Check-Q-meter

FD
RE 27551
Edition: 12.2015
Replaces: 06.2003

▶▶ Sizes 12, 16, 25, 32

▶▶ Series 2X
▶▶ Max. operating pressure 350 bar
▶▶ Max. flow 560 l/min

Features Contents
The check-Q-meter is a leakage-free pilot operated check Functional description 2
valve. It controls the returning flow qV2 in relation to the Technical data 4
flow being directed into the opposite side of the actuator Type code 5
qV1. With cylinders the area ratio (qV2 = qV1 × ϕ) has to be Characteristic curves 6
taken into account. Circuit examples 7
Dimensions 8
▶▶ By-pass valve, free-flow in opposite direction
▶▶ Optional built-on secondary pressure relief valve (only
for valve with flange connections)
▶▶ For installation in manifolds (cartridge valve)
▶▶ With SAE flanged ports
▶▶ For sub plate mounting, porting pattern to
–– ISO 5781-06-07-0-00 (size 12, 16)
–– ISO 5781-08-10-0-00 (size 25)
–– ISO 5781-10-13-0-00 (size 32)
▶▶ Use sub plate version when valve panel mounting

Fields of application
▶▶ Construction machinery
▶▶ Cranes
▶▶ Excavators
▶▶ Material handler
▶▶ Drilling rigs
▶▶ Stationary applications

 RE 27551/12.2015, Bosch Rexroth AG

2 FD | Check-Q-meter
Functional description

Functional description

Check-Q-meters are used in hydraulic systems to influence The pressure required at port X to open B to A is now only
the speeds of hydraulic motors and cylinders independent influenced by the spring in chamber (9). The pressure
of the load (prevents running away). In addition there is an required to begin opening the connection B to A is 20 bar;
isolator function for pipe burst safety. to fully open the connection up to 70 bar is required
The check-Q-meter comprises basically of the housing (1), depending on the version.
main poppet (2), pilot part (3), pilot spool (4), damping The opening cross-section for flow control increases pro-
spool (5) und pilot damping (6). gressively. It is created by the successive opening of radial
drillings in the bush and the main poppet (2) land.
Lifting the load The relationship between the control pressure, cracking
With free-flow from A to B the main spool (2) is opened. If pressure and differential pressure determines the flow to
the load pressure fails (e.g. pipe break between the direc- the actuator via the connection of B to A. Thus uncon-
tional valve and ports A) then the main spool (2) immedi- trolled running away of the actuator is prevented.
ately closes. This function is achieved by the connection of The controlled lowering procedure is not affected even if
the load side (7) with spring chamber (8). there is a pipe burst between the directional valve and
port A.
Lowering the load (circuit examples)
The direction of flow is from B to A. Port A is connected to Guidelines for influencing the opening and closing times
tank via the directional valve. The piston rod side of the of the check-Q-meter
cylinder has a flow applied which corresponds to the work- ▶▶ Throttling of the opening sequence is via orifice (6) in
ing conditions. The relationship between the control pres- the control spool (4) and both sides of the damping
sure at port X and the load pressure at port B = 1 : 20. spool (5). The orifice (6) is protected by sieves.
When the control pressure is reached the pre-opening of ▶▶ The closing movement of the check-Q-meter is virtually
the main spool takes place. Via the control spool (4) the un-throttled.
pilot stage (3) is lifted off its seat and chamber (8) is ▶▶ When being used in conjunction with cylinders the
decompressed via this drilling and port A to tank. At the control line to port X can be fitted with a throttle
same time the load pressure in port B is no longer applied check valve (meter-out control) to influence the closing
to chamber (8), within the main spool. The main poppet (2) sequence.
is thereby unloaded. The reverse side of the control spool ▶▶ When being used in conjunction with motors a throttle
(4) at the main poppet (2), lies against the collar of the check valve should not be fitted in the control line to
damping spool (5). port X. In this case it is recommended that the control
times of the directional valve are influenced.

Bosch Rexroth AG, RE 27551/12.2015

Check-Q-meter | FD 3
 Functional description

▼▼ Cross section (example FD…FB2X/…V01)

RR

6 9 2 3

A M T

B
5 4 7 8 1

1 Housing 6 Pilot damping (orifice)

2 Main poppet 7 Load side
3 Pilot part 8 Spring chamber
4 Pilot spool 9 Spring
5 Damping spool

▼▼ Symbols

Without secondary pressure relief valve With secondary pressure relief valve

B M B M
B

X
X X
A
A A T

Valve type: Valve type: Valve type:

FD 12 KA 2X/B03.. FD 12 PA 2X/B03.. FD 12 FA 2X/B03.. FD 12 FB 2X/.B03..
FD 16 KA 2X/B03.. FD 16 PA 2X/B03.. FD 16 FA 2X/B03.. FD 16 FB 2X/.B03..
FD 25 KA 2X/B04.. FD 25 PA 2X/B04.. FD 25 FA 2X/B04.. FD 25 FB 2X/.B04..
FD 32 KA 2X/B06.. FD 32 PA 2X/B06.. FD 32 FA 2X/B06.. FD 32 FB 2X/.B06..

Ports
A Control block
B Consumer
T Tank
X Control port
M Measuring port

 RE 27551/12.2015, Bosch Rexroth AG

4 FD | Check-Q-meter
Technical data

Technical data

General
Weight kg See page 8
Installation position Preferably upright (port X up)
Type of connection See page 8
Ambient temperature range θ °C −20 to +80
Priming (Standard) One-coat paint RAL 5010

Hydraulic
Maximum operating pressure A, X pmax bar 350
at the port B pmax bar 420
Control pressure X pmin bar 20 to 70
at the port (The cracking pressure depends on the valve type.
Further information on request.)
pmax bar 350
Cracking pressure A to B p bar 2
Maximum setting pressure for p bar 420
secondary pressure relief valve
Maximum flow A, B Size 12 Size 16 Size 25 Size 32
at the port qVmax l/min 80 200 320 560
Area ratio of the pre-opening Control surface 1
=
Load surface 20
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524,
other hydraulic fluids, such as HEES (synthetic esters)
according to VDMA 24568, as well as hydraulic fluids
as specified in data sheet 90221, at request
Hydraulic fluid temperature range θ °C –20 to +80
Viscosity range ν mm²/s 10 to 800
Maximum admissible degree of contamination of the hydraulic fluid Class 20/18/15, for this we recommend using a filter
cleanliness class according to ISO 4406 (c) with a minimum retention rate of β10 ≥ 75

Note
For applications outside these parameters, please consult
us!

Bosch Rexroth AG, RE 27551/12.2015

Check-Q-meter | FD 5
 Type code

Type code

01 02 03 04 05 06 07 08
FD 2X / V *

Model
01 Check-Q-meter FD

SIze
02 Size 12 12
Size 16 16
Size 25 25
Size 32 32

Design
03 Manifold mounting (cartridge valve) KA
SAE flange connections without secondary pressure relief valve FA
SAE flange connections with secondary pressure relief valve FB
Sub-plate mounting without secondary pressure relief valve PA

Series
04 20 to 29 (unchanged installation and connection dimensions) 2X

Pressure range of the secondary pressure relief valve (Valve with SAE flange connections, code only for version FB)
05 Pressure setting up to 200 bar 200
up to 315 bar 315
up to 420 bar 420

Orifice diameter
06 Without orifice B00
With orifice ⌀ 0.3 mm sizes 12 and 16 B03
(other orifice diameters on request) ⌀ 0.4 mm size 25 B04
⌀ 0.6 mm size 32 B06

Sealing material
07 FKM (fluoroelastomer) V

08 Further specifications in plain text *

 RE 27551/12.2015, Bosch Rexroth AG

 6 FD | Check-Q-meter
Characteristic curves

Characteristic curves

▼▼ Pressure differential Δp in relation to flow qv, measured at

throttle position: B → A
Throttle fully open (px = up to 70 bar)

40
1 2 3 4
Pressure differential ∆p [bar]

35
30
25
20
15
10
5

0 80 160 240 320 400 480 560

Flow qV [l/min]

▼▼ Pressure differential Δp in relation to flow qv, measured via the

check valve: A → B
Pressure differential ∆p [bar]

12
1 2 3 4
10
8
6
4
2

0 80 160 240 320 400 480 560

Flow qV [l/min]

1 Size 12
2 Size 16
3 Size 25
4 Size 32

Note
Characteristic curves measured at ν = 41 mm2 and
θ = 50° C).

Bosch Rexroth AG, RE 27551/12.2015

Check-Q-meter | FD 7
 Circuit examples

Circuit examples

Differential cylinder Hydraulic motor

For safety reasons, always a closed centre directional valve ▶▶ Internal control of the holding brake:
should be used! So that the holding brake can operate both of the direc-
tion all valve ports have to be connected to port T in the
neutral position.
▶▶ External control of the holding brake:
For safety reasons, if the brake is externally unloaded
then it is possible to use a closed center directional
valve for the neutral position.

B B

X X
A A

Note
Two single check-Q-meters cannot be used to control two
cylinders which are forced mechanically to move together,
as synchronisation and the same pressure cannot be
guaranteed in each cylinder.
Therefore, the cylinders have to be equipped with two
X X
pilot operated check valves, type SL from Bosch Rexroth
(see data sheet 21460 for size 6 or 21468 for size 10 to Y
32). The check-Q-meter is fitted in a common line. B
In this case, the load pressure must not exceed 200 bar
X
because of the opening ratio of the SL valves!
A
Example:
Load pressure at cylinder: 200 bar
Area ratio SL check valve: ¹/₁₁
Cracking pressure spring FD valve: 20 bar 18.2 bar < 20 bar
200 bar Cracking pressure SL valve Cracking pressure FD valve
= 18.2 bar
11

 RE 27551/12.2015, Bosch Rexroth AG

 Dimensions [mm]
8 FD | Check-Q-meter
Dimensions

Dimensions

▼▼ FD valve for manifold mounting (version KA)

1 B2 ØD1+0.2

y
Ø25.1 ØD2+0.1

L10+0.1
2
G1/4 D3
A
X y

+0.4
30°

L2
L3−0.4
L1−0.3
ØD6

L5±0.2
.5
R2

L6±0.2
L12

L8
ØD8
A

25°

L4
25°
5
ØD4 2.
H8
Ø0.05 A R

L9
ØD7+0.2

x
20°

L7
ØD8 B
L11

ØD5
x = Rz16

y =
Rz8 D9; T1

B1±0.2

Tightening torque MT
1 Control port
of cartridge valve:
2 Name plate
Size MA [Nm]
B1±0.2
Ports A and B can be optionally arranged 12, 16 65
about the circumference.
25 110
Attention!
The valve fixing holes must not be damaged. 32 270

Type B1 B2 D1 D2 D3 D4 D5 D6 D7 D8 D9 T1 L1 L2 L3 L4 L5 L6
FD 12 KA 2X/... 48 70 54 46 M42 × 2 38 34 46 38.6 16 M10 16 39 16 32 15.5 50.5 60
FD 16 KA 2X/... 48 70 54 46 M42 × 2 38 34 46 38.6 16 M10 16 39 16 32 15.5 50.6 60
FD 25 KA 2X/... 56 80 60 54 M52 × 2 48 40 60 48.6 25 M12 19 50 19 39 22 65 80
FD 32 KA 2X/... 66 95 72 65 M64 × 2 58 52 74 58.6 30 M16 23 52 19 40 25 71 85

Type L7 L8 L9 L10 L11 L12 Valve fixing screws Tightening torque Weight
MT [Nm] [kg]
FD 12 KA 2X/... 3 78 128 2.3 191 65 4 pieces M10 × 70 DIN 912-10.9 69 2.8
FD 16 KA 2X/... 3 78 128 2.3 191 65 4 pieces M10 × 70 DIN 912-10.9 69 2.8
FD 25 KA 2X/... 4 105 182 2.3 253 75 4 pieces M12 × 80 DIN 912-10.9 120 5.6
FD 32 KA 2X/... 4 105 198 2.3 289 94 4 pieces M16 × 100 DIN 912-10.9 295 7.5

Pipe threads G according to ISO 228/1

Bosch Rexroth AG, RE 27551/12.2015

Dimensions [mm]
Check-Q-meter | FD 9
Dimensions

▼▼ FD valve for SAE flange connections, without secondary pressure relief valve (version FA)

Ø25;1 2
ØD1; T1
ØD2 G1/4
1
A M

B
Ø25;1

X
G1/4

B1
H2
H1
L6
L2 ØD3 ØD4

L4 L5 3

ØD5; T2 4
(B)
5
6
M
X A

B4
B3
B1

1 Control port
2 Measuring port 6
3 Fixing screws1)
4 Blind flange1)
5
5 O-ring B

B2
6 Port B (optionally)
7 Name plate
7 L1
SAE flange connection: L2
Operating pressure 6000 PSI (420 bar)
L3

1) Included within the scope of supply.

Type B1 B2 B3 B4 D1 D2 D3 D4 D5 H1 H2
FD 12 FA 2X/... 50.8 16.5 72 110 43 18 10.5 18 M10 36 72
FD 16 FA 2X/... 50.8 16.5 72 110 43 18 10.5 18 M10 36 72
FD 25 FA 2X/... 57.2 14.5 90 132 50 25 13.5 25 M12 45 90
FD 32 FA 2X/... 66.7 20 105 154 56 30 15 30 M14 50 105

Type L1 L2 L3 L4 L5 L6 T1 T2 Weight [kg] O-ring (5)

FD 12 FA 2X/... 39 23.8 105 65 140 78 0.1 15 7 25 × 3.5
FD 16 FA 2X/... 39 23.8 105 65 140 78 0.1 15 7 25 × 3.5
FD 25 FA 2X/... 50 27.8 148 75 200 105 0.1 18 16 32.92 × 3.53
FD 32 FA 2X/... 52 31.6 155 94 215 115 0.1 21 21 37.7 × 3.53

Pipe threads G according to ISO 228/1

 RE 27551/12.2015, Bosch Rexroth AG

 Dimensions [mm]
10 FD | Check-Q-meter
Dimensions

▼▼ FD valve for SAE flange connections, with secondary pressure relief valve (version FB)

7
2
ØD1; T1 Ø25;1 ØD3; T2
ØD2 G1/4 D4
1
A M T

B
X
Ø25;1
G1/4

H2
B1

H3
H1
1 Control port
L8
2 Measuring port
3 Fixing screws1) L2 ØD5 ØD6
4 Blind flange1)
5 O-ring
6 Port B (optionally) 3 4 6 5
7 Secondary pressure L5 L6 L7
relief valve
8 Name plate
ØD7; T3

(B)

T
M
X A

B2
B4
B5
B1

B3
8 L1
SAE flange connection: 5 6
L2
Operating pressure 6000 PSI (420 bar)
L3

1) Included within the scope of supply. L4

Type B1 B2 B3 B4 B5 D1 D2 D3 D4 D5 D6 D7 H1 H2
FD 12 FB 2X/... 50.8 47 16.5 72 110 43 18 34 G 1/2 10.5 18 M10 36 72
FD 16 FB 2X/... 50.8 47 16.5 72 110 43 18 34 G 1/2 10.5 18 M10 36 72
FD 25 FB 2X/... 57.2 80 14.5 90 132 50 25 42 G 3/4 13.5 25 M12 45 90
FD 32 FB 2X/... 66.7 80 20 105 154 56 30 42 G 3/4 15 30 M14 50 105

Type H3 L1 L2 L3 L4 L5 L6 L7 L8 T1 T2 T3 Weight O-ring (5)

[kg]
FD 12 FB 2X/... 118 39 23.8 105 141.5 65 162 38 78 0.1 1 15 9 25 × 3.5
FD 16 FB 2X/... 118 39 23.8 105 141.5 65 162 38 78 0.1 1 15 9 25 × 3.5
FD 25 FB 2X/... 145 50 27.8 148 198 75 225 50 105 0.1 1 18 18 32.92 × 3.53
FD 32 FB 2X/... 145 52 31.6 155 215 94 240 50 115 0.1 1 21 24 37.7 × 3.53

Pipe threads G according to ISO 228/1

Bosch Rexroth AG, RE 27551/12.2015

Dimensions [mm]
Check-Q-meter | FD 11
Dimensions

▼▼ FD valve for sub-plate mounting (version PA)

1 Control port
2 Measuring port
3 Fixing pin 2
4 O-ring Ø25;1
Fixing holes: 1 G1/4
4 pieces for sizes 12, 16, 25
M
6 pieces for size 32
5 Not for sizes 12, 16, 25
6 Name plate

Porting pattern according to H3 X

H1

ISO 5781:

Size Code
H2

12, 16 5781-06-07-0-00
25 5781-08-10-0-00

4
32 5781-10-13-0-00 A B
Ø6
3
4
L7 L8
0.01/100mm
L1 L6
Rmax4

Required surface finish of

mating plugs
A B M
Ø25;1

X
G1/4

B1
B2
B3

L1 L2

7 L3 6
L4
Ø11
5
L5

Type B1 B2 B3 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L8
FD 12 PA 2X/... 66.7 85 70 85 42.5 70 31.8 7.2 – 35.8 42.9 73.2 65 140
FD 16 PA 2X/... 66.7 85 70 85 42.5 70 31.8 7.2 – 35.8 42.9 73.2 65 140
FD 25 PA 2X/... 79.4 100 80 100 50 80 38.9 11.1 – 49.2 60.3 109.1 75 200
FD 32 PA 2X/... 96.8 120 95 120 60 95 35.3 16.7 42.1 67.5 84.2 119.7 94 215

Type Ø A, B Valve fixing screws Tightening torque MT [Nm] Weight [kg] O-ring (4)
FD 12 PA 2X/... 16 4 pieces M10 × 100 DIN 912-10.9 75 9 21.3 × 2.4
FD 16 PA 2X/... 16 4 pieces M10 × 100 DIN 912-10.9 75 9 21.3 × 2.4
FD 25 PA 2X/... 22 4 pieces M10 × 120 DIN 912-10.9 75 18 29.82 × 2.62
FD 32 PA 2X/... 30 6 pieces M10 × 140 DIN 912-10.9 75 24 27.69 × 3.53

Pipe threads G according to ISO 228/1

 RE 27551/12.2015, Bosch Rexroth AG

12 FD | Check-Q-meter

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Mobile Applications set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
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Bosch Rexroth AG, RE 27551/12.2015