Lieferprogramm PP E
Lieferprogramm PP E
Lieferprogramm PP E
Bopp & Reuther designs, manufactures and distributes the different segments of the market for our products
high quality safety, control and shut off valves. Our tech- while each business unit profits from the leveraging of
nology ensures that people and investments are protec- knowledge and expertise across the entire company:
ted while conserving natural resources and raw materials.
• Process Industries
The market’s leading operators of conventional and • Power Plant
nuclear power plants have placed their trust in our ex- • Nuclear Industries
pertise; one of our main objectives is to ensure that we • Service + Support
do not disappoint them. Sensitive processes in industrial
plants such as chemical, petrochemical and refineries
also rely on our valves to ensure that critical processes are
safely and efficiently protected and controlled.
Bopp & Reuther is a modern, globally operating company. Bopp & Reuther develops, designs, labels, produces
We combine our decades of experience, expertise and and supplies products in accordance with:
knowledge in our customer’s processes to provide comple- • ISO 9001:2008
te solutions that satisfy the exhaustive demands that the • TÜV
industry places on us. We strive continuously in our search • PED
for new technologies and materials and can remain in the • CE
lead for efficient, individual solutions with consultation • ASME, API
and service that is second to none. • GOST R, RTN, SELO
• KTA
We constantly optimise our range of products in close • KHNP
cooperation with our customers and the demands from • TSSA
the Industry. • SIL3
The focus and experience we have is spread and reflected and further approvals.
in our company structure where four business units serve
2 Product Range
Partner of the Power Plant Industry – for more than 100 years
3
Overview and Contents
Type of Power Plant
Product Code Coal fired Combined Industrial Bio Power Page
Cycle
01 Safety Valves
Spring loaded Si 9105 - 06 6
Si 9506 - 07 7
SIRA BHL 10
SIRA BHT 11
SIRA BHsT 12
03 Control Valves
HP Turbine Bypass Valve DCE 17
Stop Valve DA 31
PC 51 35
4 Product Range
01
Safety Valves
02
Safety Shut Off Valves
5
ASME I Safety Valve (spring loaded)
Si 9105 - 06
Applications Design
For safeguarding steam systems Pressure Class Class 900 to class 2500
Special Class acc. to customers specifications
Spring loaded safety valve acc. to ASME I to protect steam boilers Set Pressure Max. 330 bar
Higher set pressures on request
Coal Fired Power Plants
Combined Cycle Power Plants Size Inlet DN 40 to DN 250 (1,5" to 10")
Outlet DN 100 to DN 400 (4" to 16")
Industrial Power Plants Additional sizes on request
Other steam boiler applications
Design Max. 630 °C
Temperature Higher temperatures on request
ASME I Si 9106 en
6 Product Range
ASME I Safety Valve (spring loaded)
Si 9506 - 07
Applications Design
For safeguarding steam systems Pressure Class Class 900 to class 2500
Special Class acc. to customers specifications
Spring loaded safety valve acc. to ASME I to protect steam boilers Set Pressure Max. 330 bar
Higher set pressures on request
Coal Fired Power Plants
Combined Cycle Power Plants Size Inlet DN 50 to DN 450 (2" to 18")
Outlet DN 100 to DN 700 (4" to 28")
Industrial Power Plants Additional sizes on request
Other steam boiler applications
Design Max. 630 °C
Temperature Higher temperatures on request
ASME I Si 9507 en
7
Pneumatic assisted Safety Valve
SiZ 2507
Applications Design
Main steam, HRH or CRH protection with additional pneumatic Spring / Belleville spring for function as spring loaded
load Actuator safety valve, pneumatic piston with function for
controlled, safety pressure relief systems
Coal Fired Power Plants Installation Stem vertical
Combined Cycle Power Plants Other installation positions on request
Industrial Power Plants Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
Other steam boiler applications 1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C 12A
Approvals
1.4901 SA 182 Gr. F92
Type Test Approval TÜV.SV.XX - 138 Additional materials on request
8 Product Range
Hydraulic operated Safety Valve
SiR 2507
Applications Design
Actuator Hydraulic
Coal Fired Power Plants Electric
Combined Cycle Power Plants Other actuators on request
Industrial Power Plants Installation Stem vertical
Other steam boiler applications Other installation positions on request
9
HP Bypass Station
SIRA BHL
Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
High pressure turbine bypass for start up, shut down or turbine trip
Size Inlet DN 100 to DN 400 (4" to 16")
Safety valve (CSPRS) for safeguarding high pressure systems Outlet DN 150 to DN 600 (6" to 24")
Additional sizes on request
Coal Fired Power Plants
Design Max. 580 °C
Combined Cycle Power Plants Temperature Higher temperatures on request
Industrial Power Plants
Other steam boiler applications and / or turbine Injection Stem injection
bypass applications
Actuator Hydraulic
Other actuators on request
10 Product Range
HP Bypass Station
SIRA BHT
Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
High pressure turbine bypass for start up, shut down or turbine trip
Size Inlet DN 100 to DN 400 (4" to 16")
Safety valve (CSPRS) for safeguarding high pressure systems Outlet DN 150 to DN 600 (6" to 24")
Additional sizes on request
Available without safety function as HP Turbine Bypass
Design Max. 650 °C
Temperature Higher temperatures on request
Coal Fired Power Plants
Combined Cycle Power Plants Injection Steam atomising injection in the valve
Industrial Power Plants outlet
Other steam boiler applications and / or turbine
bypass applications Actuator Hydraulic
Other actuators on request
11
HP Bypass Station
SIRA BHsT
Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
High pressure turbine bypass for start up, shut down or turbine trip
Size Inlet DN 100 to DN 400 (4" to 16")
Safety valve (CSPRS) for safeguarding high pressure systems Outlet DN 150 to DN 600 (6" to 24")
Additional sizes on request
For low noise requirements
Design Max. 650 °C
Temperature Higher temperatures on request
Coal Fired Power Plants
Combined Cycle Power Plants Injection Steam atomising injection in the valve outlet
Industrial Power Plants
Other steam boiler applications and / or turbine Actuator Hydraulic
bypass applications Other actuators on request
12 Product Range
Steam Conditioning Valve with integrated Fail Safe Close Function
DDE
Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
Turbine bypass for boiler start up and shut down as well as
safeguarding the downstream piping systems against over Size Inlet DN 100 to DN 600 (4" to 24")
Outlet DN 150 to DN 1800 (6" to 72")
pressure and / or high temperatures (CSPRS)
Additional sizes on request
Turbine bypass to provide process steam when the turbine is Design Max. 630 °C
offline Temperature Higher temperatures on request
For process steam in Industrial Power Plants with an integrated Injection Water injection either via the stem or nozzles in
safety function acc. to TRD 421 / DIN ISO EN 4126-5 (CSPRS) the outlet
Actuator Pneumatic
For exact pressure and temperature control in downstream piping Hydraulic
systems Other actuators on request
13
Pressure Reducing Valve with integrated Fail Safe Close Function
DB
Applications Design
14 Product Range
Safety Shut Off Valve
DS
Applications Design
For isolating downstream steam systems Pressure Class Acc. to customers specifications
(Special Class)
Safety shut off valve acc. to TRD 421 or Size DN 50 to DN 700 (2" to 28")
DIN ISO EN 4126-5 (CSPRS) Additional sizes on request
Quick Stop Valve to protect downstream piping systems from over Design Max. 630 °C
pressure and / or temperature Temperature Higher temperatures on request
Actuator Pneumatic
Coal Fired Power Plants Hydraulic
Industrial Power Plants Other actuators on request
Combined Heat and Power Plants Installation Stem vertical
Other installation positions on request
Other facilities with the need to shut off piping systems
Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.6368 (WB36)
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Additional materials on request
Approvals
15
03
Control Valves
16 Product Range
HP Turbine Bypass Valve
DCE
Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
High pressure turbine bypass for boiler start up / shut down
Size Inlet DN 100 to DN 400 (4" to 16")
and turbine trip Outlet DN 150 to DN 1000 (6" to 40")
Additional sizes on request
Coal Fired Power Plants
Design Max. 650 °C
Combined Cycle Power Plants Temperature Higher temperatures on request
Industrial Power Plants
Injection Water injection via nozzles in the valve outlet
Actuator Pneumatic
Electric
Hydraulic
Other actuators on request
17
IP / LP Turbine Bypass Valve
DCE
Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
Intermediate and / or low pressure turbine bypass for boiler Size Inlet DN 150 to DN 700 (6" to 28")
start up / shut down and turbine trip Outlet DN 250 to DN 1800 (10" to 72")
Additional sizes on request
For safeguarding the condensor against excessive pressures
and / or temperatures (Fail Safe Closed) Design Max. 650 °C
Temperature Higher temperatures on request
Coal Fired Power Plants Injection Water injection via nozzles in the valve outlet
Combined Cycle Power Plants
Actuator Pneumatic
Industrial Power Plants
Electric
Hydraulic
Other actuators on request
Installation Stem vertical / horizontal
Other installation positions on request
Materials 1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Additional materials on request
Approvals
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
18 Product Range
LP Turbine Bypass Valve
DCE
Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
Low pressure turbine bypass for boiler start up / shut down
and turbine trip Size Inlet DN 100 to DN 600 (4" to 24")
Outlet DN 250 to DN 1000 (10" to 40")
Additional sizes on request
For safeguarding the condensor against excessive pressures
and / or temperatures (Fail Safe Closed) Design Max. 500 °C
Temperature Higher temperatures on request
For steam conditioning in process steam and heat exchanger
applications Injection Stem injection / Water injection via nozzles in
the outlet
Coal Fired Power Plants
Actuator Pneumatic
Combined Cycle Power Plants Electric
Industrial Power Plants Hydraulic
Other actuators on request
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
19
Steam Conditioning Valve
DCE 2
Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
Turbine bypass for boiler start up / shut down and turbine trip Size Inlet DN 100 to DN 600 (4" to 24")
Outlet DN 150 to DN 1800 (6" to 72")
Turbine bypass to provide process steam when the turbine is Additional sizes on request
offline
Design Max. 630 °C
Temperature Higher temperatures on request
For process steam in Industrial Power Plants
Injection Steam atomising injection via nozzles in the
For accurate pressure and temperature control in downstream valve outlet
piping systems
Actuator Pneumatic
Coal Fired Power Plants Electric
Hydraulic
Combined Cycle Power Plants Other actuators on request
Industrial Power Plants
Installation Stem vertical / horizontal
Combined Heat and Power Plants Other installation positions on request
Cogeneration Power Plants
Materials 1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Approvals Additional materials on request
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
AD 2000, TRD, IBR, manufacturing acc. to ASME DCE 2 en
20 Product Range
Pressure Reducing Valve
DR
Applications Design
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
21
HP Water Control Valve
WR
Applications Design
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
22 Product Range
HP Water Stop Valve
WA
Applications Design
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
23
LP Water Control Valve
WR
Applications Design
Approvals
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
24 Product Range
LP Water Stop Valve
WA
Applications Design
Approvals
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
25
Desuperheater
OPK / TDK
Applications Design
Desuperheater for heat exchangers, process steam headers or Design Max. 600 °C
auxiliary steam lines Temperature Higher temperatures on request
Approvals
Technical Data Sheet
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE)
OPK en
AD 2000, TRD, IBR, manufacturing acc. to ASME TDK en
26 Product Range
04
Shut Off Valves
27
HP Gate Valve
PGV
Applications Design
For isolating steam and water lines Pressure Class PN 160 / 250 / 500
Class 900 / 1500 / 2500
Special Class acc. to customers specifications
To shut off piping systems and piping system lines
Size DN 50 to DN 700 (2" to 28")
Coal Fired Power Plants Additional sizes on request
Combined Cycle Power Plants
Design -20 °C to +650 °C
Industrial Power Plant Temperature
Combined Heat and Power Plants
Actuator Hand Wheel
Other facilities with the need to shut off piping systems Electric
Hydraulic
Other actuators on request
28 Product Range
HP Check Valve
PCV
Applications Design
For isolating steam and water lines Pressure Class PN 160 / 250 / 500
Class 900 / 1500 / 2500
Shut off function in water and steam lines safeguarding against Special Class acc. to customers specifications
back flow
Size DN 50 to DN 700 (2" to 28")
Additional sizes on request
Coal Fired Power Plants
Combined Cycle Power Plants Design -20 °C to +650 °C
Industrial Power Plants Temperature
Combined Heat and Power Plants
Installation Check valve horizontal in piping system
Other facilities with the need to shut off piping systems Other installation positions on request
Approvals
29
Cross Valve
DAK
Applications Design
For joining and isolating steam lines Pressure Class Acc. to customers specifications
(Special Class)
Isolates the main boiler from main steam line
Size Inlet DN 100 to DN 400 (4" to 16")
Outlet DN 150 to DN 600 (6" to 24")
As an alternative to two main steam gate valves and a globe Additional sizes on request
junction in the main steam lines after the main boiler
Design Max. 650 °C
Coal Fired Power Plants Temperature Higher temperatures on request
Steam Boiler with multiple main steam lines to a common
turbine line Actuator Hand Wheel and gear
Electric
Hydraulic
Other actuators on request
Approvals
30 Product Range
Shut Off Valve
DA
Applications Design
For isolating steam and water lines Pressure Class Acc. to customers specifications
(Special Class)
To shut off piping systems Size DN 50 to DN 700 (2" to 28")
Additional sizes on request
As a Quick Stop Valve to protect downstream systems from over Design Max. 650 °C
pressure Temperature Higher temperatures on request
31
Preheater Bypass Valves
UV / SV
Applications Design
Approvals
32 Product Range
05
Measurement and Control
33
Pneumatic Control Unit
PC 50
Applications Design
To control assisted safety valves (spring loaded safety valves with Design Stand alone pneumatic control unit
additional pneumatic piston) Triple redundant mechanical pressure switches
To ensure maximum seat tightness of spring loaded safety valves Triple redundant quick air relief valves to bleed
before the set pressure is reached off load pressure when set pressure is reached
Pressure switches can be tested during operation
Coal Fired Power Plants Based on the closed circuit principle for reliability
Industrial Power Plants No additional power source required
Combined Heat and Power Plants Multiple valves can be controlled with one
central control unit
Other facilities with the need to safeguard piping systems
Pressure Balanced, friction free measurement
Switch ±1% accuracy
Approvals
34 Product Range
Pneumatic Control Unit
PC 51
Applications Design
To control assisted safety valves (spring loaded safety valves with Design Stand alone pneumatic control unit
additional pneumatic piston) Triple redundant mechanical pressure switches
Triple redundant quick air relief valves to bleed
To ensure maximum seat tightness of spring loaded safety valves off load pressure when set pressure is reached
before the set pressure is reached
With mechanical locking bar to isolate and check
control lines
To control safety shut off valves (with integrated Fail Safe Close
Function or negative safety valves) Pressure switches can be tested during operation
Based on the closed circuit principle for reliability
To manually open pneumatically assisted safety valves before the Max. two valves can be controlled with one
set pressure is reached (sliding curve applications during pressure central control unit
fluctuations)
Pressure Balanced, friction free measurement
Coal Fired Power Plants Switch ±1% accuracy
Combined Cycle Power Plants
Set Pressure 0.1 bar increments up to 250 bar max.
Industrial Power Plants
Combined Heat and Power Plants Additional Manual operation for checking the safety valve
Options set pressure
Other facilities with the need to safeguard piping systems
Remote operation via signal
Heating
Approvals
35
Electro Pneumatic Control Units
EPC 54 / EPC 55
Cabling
Applications Design
To control assisted safety valves (spring loaded safety valves with Design Electro pneumatic control
additional pneumatic piston) Additional lifting air optional during
operation
To ensure maximum seat tightness of spring loaded safety valves
before the set pressure is reached Triple redundant quick air relief valves to
bleed off load pressure when set pressure
is reached
To manually open pneumatically assisted safety valves before the Pressure switches can be tested during
set pressure is reached (sliding curve applications during pressure operation
fluctuations)
Proportional valve for modulating
(4 - 20mA signal) assisted safety valves
Meets safety function requirements when combined with MT 5356
All lines have a test input connection for
triggering / testing the set pressure
Coal Fired Power Plants
Max. two valves can be controlled with
Combined Cycle Power Plants one central control unit
Industrial Power Plants
Other facilities with the need to safeguard piping systems Max. Control 16 bar
Air Pressure
Approvals
Technical Data Sheet
Type Test Approval TÜV.SV.XX - 1074
EPC 54 en
EC-type examination (CE) EPC 55 en
36 Product Range
Safety Device
MT 5356
Cabling Cabling
Cabling
Applications Design
Safety function cabinet for pneumatically or hydraulically assisted Design Triple redundant pressure switches
safety valves (1 out of 3)
With mechanical locking bar to isolate
Safety function cabinet for pneumatically or hydraulically assisted and check impulse lines
safety shut off valves (with integrated Fail Safe Close Function or
negative safety valves) Pressure switches can be checked during
operation
Integral component in controlled safety pressure relief systems All lines have a test input connection
(CSPRS) for triggering / testing the set pressure
Based on the closed circuit principle
for reliability
Coal Fired Power Plants
One MT 5356 for max. four safety valves
Combined Cycle Power Plants
Industrial Power Plants Pressure Switch Electrical or mechanical tolerance of
Combined Heat and Power Plants set pressure < 1%
Other facilities with the need to safeguard piping systems
Set Pressure 0.1 bar increments max. 350 bar (elec.)
0.1 bar increments max. 250 bar (mech.)
Approvals
SIL3
37
Hydraulic Supply Unit
HSS
Applications Design
Hydraulic power supply unit for hydraulically actuated valves Design 2 x 100% pumps
Pressurised accumulators provide oil
Providing hydraulic oil supply for control systems pressure even during power failure
With drip / leakage tray for 100% oil
Coal Fired Power Plants volume
Combined Cycle Power Plants Pressure sensors / switches for activating
the pumps
Industrial Power Plants
Integrated level and temperature
Combined Heat and Power Plants sensors / switches
Mechanical and electrical pressure relief
and recirculation valves
Integrated filters
Additional Cooler
Options Heating
Regeneration unit for inflammable oils
Housing
Smart / HART Instrumentation
Approvals
38 Product Range
Control Cabinet
HCS / PCS
Cabling
Applications Design
Control of hydraulic supply units (HCS) Design HCS Controller SIMATIC S7-300 with
Touchpanel TP 177A (Standard)
Positioning of hydraulically assisted control valves or bypass Motor Starter Controls
systems (PCS) Power supply module for internal voltage
control
Positioning and safe control of hydraulically assisted safety valves
Design PCS SD6AB controllers for positioning control
Internal power distribution and control to other cabinets valves
Power supply module for internal voltage
control
Open / Close controls
Approvals
Technical Data Sheet
Electromagnetic compatibility 2004/108/EC
HCS en
Low Voltage Directive 2006/95/EC PCS en
39
Pressure and Temperature Control
HBC / LBC
Boiler
Steam
Turbine Generator
Applications Design
Pressure and temperature control for complete bypass systems Design Controller SIMATIC S7-400 (Standard)
(Other PLC on request)
Control for start up and shut down of boiler and / or turbine Touchpanel TP 177A
Power supply module for internal voltage
Process control for safe and / or quick load changes during control
operation
SD6AB controllers for positioning control
valves
Approvals
Technical Data Sheet
Electromagnetic compatibility 2004/108/EC
HBC en
Low Voltage Directive 2006/95/EC LBC en
40 Product Range
Certificates
All certificates are current at the time of printing. You can find an up-to-date list of certificates at www.bursr.com.
41
Service and Support for the Power Plant Industry
Since 2010, Bopp & Reuther has extended its service installation anywhere in the world, instruction and train-
capabilities significantly through a network of three ing of your operating personnel and a global replacement
leading valve companies: spare parts service.
• Bopp & Reuther GmbH Many of our safety, shut off and control valves are still
• Bopp & Reuther Ges.m.b.H. – Austria in use after decades of reliable operation. We undertake
• C. H. Zikesch Armaturentechnik GmbH regular maintenance as well as expert refurbishment
and repairs on your behalf. Thanks to state-of-the-art
Thanks to the pooling of knowledge, expertise and tech- robot technology, we are able to perform many tasks
nical resources, we are now able to offer our customers a directly on site, saving time and cost. Bopp & Reuther
comprehensive service portfolio spanning all the phases Service + Support has a 24 / 7 hotline.
of a valve's lifecycle. Our services include professional
Valves and Solutions Valves and Solutions Valves and Solutions Valves and Solutions
for Process Industries for Power Plants for Nuclear Power Plants Service and Support
42 Product Range
Bopp & Reuther worldwide
Middle East Bahrain · Iran · Jordan · Kuwait · Oman · Qatar · Saudi Arabia · Syria ·
United Arab Emirates
43
05_2011 / PP Product range en
FRANKFURT
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by copyright. Reproduction of any part of this document is strictly prohibited. We cannot be held responsible for any omissions or inaccuracies as a result of printing or composition errors.