Instructions/Parts

™
SaniForce Air Motors 3A1211R
EN

For use on SaniForce™ piston pumps, which are used to transfer medium to high viscosity
fluids in applications requiring high sanitation. For professional use only.
Model 24G785, Series A, 3.5 in. Air Motor
Model 24G786, Series A, 6.0 in. Air Motor
Model 24G787, Series A, 7.5 in. Air Motor
Model 24R491, Series A, 6.0 in. Air Motor
Model 24R015, Series A, 7.5 in. Air Motor
Model 24W754, Series A, 6.0 in. Air Motor

Important Safety Instructions

Read all warnings and instructions in this manual.
For complete warnings and instructions see your
pump or package manual. Hazard symbols refer to
specific procedure risks. Save all instructions.

See page 5 for model information, including maximum

air inlet pressure.
.

Air Motor shown with

Shrouds and Lift Ring ti16220a
(see page 5)
Related Manuals

Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Repair Air Motor . . . . . . . . . . . . . . . . . . . . . . . . 12
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Attach the Shroud . . . . . . . . . . . . . . . . . . . . . . . 13
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Component Identification . . . . . . . . . . . . . . . . . . . . 6 Air Motor Parts — All Models . . . . . . . . . . . . . . 15
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Shroud Kits, Fittings, and Fasteners* . . . . . . . . 16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Air Motor Seal Kits . . . . . . . . . . . . . . . . . . . . . . . 17
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Model 24A352 Air Valve Parts . . . . . . . . . . . . . . 17
Preventive Maintenance Schedule . . . . . . . . . . . 8 Air Valve Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 8 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Remove the Shroud . . . . . . . . . . . . . . . . . . . . . . 8 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Repair Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . 9 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 22
Replace Pilot Valves . . . . . . . . . . . . . . . . . . . . . 11

Related Manuals
Manual Description
3A0733 SaniForce 6:1 Sanitary Pump
3A0734 SaniForce 5:1 Sanitary Pump
3A0735 SaniForce 12:1 Sanitary Pump
3A0591 SaniForce Sanitary Ram Modules
311163 SaniForce Bin Evacuation System

2 3A1211R
 Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When
these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.

WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
+
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are
present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
• Clean plastic parts only in well ventilated area.
• Do not clean with a dry cloth.

3A1211R 3
Warnings

WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

4 3A1211R
 Models

Models
Check your motor’s identification plate (ID) for the 6-digit part
number of your motor.

ti16228a

ID

Air Motor Air Motor Piston

Part in Kit with Displacement Stroke Diameter, Maximum Air Inlet Pressure
Number Shrouds Series (cc per cycle) (in.) in. (mm) psi (MPa, bar)
24G785 24J765 A 800 4.75 3.5 (89) 100 psi (0.7 MPA, 7.0 bar)
24G786 16G513 A 2200 4.75 6.0 (152) 100 psi (0.7 MPA, 7.0 bar)
24G787 24J760 A 3500 4.75 7.5 (191) 100 psi (0.7 MPA, 7.0 bar)
24R491 ----- A 2200 4.75 6.0 (152) 100 psi (0.7 MPA, 7.0 bar)
24R015 ----- A 3500 4.75 7.5 (191) 100 psi (0.7 MPA, 7.0 bar)
24W754 16G513 A 2200 4.75 6.0 (152) 100 psi (0.7 MPA, 7.0 bar)

3A1211R 5
Component Identification

Component Identification

Model
J 24R491

ti21099a

C
B

G
K
E

H
A

ti16221a

D
ti16222a

FIG. 1. SaniForce Air Motor components

Key:
Air Motor Kit Components
A Air valve
Grounding
B Pilot valve (bottom pilot valve is out of view)
C Top cover
D Bottom cover
E Manifold
F Ground screw The equipment must be grounded. Grounding reduces
Lift Ring, Shrouds, and Fittings the risk of static and electric shock by providing an
G Air inlet, 1/2 in. npt(f) escape wire for the electrical current due to static build
H Air outlet, 3/4 in. npt up or in the event of a short circuit.
J Lift Ring
K Upper Shroud
L Lower Shroud (out of view) See FIG. 1. Connect a ground wire (Graco PN 238909)
to the ground screw (12) on the bottom cover of the air
motor, under the shroud. Connect the other end of the
ground wire to a true earth ground.

6 3A1211R
 Troubleshooting

Troubleshooting
NOTE: Check all possible problems and causes before
disassembling the pump.

Relieve the pressure before checking or servicing

the equipment.

Problem Cause Solution

Air motor will not run. Damaged air valve (17). Replace or service air valve (17).
See page 9.
Damaged pilot valve (19). Replace pilot valves (19). See page
11.
Air continuously exhausting Damaged u-cups (3, 33). Replace piston rod u-cups (3, 33).
around air motor piston rod. See page 12.
Air continuously exhausting from Damaged air valve plate (105) or cup Replace or service air valve (17).
muffler. (112). See page 9.
Damaged piston o-ring (8). Replace seals. See page 12.
Air motor “bounces” at top of Damaged bottom pilot valve. Replace bottom pilot valve (19).
stroke. See page 11.
Air motor “bounces” at bottom of Damaged top pilot valve. Replace top pilot valve (19). See
stroke. page 11.
Icing inside motor. Air motor operating at high pressure Reduce pressure, cycle rate, or duty
or high cycle rate. cycle of motor.
Reduce dew point of compressed
air in moisture coalescing filter.

3A1211R 7
Repair

Repair

Preventive Maintenance 41
Schedule 40
39
The operating conditions of your system determine how
often maintenance is required. Establish a preventive
maintenance schedule by recording when and what kind 46 42
of maintenance is needed, and then determine a regular
schedule for checking your system.
44
Pressure Relief Procedure 43

• Trapped air can cause the pump to cycle unexpect-

edly, which could result in serious injury from skin 47
injection or moving parts.
• Relieve pressure when you stop pumping and
before cleaning, checking, or servicing equipment. 48 48

• Do not lift or move motor while pressurized.

1. Shut off the air supply to the pump. ti16226a

2. Close the bleed-type master valve (required in sys- FIG. 2. Shroud removal
tem).

3. Open the fluid ball valve and/or dispensing valve to

relieve fluid pressure.

Remove the Shroud

1. Stop the pump at the middle of its stroke. Follow
Pressure Relief Procedure, page 8.

2. Disconnect air lines.

3. Remove exhaust fitting (42) and air inlet fitting (43)

with o-ring (44).

4. Remove the lift ring (41), hand screw (40), and

o-ring (39).

5. Lift the top shroud (46) straight up off the motor.

6. Remove four screws (48). Slide the bottom shroud

(47) down.

8 3A1211R
 Repair

Repair Air Valve

Replace Complete Air Valve Disassemble the Air Valve

1. Stop the pump at the middle of its stroke. Follow 1. Perform steps 1-4 under Replace Complete Air
Pressure Relief Procedure, page 8. Valve, page 9.

2. Disconnect air lines. 2. See FIG. 3. Use a 2 mm or 5/64 hex key to remove
two screws (109†). Remove the valve plate
3. See Remove the Shroud, page 8. (105), cup (112), and spring (111).

NOTE: You do not need to remove the bottom shroud to

replace or repair the air valve.

4. See Parts, page 14. Remove screws (18). Remove 111

the air valve (17) and gasket (16*).
112
5. To repair the air valve, go to Disassemble the Air 105
Valve, step 1. To install a replacement air valve,
continue with Step 6.

6. Lubricate and align the new air valve gasket (16*)

on the manifold. 109†

7. Lubricate the air valve plate (105), then attach the

air valve (17). Torque screws to 95-105 in-lb ti16499a

(11-12 N•m).

8. See Attach the Shroud, page 13.

FIG. 3. Air plate removal
Replace Seals or Rebuild Air Valve 3. Remove the snap ring (110 ) from each end. Use
the piston to push the end caps (107 ) out of the
NOTE:
ends. Remove end cap o-rings (106† ).
• Air Valve Seal Kits are available. See page 18 to 4. Remove the piston (102). Remove the u-cup seals
order the correct kit for your pump. Parts are (108†) from each end and the detent assembly
marked with an †. (103) and detent cam (104) from the center.

• Air Valve Repair Kits are available. See page 18 to

order the correct kit for your pump. Parts are
marked with an .

• Air Valve End Cap Kits are available. See page 18

to order the correct kit for your pump. Parts are
marked with an  .

3A1211R 9
Repair

Reassemble the Air Valve

110
1. Lubricate detent cam (104) and install into hous-
1 106†  ing.

2. Lubricate the u-cups (108†) and install on the pis-

107
ton (102) with lips facing toward the center of the
piston.

101 108†
104 Lips face down
1 103
111
1 112
105

102

1 108†

102

108†
109†
Lips face up
ti12754a
FIG. 5. Air valve u-cup installation
1 108†
3. Lubricate both ends of the piston (102) and install
107 it in the housing.
1 106† 
4. Lubricate and install the detent assembly (103)
110 into the piston.
ti11840a
1 Apply lubricant. 5. Lubricate new o-rings (106† ) and install on the
FIG. 4. Air Valve end caps (107 ). Install the end caps into the
housing.

6. Install a snap ring (110 ) on each end to hold end

caps in place.

10 3A1211R
 Repair

7. Install the spring (111). Lubricate and install the air

valve cup (112). Align the small round magnet with
the air inlet.

112

Magnet ti12752a
FIG. 6. Air valve cup installation

8. Install the valve plate (105). Tighten the screws

(109†) to hold it in place.

Replace Pilot Valves

1. Stop the pump at the middle of its stroke. Follow
Pressure Relief Procedure, page 8.

2. Disconnect the air line to the motor.

3. See Remove the Shroud, page 8.

4. Use a 10 mm socket wrench to remove the old pilot

valves (19) from the top and bottom covers.

5. Lubricate and install the new pilot valves (19).

Torque to 95-105 in-lb (11-12 N•m).

3A1211R 11
Repair

Repair Air Motor

Reassemble the Air Motor
NOTE: Use NLGI No 1, bentone-based grease for lubri-
cant. Exception: Use appropriate sanitary lubricant for
the center grommet in the bottom shroud.
NOTE: Air Motor Seal Kits are available. See page 17
for the correct kit for your motor. Parts included in the kit NOTE: For easier reassembly, start with the top cover
are marked with an asterisk (*). For best results, use all (13) turned over on the workbench and assemble the air
the parts in the kit. motor upside-down.

Preliminary Steps 1. Lubricate and install the o-ring (9*) on the top cover
(13).
1. Stop the pump at the middle of its stroke. Follow
Pressure Relief Procedure, page 8. 2. 24G787 only: Install the upper bumper (29) on the
top cover (13).
2. Disconnect air lines.
3. Lubricate the inside of the cylinder (11). Lower the
3. See Remove the Shroud, page 8. cylinder (11) onto the top cover (13).

4. Lubricate and install the o-ring (8*) around the pis-

Disassemble the Air Motor ton (5).

1. Remove the tie rod nuts, tie rods, tie rod plate, and 5. Slide the piston assembly (5) down into the cylinder
bottom shroud. (11). Be sure the o-ring (9*) stays in place.

2. Use a 10 mm socket wrench to remove four screws 6. See FIG. 7. Lubricate and install new u-cup seal with
(18). Remove the air valve (17) and gasket (16*). flange (33*) in the bottom of the bearing in the bot-
tom cover (1). The u-cup must face up and the
3. Remove four screws (18) and remove the manifold flange must face down. Lubricate and install new
(15*) and gasket (14*). u-cup seal (3*) in the top of the bearing. Lips must
face up. Install retaining ring (4*).
4. Use a 10 mm socket wrench to remove the pilot
valves (19) from the top and bottom cover.
3* Lips face up
5. Remove the adapter (31) and o-ring (32) from cen-
ter of top cover (13).

6. Remove the tie bolts (10).

7. Remove the top cover. Remove the o-ring (9*).

33*
8. Remove the cylinder (11).
4*
U-cup faces up.
9. Slide the piston assembly (5) straight up off the bot-
Flange faces down.
tom cover.
ti12755a

NOTICE FIG. 7. Air motor u-cup installation

To prevent damage, do not attempt to take apart the
7. Lubricate and install the o-ring (9*) on the bottom
piston assembly (5).
cover (1).
10. Remove o-ring (8*) from around the piston.
8. 24G787, 24G786, and 24W754 only: Install the pis-
11. Remove retaining ring (4*), u-cup seals (3*, 33*), ton bumper (28) on the bottom cover (1).
and o-ring (9*) from the bottom cover.

12 3A1211R
 Repair

9. Carefully place the bottom cover (1) on the cylinder Attach the Shroud
(11), sliding the rod through the bearing. The mani-
fold surfaces of the top and bottom covers must 1. Inspect the grommets on the top and bottom
align. shrouds. Order Kit 16G628 (for 3.5 in. air motors) or
Kit 16G385 (for 6.0 in. or 7.5 in. air motors).
10. Install the tie bolts (10) hand tight.
NOTE: The piston rod grommet (21a) must be installed
11. Install two gaskets (14*) on the manifold (15). Install with the flat side down, as shown. The grommet will be
the manifold (15). Torque bolts to 95-105 in-lb flush with the shroud when properly installed. It will not
(10.7-11.9 N•m). remain in place if installed upside down. The other two
grommets are reversible.
12. Align the air valve gasket (16*) on the manifold,
then attach the air valve.

13. Tighten the tie bolts (10) halfway. Work in a criss-

cross pattern. Continue tightening the bolts in pat- 21a
tern to the torque specified in the following table.

Air Motor Torque

24G785 11-13 ft-lb (15-18 N•m)

24G786, 24G787, 24R491, 25-30 ft-lb (34-40 N•m)

24R015, and 24W754

14. Lubricate and install pilot valves (19) in top and bot-
tom cover. Torque to 95-105 in-lb (11-12 N•m).

15. Install the adapter (31) and o-ring (32) in the center
of the top cover (13). Lubricate or apply sealant to
the o-ring as specified in the following table.
21a
Air Motor O-Ring ti12755a

24G785, 24G786, 24G787 PTFE; apply sealant. FIG. 8. Center Grommet Installation
24R491, 24R015, 24W754 Buna-N; apply lubricant. 2. If bottom shroud (47) has been removed, slide it up
onto the tie rods (10). Tighten the screws (48).

3. Lower the top shroud (46) over the air motor.

4. Grease and install the o-ring (39), hand screw (40),

and lift ring (41), hand tight.

5. Install the air inlet (43) and exhaust (42) fittings

tightly with a wrench.

3A1211R 13
Parts

Parts
Air Motor Kit, plus Lift Ring, Fittings, Shrouds, and Fasteners

41
8* 2
40 3* 2 3

2 39 44 5
43

15 17 18 4 45

42

46

9* 2

6 7 31 31 6 7
16*
19 2 4 8 28
32 18 4

13 14*

29 8 1

10 1
9* 2

4*
19 2 4

11
48

47
33* 2 3 50 5
48 ti116225b

Torque varies by motor size: Model 24G785: 11-13 ft-lb (15-18 N•m)
29 1
Models 24G786, 24G787, 24R015, 24R491: 25-30 ft-lb
(34-40 N•m)

30 2 Apply NLGI No. 1, bentone-based grease.

U-cup faces up. Flange (bottom seal only) faces down.
3
See FIG. 7, page 12.
Upper Bumper - used
4 Torque to 95-105 in-lb (11-12 N•m).
only on air motor
ti16232a model 24G787 and 5 Apply appropriate sanitary lubricant.
24R015. Apply pipe sealant (Models 24R015, 24R491 and 24W754)
6 or lubricant (Models 24G785, 24G786, and 24G787).

7 Torque to 30-35 in-lb (41-47 N•m). 8 Press to snap fit.

14 3A1211R
 Parts

Air Motor Parts — All Models

(See page 16 for Shroud Kits, Fittings, and Fasteners, sold separately.)

Model Model Model Model Model Model

Ref. Description Qty 24G785 24G786 24R491 24G787 24R015 24W754
1 COVER, lower, assembly; includes 1 24A545 24A549 24A553 24A549
Refs. 3, 4, 9, 12, 19, 28, and 33
3* U-CUP 2 Not sold separately. See Air Motor Seal Kit (page 17) or
Lower Cover Assembly (Ref. 1, this table)
4* RETAINING RING 2 Not sold separately. See Air Motor Seal Kit (page 17) or
Lower Cover Assembly (Ref. 1, this table)
5 PISTON/ROD, assembly; 1 16G510 17W282 16G513 16G515 16G513
includes Ref. 8
8* O-RING, piston 1 Not sold separately. See Air Motor Seal Kit (page 17) or
Piston Assembly (Ref. 5, this table)
9* O-RING, cover 2 Not sold separately. See Air Motor Seal Kit (page 17) or
Lower Cover Assembly (Ref. 1, this table)
10 BOLT, tie, hex head 3 15M313 ----- ----- 15M315
4 ----- 15M315 -----
6 ----- ----- 15M315
11 CYLINDER, motor 1 15X783 16A517 16A516 24P936 16A517
12 SCREW, ground 1 116343 116343 116343 116343
13‡ COVER, upper, assembly, includes 1 16G516 16G517 16G518 16G517
Refs. 9, 19, 29, 30, 31, 32
14* GASKET, manifold 2 Not sold separately. See Air Motor Seal Kit (page 17) or
Manifold Assembly (Ref. 15, this table)
15 MANIFOLD, assembly, includes Refs. 1 16G519 16G521 16G521 16G521
14, 16, and 18 (qty. 4)
16* GASKET, air valve 1 Not sold separately. See Air Motor Seal Kit (page 17), Air Valve
Repair Kit (page 18), or Manifold Assembly (Ref. 15, this table)
17 VALVE, air, assembly; includes Refs. 1 24A352 24A352 24A352 24X156 24X156
16 and 18 (qty. 4)
18 SCREW, M6 x 25 8 Not sold separately. See Manifold Assembly (Ref. 15, this table) or
Air Valve Assembly (Ref. 17, this table)
19 VALVE, pilot 2 24A366 24A366 24A366 24A366
28 BUMPER KIT 1 24A914
Lower bumper only 24A914
Lower bumper, upper bumper, and 24A915
screws (qty. 3)
29 BUMPER, upper 1 Not sold separately.
See Bumper Kit (Ref.
30 SCREW, M5, flat head 3
28, this table)
Continued on next page.

3A1211R 15
Parts

Model Model Model Model Model Model

Ref. Description Qty 24G785 24G786 24R491 24G787 24R015 24W754
31 ADAPTER; includes Ref. 32 1 16T537 16T537 16V087 16T537 16G523 16G523
32 O-RING, for adapter 1 110636 110636 110782 110636 110782 110782
33 SEAL, u-cup with flange 1 Not sold separately. See Air Motor Seal Kit (page 17) or
Lower Cover Assembly (Ref. 1, this table)
35 LABEL, warning (not shown) 17W547 17W547 17W547 17W547

* Included in Air Motor Seal Kit. See page 17. ‡ The upper cover assembly includes two adapter
o-rings. See Ref. 32 for the correct o-ring to use for
 Included in Air Valve Repair Kit. See page 18.
your motor.
 Replacement Warning labels, signs, tags, and cards
are available at no cost.

Shroud Kits, Fittings, and Fasteners*

(See page 15 for Air Motor parts.)

Ref. Description Qty Model 24G785 Model 24G786 Model 24G787

39 O-RING 1 165053 165053 165053
40 HAND NUT 1 16C306 16C306 16C306
41 LIFT RING (not included with air 1 16C009 16C009 16C009
motors used on rams)
42 FITTING, exhaust 1 16C946 16C946 16C946
43 FITTING, air inlet 1 Not sold separately.
1 Order Air Inlet Fitting Kit 24G862.
44 O-RING, air inlet
45 FITTING, air inlet (normally 1 16G084 16G084 16G084
remains attached to shroud)
46 UPPER SHROUD KIT; includes 1 16G464 16G381 16G380
grommets (Ref. 50)
47 LOWER SHROUD KIT, includes 1 16G465 16G383 16G382
fasteners (Ref. 48) and grom-
mets (Ref. 50)
48 SCREW, cap; M8 x 1.25, sst 4 118134 118134 118134
Order Shroud Fastener Kit 16G432 for quantity of 4

50 GROMMET
50a** Air motor piston rod 1 Not sold separately.
Air fitting 2 Order Grommet Kit 16G628 (3.5 in. air motor) or
50b
Grommet Kit 16G385 (6.0 in. or 7.5 in. air motor).
50c Tie rod 3 Grommets also come with Upper Shroud Kit (Ref. 46)
and Lower Shroud Kit (Ref. 47)

* For ordering flexibility, Refs. 39-50 are not included when Air Motor Model 24G785, 24G786, 24G787, or 24R491
is purchased. These parts are included when Air Motor Kit with Shroud 24J760, 24J764, or 24J765 is purchased,
or when the air motor is purchased as part of a SaniForce Pump Package.
** For qty. 3 of the piston rod grommet, order Kit 16H925 for the 3.5 in. air motor or Kit 16G384 for the 6.0 in. or
7.5 in. air motor.

16 3A1211R
 Parts

Air Motor Seal Kits Model 24A352 Air Valve Parts

Air Motor
Model Air Motor Seal Kit 110
24G785 16G524
1 106† 
24G786, 24A547
24R491, or
107
24W754
24G787 or 24A551
24R015
101
104
1 103
111
1 112

105

1 108†

102

109†

1 108†

107
1 106† 

110
ti11840a
1 Apply lubricant.

3A1211R 17
Parts

Air Valve Kits

NOTE: Air valve parts are not sold individually. The table below shows possible kit options for each part.

Air Valve Air Valve Air Valve

Repair Kit Seal Kit End Cap Kit
Ref. Description Qty. 24A538 24A536 24A361 Other
101 HOUSING 1
102 AIR VALVE PISTON 1 
103 DETENT PISTON 1 
ASSEMBLY
104 DETENT CAM 1 
105 PLATE, air valve 1 
106†  O-RING 2   
107 CAP 2 
108† U-CUP 2  
109† SCREW 2   Screws Kit 24A359
(pack of 10)
110 SNAP RING 2  
111 DETENT SPRING 1 
112 CUP 1 
18 SCREW, M6 x 25 4 See Manifold Assembly (Ref. 15,
Air Motor Kit Parts table) or
Air Valve Assembly (Ref. 17, Air
Motor Kit Parts table)
16*† AIR VALVE GASKET 1   See Air Motor Seal Kit (page 17)
or
Manifold Assembly (Ref. 15, Air
Motor Kit Parts table) or
Air Valve Assembly (Ref. 17, Air
Motor Kit Parts table)

† Included in Air Valve Seal Kit 24A536.

 Included in Air Valve Repair Kit 24A538.
 Included in Air Valve End Cap Kit 24A361.

18 3A1211R
 Dimensions

Dimensions
Air Motor A B C D E Weight
Model inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) lb (kg)
24G785 13.7 (348) 16.3 (414) 10.0 (254) 7.7 (196) 9.2 (234) 12.0 (5.4)
24G786 14.5 (368) 18.8 (478) 14.2 (361) 10.9 (277) 11.0 (279) 26.0 (11.8)
24G787 14.5 (368) 18.8 (478) 14.2 (361) 10.9 (277) 11.0 (279) 31.0 (14.1)
24R491 17.8 (452) 22.1 (561) 14.2 (361) 10.9 (277) 11.0 (279) 26.0 (11.8)
24R015 14.5 (368) 18.8 (478) 14.2 (361) 10.9 (277) 11.0 (279) 26.0 (11.8)
24W754 14.5 (368) 18.8 (478) 14.2 (361) 10.9 (277) 11.0 (279) 26.0 (11.8)

A
B

Midstroke
ti16223a
C

D E

ti16224a

3A1211R 19
Dimensions

20 3A1211R
 Technical Data

Technical Data
Maximum air inlet pressure . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7.0 bar)
Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.75 in.
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 in. npt(f)
Air exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 in. npt(m)
Maximum motor speed . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 cycles per minute
(Do not exceed maximum recommended speed of fluid
pump, to prevent premature pump wear.)
Sound data
24G785
Sound power* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78.5 dBA
Sound pressure** . . . . . . . . . . . . . . . . . . . . . . . . . . 71.6 dBA
24G786, 24R491, or 24W754
Sound power* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77.5 dBA
Sound pressure** . . . . . . . . . . . . . . . . . . . . . . . . . . 70.7 dBA
24G787 or 24R015
Sound power* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77.2 dBA
Sound pressure** . . . . . . . . . . . . . . . . . . . . . . . . . . 70.5 dBA

* Sound power at 70 psi (0.48 MPa, 4.8 bar), 20 cpm. Sound power measured per ISO-9614-2.
** Sound pressure was tested 3.28 feet (1 m) from equipment.

California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.

3A1211R 21
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 3A1211

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision R, October 2021