions applicable for the installation site have to be complied
with!

We advise you to entrust your after-ales specialists with the dismantling and disposal of
your installation. They will guarantee that the work is carried out according to the rules of
environmental protection.

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9 SETTINGS MADE BY THE AFTER-SALES

SERVICE

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FD 20 Operator manual

10 APPENDIX
The following documents are added as an appendix to this operator manual:

• Declaration of incorporation according to machinery directive

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 ^/âlL^âEN
DOOR SYSTEMS

Declaration of incorporation EC according to

Machinery Directive 2006 l 42lEC

Manufacturer: Gilgen Door Systems AG

Freiburgstrasse 34
CH-3150 Schwarzenburg
Phone +41" 31734 47 1.I

Responsible for documents Beat Binggeli

Head of QM
Gilgen Door Systems AG
Freiburgstrasse 34
CH-3150 Schwarzenburg

Product designation Swing door drive unit for door leaf systems
supplied by others

Type designation FD 20, FD 20-F

Year of construction: as per 20L8

We herewith declare that the above-mentioned machine component answers the following
fundamental requirements of the Machinery Directive 120061 2lEGl.
Appendix l, Articles 1..1..2, L.I.3,I.1's,'J,.2.7,'J,.2.4, 1,.2.6, 1,.3.L,1,.3.2, L.3.4, 1'3.7,1.5.1-, 1-.6, L.7

The technical documentation according to Appendix Vll Part B has been established and will be
transmitted to the authorized services in the form of electronic files upon justified request.

ln addition, the requirements specified in the directives for low-volta1e (2OLaßslEUl and EMC
l2OI4l3Ol EU) are complied with.

The commîssioning of the instollation Íncorporating the above-mentìoned mochíne component

is prohibited until it hos been officially ascertained thot the Ínstollation answers the
requirements oÍ the Machinery Directive (2006/42/EC).

Schwa rzenbu rg, 03.01.20L8 The Managing Director: The Head of product
development sector:

y'r

Martin Plüss Peter Rusch

Member of the Nabt€sco Group