Unit 5
Unit 5
Unit 5
SAFETY
Structure
5.0 Objective
5.1 Introduction
5.2 Active packaging
5.2.1 Absorbing systems
5.2.2 Releasing systems
5.2.3 Other systems
5.3 Intelligent packaging
5.3.1 Freshness or quality indicator
5.3.2 Time temperature indicator
5.3.3 Leak or gas indicator
5.3.4 Bar code and QR code
5.3.5 Electronic identification tags
5.3.6 Biosensors
5.4 Bioactive packaging
5.4.1 Bioactive agents used in bioactive packaging
5.4.2 Incorporation of bioactive agents in food packaging
5.4.3 Applications of bioactive packaging in food
5.5 Other novel food packaging
5.6 Food safety issues in novel food packaging
5.7 Let us sum up
5.8 Key words
5.9 Answers to check your progress exercises
5.10 References and suggested reading
5.0 OBJECTIVES
After reading this unit, you will be able to:
List different novel packaging technologies used for food packaging;
Define active, intelligent, bioactive, edible, biodegradable packaging;
Explain various active packaging techniques used for food;
Describe various intelligent packaging techniques used for food;
Narrate various bioactive food packaging; and
Identify the food safety issues related with novel food packaging technologies.
5.1 INTRODUCTION
Have you ever noticed a small sachet of silica gel in a sealed package of sophisticated electronic
gadgets? That sachet is used for absorption of moisture from the air inside the package to protect
the gadget from rusting. This unit will help you to know about many such packaging used for
food products. You have been introduced to various aspects of food packaging in the course
MVP 001 in the first year of your program. Thus, you have already studied in details about
vacuum packaging, modified atmosphere packaging, aseptic packaging, retortable packaging,
edible packaging, biodegradable packaging etc. in the course MVP001. You also know about
different types and forms of packaging, packaging materials and machines, and different
packaging techniques used for food. So, you are well aware of the fact that the packaging is
primarily used for containment, protection, communication and convenience. Food packaging
industry always looks for enhanced functions of food packages because of the consumer’s
demand for convenient, minimally processed foods without/less preservatives, and also because
of changing regulatory requirements, and increased food safety concerns. Modern food
packaging innovations have made it possible to maintain the freshness of the food for a much
longer time, without affecting its sensory qualities. Food packaging should be healthy, safe and
beneficial for communities and individuals throughout its lifecycle; manufactured using clean
production technologies and best practices; designed to optimize materials and energy.
Now consumers are more interested in food packages which are biodegradable, edible,
microwavable, self heating and cooling etc. They are also eager to know the quality of the
packaged food during transportation and storage. These can be made possible through
application of novel packaging technologies. Worldwide food scientists, materials specialists and
others are continually trying to improve current packaging materials and techniques, and develop
new ones. This unit will help you to learn about many such new active, intelligent, bioactive
packaging and their effects on the food safety and quality.
As per European Regulation (EC) No. 450/2009, “active packaging systems are designed to
intentionally incorporate components that allow materials to be incorporated into or removed
from the packaged food or release or absorb food from the surrounding environment”..
The aim of active packaging is to match the properties of the food package to the more critical
requirements of the food. These technologies involve some chemical, physical or biological
actions that alter the interaction between the package, the food and the package headspace.
Various active packaging technologies can be broadly discussed under following headings:
Absorbing systems
Releasing systems
Other systems
5.2.1 Absorbing systems
In absorbing systems, packaging film or sachets or absorbing pads are used to remove undesired
substances from the package to achieve favourable condition in the package. These undesired
substances can be oxygen, moisture, CO2, ethylene, taints etc. and these cause undesirable
quality changes in the food. These substances may permeate into food package, or may be
physiologically produced from the food during storage or may be present in the package from the
time of food production. Let’s see the functioning of various absorbing systems.
1. Oxygen absorbers:
You know that oxygen causes deterioration of most of the foods. Industry chooses method of
oxygen removal depending on economic factors and the properties of the particular food. A good
choice may be the application of a short inert-gas flush coupled with use of oxygen absorber.
Oxygen absorbers are also known as oxygen scavengers. These absorbers prevent oxidative
changes and microbial growth in food. These are used in biscuits, bread, cakes, pizza, pasta,
cooked and cured meat and fish, eggs, confectionery and snack food, dried food, spices and
herbs, tea, powdered milk, coffee, wine, beer and other beverages.
Oxygen absorbers may be iron based, enzyme based, metal/acid, metal catalyst,
ascorbate/metallic salt etc. The iron based oxygen absorbers are commonly used in food
package. Iron-based scavengers may be incorporated in sachets or as adhesive scavenging labels
on the inner wall of the package. The sachet should be permeable to O2 & H2O. 1gm of iron
based scavenger absorbs ~300 cc of oxygen. Iron powder can reduce the oxygen concentration to
0.01% in the headspace of the package.
Fe + ¾ O2 + 1 ½ H2O Fe(OH)3
Ageless® (developed by Mitsubishi Gas Chemical Co., Japan) is an example of commonly used
O2 scavenger. The scavenger can be incorporated directly into the packaging structure, for
example, “Oxyguard” (developed by Toyo Seikan Kaisha, Japan). O2 scavengers can also be
used as inserts in the form of flat packets, cards or sheets or as O2 scavenging adhesive labels,
like Freshmax® (developed by Multisorb technologies, USA) and the ATCO® labels (developed
by Standa Industrie, France). Oxbar is a system (developed by Carnaud-Metal Box, UK) which
involves cobalt-catalysed oxidation of a nylon polymer blended especially in PET-bottles for
packaging of wine, beer, sauces and other beverages. Ascorbic acid is another O2 scavenging
component.
There are so many absorbers available, but one has to decide the type and size depending on the
nature, water activity and desired shelf life of the food; quantity of dissolved oxygen in the food;
oxygen permeability of the packaging material; and oxygen level in the package headspace.
2. Moisture absorbers:
These are also known as humidity regulators as these reduce the in-pack relative humidity.
Moisture can accumulate in the package because of drip from meat/fish, transpiration of
horticultural products and temperature fluctuations in high moisture food package. Microbes can
grow in food or fogging of packaging films may occur if the moisture is not removed from the
package. The moisture absorbers are used for dried foods (snacks, cereals) to maintain their
crispiness and quality, and meat/fish/fresh cut fruits and vegetables to remove excess water from
their surface.
The moisture absorbers may be silica gel, active clay, calcium chloride, calcium oxide,
polyacrylate salt, graft copolymers of starch, carboxymethyl cellulose (CMC) etc. Silica gel
sachet is most widely used as moisture absorber. It removes moisture by physical adsorption.
Polyacrylate satls, CMC and graft copolymers of starch can be embedded in porous drip sheet
which is used for food like meat and fish. These superabsorbent polymers can also be placed
between two moisture permeable layers of plastic films and used as drip absorbent pad. Sachets
of hygroscopic sugar (xylitol, sorbitol, sucrose) and salts (calcium or sodium chloride) can be
used for buffering water activity inside fresh fruits and vegetables package. For dried food
applications, silica gel, calcium oxide and natural clays are often used within sachets.
3. Ethylene absorbers:
Ethylene (C2H4 ) acts as a plant hormone that accelerates respiration, leading to maturity and
senescence, and also softening and ripening of many fruits and vegetables. Furthermore, ethylene
accumulation can cause yellowing of green vegetables and a number of postharvest disorders in
fruits and vegetables. It is often detrimental to the quality and shelf life of fruits and vegetables.
Therefore, its accumulation in the package should be avoided to prolong shelf life and maintain
quality of the food.
Ethylene absorbers are also known as ethylene scavengers. Most of these are supplied as sachets
or integrated into films. Potassium permanganate (KMnO4), used as an ethylene scavenger,
oxidizes ethylene to acetate and ethanol. KMnO4 based products are only supplied as sachets and
cannot be integrated into food-contact materials because it is toxic and has a purple colour.
Typically, such products contain 4 to 6% KMnO4 on an inert substrate like perlite, alumina,
silica gel, activated carbon or celite. `Green Pack' (developed by Rengo Co., Japan) is a sachet of
KMnO4 embedded in silica. The silica adsorbs ethylene and permanganate oxidizes it to acetate
and ethanol. C2H4 scavengers are not yet very successful, probably because of insufficient
adsorbing capacity.
4. CO2 absorbers:
CO2 is formed in some foods due to deterioration and respiration reactions, and it has to be
removed from the package to avoid further food deterioration and/or package destruction. CO2
absorbers/scavengers can be used for this purpose. CO2 absorbers are used for coffee, kimchi,
fresh fruits and vegetables etc.
These can either be a physical adsorbent ( zeolite or active carbon powder) or can be a chemical
absorbent (Ca(OH)2, Mg(OH)2, Na2(CO)3 CaO). Na2(CO)3 absorbs CO2 under high humidity
condition.
Scavenging mechanism of Ca(OH)2 :
These can be used as sachet. Only CO2 scavenging sachets are rarely used, but the sachets
containing O2 and CO2 scavenging together are commonly used. For example, sachets containing
iron powder and Ca(OH)2 absorb both O2 and CO2. An absorbent sachet having porous
envelope containing CaO and a hydrating agent like silica gel, absorb both CO 2 and moisture.
5. Off-flavour absorbers:
Various off-flavours, amines and aldehyde can get produced in the foods during storage. These
off-flavours can be absorbed using cellulose acetate film containing enzymes or sachet
containing ferrous salt and citric/ascorbic acid. These absorbers are used in fruit juices to reduce
bitterness, and in fish and oil-containing foods like cereals, chips and biscuits to improve flavour.
6. UV light absorbers:
As you know that light sensitive foods like alcoholic beverages and ham (cured meat product)
get affected by UV light, packaging materials with UV light absorbing agent can prevent light
induced oxidation in such foods. UV absorbent agent/ stabilizer can be added to the plastic
packaging material for different food products.
1. CO2 emitters:
Earlier we discussed that CO2 absorbers help to remove CO2 from the food package. Now we
will see how CO2 emitters can help in improving the food quality and shelf life. In some cases,
high CO2 levels (10-80%) are desirable for foods such as meat, poultry, fish, cheese because
these high levels inhibit surface microbial growth and thereby extend shelf-life. CO2 emitters can
also help in such cases where removal of O2 from a package creates a partial vacuum which may
result in a collapse of flexible packaging. Also, when a package is flushed with a mixture of
gases including CO2, the CO2 dissolves partly in the product and creates a partial vacuum. In
such cases, the simultaneous release of CO2 from inserted sachets which also consume O2 is
desirable. Such systems are based on either ferrous carbonate (FeCO3) or a mixture of
ascorbic/citric acid and sodium bicarbonate (NaHCO3). As FeCO3 is very unstable in room
temperature, it has to be used in presence of metal halide and other catalysts.
These emitters can be used as pad or sachet. In package of meat or seafood, exudates from the
food product penetrate the sachet and release CO2.
2. Ethylene emitters:
Ethylene has been used as antimicrobial agent and it can be used in food package in the form of
sachet. Generally, ethylene alongwith water adsorbed in SiO2 powder and filled into a sachet.
The sachet absorbs moisture from the food and releases ethylene. This emitter is specially used
in the bakery products (like bread, pizza crust, biscuits), fish products and cheese. Major
disadvantages are its high cost and production of off-flavour in food as it gets absorbed by the
food. The off-flavour can be removed by heating the food before use as ethylene gets evaporated
on heating. Commercially available products are Ethicap® or Antimold® (from Freund
Industrial Co., Japan), Oitech TM(Nippon Kayaku, Japan), Ageless® (Mitsubishi Gas Chemical
Co.) etc.
3. Antimicrobial packaging:
To extend the shelf life of the food and maintaining the food safety, the antimicrobial agents
should prolong the lag phase of microbial growth and reduce the microbial growth rate.
Compounds having antimicrobial activity in food packaging include ethanol and other alcohols;
organic acids like benzoic, sorbic and propionic acid and their salts; spice and herbal extracts;
enzymes like lysozyme, glucose oxidase, lactoperoxidase; bacteriocins like nisin, pediocin;
fungicides such as benomyl and imazalil; chitosan; silver ion; SO2 and ClO2 etc. Chitosan has an
intrinsic antimicrobial property. Spices and herbs having phenolic acids and flavonoids, produce
wide range of antimicrobial effect. Bacteriocins have bactericidal effect against limited microbes
(closely related to their producer microbes). ClO2 is very much effective against bacteria, virus
and fungi. Silver ions, especially silver nanoparticles have very good potential against microbes
because of their controlled release property.
These agents can be volatile (like ethanol, SO2, ClO2, essential oils) or non volatile (like
benzoates, sorbates, propionates, enzymes, bacteriocins). Volatile agents can penetrate the food
even when the package is not in direct contact with the food. But nonvolatiles need direct contact
of the package with the food to exert their antimicrobial effects.
These substances can be used for antimicrobial food packaging in the following forms:
i. Volatile antimicrobial agents containing pads or sachets can be placed inside the package
for their slow release. For example, SO2 is released from a pad containing sodium
metabisulphite incorporated porous material.
ii. Antimicrobial agents can be directly added into the package forming polymers.
Bacteriocins, acid/their salts, chitosan, plant extracts etc. can be incorporated in the
packaging film/container. Sometimes they can affect the properties of the packaging
film and can also be affected by the temperature and pressure during extrusion of the
film. Thus, low melting point polymers like LDPE should be used for extruded
packaging film with directly incorporated antimicrobial agents. One such
commercially available packaging is LDPE impregnated with silver zeolite which is
stable at high temperature.
iii. These can be coated onto polymer package surface. This is advantageous because of
controlled addition of agents without exposing them to high temperature (of
extrusion) and better retention of antimicrobial activity.
iv. These can be immobilized to packaging polymer matrix by ionic or covalent bonds. Such
agents, mostly enzymes or other bioactive antimicrobial proteins maintain their
antimicrobial activity as themselves.
v. The packaging polymers which are inherently antimicrobial in nature can also be used for
food packaging. For example, chitosan film and some bioactive materials like UV
irradiated nylon can be used.
These can also be incorporated in edible films and coatings. Majorly used edible packaging are
made of carbohydrates (polysachharides, chitosan, alginate etc) and proteins (gluten, zein,
gelatine, whey, casein etc).
The principle action of antimicrobial films is based on the release of antimicrobial agents, some
of which could pose a safety risk to consumers if the release is not controlled by some
mechanisms. Release of antimicrobial agents should be as per the standards given in the food
regulations.
4. Antioxidant releasers:
Antioxidant packaging is much more effective in preventing oxidative changes in the packaged
food than the oxygen remover. Natural antioxidant like α-tocopherol or synthetic antioxidant like
BHT (butylated hydroxytoluene) are either incorporated in the packaging film or coated onto the
film. These antioxidants can be released into the headspace of the package or transferred to the
food by evaporative diffusion. The problem with this packaging is that it is not always possible
to match the rate of release of antioxidant with the requirement of the food. These antioxidants
protect both the food and the packaging polymers from oxidation. These releasers are used in the
packages of cereals, oils, emulsions, milk and milk products. Antioxidant releasers can be used
along with the antimicrobials for preservation of perishable products which are susceptible to
microbial and oxidative spoilage. For example, nisin as antimicrobial and α-tocopherol as
antioxidant can be used together for the packaging of milk cream.
It is used as mold inhibitor in the fruit packages. Sulphur dioxide is released into the package
headspace by incorporating sodium metabisulfite into a porous material.
6. Flavour emitters:
These are used to either improve the flavour of the food product or mask the off-flavour coming
from the food or packaging material. Flavour emitters are incorporated in the packaging film
polymer by scented lacquering, interior coating with spice, lamination with scented film etc.
Flavours can also be released in the package by placing porous adsorbent and
microencapsulation. It is important to have a controlled release of the flavours from the
packaging material and it should never be used for masking the off-flavour produced from
microbial spoilage of food (consuming such food is harmful).
This CaO/MgO and water are to be kept sealed in separated compartments in the food package,
but in close contact with the food. The mixing of water and CaO/MgO is allowed when the
heating is desired. Some devices like pulling string, puncturing device, slitting band etc. are
required to allow mixing of water and CaO/MgO. It is very important to control the temperature
and the rate of heating. Proper design of the self heating container and optimization of the
exothermic reaction are required for safe, efficient and cost-effective packaging. Some
commercialized self heating packages are used for liquid like tea, coffee, shake and solid food
like ready to eat meals in Japan and USA. The package can be in the form of metal can, plastic
tube, retortable pouch or retortable plastic trays. Commercial retortable plastic trays are made of
six layers of polypropylene – Ethylene vinyl alcohol copolymer with an under layer containing
CaO or MgO.
Beverage
Convection
Energy Release
Point of Activation
3. Microwave susceptors:
For rapid microwave heating and better sensory qualities of food, packaging material with
microwave susceptors can be used. Susceptors absorb microwave energy and convert it into heat.
These can have a localized effect like crispiness by surface drying of food and browning in the
product. In ideal situation, these would heat up quickly and maintain the temperature throughout
the heating process. But sometimes, these may result into overheating (leading to burning of
food) and also get damaged by microwave process. An ideal susceptor may have different layers
namely, heating surface (made of biaxially oriented PET), a thin metal layer (having aluminium
or tin oxide), an adhesive layer and a substrate layer (paper or paperboard). The food should be
in contact with the heating surface.
2) Why CO2 emitters are used? Give one example of active packaging where CO 2 is emitted
and O2 is removed simultaneously?
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3) What are the chemicals used in self cooling and self heating system?
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You might have seen the bar codes on retail package of any commodity and also have
observed how the shopkeepers use bar code scanner to check the price and product history. This
bar code is an example of intelligent packaging. Intelligent or smart packaging is designed to
monitor the condition of the food to communicate information about food quality during
transport and storage. The smart devices may be incorporated in package materials, attached to
the inside or outside of a package, or sometimes the product itself. These smart devices can be
incorporated on the food item itself.
These indicate directly the quality of food related to microbial growth or metabolites. These
show loss of freshness or spoilage of food products, if any. These are based on detection of
metabolites indicating the microbial quality of food. The target molecules are glucose, organic
acids, ethanol, volatile nitrogen compound, CO 2, H2S etc. These are either increased or
decreased during spoilage of food. The freshness indicators are mostly based on colour changes
due to microbial metabolites. An example of these indicators is Toxin Guard® (produced by
Toxin Alert) which detects pathogenic bacteria by immobilized antibodies. Many gas indicators
and biosensors can act as freshness indicator. Another example of quality indicator is the
RipeSenseTM sensor ( New Zealand) which indicates the ripeness of fruits by detecting volatile
gases originated from ripening of fruits.
If the temperature changes during transport and storage of the food products, it can cause quality
deterioration of the products. A smart packaging device has been designed in such a way that it
can indicate the temperature fluctuation over a time period and the changes in food quality due to
change in temperature. This device is known as time-temperature indicator (TTI). TTIs can be
partial history indicators which indicate abusive temperature condition (when a predetermined
threshold temperature is exceeded) or can be full history indicators which respond continuously
at all temperatures (within functioning temperature range of TTIs). These are non-invasive and
used externally on the packages of perishable products. These are based on irreversible physical,
chemical, microbiological or enzymatic changes that take place in food. The responses of these
indicators are expressed in the form of mechanical deformation or colour development/change.
These are user friendly and readily usable smart devices.
There are several reasons for change of gas composition in the food package headspace. These
include respiration of fruits and vegetables, microbial spoilage, gas transmission through
packaging material, package leak/improper sealing/pinholes, gas releasers/absorbers etc. All
these may lead to change in gas composition which ultimately causes change in sensory quality,
microbial spoilage and chemical deterioration of the food. Monitoring of gas concentration in the
package is very important for the packaged food, especially for vacuum or modified atmosphere
packaged food. Mainly two gases are monitored, namely oxygen and carbon dioxide. Gas
indicators may be in the form of a package label or printed on packaging material. It can be
placed inside the package and it should be non toxic, non water soluble and non reactive with the
food. Most of the commercially available O2 indicators are redox dye based indicators and show
colour change on change of O2 concentration. Ageless Eye® (produced by Mitshibishi gas
chemical company, Japan) is an example of O2 indicator which changes its colour from pink to
blue when O2 changes from 0.1% to 0.5% or more.
You have studied about bar coding in packaging in details in the course MVP 001. So you know
that a bar code is a series of bars and spaces arranged according to a particular specification in
order to present data/information in a machine-readable form. Barcode helps in tracking the
product history. A handheld wireless barcode scanner can read data, then the data are displayed
on a computer and analysed with help of a database. Now a days, two dimensional bar codes are
available and they encode more information than the earlier single-dimension barcode. QR code
(quick response code) is an example of two dimensional bar code which provides the information
online such as ingredients, nutritional information, recipes or cooking instructions, allergens,
website address of product manufacturer, sustainability information etc.
Barcode
QR code
(sources: https://www.alamy.com/stock-photo-tesco-tuna-and-mixed-bean-salad-33067587.html
& https://www.qrcodechimp.com/qr-codes-on-food-packaging/ )
There are few electronic application based intelligent packaging systems. For example, radio
frequency identification (RFID), electronic article surveillance (EAS), and electromagnetic
identification (EMID) systems.
RFID is a radio wave based system that can track items wirelessly. It consists of a reader, radar
(data carriers), computer, network and database. Reader emits radio waves to catch the data from
the radar (RFID tag) which contains a tiny microchip. RFID can be either passive (tags don’t
need battery) or active tags (have own battery). RFID helps in monitoring and traceability of
food , thus improves food safety and supply chain effectiveness. Currently, RFID tags are used
with embedded sensors for temperature, humidity, light and shock. It is superior than barcode
system because its data transfer from reader to radar is wireless; it has not to be oriented towards
reader; and it provides a significantly larger data storage capacity. It can store data like
nutritional information of food, cooking instruction, temperature, relative humidity etc.
EAS is used to protect packaged items in the shop and they have limited application in food
packaging. EMID tags have magnetic inscription and can be read from a distance of 20mm by a
hand held scanner or these can also be read by the automatic readers mounted on conveyor belt.
Figure 5.5: RFID tag
5.3.6 Biosensors
As the biosensors will be discussed in details in the successive units of this course, here we will
just introduce the concept of application of biosensors in the intelligent packaging. You know
that presence of microbes in a food product can be detected by various methods which are either
time consuming (example, culture method) or needs complex instrumentation (example, PCR
method). But a smart device like biosensor has a potential for real-time detection of microbes.
Biosensors have a bioreceptor (like microbe, enzyme, antigen, hormone, DNA/RNA etc) which
is an analyte specific and a transducer (like optical, electrochemical etc) which converts
biological response to electrical response. Thus, the biosensors can detect, record and transmit
the information about the biological reactions and detect foodborne pathogen quickly.
5) What are different types of Time –temperature indicators used in food packaging?
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6) Name the electronic identification tags used in intelligent packaging.
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The innovations in food packaging are being reported on regular basis. Researchers are working
on development of various retortable packaging, edible packaging, biodegradable packaging,
eco-friendly packaging. As you have already studied about these packaging in the course MVP
001, we will not discuss them here in details.
You know that edible packaging (film or coating) are made of carbohydrate (starch, pectin,
carrageenan etc), protein (wheat, corn, milk, soy protein) or lipid (bee wax, paraffin wax, rice
bran etc) and can be consumed with the packaged products. Thus, there is no disposal problem
and these are eco-friendly. These can also contain antimicrobial and antioxidant substances.
Biodegradable packaging are also eco-friendly as these are decomposed naturally by microbes
(bacteria, fungi, algae). These are made of biopolymers (like starch, cellulose, agar, protein,
chitin etc). These also include bioplastics made from poly lactic acid, poly beta hydroxyl
alkanoates, poly malic acid etc.
Retortable packaging is in great demand for some ready to eat food. Retortable flexible
packagings (retort pouch) are able to withstand the thermal processing in retort which makes the
food shelf stable.
It does not need to be emphasized again that all the innovations in food packaging are meant to
improve the food safety and quality. From the above discussion, it is very clear that active
packaging, bioactive packaging, biodegradable packaging, edible packaging, nano technology
based packaging, retort packaging etc. result into some extent of improvement of the food safety,
extension of shelf life of the products and maintenance or improvement of the food quality.
Intelligent packaging also helps the consumers or the food handlers in the food supply chain to
know the quality and safety of the packaged food and to take decision about the use/disposal of
the food accordingly.
Though many active/bioactive and intelligent packaging are being commercialized in many
countries, but use of some of these packaging may have some food safety issues. Some of the
food safety concerns that may arise from novel food packaging are discussed below:
Antimicrobials used in active/bioactive packaging, may have some undesirable effect on
microbial ecology of food. The antimicrobials which inhibit only the spoilage causing
microbes, they may lead to food safety concerns because of growth of pathogenic
microbes.
Another example is of the O2 scavengers which prevent growth of aerobic microbes, but
can allow the growth of anaerobic pathogenic microbes in the food.
Incorporation of antimicrobial agents in the food packaging may reduce the strength and
barrier properties of the packaging materials and ultimately may lead to affect the food
safety.
The migration of the substances used in the active and intelligent packaging should comply
with food legislation, otherwise it may result in food safety concerns. The toxicity of
these substances should be studied and monitored.
The active packaging which uses active substances in the form of sachet or pad, may lead
to safety concerns if proper labelling is not done. The label should specifically mention
that the sachet/pads should not be eaten.
1) What is bioactive packaging? Enlist bioactive agents that have potential for use in packaging.
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2) What is the edible packaging made of ?
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3) Define biodegradable packaging and give example.
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4) What are the applications of bioactive packaging in food?
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5) Mention any two food safety concerns that may arise from novel food packaging.
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Bioactive :It uses bioactive compounds and provide the additional health benefits to the
packaging consumers in addition to the enhancement of food quality and safety and
storage life of packaged food.
Edible :It is the packaging which can be consumed along with the food it contains.
packaging
Emitters :The substance used to give or send out required chemicals or gases
Head Space :The gaseous constituents of a closed space above liquids or solid in the
container
Absorbing types active packaging used for food: oxygen absorbers, moisture absorbers, CO2
absorbers, ethylene scavenger, off-flavour absorbers, UV light absorbers.
2) Oxygen absorbers may be iron based, enzyme based, metal/acid, metal catalyst,
ascorbate/metallic salt etc.
These are used in biscuits, bread, cakes, pizza, pasta, cooked and cured meat and fish, eggs,
confectionery and snack food, dried food, spices and herbs, tea, powdered milk, coffee, wine,
beer and other beverages.
3) Moisture absorbers used in food packaging: silica gel, active clay, calcium chloride, calcium
oxide, polyacrylate salt, graft copolymers of starch, carboxymethyl cellulose (CMC) etc.
CO2 absorbers : physical adsorbent like zeolite or active carbon powder; chemical absorbent
like Ca(OH)2, Mg(OH)2, Na2(CO)3 CaO.
Ethylene scavenger : Potassium permanganate
4). Off-flavours in the packaged food can be absorbed using cellulose acetate film containing
enzymes or sachet containing ferrous salt and citric/ascorbic acid.
1) Bioactive packaging uses bioactive compounds to provide some functional properties to the
food which have positive effect on consumer’s health in addition to the extension of shelf life
and maintenance of safety and quality of food.
Bioactive agents used in bioactive packaging: essential oils, marine oils, phenolic compounds
(flavonoids), phytoestrogens (isoflavones), plant extracts, prebiotics (inulin), probiotics
(lactobacillus), bactreiocins (nisin), enzymes (galactosidase), soluble dietary fiber (pectin),
carotenoids (lycopene), organosulfur compound (garlic oil), chitosan etc.
2) Edible packaging is made of carbohydrate (starch, pectin, carrageenan etc), protein (wheat,
corn, milk, soy protein) or lipid (bee wax, paraffin wax, rice bran etc).
4) Bioactive packaging can act as antimicrobial packaging. Essential oils, probiotics, enzymes,
lactoferrin, chitosan etc. can be effectively used in antimicrobial packaging for various food.
Bioactive packaging can be used as antioxidant packaging. Ascorbic acid, flavonoid, rosemary
extract, green tea extract, eugenol, thymol, sesamol etc. are used as antioxidant for various food
products.
Bioactive packaging can also be used for reduction of lactose in milk, reduction of cholesterol in
food, bitterness in fruit juice etc.
5) Food safety concerns that may arise from novel food packaging (write any two of the
following:
The antimicrobials which inhibit only the spoilage causing microbes, they may lead to
food safety concerns because of growth of pathogenic microbes.
The O2 scavengers which prevent growth of aerobic microbes, can allow the growth of
anaerobic pathogenic microbes in the food.
Incorporation of antimicrobial agents in the food packaging may reduce the strength and
barrier properties of the packaging materials and ultimately may lead to affect the food
safety.
The migration of the substances used in the active and intelligent packaging may result in
food safety concerns.
Dong Sun Lee, Kit L Yam, and Luciano Piergiovanni. (2015). Food packaging science and
technology. Taylor & Francis/CRC Press.
Gordon L. Robertson (2006). Food packaging: principles and practice. Taylor &
Francis/CRC Press.
Mingquan Yuan, Premjeet Chahal, Evangelyn C. Alocilja, Shantanu Chakrabartty (2015).
Wireless Biosensing Using Silver-Enhancement Based Self-Assembled Antennas in
Passive Radio Frequency Identification (RFID) Tags. IEEE Sensors Journal, Vol. 15, No.
8. Pp 4442.
Raj, Seema and Chaudhary, Nidhee ( 2014). Bioconversion of Molasses, an Agro-based
Bye Product into Citric Acid using Free and Immobilized Manganese Resistant Mutant
Aspergillus niger cells. International Journal of Agriculture and Food Science Technology,
vol 5, page 2249-3050.
https://www.alamy.com/stock-photo-tesco-tuna-and-mixed-bean-salad-33067587.html
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