2014 Winter Model Answer Paper
2014 Winter Model Answer Paper
2014 Winter Model Answer Paper
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 1/20
1) The answers should be examined by key words and not as word-to-word as given in the model answer scheme.
2) The model answer and the answer written by candidate may vary but the examiner may try to assess the
understanding level of the candidate.
3) The language errors such as grammatical, spelling errors should not be given more importance. (Not applicable
for subject English and Communication Skills).
4) While assessing figures, examiner may give credit for principal components indicated in the figure. The figures
drawn by candidate and model answer may vary. The examiner may give credit for any equivalent figure drawn.
5) Credits may be given step wise for numerical problems. In some cases, the assumed constant values may vary and
there may be some difference in the candidate’s answers and model answer.
6) In case of some questions credit may be given by judgment on part of examiner of relevant answer based on
candidate’s understanding.
7) For programming language papers, credit may be given to any other program based on equivalent concept.
ii) Viscosity: It is the property of fluid which offers resistance to the movement of one layer of fluid
over another adjacent layer. 02
S. I. unit is N-s/m2
02
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 2/20
02
c) Explain construction and working of sliding spool type 4/3 direction control valve. 04
Answer: Construction and working of sliding spool type 4/3 direction control valve:
(Note: any one figure should be considered)
Construction: 4/3 D.C. valve is shown in the figure. There are four ports, A and B are consumer ports
(ports going to actuator). P is pressure port through which pressurized oil goes in. R is return port through 01
which used oil is return to oil reservoir. Valve is push button operated (manually) valve regains by spring
expansion. There are total three positions which are represented by three square blocks. Out of which central
one is closed position and other two are actuated positions.
01
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 3/20
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 4/20
1. Coefficient of contraction (Cc): It is the ratio of area of jet at vena contracta to the area of
Orifice is known as Coefficient of contraction.
04
2. Coefficient of velocity(Cv): It is the ratio of actual velocity of jet at vena contracta to the
theoretical velocity of jet is known as Coefficient of velocity
3. Coefficient of discharge (Cd): It is the ratio of actual discharge through an orifice to the
theoretical discharge is known as Coefficient of discharge.
4. Coefficient of Resistance (Cr): It is the ratio of loss of head in the orifice to the head of water
available at the exit of orifice is known as Coefficient of resistance.
Therefore, Cd = Cc × Cv
b) State the types of hydraulic actuators. Describe construction and working of single acting cylinder 06
with neat sketch.
Answer:
Types of hydraulic actuators/cylinders:
1. Single-acting cylinders. 02
2. Double-acting cylinders.
3. Telescopic cylinders.
4. Tandem cylinders.
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 5/20
02
Turbulent flow:
Flow in which each liquid particle does not have a definite path, and the paths of individual particles also
1
cross each other is called turbulent flow.
Example: (Any one) Flow of river during flood, flow of water after opening valve.
1
(Note: Any suitable examples may be considered.)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 6/20
b) State the possible causes and remedies for following faults in centrifugal pumps. 04
i) Failure to deliver water
ii) Produces noise
Answer:
i) Failure to deliver water (any 02)
04
OR
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 7/20
04
02
Working: It is a type of pump which can lift a small quantity of water to a greater height when large
quantity of water is available at smaller height. The working of hydraulic ram is based on the principle of 02
water Hammer or inertia pressure developed in a supply pipe. It consists of large reservoir A at smaller
height, chamber E consists of waste valve C and delivery valve F.
When water starts flowing from tank A to chamber E through supply pipe P, it starts flowing through
waste valve C as it is open. As the speed of water increases, the pressure on the valve lid increases thereby
closing the waste valve. This sudden closing of waste valve brings the water in supply pipe to rest, causing
further increase of pressure in valve chamber due to development of inertia pressure.
Due to this increase of pressure in the valve chamber the delivery valve is forced to open. The water starts
flowing in air vessel and delivery pipe which supply to delivery tank. When the momentum of water in the
chamber is destroyed, the waste valve is opened again causing flow of water from tank A to recommence.
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 8/20
b) Write the construction and working of piston type air motor with neat sketch. 04
Answer: Piston type air motor
1) Radial Piston Motor
Construction and Working:
Here three pistons fitted in cylinder block. The curve ends of Pistons can rest on smooth surface of rotor.
Cylinder block and rotor are rotating member of motor. 02
If compressed air is introduced in cylinder under pressure, piston will pushed outward this principle is used
in this motor, suppose compressed air is under pressure is admitted to cylinder No A piston will move
outward in its cylinders. Now curved end of piston will slide inside the rotor with force and rotor will turn in
clockwise direction Then the cylinder B will occupy the position of A since cylinder block also starts
rotating and same cycle will starts which results in rotational motion of rotor.
02
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 9/20
(OR)
2) Axial Piston motor :
02
OR
02
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 10/20
02
Working :
Sequence valve is nothing but pilot operated relief valve. It has a special spool having specially drilled oil
passage with internal orifice drain is directed to main drain. In normal position sequence valve is closed
when the operation of consumer 1 is completed pressure starts building and when reaches set value of pilot
relief valve fluid flows through spool to drain/ tank.
As the fluid flows through spool the orifice causes pressure difference between spring side and spool side.
This pressure difference results in differential force which lifts the spool causing it to uncover the port’ A’
thus supplying fluid to another consumer ‘A’.
02
d) State two applications and two materials of seals used in hydraulic systems. 04
Answer:
Application of seals:
1) Non positive seal - Piston ring 2) Positive seal - Oil seal in gear pump, motors, hydraulic and pneumatic 02
actuators.
e) Why FRL unit is used in pneumatic system? State the functions of each component of FRL unit. 04
Answer:
FRL unit used in pneumatic system:
We know that FRL unit nothing but service unit which is normally installed between air compressor and 01
direction control valve for the preparation of air, in which filtration, pressure regulation and lubrication takes
place. By using FRL unit it increases efficiency and life of pneumatic system.
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 11/20
02
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 12/20
OR
Working of suspended hydraulic lift:
Hydraulic lift is a device which is used for carrying goods as well as persons from one floor to another in
a multi-storied building. It consists of a cage which is suspended from a wire rope. The hydraulic lift obtains
its motion from the jigger. The jigger consists of a fixed cylinder, having pulley block and containing a
sliding ram. One end of ram is in contact with the water and the other carries a pulley block. A wire rope 02
with one of its end fixed is taken around all the pulleys of the two blocks and finally over the guide pulleys.
The cage is suspended from the other end of the rope. The load to be lifted is placed in a cage. The water
under pressure is admitted into the cylinder of the jigger. This water forces the sliding ram to move towards
the left. This outward movement of the sliding ram makes the pulley block to move outward. Due to
increased distance between the two pulley blocks, the wire rope is pulled and the cage is lifted up.
02
iv) Explain working of gear type hydraulic motor with neat sketch. 04
Answer:
Working of gear type hydraulic motor: Gear type motor is a rotary actuator used to rotate the shaft. It
consists of two gears in mesh with each other. One gear is connected to output shaft and other is idler. Both
the gears are mounted in closed casing. Pressurized fluid enters from the bottom, and pressurizes the 02
chamber. This pressure exerts a force on teethes These forces results in rotation of both gears. This rotary
motion is further used in rotation of output shaft. Gear motors suffer from leakage, which is quiet high at
low speeds. Hence gear motors are used where medium speed and low torque are required.
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 13/20
02
c) Draw a neat sketch of proportional flow type filter and describe its working. 04
Answer:
Proportional flow filter:
02
Working:
In this filter main oil flow passes through venturi, which create localize low pressure area inside the filter
element. Outside of the filter element there is high pressure oil, due to the pressure difference crated across 02
filter element. The propionate quantity passes through filter element. In this filter the pressure drop is very
low hence is having wide application.
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 14/20
04
In speed control of a cylinder, a flow control valve along with a check valve is normally used, but this
combination provides speed control in one direction. In case of speed control in both direction of double
acting cylinder, two sets of combination flow control and check valve are used. Speed in a extension and
retraction can be changed independently. It should be noted that position of check valves permits free flow of
air to the cylinder chambers and throttled flow of air from the chamber.
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 15/20
03
02
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 16/20
ii) Working:
Bleed off circuit does not control the flow going to the actuator or flow returning from the actuator It 02
controls diverted parts of fluid to control the flow in this circuit adjustable throttle is placed bay pass line.
Bleed of circuit is also used for controlling the linear speed in double acting cylinder in this circuit neither
incoming nor outgoing flow is metered in this method pressurized flow it coming out of pump is diverted and
by passed to oil reservoir the speed of piston is depends on difference between pump delivery flow and flow
being by pass to reservoir through throttle valve.
03
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 17/20
b) Compare reciprocating pump and centrifugal pump on the basis of discharge, pressure, speed, 08
weight of pump, floor area used, maintenance, cost and applications.
Answer: (One mark for each point)
04
OR
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 18/20
It consist of piston connected to chassis, a moving cylinder, ball joint connected to drop arm and sliding
spool valve The spool valve is operated by ball joint. When the steering wheel is moved to right, the ball 04
joint connected to the drop arm moves the spool valve to right against spring pressure. This allows hydraulic
pressure to pass to the rear of the piston. As piston is stationary the pressurized fluid reacts against the piston
and pushes the cylinder to the right. The fluid from front of piston is returned to the reservoir. Thus it helps
in reducing the effort applied by Driver
04
03
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 19/20
Bourdon tube pressure gauge: It is a device which is used for the measurement of high pressure as well as
pressure above or below the Atmospheric Pressure.
Construction and Working: The device consist of metallic tube, generally this cross section is elliptical. 03
One end of the tube is closed and another is fitted to the pipe where pressure is to be measured. The dial and
the pointer fitted over the mechanism.
As flowing fluid under pressure enters the tube, the tube tends to be straightening. This causes the free
end of the tube to move which is connected to pinion and sector arrangement. The pointer deflect on the
calibrated scale, which directly indicates pressure in the term of N/m2
Applications:
1. For measuring high pressures e.g. in steam boilers, compressors. 02
2. For measuring pressures in vehicles tube tyre.
b) Draw a labeled sketch of double acting reciprocating pump and describe its construction and working. 08
Answer: Double acting reciprocating pump:
04
Working:
This type of pump operates in exactly the same way as the single acting with respect to its action. The
difference is, that the cylinder has inlet and outlet ports at each end of the cylinder. As the piston moves 02
forward, liquid is being drawn into the cylinder at the back end while, at the front end, liquid is being
discharged. When the piston direction is reversed, the sequence is reversed. With a double acting pump, the
output pulsation is much less than the single acting.
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
(Autonomous)
(ISO/IEC - 27001 - 2005 Certified)
WINTER– 14 EXAMINATION
Subject Code: 17522 Model Answer Page No: 20/20
c) Construct the pneumatic circuit using sequence valve to control two applications performed in a proper 08
sequence and describe it’s working.
Answer: Pressure dependent sequencing circuit :
The circuit is used for drilling a hole in work piece. The sequence of operation is
a) Clamping of work piece
b) Drilling
c) Decamping and drill taken out from hole.
The DC valve takes centre position (no 3.) no compressed air supplied to either of cylinder C1 or C2. Now
undrilled work piece is kept on fixture seat. The compressed air from compressor is going to vent via DC 04
valve so no movement of cylinder C1 or C2.
Now compressed air start supplying directly to C2 and through sequence valve to C1 When compressed oil
enters through port A2 of cylinder C2 piston will advance and immediately clamps the work piece.
At the same time compressed air flow towards port A1 of cylinder C1 but through the sequence valve.
Some higher presser is set at pressure relief valve of sequence valve when the pressure of flowing air reaches
this set value the sequence valve opens and air enters through port A1 into cylinder C1 due to this piston
advances comes down so that drilling starts. When operator again operate foot lever of DC valve it takes
position 2 and both piston retracts and work piece de-clamps and drill comes out of drilled hole
04