Injection Pump Specification: CUSTOMER PART NO.: 23500587 Customer'S Name & Address. Model No.: Supersedes

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INJECTION PUMP SPECIFICATION

(SERVICEIASSEMBLY)

FULL LOAD RPM: 3600 CUSTOMER PART NO.: 23500587 MODEL NO.: DB2829-4548
GOV. REGULATION:7-10% CUSTOMER’S NAME & ADDRESS. SUPERSEDES:
ENGINE:6.2 L. DETROIT DIESEL / ALLISON DIVISION EDITION NO. S
APPLICATION: INDUSTRIAL DATED: 11-23-88

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWSE NOTED.


USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: PlJNP SETTINGS: (03NT'D.I


INJECTION LINES..... .093" I D BY 25" LONG
:: NOZZLES: S.A.E. YITH 0.5 FDl oRiFICE PLATE (REF. 8. 400 RPM (L.I.):
S.B.334). a. CHECKE.S.O. PULL-IN: 8.8 VOLTS MAX.
NOZZLE OPENING PRESSURE....1700 f 25 PSI b. CHECK FOR MINIMUM LIFT OF 18" Hg.
43:CALIBRATING OIL: SAE 5967 (LATEST REVISION) s.6. ,201
TEMPERATUREllO'-115“ AT INLET.
9.
10.
20011 RPN (YOT): SET ADV. TRIMMER SCREW: 2.00t1.00.
2001) RPN (YOT): SET ROLLER TO ROLLER FUEL DELIVERY:
5. LOW PRESSUREPLUMBING SYSTEM PER 5.8.334. 52.5-54.5 MM'/STROKE.
5.0 f 0.5 PSI AT PUMP INLET. 11. 3900 RPM (NOT): SET HIGH IDLE: 24-26 NM'/STROKE.
6. CAM NOVEMENTREAD-OUT DEVICE: 123745 12. 600 RPN (L.I.): zxr LOU IDLE: 13-15 MM'/STROKE.
7. ML FUEL READINGS ARE AT 1000 STROKES.
NOTE: ANY CHANGESAFTER THIS POINT YILL REQUIRE RE-TESTING
DPERATING SPEED...NALF..ENGINE SPEED DF PUMP, STARTING UITH STEP 9.
FE ROTATION: COUNTER-CLOCKUISE,VIEMD FRON DRIVE
NOTE: MIAXIMUMCYLINDER VARIATION SHOULDBE f 6 m3 FROM
PIRIP NAME PLATE..LEFT..SIDE VIEYING TRANS. PUMPEND THE AVERAGEFLOWOF ALL CYLINDERS.
TIMED TO CYLINDER AT 10 O'CLOCK POSITION.
(VIEYED FROMTRANSFER PUNP END) 13. MCK POINTS:

TMRTL. rn'/ CAN T.P. NSG.


PLDIP ACCESSORIES:
1. E.S.O. (12V E.T.R.)
2. TRAILING PORT ROTOR
3. DELIVERY VALVE

2500 UOT --- 3.0"-4.00 -- B-12


PlR4P CALIBRATION CHECKS: As RECEIVED FOR SERVICE 2500 UOT* 4 MAX. --- --
-mF . SL-222) 3400 WOT --- 70 MAX* :: __
i. 2oOO RPM iYOT): OPERATEPUMP FOR 10 HINUTES TO BRING 3600 UOT 49.5-55.5 --- __ __
TO OPERATINGTEMPERATUREAND CLEAR AIR FROMSYSTEM.
2 600 RPM (L.I.): IF FUEL IS NOT 10.5-18.5 MM'/STROKE, 4000
3900 UOT 13 MX.
24.0-26.0 --- 135 --MAX. 1:
RESET USING LOW IDLE SCREW.
3. 4OO RPH (L.I.): CHECK E.S.O. PULL-IN: 8.8 VOLTS MAX. l E.S.O. DE-ENERGIZED
4. UtECK POINTS:
14. AIF!-TIME PUMP USING GAGE t23715 SET TO: 0' f 0.5'.
THRTL. m,/ CAM NSG. (PE:R 5.8.334 & 375).
-posr- STROKE UOiWlENT PRESS.
E400
r
WOT*
m
4 MAX.
_--
___
__
_a
15. SPE:CIM NOTES:
8. TORQUEALL FASTENERSPER 5.6.106 9 or5b013
L.I. 10.5-18.5 ___ b. INSTALL ADJUSTABLETHROTTLE LEVER IN THE Ll-L
2:: UOT 51.5-55.5 l.OO-3.0° B:;2 POSITION PER70011 OR S.B.164.
2500 WOT --- 2.0'-6.0" B-12 c. TEST BENCHTRANSFERPUMPPRESSUREVALVESHOULDBE
2500 UOT* 4 MAX. _- CLOSEDEXCEPTWHENRAKING PRESSURECHECKS.
3400 UOT --_ 7.00 MAX. __
3600 UOT 49.0-56.0 16. SEAL PUMPFASTENERSPER 5.6.365.
3900 WOT 20.5-27.5
UOT 13 NAX. 17. FURTHERINFORMATIONSUPPLEMENTING
THE ABOVE
PROCEDURESSHOULDBE OBTAINEDFROM5.8.375.
l E.S.O. DE-ENERGIZED

5. CHECK AIR TIMING USING GAUGE123715, (PER S-B.334 &


375) SET TO -1.0' TO +l.O".

PlRlP
-
I.

2.

3.
4.

5.

6.
7.
=
HOUSING AND DRIVE GROUP PAGE 2 of 3
D02829-4548
2643; 1 WTING, return line
SCREU, cover hold-down 22351
LOCKUASHER,cover screw 11582
--iz!x 1352' 3 rlASHER.cover screw
CONN. ASSY., return line 22105
SEAL, return lfne connect0 27607
GASKET, governor cover 27244
BUTTON. thrust 22064
10541 212u! 1 XlVER. governor control
SPRING, thrust button
Sl#FT.drlve assembly 26386

!166( 1 XREW ASSEMBLY, vent or


SEALI)%i?::aft (BLACK) 21661-21665:
11331 XREW, head lockfng
: XREU. toq.screw hole plug
SEAL, drive shaft (RED) 21660
:;24 1 IASHER. torq.screw hole plug
BEARING. needle 23101
1044! 1 UNG. drive shaft retaining

COVER, timing line 23107 1 lDUSING ASSEMBLY


2630
SCREW, timing lfne cover 21194

PLATE. nane 10394


!76D: ;ASKET. timing line cover
*APPLY A LIBERAL COATING OF SYN-KU1 ;E 12 :r
SCREW. name plate ’ r;$!
TO SEALS BEFORE ASSEMBLINGTO SHA ID St
58.165
3
HEAD AND ROTORGROUP
3122 I YD. HEAD L ROTORASSEMBLYl
1056 , PLUNGER, rotor (Basic)
SE 11057 THRU 11060(STD.)
DRl1062 THRU llD65(O'SIZE)
ROLLER, cam 11141 I lndfcated on rotor SB 60R
SHOE, cam roller 24569
1438 SCREW. hydraulic head plug
6027 USHER. locking plate
CAN RING 26302
2216 SCREW, hydraulic head plug
0727 CONNECTOR,fuel line
SEAL. hydraulic head 27245 1207 CREW,locking plate
SPRING, leaf 26384 1203 LATE. lockfng
SCREU. leaf spring adj. 11175 7601 LAL, locking plate
SPRING, delivery valve 26071 3123 kLVE, delivery
STOP, delivery valve !6070 r 23135 (O'sfre) as Req'd.
3124 CREW,delivery valve
INDENTED ITEMS INCLUDED.

=
TRANSFERPLJMPGROUP

10530 ETAINER, rotor


SEAL, transfer pump 27608 11232 INER. transfer pump
!0511 I LADE, transfer pump
lr 20512 per SB304
'0528 I INC. liner locating
SPRING, trans. pump blade 15699 1200 I EGULATORASSY.. trans. pump
ROLLPIN 19837

I3915 I PRING. regulating


0523 I LATE, trans. pump pressure
PISTON, regulating '9895
PLUG ASSY.. end plate adj. 5220
1296 I AP, transfer pump end
SCREEN, inlet filter !6617

=
GOVERNORGROUP
SPRING. governor control 18148 - i221r I RETAINER. spring
-
- SPRING, idling
ARM, governor
SHAFT, gov. arm pivot
1:::: : ;UIM. idling Spring .
z:
SEAL, plvot shaft - 27601 IIASHER, guide stud
11568
NUT, pivot Shaft ret. 12288 24721 : STUD, guide
2642: SHIM. metering valve
A&l ASSY.. meterfng valve 21895 1156 : FALVE, areterin
SLEEVE, governor thrust 21312 ar 22249 Ref. 9 o 5.8.336
2035! 1 SPRING. metering valve
WEIGHT. governor 18289
WASHER.gov. thrust sleeve 23272 1 RETAINER ASSEMBLY
RING. gov. cage retaining 12285
J

DB2829-4548 PAGE3 of 3
LINKAGEGROUP
/” ..
SEAL, throttle shaft 2458:
WASHER.throttle shft se4 14408 Wm, shut-off

SHAFTASSMBLY. throttle 22770 LIP. sNaft retainer


NUT. low idle adjusting 12174
.
SCREW,low idle adjusting 21646 EVER. throttle shaft
XEW, high idle adjusting
UT, high idle adjusting
LEVER. adjusting throttle
. 30K ASSEMBLY,gov. linkage
WASHER,adj. throttle pos SCREW,gov. link. hookadj.
SCREW,adj. throttle pas. NASHER,gov.link.hook adj.
SCREW,rdj. throttle ret. HOOK, overnor linkage
WASHER,adj. throttle ret LINK. $JSY.,gov. link. edj.
PRING, governor linkage

AUTOMATICADVANCEGROUP
NUT, trimer screw
: SEAL, adv. adj. screw
SCREW,advance adj.
: PLUG, piston hole (SPRING)
YEL-BRN
SPRING. outer advance 1 GUIDE, adv. adj. spring

WASHER.slide 12622 1 PISTON. spring

l Assem0le with Part No.


towards Piston Hole Plug 2 SEAL, Mead lot. screw
CPISTON, power 1 11227
SCREWASSY., Mead locating
- 12764 : SEAL, piston hole plug
SEAL, piston hole plug 2 10113 - :1543a SCREW,cam advance
. PLUG.piston hole (POWER) 1 1241 SEAL, adv. screw hole plug
i PLUG, adv. screw hole
= =
INSTALL GROUNDINGSTRAPON ELECTRIC SHUT-OFFGROUP 1
LEFT SIDE VIEWING TRANS.
PUMPPER S.B.108, OR XL-683 INSULATOR,terminal
LOCKNUT,terminal contact
5 IERMINAL. electric shut-off
STRAP, terminal grounding 10951 LOCKWASHER. terminal contact
LOCKWASHER, cover screw 8493 : LOCKWASHER, teninal contact
NUT. terminal contact 2519 2 WASHER,terminal insulating
WASHER,terminal contact 8501

1 SOLENOIDFRAME6 ARMASSEMBLY
2 TUBE, insulating

- -

FOR SERVICE USE ONLY fOR ENGINEERINGUSE ONLY


APPLICABLESERVICE ASSEMBLIES l DATE CHG NOEDITION
-u
GASKETKIT 624373 01-07-86
627106 04-29-86 172;;,;;466 :
PILOT TUBE REPLACEMENT
E.S.O. MOUNTING& GROUNDING
KIT 17928 3
,. 126431 - -
O5-22:-: 18346 4
THROTTLESHAFTBUSHINGREPLACEMENT f151)gS ll-23,.88 18745 5

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