46 Modeldbgfcc: Dated

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CATALOG PAGE N01;50 o- 42 46

INJECTION PUMP
MODELDBGFCC
431~ .l.E]
2568 SUPERSEDES MODEL
SPECIFICATION
CUSTOMER PART 110. lOA
CUSTOMER’S NAME 4, ADORE%
EDITION NO. 4 DATED
8-13-74
ENGINE D336A-4A White Farm Equipment
APPLICATION
POWERUNIT Product Engineering
FULL LOAD RPM 1600 P. 0. Box 700
GOV. REGULATION W ISSUED By: .J. McMahon
-
Hopkins.. Minnesota
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLES;S OTHERWISE NOTED -ET
-. L
TEST STAND
1. INJECTIONLINES ,,..,.,. ,... x” I.D. BY 20” LONG 8. CHECK POINT..... ., ., .,, .1200 1
2. TEST OIL TEMPERATURE. ., 11%115° F. 9. CHECK POINT.
3. NOZZLEOPENINGPRESSURE 2500 PSI.....l2SD12 NOZZLES. 10. CHECK POINT..&%E STEP 24c)... .1600 1
4. CALIBRATION OIL (S.B.201) 11. SET TORQUE SCkEW .’ 2000
PUMP OPERATING SPEED.. %%r .ENGINE SPEED
12.CHECK POINT-PART LOAD .,
ENGINE FUEL CONSUMPTION. %k?!+., 5. hi. .+ 1600 TPm 13. HIGH IDLE (WOT) .I775
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF (% HI-IDLE DEL.) 1825
1. Delivery Valve 15. LOW IDLE 600 15-.L8 5
2. By-pass System 16. TRANSFER PUMP PRESSURE (WOT)
3. Electric Shut-off (12V. E.T.R.) 17. TRANSFER PUMP PRESSURE (WOT)...
4. 18. MINIMUM CRANKING SPEED DELIVERY.. 1% 60 7 MIN.
/I
PUMP SETTINGS (t . ..ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION....~.9J.+.D. i.0005”
2. GOVERNOR LINKAGE GAP 125” TO ,165”
19. NAME PLATE LEFT SIDE VIEWING END PLATE

t(USE GAGE NO. 18914)


20. TIMED, ...L%T SIDEVIEWING END PLATE
21. TIMED ~o..C.&%.@or End of .kiection)
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) FOR
22. GOVERNOR CONTROL COVER TO BE STAMPED 12 VOLTS.
10 MINUTES TO BRING TO OPERATING TEMPERATURE AND CLEAR
23. NUMBER ONE CYLINDER (FROM END PLATE).
AIR FROM SYSTEM.
24. SPECIAL NOTES:
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE
a. Assemble Part No. 15517 Timing and Return Oil Fitting on Right
5. ADJUST TRANSFER PUMP PRESSURE (WOT)
side viewing End Plate per B/P XL-452
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP 18)
b. Install Throttle Lever Adj. Spacer and Adj. Spacer Arm in
7. AUTO ADVANCE SPEED RESPONSIVE
84 to L position per XL-528or S.B.164
a. ADVANCE MOVEMENT c. Check at 1600 RPM after setting Torque at 2000 RPM
d. Electric Shut-off to'be set ho XL274 o= S.B.108
RPU .ov%mm e. Torque all Fasteners Per XL713 o= S.B.106
b.
c. Use Shims to 1iwl.t the maximumRoller-to-Roller dimension to
.005" above the soecified dimension.
25. SEALING WIRES: PAR; NO. 10408 2 REQUIRED
:: (REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
NOTE: Runpump at FULL LOAD SPEED for 10 minutes (Min.) Minneapolis Moline to seal following:
before final pressure and Torque Screw settings Guide Stud to Rear Cover Screw and Torque Screw Cap
High Idle Screw to Lever
=
zEQ- WT.
REQ.
-

NUT, low idle adj. screw 1 1 XASRER,low idle adj. screw


SEAL, low idle adj. screw 1
SCREW,low idle adjusting 1
SCREW,cover hold down 3
LOCKWASHER,cover screw 3
1. CONNECTOR ASSY., return line
NUT, drive shaft 1
3 WASHER,cover hold down screw
LOCKWASHER, drive shaft 1
1 COVER,governor control
GASKET, governor cover 1 2 SCREW,bead locking
SEAL, pilot tube 1 16460 1 SCREEN,return oil
SEAL, drive shaft 2 10584 2 SCREW,fitting assembly
SHAI)T ASSEMBLY,drive 1 '15517 1 FITTING ASSY., =etu=n Oi1
1 1 GASKET,,fitting assembly
ROLLPIN, drive shaft
1 HOSE, ,:etu=n oil
1 11611 1 CAP, torque sc=ew
BUTTON, thrust
1 ,13807 1 NUT, torque sc=ew
SPRING, thrust button SEAL, torque screw
'12040 1
I SCREW,torque
WASHER,torq. screw hole
SCREW,torq. SC=. hole plr :
SCREW,name plate 2 14904 1 HOUSINGASSEMBLY
PLATE, name 1 15093 2 BUSHING, throttle shaft
GASKET, timing line cove= 1
SCREW,timing line cove= 2 10584 I-
COVER, timing line 1 10567, w
11354 1 WASHER,cam locating screw
11507 1 SEAL, bead locating screw
11363 1 SCREW,head locating
10393 1 SCREW,cam locating

el e
9 m
1 HYD. HEAD h ROTORASSY. *
2 PLUNGER, rotor (basic)
use 11,~02 thrn 11105 (standard)'
or 111107 thru 11110 (oversize)
ROLLER, cam 2 11141 as indicated on =oto= S.B. 608,
SHOE, cam roller 2 20116 13823 1 VALVE, delivery S.B.143E.
or 13839 (oversize) as req'd.
CAMRING 1 13839 1 SPRING, delivery valve
16440 1 STOP, delivery valve
13837 1 SCREW,delivery valve ret.
SEAL, hydraulic head 1 11304 11437 1 WIRE, vent
SPRING, leaf 1 11196 11438 2 SCREW,hydraulic head plug
SCdW, leaf spring adj. 1 11175 11439 1 WIRE, vent wire ret.
as :#l%3 12216 1 SCREW,hydraulic head plug
SHIM, leaf spring;
4' d. 11217'
WASHER,fuel line connec 8 16225 11208 1 RING, rota= retainer
SCREW,fuel line conqect 4 11346 11212 2 RETAINISR, =oto=

* INDENTED ITEMS INCLUDED


PLUGASSY.. end plate adj.

SLEEVE, end plate

FITTING ASSY., inlet 1 1 SEAL. end plere sleaV@

ELEMENT, filter
SEAL. element
1 RING,sleeve seal
ROLLPIN, end plate 10~.
SPRING, regulatine,
SPRING. trans. pump blade 2
PISTON, regulatine:
HLADE transfer pump (Basi 4
Use 26511 or 20512 as req' SEAL, regulating piston
LINER, transfer pump 1
or PLATE, end
WASHER,end plate screw
SEAL, transfer pump 1
SCREW,end plate
l?LATE. thrust 1
LOCKWASHER, end pILate screw
SEAL, end plate plug 11
,UG, end pIate

ZTAINBR, spring *
L 1
SPRING, governor ~0ntr01
:;‘6’: :1 ?RING, idling
ARM, @vex-nor L 1, 1969 JIDE, idling spring
:SHAFT, gov. am piMt 1 1 4680 1 <M ASSY., metering Valve
:SEAL, pivot shaft 11 3556 1 iSHER, guide stud
NUT, pivot shaft ret. 1 2208 1 IXD, guide ..
SPACER, governor SPri"g 11 1610 1 HIM, metering Valve .'
.1563 1 ALVE, metering
SLEEVE, governor thrust 11 :0359 1 PRING, metering valve
19603 1 ETAINER ASSY., go". weight
.WEIG%', governor 6 1 1 RET. ASSY., gov. wt.(basicj
-9528
-9527 1 RETAINER, go". weight
WASHER,go". thrust sleev 11 -8986 1 HUB ASSY., go". weight
RING, gov. cage retaining 11 17513 1 RING, flexible ret.
I = =

16279 1 HAFT, shut-off


LSVIP, throttle shaft
r""'.
.FZA,+throttle shaft 12040
WASHER, throttle shaft seal 14408
SHAFT ASSY, throttle 12019

1 LIP, shaft retainer

LEVER ASSY.,throttle

SPRING, throttle lever

SCREW,throttle spring -1901 1 OOKASSEMBLY,glm. linkage


REl'AINER.throttle lever spr. 12360 1 SCREW,go". lank. hook adj.
12362 1 WASHER,gov. link. hook adj.
11900 1 HOOK, governor linkage
12358 1 LINK ASSY., gov. link. adj.
, 11919 1 PRING, governor linkage
S&W, high idle adj. 12977.t -- _'A
=
ELECTRIC SHUT-OFF GROUP(B.T.R.)

LO~CKNUT,teminal COntaCt 14760


WA:SHER,temi"al Contact 18501
WIRE ASS'Y.,tem.grou"di"g 18491
LOCKWASHER,terminal contact L2049 -8493 1 OCKWASHER,coverscrew
WASHER,terminal contact .2519 2 UT,termina1 contact
wASHER,temi"al insulating :;:z:

Install Grounding Wire


""RIGHT side Viewing
End Plate per XL-683. 'UBE,temi"al insulating
L2513 1
L6396 1 ,LEEVE.shut-down arm spr.
FRAMEASS'y.,solenoid 16353 12480 1 IPRING, shut-down arm
12479 3 ,RM ASS'Y.,shut-down coil

./-. -- --
FOR SERVICE USE ONLY FOR ENGINEERINGUSE ONLY
APPLICABLESERVICE ASSEMBLIES DATE CHG. NO
A- EDITION

GASKETKIT K 16369 6-25-71 1


PILOT TUBE REPLACEMENT I 16320 2-26-73 11662 2
SOLENOIDAND ARM ASSEMBLY t 18691 S-21-73 11778 3
COVERAND SOLENOIDARM ASSEMBLY I 18524 8-13-74 12033 4

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