CATALOG

PAGENO:_5 f)fi - 13 8 0

INJECTION PUMP MODEL DBGVCC631- 3DL

SUPERSEDES MODEL
/- .._ SPEClFfCATlON
CUSTOMER PART NO. 292528
EDITION NO. DATED CUSTOMER’S NAME h ADDRESS:
7 11-29-66 Hercules Engine Dim.
EiGlNE D-3400 FULL LOAD RPM 2200 nupp oorpornt10n
APPLICATION Canton 2, Ohio
GOV. REGULATION

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED

TEST STAND
1. INJECTION LINES %>” I.D. BY 20” LONC 8. CHECK POINT
2. TEST OIL TEMPERATURE IlO-115°F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
4. USE H.M.S. CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OPERATING SPEED HALP ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT:l
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF
1. Delivery Valve 15. LOW ,DLE (Turn in Low Idle Screw and lock in full run position.)
2. Ball Check Rotor 16. TRANSFER PUMP PRESSURE (WOT) 400 ( 18-25
3. Electric Shut-Off (32V E.T.R.) 17.CHECK SHUT-OFF (WOT) 400 2 MAX.
4. 18. MINIMUM CRANKfNG SPEED DELlVtRY 1M 28
PUMP SETTINGS (t . ITEMS APPLY TO SERVICE ONLY)
_-L-I-
1. ROLLER TO ROLLER DIMENSION 1.96 i .oooj
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLATE LEFT SIDE VlEWfNG L P
t(USE GAGE NO. 13389) 20. TIMED LEFT SIDE “iEW,NC t P
13. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. T,,.,ED TO w (Rel.?ttVe CO End of InfectiOn)
FOR 10 MINUTES TO BRING TO OPERATlNG TEMPERATURE ANC, 22. GOVERNOR CONTROL COVER TO BE STAMPED32 YOLTS \ L)*r /
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE P. Electric Shut-Off to be .et to Ref:XL-274 or S./B. 108
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. Adj. Shut-Off Levers 114844 6 112979 to
be shipped assembled to
t6. CHECK FOR MlNfMUM CRANKlNG SPEED DELIVERY (SEE STEPlB: P=P. Part 114844 to be assembled ftrlt in R2-R position and
7. AUTO ADVANCE SPEED RESPONSIVE :l;‘791;; to be assembled last in R4-R position per XL-400 or
. .
a. ADVANCE MOVEMENT
C. Adj. Throttle Lever 112985 to be assembled in Ll-L paiition per
XL-400 Or B./B. 164

25. SEALING WIRES PART NO. 10108 4.. REQUlRED

(RFFLRENCE DffAWfNG XL545 OR SERVICE BULLETIN 13411)

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12998 1 XRa(, low idle hole plu8

13L59 1 &.SRER, low idle hole plug
_.-.
13550 1 SEAL, low idle xrt%

SCREW, cover hold down 3 12202

WCKWASHER, cover screw 3 11582

13521 3 WASHER, cover hold down screw

-
12108 1 COVER, gpvernor control
GASKET, governor cover
11331 2 SCREV, head IockinB
SEAL, pilot tube
SEAL, drive shaft
SHAPT, drive
12254 1 SCREW, torq. screw hole QlU,j
-
10464 1 WASHER, torq. screw hole plug

SPRING, thrust button

10446 1 KING, drive shaft reta
WASHER, torq. screw hole
SCREW, torq. ser. hole plug
SCREW, name plate 15569 “““SING ASSf?>lBLY
PLATE, name 15093 : BUSHING, throttle shaft
GASKET, timing line co”er 10429 1 TUBE, pilot
SGREW, timing line cover
COYER, timing line 11354 1 WASHm, cam locating screw
11507 1 SEAL, head locati.ng screw
11363 1 SCREW, head locating
10393 1. SCREW. cam locating
=:
l-
1[ 7260 1 “YD.HEAV 6 RdTOR ASSY,(’ S/B’228
111066 2 PLUNGER, rotor (basic)
use 1106, throll070 (Standard)
or11072 thru11075 (cversire)
ROLLER, cam 2 as indicated on rotor S.B.608
SHOE, cam roller 2 11437 1 “IRE, vent
11438 2 SCREW. hydraulic heed Plus
CAM RING 1 11439 1 “IRE. Vent wire ret.
12216 1 SCKEi, hydraulic head QtUg ..
15580 1 SCREW. ball check stop
SEAL, hydraulic head 1 15035 1 SCREW; ball check stop lockin:
SPRING, leaf 1 15818 1 BALL CHECK
SCREW, leaf spring adj. 1 12968 1 SCREW, plug
11035 1 “ASHrn, plug
CONNECTOR, fuel line 6 11208 1 RING. rOtOr retainer
WASHER, fuel line connector 11.212 2 RETAINER, rotor
SCREW, fuel line connector : 13837 1 SCREW, delivery velie ret-
16440 1 STOP, delivery valve
13839 1 SPRING, delivery valw
13825 1 VALVE, delivery S.S. 1832
1 - I or1382&~~ (0~~:rst.e)
*XNDBNi-ED
___..- _. --ITE%S -. Kffi
 3
DW%tcIIoU
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PLUG,end plate
sEAL,end plate sleevw us07
SPRING, regulating Ll512 1152L or 155bl as required ?-.-.._

PI=% =gulating 11508

CUAND FILTERDMTW ASS:
SEAL, f iltar cap i-i% 11x)3 1 SLEEVE, end plate
SEAL, transfer pump u.329
ROLIPIN,end plate lot. 11525
ll.Le6 ?PRING,plunger retainer

llL77 1 PLATE, end

LINER, transfer pump Ll315
BLADE, transfer pump u318 1153s II XilEw, end plate
PLUG,end plate Pipe 5822

GO”r”NOI DIO”I

SPRING, governor control .1997 RED-YELLOW - , 12210 RETAINEk, SfXil-@

11966 SPRING, idling
ARM, governor 11969 GUIDE, idlirlg Spring
SHAFT, go”. arm pivot i4680 ARM ASSY., ,,leterin8 valve
SISAL, pivot shaft 13556 WASHER, guide stud
NUT, pivot shaft ret. 12208 STUD, guide
11610 SHIM, metering valve
11563 VALVR, meterin
SLEEVE, &ernor thrust 1 4483 11604 SPRING, “k?terinB valve

7
306.
16535 1 RETAINER ASSY., ~0”. weight
WRIGHT, Bovernor 6 1658 16449 I 1 RET. ASSY.,Rov. wt.(basic)
142641 i RETAINER, Ro”. weight
WASHER. go”. thrust sleeve 1 11620 14266 1 NUB ASSY ., 80”. Weight
RI=, 80”. co8e retaining 1 .2285 16448 I 1 RING. flexible ret.
=

&W, adj. shut-off pas.

CKEU, adj. shut-off ret.
ASHER, sdj. S.O. Ret. Scrsur
NUT, S.O. arm adj. screw 1 ASHER, adj. S.O. pas. screw
SCREW, shut-off arm adj. 1 #EVER, adj. shut-off
LEVER. throttle shaft 1 12221
14844 1 &EVER. adj. shut-off

SEAL, throttle shaft L2040

WASHER, throttle shaft seal : L4408 12972 1 CREW. shut-off arm adj.
12173 1 IUT, 5.0. arm adj. screw
.--. 12237 1 HAFT ASSEMBLmY, shut-off
-‘Y
’ lNAF-T ASSY., throttle 5024
WC, lov idle adj. screw : 2173
SCREW, lov idle ad). 1 2167 14966 1 AM ASSEMBLY, shut-off

LEVER, adj. throttle 1 2985

WASHER, adJ. throttle pas. 1 2049 ll901 IL KXK ASSMBLY., gap. linkegs
SCREW, adJ. throttle pas. 1 2051 12360 k SCREW, gov. link. hook hdj.
12362 I. UASHFZ, gov. link. hook adj.
ll.900 1. HOOK, governor llnkage
SCREW, adj. throttle ret. 1 12998 12358 I. LTh’K ASSY., gov. link a&i.
WASHER, ad J. throttle ret. 1 .1582 ll919 I. PIUNG, governor linkage
NUI’. high idle adj. 1
S@U?U. hleh idle adi. l
=

I I z’&
6w 14760
12519
12500
2
2
2
LOCKNUT. term.
NUT, t&m.
WASHER,
contact
contact
term. insulatin8

12513 2 TUBE, term. knsulating

16357 l FlUME ASSY., solenoid
12480 1 SPRIffi, shut*.down arm
12479 1 ARN ASSY.. sbut-d9vn coil

=
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lC8. SRRVICE USE ONLY .. -ti
FOR ENCINEEBINC “8: HLY
APPLICABLE SRRVICE ASSRNBLIRS:
-DATE -CHG. No. EDITION
w_ RRMRKS
I
GASKET KIT #13681 l-11-65 8344 5 Refer to E.C.N. #8344 _.
l-26-66 8815 6 Refer to E.C.N. #8815
SOLENOID AND ARM ASSEM)LY #16378

COVER AND SOLENOID ASSEMBLY 116346 11-29-66 9331 7 Refer to E.C.N. %9331