Manual Graco Modelo 237132

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Instructions-Parts List

Fast-Flo® Pump
1:1 RATIO
307427ZAG
EN

Air-operated piston transfer pump for low viscosity fluids. For professional use only.

Only models that are EX certified are approved for use in European explosive atmosphere
locations (see page 4).

180 psi (1.2 MPa, 12.4 bar) Maximum Air Input Pressure
180 psi (1.2 MPa, 12.4 bar) Maximum Working Pressure

For models that are certified, see page 4.

Important Safety Instructions


Read all warnings and instructions in
this manual before using the equipment.
Save these instructions.

This symbol on the nameplate


means the product is listed by
ETL. (UL Standard No. 79,
Standard for Power-Operated
Pumps for Petroleum Produce
Dispensing Systems).
Stubby
Pump

Bung-Mounted
Adjustable
Length Pump

Bung-Mounted
Drum Length Pump

2575 0359
Contents
Pump Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Displacement Pump Parts . . . . . . . . . . . . . . . . . . . 18
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Displacement Pump Service . . . . . . . . . . . . . . . . . 23
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Pump Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Graco Standard Warranty. . . . . . . . . . . . . . . . . . . . 38
Pump Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Displacement Pump Service . . . . . . . . . . . . . . . . . 17

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.

EQUIPMENT MISUSE HAZARD


WARNING
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
• This equipment is for professional use only.
• Read all instruction manuals, tags, and labels before operating the equipment.
• Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
• Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not exceed the maximum working pressure stated on the equipment or in the Technical Data
for your equipment. Do not exceed the maximum working pressure of the lowest rated component
in your system.
• Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
• Securely mount the pump. Do not attempt to operate it while holding it.
• Do not use hoses to pull equipment.
• Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
• Graco hoses to temperatures above 82°C (180°F) or below -40°C (-40°F).
• Wear hearing protection when operating this equipment.
• Do not lift pressurized equipment.
• Comply with all applicable local, state, and national fire, electrical, and safety regulations.

2 307427ZAG
FIRE AND EXPLOSION HAZARD
WARNING
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.

• Ground the equipment and the object being sprayed. Refer to Grounding the System on page 8.
• If there is any static sparking or you feel an electric shock while using this equipment, stop
spraying/dispensing immediately. Do not use the equipment until you identify and correct the
problem.
• Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being
sprayed/dispensed.
• Keep the spray/dispense area free of debris, including solvent, rags, and gasoline.
• Electrically disconnect all equipment in the spray/dispense area.
• Extinguish all open flames or pilot lights in the spray/dispense area.
• Do not smoke in the spray/dispense area.
• Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are
present.
• Do not operate a gasoline engine in the spray/dispense area.

TOXIC FLUID HAZARD


Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.

• Know the specific hazards of the fluid you are using.


• Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
• Any additives to the air supply, such as oil or anti-freeze will be exhausted into the atmosphere.
• Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

MOVING PARTS HAZARD


Moving parts can pinch or amputate your fingers.

• Keep clear of all moving parts when starting or operating the pump.
• Before servicing the equipment, follow the Pressure Relief Procedure on page 11 to prevent the
equipment from starting unexpectedly.

307427ZAG 3
Pump Models

Pump Models NON-LISTED PUMPS


These pumps are for non-corrosive light viscosity fluids
ETL LISTED PUMPS such as anti-freeze, windshield washer solvent, ATF,
motor oil, and hydraulic oil.
The following pumps are ETL listed for light viscosity
paints, lacquers, varnishes, thinners, solvents when Stubby Pumps
installed in accordance with NFPA (National Fire Parts
Protection Association) Standards No. 30, Flammable Model No. Description Pages
and Combustible Liquids Code, and No. 33 Spray 226948 Carbon Steel, Rubber 14, 24
Finishing Using Flammable Materials. The ETL listed Series B Packings
pumps have been evaluated using ASTM Reference 226952 Stainless Steel, Rubber 15, 33
Fuels A, C, H, I, and IRM No. 3 Oil and that any fluid Series B Packings
used in these pumps should be reviewed against these
fluids to determine suitability. The carbon steel pumps
are for non-corrosive fluids, and the stainless steel Bung-Mounted Drum Length Pumps
pumps are for corrosives. Parts
Model No. Description Pages
Stubby Pumps
226947 Carbon Steel, Rubber 12, 24
Parts Series B Packings
Model No. Description Pages 226951‡ Carbon Steel, Rubber 16, 25
**226943 Carbon Steel, Leather 14, 18 Series B Packings
Series B Packings 226953 Stainless Steel, Rubber 13, 32
*226944 Carbon Steel, 14, 19 Series B Packings
Series B Polyethylene Packings
*226945 Stainless Steel, 15, 28 ‡ Model 226951 has a suction tube that can be
Series B Polyethylene Packings extended 457 mm (18 in.). Non-extended pump length
is 724 mm (28.5 in.). Fully extended pump length is
Bung-Mounted Drum Length Pumps 1180 mm (46.4 in).

Parts NON-LISTED PUMPS


Model No. Description Pages
These pumps are for general fluid transfer applications.
**226940 Carbon Steel, Leather 12, 18
Series B Packings Stubby Pumps
**226941 Carbon Steel, 12, 19 Parts
Series B Polyethylene Packings Model No. Description Pages
**226942 Stainless Steel, 13, 27 *237130 Carbon Steel, Leather 14, 20
Series B Polyethylene Packings Series B Packings
686445 Carbon Steel, 12, 19 *237131 Carbon Steel, PTFE 14, 22
Series A‡ Polyethylene Packings Series B Packings
*237132 Stainless Steel, PTFE 15, 30
‡ Model 686445 includes a spout, part no. 206265 Series B Packings
* This model is II 2 G certified.
Ex h IIB T6 Gb Bung-Mounted Drum Length Pumps
II 1/2 G EX IIB T6 Ga/Gb Parts
**This model is ITS03ATEX11227 certified.
Model No. Description Pages
ITS21UKEX0321
**237133 Carbon Steel, Leather 12, 18
Series A Packings
**237134 Carbon Steel, PTFE 12, 21
Series A Packings
**237129 Stainless Steel, PTFE 13, 29
Series A Packings

4 307427ZAG
Installation

Installation

General Information true earth ground. Order Part No. 237569 Ground
Wire and Clamp.
• The Typical Installation shown in FIG. 2 is only a 2. Non ETL-Listed Pumps: See FIG. 1. Remove the
guide for selecting and installing system ground screw (Z). Fasten the ground connector (W)
components. Contact your Graco distributor for onto the pump with the ground screw (Z) and
assistance in planning a system to suit your needs. tighten securely. Loosen screw (X). Insert one
exposed end of a 12 ga (1.5 mm2) minimum ground
• Always use Genuine Graco Parts and Accessories. wire (Y) through the eye of the ground terminal
connector (W) and tighten screw (X) securely.
• Reference numbers and letters in parentheses refer Connect the other end of the wire to a true earth
to the callouts in the figures and the parts lists on ground. Order Part No. 222011 Ground
pages 12–33. Connector/Wire and Clamp.

• For ETL listed pumps. All pipe joints are to be made


tight with ETL listed gasoline—resistant pipe
compound.

Grounding the System

WARNING
FIRE AND EXPLOSION HAZARD
This pump must be grounded. Before
operating the pump, ground the system FIG. 1
as explained below. Also read the section
FIRE AND EXPLOSION HAZARD 3. Air and fluid hoses: use only electrically conductive
on page 3. hoses.
4. Air compressor: according to manufacturer’s
To reduce the risk of static sparking, ground the pump recommendations.
and all other equipment used or located in the pumping 5. Dispensing valve: grounding is obtained through
area. Check your local electrical code for detailed connection to a properly grounded fluid hose and
grounding instructions for your area and type of pump.
equipment. Ground all of this equipment. 6. Fluid supply container: according to local code.
7. Object being sprayed: according to local code.
1. ETL—Listed Pumps: Use a ground wire, 8. All solvent pails used when flushing, according to
connector, and clamp. See FIG. 1. Loosen screw local code. Use only metal pails, which are
conductive. Do not place the pail on a
(X). Insert one exposed end of a 12 ga (1.5 mm2)
non-conductive surface, such as paper or
minimum ground wire (Y) through the eye of the
cardboard, which interrupts the grounding
ground terminal connector (W) and tighten screw
continuity.
(X) securely. Connect the other end of the wire to a

307427ZAG 5
Installation

Installation
Model 226951 only

Key:
A Vent Plug
B Bung Adapter
C Air Line Lubricator
D Bleed-type Master Air Valve
E Air Line Filter
F Grounded Air Hose
G Fluid Drain Valve
H Fluid Outlet
J Pin Fitting
K Air Control Valve
(All Models except 226951)
L Air Line Coupler
M Grounded Fluid Hose
CC Air Regulator Kit
(Model 226951 only)

FIG. 2

Mounting the Pump a vacuum in the drum. Stubby pumps may be mounted
on a wall or on the side of a drum with a clamp. Drum
Always rigidly mount the pump to suit the type of pumps can also be mounted to the side of a drum.
installation planned. Graco mounting accessories are
shown in the Accessories section. With 200 liter (55 NOTE: Refer to Dimensions on page 36 for pump
gallon) drum length pumps, screw the bung adapter dimensions, and air inlet and fluid outlet sizes.
(B) tightly into the bung hole of the drum and adjust to
hold the pump 13 mm (0.5 in.) off the bottom of the
drum. Loosen the vent plug (A) to prevent formation of

6 307427ZAG
Installation

Installation

System Accessories Connect an electrically conductive fluid hose (M) to the


3/4 npt(f) fluid outlet.
Refer to FIG. 2 and the Accessories section.
Model 226951 Only
NOTE: To ensure maximum pump performance, be
sure that all accessories used are properly sized to Using moderate force, extend the pump suction tube,
meet your system’s requirements. insert the pump into the drum or tank bung hole, and
screw the bung adapter (B) tightly into the bung hole.
Most models are supplied with a needle-type air control Lift the pump about 13 mm (0.5 in.) and tighten the
valve (K) at the pump air inlet. Model 226951 is bung adapter (B) screw to hold the pump. Loosen the
equipped with an air regulator kit (CC) instead (see FIG. vent plug (A). Refer to FIG. 2.
3). All models are supplied with an air line quick
disconnect coupler (L) to connect the air line to
thepump and accessories. CAUTION

WARNING
To prevent damaging the o-ring seals inside the suc-
tion tube, do not use excessive force when extend-
ing the suction tube.
A bleed-type master air valve (D) and a fluid drain
valve (G) are required in your system, to help reduce
the risk of serious injury, including splashing fluid in All Other Models
the eyes or on the skin, and injury from moving parts
Refer to FIG. 2 and to the mounting accessories shown
if you are adjusting or repairing the pump.
on page 34 for pump mounting methods.
The bleed-type master air valve (D) relieves air
trapped between this valve and the pump after the Model 226951 Shown
pump is shut off. Trapped air can cause the pump to
cycle unexpectedly and result in serious injury,
including amputation. Locate the valve close to the
pump.
The fluid drain valve (G) helps relieve pressure in the
displacement pump, hose, and dispensing valve
when shutting off the pump. Actuating the dispensing
valve to relieve pressure may not be sufficient,
especially if there is a clog in the hose or the
dispensing valve.

For automatic air motor lubrication, install an air line


lubricator (C) downstream from the air regulator (if
supplied) and all other accessories. Install a bleed-type
master air valve (D) close to the pump. Next, install the
air regulator (CC), if supplied. Install an air line filter (E)
upstream from all other accessories, to remove harmful
dirt and moisture from the compressed air supply.

Using a suitable adapter, install the male disconnect pin


fitting (J) in the air filter inlet. Install the air line quick
disconnect coupler (L) on the air hose (F), but do not FIG. 3
connect it to the pin fitting yet.

307427ZAG 7
Operation

Operation

Pressure Relief Procedure and disconnect the air hose. Push up on the ball of the
intake valve (N) to drain the lower part of the pump.

WARNING
See FIG. 4. Turn the pump over to drain the upper part
of the pump.

PRESSURIZED EQUIPMENT HAZARD


The system pressure must be manually relieved to
prevent the system from starting or spraying
accidentally. To reduce the risk of an injury from
accidental spray from the gun, splashing fluid, or
moving parts, follow the
whenever you:Pressure Relief Procedure
• are instructed to relieve the pressure,
FIG. 4
• stop spraying,
• check or service any of the system equipment,
• or install or clean the spray nozzle.
Starting and Adjusting the Pump
1. Shut off the air to the pump. With the air valve (K) or regulator (CC) closed, turn on
2. Close the bleed-type master air valve (required in the air supply and connect the air line coupler (L). See
your system). FIG. 3 or FIG. 5. Make sure all dispensing valves are
3. Hold a metal part of the dispensing valve firmly to open.
the side of a grounded metal pail, and trigger the
valve to relieve pressure. Slowly open the air valve (K) or regulator (CC) until the
4. Open the fluid drain valve (required in your system) pump cycles 5 to 20 cycles per minute. The pump itself
to relieve all fluid pressure, having a container only takes a few strokes to prime. In a large system,
ready to catch the drainage. however, the pump may have to be cycled for
5. Leave the drain valve open until you are ready to several minutes to fill all the lines. Once the entire
dispense again. system is primed, use the air valve or regulator to
control pump speed and cycle rate; always use the
If you suspect that the nozzle or hose is completely lowest pressure necessary to get the desired results.
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the When used for transfer and supply operations with no
hose end coupling and relieve pressure gradually, then dispensing valve, the pump will run whenever air is
loosen completely. Now clear the nozzle or hose. supplied.

Flush the Pump Before Using Pump Shutdown

WARNING
The pump was tested in lightweight oil, which was left
in to protect pump parts. To prevent contamination of
the fluid you are pumping, flush the pump with a
compatible solvent before using it. To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
To flush the pump, connect a short hose to the pump Pressure Relief Procedure at left.
outlet, insert the pump intake into a pail of compatible
solvent, direct the hose into a pail, and start the pump
1. Disconnect the air line coupler (L).
as explained at right.
2. Relieve the pressure.
Cycle the pump slowly for at least 5 minutes, then stop

8 307427ZAG
Maintenance

Maintenance

WARNING
Fill the wet-cup (P) 1/2 full of Graco Throat Seal Liquid
(TSL) or compatible solvent and keep it 1/2 full to keep
fluid from drying on the displacement rod and
damaging
Do not attempt to adjust the packing nut with the
pump throat packings. See FIG. 5.
pump operating.
Lubricate the throat packings frequently when you are Periodically, check the tightness of the packing nut (P).
pumping a non-lubricating fluid, or are shutting down Relieve the pressure, then tighten enough to prevent
for more than a few days. Some pumps have a grease leakage; no tighter. See FIG. 5. If the leakage can not
fitting (DD) for this purpose. See FIG. 5. be stopped, change the packings to prevent exposure
to the fluid being pumped.
The accessory air line lubricator (C) provides automatic
air motor lubrication. To manually lubricate the motor,
disconnect the air line at the air motor inlet, put
about 15 drops of lightweight oil in the inlet, reconnect
the air line and turn on the air to blow oil into the motor.

Never allow the pump to run dry of fluid being pumped.


A dry pump will quickly accelerate to a high speed,
possibly damaging itself. If your pump accelerates
quickly, or is running too fast, stop it immediately and
check the fluid supply. If the supply container is empty
and air has been pumped into the lines, prime the
pump and lines with fluid, or flush and leave filled with
compatible solvent. Be sure to eliminate all air from the
fluid system.

WARNING
To reduce the risk of serious injury whenever you FIG. 5
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.

307427ZAG 9
Troubleshooting

Troubleshooting

WARNING
1. Relieve the pressure.
2. Check all other possible remedies before
disassembling the pump.
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.

PROBLEM CAUSE SOLUTION

The pump fails to operate. Dirty or worn air motor. Clean, service; see the separate
motor manual 307456.
Inadequate air supply or restricted Clean lines or increase the air supply
lines. (see Technical Data).
Closed or clogged air valves. Open or clear the valves.
Clogged fluid hose or valve. Clear the hose or valves.
Worn or damaged valves or seals. Service the valves or seals.
The pump operates, but the output Clogged fluid hose or valve. Clear the hose or valves.
is low on both strokes.
Exhausted fluid supply. Refill the fluid supply and reprime the
pump.
Worn or damaged valves or seals. Service the valve or seals.
The pump operates, but the output Held open or worn intake valve. Clear or service the valve.
is low on the downstroke.
Worn or damaged valves or seals. Service the valve or seals.
The pump operates, but the output Held open or worn piston valve. Clear or service the valve.
is low on the upstroke.
Worn or damaged valves or seals. Service the valve or seals.
Erratic or accelerated operation. Exhausted fluid supply. Refill the fluid supply and reprime the
pump.
Broken air motor compression Replace the spring.
spring.

10 307427ZAG
Pump Service

Pump Service

Disconnecting the Air Motor 5. Reconnect the groundwire if it was disconnected

WARNING
during service.
1 Grease the threads.

2 Apply thread sealant.


To reduce the risk of serious injury whenever you
Torque evenly to 15 N•m (8 ft-lb).
are instructed to relieve pressure, always follow the 3

Pressure Relief Procedure on page 8.

1. Flush the pump.


2. Relieve the pressure. Remove the pump from its
mounting.
3. See FIG. 6. Unscrew the tie rod locknuts (103).
4. Unscrew and remove the screw (105) and barrel
(104).
5. Raise the air motor (115) away from the
displacement pump (114). Unscrew the
displacement rod (15) from the air motor
connecting rod (S).
6. To order pump parts, refer to the parts lists on
pages 12–16. Refer to pages 17–33 for
displacement pump service and parts information.
Refer to manual 307456 for air motor service and
parts information.

Reconnecting the Air Motor


1. When reconnecting the air motor, use lithium base
grease on the threads of the displacement rod (15).
Make sure the o-ring (14) is in place on the rod.
2. Insert the muffler (T) into the air motor connecting
rod (S) as shown in FIG. 6.
3. Tighten the displacement rod (15) into the air motor
connecting rod hand tight, and install the barrel and
screw set (104 and 105).
4. Apply thread sealant to the threads of the tie rods
(106). To ensure proper alignment, first thread the
tie rod locknuts (106) loosely onto the tie rods, then
torque evenly to 15 N•m (8 ft-lb).
NOTE: Removing the muffler (T) will increase both
pump flow rate and exhaust noise.

FIG. 6

307427ZAG 11
Pump Parts

Pump Parts

Bung Mount Drum-Length Pumps, Carbon Steel Models


Model 226940, Series B, leather packed available at no cost.
Model 226941, Series B, polyethylene packed ✓ Keep these spare parts on hand to reduce down
Model 226947, Series B, rubber packed time.
Model 237133, Series A, leather packed ‡ Displacement pump only available as piece parts,
Model 237134, Series A, PTFE packed not available assembled
Model 686445, Series A, polyethylene packed, with
spout
Ref.
Model 226940 Shown
No. Part. No. Description Qty.
103 104541 NUT, lock; M8; w/nylon insert 3
104✓ 15B249 PIN, barrel 1
105✓ 15B250 SCREW 1
106 177171 TIE ROD 3
107 190165 FITTING, air line; for Models 1
237133 and 237134 only
169969 FITTING, air line for all other 1
models
108 206264 NEEDLE VALVE ASSY Includes 1
items 109-112, 116, 117
109✓ 157628 PACKING, o-ring; nitrile rubber 1
110 165722 BODY 1
111 166531 RING, friction washer 1
112 166529 NEEDLE 1
113 190164 COUPLER, air line; for Models 1
237133 and 237134 only
114558 COUPLER, air line for all other 1
models
114 215953‡ DISPLACEMENT PUMP, for 1
Models 226940 and 237133;
see page 18
215954‡ DISPLACEMENT PUMP for 1
Model 226941; see page 19
237449 DISPLACEMENT PUMP for 1
Model 237134; see page 21
218113‡ DISPLACEMENT PUMP for 1
Model 226947; see page 24
115 223099 AIR MOTOR KIT 1
See instruction manual 307456
116 166532 NUT, packing 1
117 164698 KNOB, adjusting 1
118 206265 SPOUT; Model 686445 only 1
(not shown)
200▲ 172479 TAG, warning (not shown) 1

▲ Replacement safety labels, tags, and cards are

12 307427ZAG
Pump Parts

Pump Parts

Bung Mount Drum-Length Pumps, Stainless Steel Models


Model 226942, Series B, polyethylene packed
Model 226953, Series B, rubber packed
Model 237129, Series A, PTFE packed Model 226953 Shown
Ref.
No. Part. No. Description Qty.
102 215961 MOUNTING KIT for Stainless 1
Steel Pumps; includes items
103-113, 116, 117
103 104541 NUT, lock; M8; w/nylon insert 3
104✓ 15B249 PIN, barrel 1
105✓ 15B250 SCREW 1
106 177170 TIE ROD 3
107 190165 FITTING, air line; for Model
237129 only
169969 FITTING, air line for all other 1
models
108 206264 NEEDLE VALVE ASSY Includes 1
items 109-112, 116, 117
109✓ 157628 PACKING, o-ring; nitrile rubber 1
110 165722 BODY 1
111 166531 RING, friction washer 1
112 166529 NEEDLE 1
113 190164 COUPLER, air line; for Model 1
237129 only
114558 COUPLER, air line for all other 1
models
114 215955‡ DISPLACEMENT PUMP, for 1
Model 226942; see page 27
220440‡ DISPLACEMENT PUMP for 1
Model 226953; see page 32
237253‡ DISPLACEMENT PUMP for 1
Model 237129; see page 29
115 223099 AIR MOTOR KIT 1

See instruction manual 307456


116 166532 NUT, packing 1
117 164698 KNOB, adjusting 1
200▲ 172479 TAG, warning (not shown) 1

✓ Keep these spare parts on hand to reduce down


time.

‡ Displacement pump only available as piece parts,


not available assembled
▲ Replacement safety labels, tags, and cards are
available at no cost.

307427ZAG 13
Pump Parts

Pump Parts

Stubby Length Pumps, Carbon Steel Models


Model 226943, Series B, leather packed time.
Model 226944, Series B, polyethylene packed ‡ Displacement pump only available as piece parts,
Model 226948, Series B, rubber packed not available assembled.
Model 237130, Series A, leather packed ▲ Replacement safety labels, tags, and cards are
Model 237131, Series A, PTFE packed available at no cost.

Ref.
No. Part. No. Description Qty. Model 226943 Shown
103 104541 NUT, lock; M8; w/nylon insert 3
104✓ 15B249 PIN, barrel 1
105✓ 15B250 SCREW 1
106 177171 TIE ROD 3
107 190165 FITTING, air line; For Models
237130 and 237121 only
169969 FITTING, air line for all other 1
models
108 206264 NEEDLE VALVE ASSY Includes 1
items 109-112, 116, 117
109✓ 157628 PACKING, o-ring; nitrile rubber 1
110 165722 BODY 1
111 166531 RING, friction washer 1
112 166529 NEEDLE 1
113 190164 COUPLER, air line; For Models 1
237130 and 237131 only
114558 COUPLER, air line for all other 1
models
114 215956‡ DISPLACEMENT PUMP, for 1
Model 226943; see page 18
215957‡ DISPLACEMENT PUMP, for 1
Model 226944; see page 19
218114‡ DISPLACEMENT PUMP, for 1
Model 226948; see page 24
237254‡ DISPLACEMENT PUMP for 1
Model 237130; see page 20
237255‡ DISPLACEMENT PUMP for 1
Model 237131; see page 22
115 223099 AIR MOTOR KIT 1
See instruction manual 307456
116 166532 NUT, packing 1
117 164698 KNOB, adjusting 1
200▲ 172479 TAG, warning (not shown) 1

✓ Keep these spare parts on hand to reduce down

14 307427ZAG
Pump Parts

Pump Parts

Stubby Length Pumps, Stainless Steel Models


Model 226945, Series B, polyethylene packed ▲ Replacement safety labels, tags, and cards are
Model 226952, Series B, rubber packed available at no cost.
Model 237132, Series A, PTFE packed

Ref.
No. Part. No. Description Qty. Model 226945 Shown
102 215961 MOUNTING KIT for Stainless 1
Steel Pumps; includes items
103-113, 116, 117
103 104541 NUT, lock; M8; w/nylon insert 3
104✓ 15B249 PIN, barrel 1
105✓ 15B250 SCREW 1
106 177170 TIE ROD 3
107 190165 FITTING, air line; for Model
237132 only
169969 FITTING, air line for all other 1
models
108 206264 NEEDLE VALVE ASSY Includes 1
items 109-112, 116, 117
109✓ 157628 PACKING, o-ring; nitrile rubber 1
110 165722 BODY 1
111 166531 RING, friction washer 1
112 166529 NEEDLE 1
113 190164 COUPLER, air line; for Model 1
237132 only
114558 COUPLER, air line for all other 1
models
114 215958‡ DISPLACEMENT PUMP, for 1
Model 226945; see page 28
220439‡ DISPLACEMENT PUMP for 1
Model 226952; see page 33
237256‡ DISPLACEMENT PUMP for 1
Model 237132; see page 30
115 223099 AIR MOTOR KIT 1
See instruction manual 307456
116 166532 NUT, packing 1
117 164698 KNOB, adjusting 1
200▲ 172479 TAG, warning (not shown) 1

✓ Keep these spare parts on hand to reduce down


time.
‡ Displacement pump only available as piece parts,
not available assembled.

307427ZAG 15
Pump Parts

Pump Parts

Bung Mount Adjustable Length Pump, Carbon Steel Model


Fits bung type containers from 724 mm (28.5 in.) to 1180 mm (46.4 in.) deep (maximum 456 mm [18 in.] adjustment).

Model 226951, Series B, rubber packed

Ref.
No. Part. No. Description Qty.
103 104541 NUT, lock; M8; w/nylon insert 3
104✓ 15B249 PIN, barrel 1
105✓ 15B250 SCREW 1
106 177171 TIE ROD 3
107 169969 FITTING, air line 1
113 114558 COUPLER, air line 1
114 218116‡ DISPLACEMENT PUMP, for 1
Model 226951; see page 28
115 223099 AIR MOTOR KIT See instruction 1
manual 307456
118 218316 AIR REGULATOR KIT Includes 1
items 107, 113, 119-123
119 100403 PLUG, pipe; 1/8 npt 1
120 104655 GAUGE, air pressure; 0-60 psi 1
(0-0.4 MPa, 0-4.2 bar); 1/8 npt
inlet
121 104815 REGULATOR, air; 0-60 psi 1
(0-0.4 MPa, 0-4.2 bar); see
308167
122 103656 NIPPLE, pipe; 1/8 npt 1
123 100030 BUSHING, pipe; 1/4 npt(m) x 1
1/8 npt(f)
200▲ 172479 TAG, warning (not shown) 1

✓ Keep these spare parts on hand to reduce down


time.

‡ Displacement pump only available as piece parts,


not available assembled
▲ Replacement safety labels, tags, and cards are
available at no cost.

16 307427ZAG
Displacement Pump Service

Displacement Pump Service

CARBON STEEL DISPLACEMENT PUMPS, with leather,


polyethylene, or PTFE packings
This procedure covers the following displacement 3. Clean and inspect all piston parts. Replace parts as
pumps. Refer to the parts drawings on the indicated necessary. Reassemble the piston parts as shown,
pages for an illustration of your pump. being sure that the lips of the u-cup packing (21) are
facing up. Screw the piston stud (22) into the valve
• Model 215953, page 18. housing (18) and torque to 31 N•m (23 ft-lb).
• Model 215956, page 18. 4. When reassembling the piston to the connecting
• Model 215954, page 19. rod (17), screw the connecting rod all the way into
• Model 215957, page 19. the displacement rod (15). Tighten the upper nut
• Model 237254, page 20. (16) against the displacement rod and torque to 33
• Model 237449, page 21. N•m (24 ft-lb). Adjust the lower nut (16) to allow 3.1
• Model 237255, page 22. mm (0.125 in.) free travel for the disk (19).

Before You Start Throat Packings


1. Disconnect the displacement pump from the air 1. Remove the cylinder (13) and piston as explained
motor as explained on page 11. previously. Remove the packing nut (1) and pull the
2. Be sure you have all the necessary repair parts on displacement rod (15) out of the top of the outlet
hand to reduce downtime. housing (6). Inspect the outer surface of the
3. Repair Kits are available. For best results, use all displacement rod for scoring or wear by running a
the new parts in the kit even if the old parts look finger over the surface or holding it up to the light at
good. Refer to the parts drawing for your pump. an angle.
2. Remove the throat packings from the outlet
Intake Valve housing (6).
3. Clean and inspect the parts for wear or damage.
1. Unscrew the intake valve housing (23) from the Lubricate the packings before reassembly. Install
cylinder (13), using a strap wrench. Disassemble the parts one at a time, in the same position as
the valve and clean and inspect all parts. before. The lips of the v-packings must face down
NOTE: On Models 237254 and 237255, inspect the ball against fluid pressure.
(28) and seat in the housing (23) for wear or nicks. NOTE: On displacement pumps 215953, 215956, and
237254, install the two leather v-packings (4) below the
2. Replace parts as necessary. Reassemble as shown single PTFE v-packing (3).
in the applicable parts drawing.
4. Leave the packing nut (1) loose until the
Piston Valve displacement rod (15) has been installed.
1. Using a strap wrench, grip the cylinder (13) near the
outlet housing (6) and unscrew it from the housing.
Pull the cylinder down off the piston. Check the
CAUTION
inner surface of the cylinder for scoring or wear by Insert the displacement rod from the top of the out-
running a finger over the surface or holding the part let housing to prevent shearing of the packings.
up to the light at an angle.
2. Loosen the lower nut (16) and unscrew the valve
housing (18) from the connecting rod (17). Unscrew 5. Tighten the packing nut just enough to prevent
the piston stud (22). leaking. Overtightening can damage the packings.
6. Reconnect the displacement pump to the air motor
as explained on page 11.

307427ZAG 17
Displacement Pump Parts

Displacement Pump Parts

Model 215953 Displacement Pump, Series D


200 Liter (55 Gallon) Size, Carbon Steel, Leather Packed

Model 215956 Displacement Pump, Series C


Stubby Size, Carbon Steel, Leather Packed Model 215953 Shown
Ref.
No. Part No. Description Qty. 1 Torque to 31 N•m (23 ft-lb).
1 177152 NUT, packing 1
Torque to 33 N•m (24 ft-lb).
2* 178543 GLAND, female; stainless steel 1 2
3* 172487 V-PACKING; PTFE 1 Lips of v-packings must face down.
4* 172384 V-PACKING; leather 2
3

5* 172385 GLAND, male; stainless steel 1 4 Lips of packing must face up.
6 178542 HOUSING, outlet 1 Used on Model 215953 only.
7 101281 FITTING, grease 1
5

8 104537 O-RING; PTFE 2


9 214583 BUNG ADAPTER ASSY 1
Includes items 10 and 12 (used on
Model 215953 only)
10 172405 BUSHING; nylon 1
12 222308 ADAPTER, bung; carbon steel 1
13 172416 CYLINDER (Model 215953) 1
177165 CYLINDER (Model 215956) 1
14 177156 O-RING; fluoroelastomer 1
15 217189 ROD, displacement 1
16 105775 NUT, hex; M14 x 1.5 2
17 177150 ROD, connecting (Model 215953) 1
177160 ROD, connecting (Model 215956) 1
18 177168 HOUSING, valve, piston 1
19 177155 VALVE, piston 1
20 172393 WASHER; stainless steel 1
21* 172392 CUP, piston; leather 1
22 177151 PISTON, pump 1
23 217102 VALVE, intake 1

* These parts are included in Repair Kit 213012, which


may be purchased separately.

18 307427ZAG
Displacement Pump Parts

Displacement Pump Parts

Model 215954 Displacement Pump, Series D


200 Liter (55 Gallon) Size, Carbon Steel, Polyethylene Packed

Model 215957 Displacement Pump, Series C


Stubby Size, Carbon Steel, Polyethylene Packed
Model 215954 Shown
Ref.
No. Part No. Description Qty.
Torque to 31 N•m (23 ft-lb).
1 177152 NUT, packing 1
1

2* 178543 GLAND, female; stainless steel 1 2 Torque to 33 N•m (24 ft-lb).


3* 177164 V-PACKING; polyethylene 1 Lips of v-packings must face down.
5* 172385 GLAND, male; stainless steel 1
3

6 178542 HOUSING, outlet 1 4 Lips of packing must face up.


7 101281 FITTING, grease 1
Used on Model 215954 only.
8 104537 O-RING; PTFE 2
5

9 214583 BUNG ADAPTER ASSY 1


Includes items 10 and 12 (used on
Model 215954 only)
10 172405 BUSHING; nylon 1
12 222308 ADAPTER, bung; carbon steel 1
13 172416 CYLINDER (Model 215954) 1
177165 CYLINDER (Model 215957) 1
14 177156 O-RING; fluoroelastomer 1
15 217189 ROD, displacement 1
16 105775 NUT, hex; M14 x 1.5 2
17 177150 ROD, connecting (Model 215954) 1
177160 ROD, connecting (Model 215957) 1
18 177168 HOUSING, valve, piston 1
19 177155 VALVE, piston 1
20 172393 WASHER; stainless steel 1
21* 177159 CUP, piston; polyethylene 1
22 177151 PISTON, pump 1
23 217102 VALVE, intake 1

* These parts are included in Repair Kit 215964, which


may be purchased separately.

307427ZAG 19
Displacement Pump Parts

Displacement Pump Parts

Model 237254 Displacement Pump, Series A


Stubby Size, Carbon Steel, Leather Packed

Ref.
No. Part No. Description Qty. 1 Torque to 31 N•m (23 ft-lb).
1 177152 NUT, packing 1 2 Torque to 33 N•m (24 ft-lb).
2* 178543 GLAND, female; stainless steel 1
Lips of v-packings must face down.
3* 172487 V-PACKING; PTFE 1 3

4* 172384 V-PACKING; leather 2 4 Lips of packing must face up.


5* 172385 GLAND, male; stainless steel 1
6 178542 HOUSING, outlet 1
7 101281 FITTING, grease 1
8 104537 O-RING; PTFE 1
13 190063 CYLINDER 1
14 177156 O-RING; fluoroelastomer 1
15 217189 ROD, displacement 1
16 105775 NUT, hex; M14 x 1.5 2
17 177160 ROD, connecting 1
18 177168 HOUSING, valve, piston 1
19 177155 VALVE, piston 1
20 172393 WASHER; stainless steel 1
21* 172392 CUP, piston; leather 1
22 177151 PISTON, pump 1
23 237493 VALVE, intake 1
26 172399 PIN, ball stop 1
27 177230 GUIDE, ball 1
28 104586 BALL, intake; 32 mm dia. 1

* These parts are included in Repair Kit 213012, which


may be purchased separately.

20 307427ZAG
Displacement Pump Parts

Displacement Pump Parts

Model 237449 Displacement Pump, Series A


200 Liter (55 Gallon) Size, Carbon Steel, PTFE Packed

Ref.
No. Part No. Description Qty. 1 Torque to 31 N•m (23 ft-lb).
1 177152 NUT, packing 1 2 Torque to 33 N•m (24 ft-lb).
2* 178543 GLAND, female; stainless steel 1
Lips of v-packings must face down.
3* 172487 V-PACKING; PTFE 3 3

5* 172385 GLAND, male; stainless steel 1 4 Lips of packing must face up.
6 178542 HOUSING, outlet 1
7 101281 FITTING, grease 1
8 104537 O-RING; PTFE 2
9 214583 BUNG ADAPTER ASSY Includes 1
items 10 and 12
10 172405 BUSHING; nylon 1
12 222308 ADAPTER, bung; carbon steel 1
13 172416 CYLINDER 1
14 177156 O-RING; fluoroelastomer 1
15 217189 ROD, displacement 1
16 105775 NUT, hex; M14 x 1.5 2
17 177150 ROD, connecting 1
18 177168 HOUSING, valve, piston 1
19 177155 VALVE, piston 1
20 172393 WASHER; stainless steel 1
21* 172489 CUP, piston; PTFE 1
22 177151 PISTON, pump 1
23 217102 VALVE, intake 1

* These parts are included in Repair Kit 213013, which


may be purchased separately.

307427ZAG 21
Displacement Pump Parts

Displacement Pump Parts

Model 237255 Displacement Pump, Series A


Stubby Size, Carbon Steel, PTFE Packed

Ref.
Torque to 31 N•m (23 ft-lb).
No. Part No. Description Qty.
1

1 177152 NUT, packing 1 2 Torque to 33 N•m (24 ft-lb).


2* 178543 GLAND, female; stainless steel 1 Lips of v-packings must face down.
3* 172487 V-PACKING; PTFE 3
3

5* 172385 GLAND, male; stainless steel 1 4 Lips of packing must face up.
6 178542 HOUSING, outlet 1
7 101281 FITTING, grease 1
8 104537 O-RING; PTFE 1
13 190063 CYLINDER 1
14 177156 O-RING; fluoroelastomer 1
15 217189 ROD, displacement 1
16 105775 NUT, hex; M14 x 1.5 2
17 177160 ROD, connecting 1
18 177168 HOUSING, valve, piston 1
19 177155 VALVE, piston 1
20 172393 WASHER; stainless steel 1
21* 172489 CUP, piston; PTFE 1
22 177151 PISTON, pump 1
23 237493 VALVE, intake 1
26 172399 PIN, ball stop 1
27 177230 GUIDE, ball 1
28 104586 BALL, intake; 32 mm dia. 1

* These parts are included in Repair Kit 213013, which


may be purchased separately.

22 307427ZAG
Displacement Pump Service

Displacement Pump Service

CARBON STEEL DISPLACEMENT PUMPS, with rubber packings


This procedure covers the following displacement facing up. Screw the piston stud (22) into the valve
pumps. Refer to the parts drawings on the indicated housing (18) and torque to 31 N•m (23 ft-lb).
pages for an illustration of your pump. 4. When reassembling the piston to the connecting
rod (17), screw the connecting rod all the way into
• Model 218113, page 24. the displacement rod (15). Tighten the upper nut
• Model 218114, page 24. (16) against the displacement rod and torque to 33
• Model 218116, page 25. N•m (24 ft-lb). Adjust the lower nut (16) to allow 3.1
mm (0.125 in.) free travel for the disk (19).
Before You Start
Throat Packings
1. Disconnect the displacement pump from the air
motor as explained on page 11. 1. Remove the cylinder (13) and piston as explained
2. Be sure you have all the necessary repair parts on previously. Remove the packing nut (1) and pull the
hand to reduce downtime. displacement rod (15) out of the top of the outlet
3. Repair Kit 218112 is available. For best results, use housing (6). Inspect the outer surface of the
all the new parts in the kit even if the old parts look displacement rod for scoring or wear by running a
good. finger over the surface or holding it up to the light at
an angle.
Intake Valve 2. Remove the throat packings from the outlet
housing (6).
1. Unscrew the intake valve housing (23) from the 3. Clean and inspect the parts for wear or damage.
cylinder (13), using a strap wrench. Disassemble Lubricate the packings before reassembly. Install
the valve and clean and inspect all parts. the parts one at a time, in the same position as
2. Replace parts as necessary. Reassemble as shown before. The lips of the u-cups must face down
in the applicable parts drawing. against fluid pressure.
4. Leave the packing nut (1) loose until the
Piston Valve displacement rod (15) has been installed.
1. Using a strap wrench, grip the cylinder (13) near the
outlet housing (6) and unscrew it from the housing.
Pull the cylinder down off the piston. Check the
CAUTION
inner surface of the cylinder for scoring or wear by Insert the displacement rod from the top of the out-
running a finger over the surface or holding the part let housing to prevent shearing of the packings.
up to the light at an angle.
2. Loosen the lower nut (16) and unscrew the valve
housing (18) from the connecting rod (17). Unscrew 5. Tighten the packing nut just enough to prevent
the piston stud (22). leaking. Overtightening can damage the packings.
3. Clean and inspect all piston parts. Replace parts as 6. Reconnect the displacement pump to the air motor
necessary. Reassemble the piston parts as shown, as explained on page 11.
being sure that the lips of the u-cup packing (21) are

307427ZAG 23
Displacement Pump Service

Displacement Pump Parts

Model 218113 Displacement Pump, Series A


200 Liter (55 Gallon) Size, Carbon Steel, Rubber Packed

Model 218114 Displacement Pump, Series A


Stubby Size, Carbon Steel, Rubber Packed Model 218113 Shown
Ref.
No. Part No. Description Qty. 1 Torque to 31 N•m (23 ft-lb).
1 177152 NUT, packing 1
Torque to 33 N•m (24 ft-lb).
2* 179925 BEARING; acetal 1 2
3* 107228 PACKING, u-cup; buna-N 3 Lips of packing must face down.
4* 107227 O-RING; buna-N 1
3

5* 179924 WASHER; stainless steel 1 4 Lips of packing must face up.


6 178542 HOUSING, outlet 1 Used on Model 218113 only.
7 101281 FITTING, grease 1
5

8 104537 O-RING; PTFE 2


9 214583 BUNG ADAPTER ASSY 1
Includes items 10 and 12 (used on
Model 218113 only)
10 172405 BUSHING; nylon 1
12 222308 ADAPTER, bung; carbon steel 1
13 172416 CYLINDER (Model 218113) 1
177165 CYLINDER (Model 218114) 1
14 177156 O-RING; fluoroelastomer 1
15 217189 ROD, displacement 1
16 105775 NUT, hex; M14 x 1.5 2
17 177150 ROD, connecting (Model 218113) 1
177160 ROD, connecting (Model 218114) 1
18 177168 HOUSING, valve, piston 1
19 177155 VALVE, piston 1
20 172393 WASHER; stainless steel 1
21* 177159 CUP, piston; polyethylene 1
22 177151 PISTON, pump 1
23 217102 VALVE, intake 1

* These parts are included in Repair Kit 218112, which


may be purchased separately.

24 307427ZAG
Displacement Pump Service

Displacement Pump Parts

Model 218116 Displacement Pump, Series A


Adjustable Length, Carbon Steel, Rubber Packed Ref.
No. Part No. Description Qty.
Ref. 15 217189 ROD, displacement 1
No. Part No. Description Qty.
16 105775 NUT, hex; M14 x 1.5 2
1 177152 NUT, packing 1 17 177160 ROD, connecting 1
2* 179925 BEARING; acetal 1 18 177168 HOUSING, valve, piston 1
3* 107228 PACKING, u-cup; buna-N 3 19 177155 VALVE, piston 1
4* 107227 O-RING; buna-N 1 20 172393 WASHER; stainless steel 1
5* 179924 WASHER; stainless steel 1 21* 177159 CUP, piston; polyethylene 1
6 178542 HOUSING, outlet 1 22 177151 PISTON, pump 1
7 101281 FITTING, grease 1 23 217102 VALVE, intake 1
8 104537 O-RING; PTFE 2 33 179929 BUSHING, pipe; 1-1/2” x 3/4 npt 1
9 214583 BUNG ADAPTER ASSY 1 34 179931 TUBE, suction, stationary 1
Includes items 10 and 12
35 179930 TUBE, suction, movable 1
10 172405 BUSHING; nylon 1
36 104093 O-RING; buna-N 2
12 222308 ADAPTER, bung; carbon steel 1
13 177165 CYLINDER 1 * These parts are included in Repair Kit 218112, which
14 177156 O-RING; fluoroelastomer 1 may be purchased separately.

1
Torque to 31 N•m (23 ft-lb).

Torque to 33 N•m (24 ft-lb).


2

Lips of v-packings must


face down.
3

Lips of packing must face


up.
4

307427ZAG 25
Displacement Pump Service

Displacement Pump Service

STAINLESS STEEL DISPLACEMENT PUMPS, with polyethylene,


leather, or PTFE packings
This procedure covers the following displacement (22) for wear or nicks. Replace parts as necessary.
pumps. Refer to the parts drawings on the indicated Reassemble the piston parts as shown, being sure
pages for an illustration of your pump. that the lips of the u-cup packing (21) are facing up.
Torque as specified on the applicable illustration.
• Model 215955, page 27. Using a strap wrench, grip the cylinder (13) near the
• Model 215958, page 28. outlet housing (6) and screw it into the housing.
• Model 237253, page 29.
NOTE: On Models 215955 and 237253, when
• Model 237256, page 30.
reassembling the piston to the connecting rod (17),
screw the connecting rod all the way into the
Before You Start displacement rod (15). Tighten the upper nut (16)
1. Disconnect the displacement pump from the air against the displacement rod and torque to 33 N•m (24
motor as explained on page 11. ft-lb). Adjust the lower nut (16) to allow 3.1 mm (0.125
2. Be sure you have all the necessary repair parts on in.) free travel for the ball (25).
hand to reduce downtime.
3. Repair Kits are available. For best results, use all Also, when installing the cylinder (13), make sure that
the new parts in the kit even if the old parts look the knurled end is at the bottom.
good. Refer to the parts drawing for your pump.
Throat Packings
Intake Valve 1. Remove the cylinder (13) and piston as explained
1. Unscrew the intake valve housing (23) from the previously. Remove the packing nut (1) and pull the
cylinder (13), using a strap wrench. Disassemble displacement rod (15) out of the top of the outlet
the valve and clean and inspect all parts. housing (6). Inspect the outer surface of the
2. Inspect the ball (28) and seat in the housing (23) for displacement rod for scoring or wear by running a
wear or nicks. finger over the surface or holding it up to the light at
3. Replace parts as necessary. Reassemble as shown an angle.
in the applicable parts drawing. 2. Remove the throat packings from the outlet
housing (6).
3. Clean and inspect the parts for wear or damage.
Piston Valve Lubricate the packings before reassembly. Install
1. Using a strap wrench, grip the cylinder (13) near the the parts one at a time, in the same position as
outlet housing (6) and unscrew it from the housing. before. The lips of the v-packings must face down
Pull the cylinder down off the piston. Check the against fluid pressure.
inner surface of the cylinder for scoring or wear by 4. Leave the packing nut (1) loose until the
running a finger over the surface or holding the part displacement rod (15) has been installed.

CAUTION
up to the light at an angle.
2. On Models 215955 and 237253, Loosen the lower
nut (16) and unscrew the valve housing (18) from Insert the displacement rod from the top of the out-
the connecting rod (17). Unscrew the piston stud let housing to prevent shearing of the packings.
(22). On Models 215958 and 237256, remove the
cotter pins (29) from the ball stop pin (30). Remove
the ball stop pin and unscrew the piston stud (22)
from the displacement rod (15). Be careful not to 5. Tighten the packing nut just enough to prevent
drop the ball (25). leaking. Overtightening can damage the packings.
3. Clean and inspect all piston parts. Be sure to 6. Reconnect the displacement pump to the air motor
inspect the ball (25) and its seat on the piston stud as explained on page 11.

26 307427ZAG
Displacement Pump Service

Displacement Pump Parts

Model 215955 Displacement Pump, Series B


200 Liter (55 Gallon) Size, Stainless Steel, Polyethylene Packed

Ref. Torque to 65 N•m (47 ft-lb).


No. Part No. Description Qty.
1

1 180049 NUT, packing; stainless steel 1 2 Torque to 33 N•m (24 ft-lb).


2* 178543 GLAND, female; stainless steel 1 Lips of v-packings must face down.
3* 177164 V-PACKING; polyethylene 3
3

5* 172385 GLAND, male; stainless steel 1 4 Lips of packing must face up.
6 210876 HOUSING, outlet 1 Knurl is at the bottom end.
8 104537 O-RING; PTFE 1
5

9 --- BUNG ADAPTER ASSY 1


Includes items 10, 11, and 12
10 172405 BUSHING; nylon 1
11 104587 BOLT, M8 x 1.25 1
12 210877 ADAPTER, bung; stainless steel 1
13 178863 CYLINDER, 55 gal.; stainless 1
steel
14 177156 O-RING; fluoroelastomer 1
15 217211 ROD, displacement 1
16 105776 NUT, hex; M14 x 1.5 2
17 177149 ROD, connecting 1
18 177175 HOUSING, valve, piston 1
20 172393 WASHER; stainless steel 1
21* 177159 CUP, piston; polyethylene 1
22 172495 STUD, piston; stainless steel 1
23 218427 VALVE, intake; stainless steel 1
24 172391 SPACER, piston; PTFE 1
25 104585 BALL, piston; 22 mm dia. 1
26 172399 PIN, ball stop 1
27 177230 GUIDE, ball 1
28 104586 BALL, intake; 32 mm dia. 1

* These parts are included in Repair Kit 215964, which


may be purchased separately.

307427ZAG 27
Displacement Pump Service

Displacement Pump Parts

Model 215958 Displacement Pump, Series B


Stubby Size, Stainless Steel, Polyethylene Packed

Ref. Torque to 31 N•m (23 ft-lb).


No. Part No. Description Qty.
1

1 180049 NUT, packing; stainless steel 1 2 Torque to 33 N•m (24 ft-lb).


2* 178543 GLAND, female; stainless steel 1 Lips of v-packings must face down.
3* 177164 V-PACKING; polyethylene 3
3

5* 172385 GLAND, male; stainless steel 1 4 Lips of packing must face up.
6 210876 HOUSING, outlet 1
8 104537 O-RING; PTFE 1
13 172494 CYLINDER, stubby 1
14 177156 O-RING; fluoroelastomer 1
15 217212 ROD, displacement 1
20 172393 WASHER; stainless steel 1
21* 177159 CUP, piston; polyethylene 1
22 172495 STUD, piston 1
23 218427 VALVE, intake; stainless steel 1
24 172391 SPACER, piston; PTFE 1
25 104585 BALL, piston; 22 mm dia. 1
26 172399 PIN, ball stop 1
27 177230 GUIDE, ball 1
28 104586 BALL, intake; 32 mm dia. 1
29 100063 PIN, cotter 2
30 172389 PIN, ball stop 1

* These parts are included in Repair Kit 215964, which


may be purchased separately.

28 307427ZAG
Displacement Pump Service

Displacement Pump Parts

Model 237253 Displacement Pump, Series A


200 Liter (55 Gallon) Size, Stainless Steel, PTFE Packed

Ref. Torque to 65 N•m (47 ft-lb).


No. Part No. Description Qty.
1

1 180049 NUT, packing; stainless steel 1 2 Torque to 33 N•m (24 ft-lb).


2* 178543 GLAND, female; stainless steel 1 Lips of v-packings must face down.
3* 172487 V-PACKING; PTFE 3
3

5* 172385 GLAND, male; stainless steel 1 4 Lips of packing must face up.
6 210876 HOUSING, outlet 1 Knurl is at the bottom end.
8 104537 O-RING; PTFE 1
5

10 172405 BUSHING; nylon 1


11 104587 BOLT, M8 x 1.25 1
12 210877 ADAPTER, bung; stainless steel 1
13 178863 CYLINDER, 55 gal.; stainless 1
steel
14 177156 O-RING; fluoroelastomer 1
15 217211 ROD, displacement 1
16 105776 NUT, hex; M14 x 1.5 2
17 177149 ROD, connecting 1
18 177175 HOUSING, valve, piston 1
20 172393 WASHER; stainless steel 1
21* 172489 CUP, piston; PTFE 1
22 172495 STUD, piston; stainless steel 1
23 218427 VALVE, intake; stainless steel 1
24 172391 SPACER, piston; PTFE 1
25 104585 BALL, piston; 22 mm dia. 1
26 172399 PIN, ball stop 1
27 177230 GUIDE, ball 1
28 104586 BALL, intake; 32 mm dia. 1

* These parts are included in Repair Kit 213013, which


may be purchased separately.

307427ZAG 29
Displacement Pump Service

Displacement Pump Parts

Model 237256 Displacement Pump, Series A


Stubby Size, Stainless Steel, PTFE Packed

Ref. Torque to 31 N•m (23 ft-lb).


No. Part No. Description Qty.
1

1 180049 NUT, packing; stainless steel 1 2 Torque to 33 N•m (24 ft-lb).


2* 178543 GLAND, female; stainless steel 1 Lips of v-packings must face down.
3* 172487 V-PACKING; PTFE 3
3

5* 172385 GLAND, male; stainless steel 1 4 Lips of packing must face up.
6 210876 HOUSING, outlet 1
8 104537 O-RING; PTFE 1
13 172494 CYLINDER, stubby 1
14 177156 O-RING; fluoroelastomer 1
15 217212 ROD, displacement 1
20 172393 WASHER; stainless steel 1
21* 172489 CUP, piston; PTFE 1
22 172495 STUD, piston 1
23 218427 VALVE, intake; stainless steel 1
24 172391 SPACER, piston; PTFE 1
25 104585 BALL, piston; 22 mm dia. 1
26 172399 PIN, ball stop 1
27 177230 GUIDE, ball 1
28 104586 BALL, intake; 32 mm dia. 1
29 100063 PIN, cotter 2
30 172389 PIN, ball stop 1

* These parts are included in Repair Kit 213013, which


may be purchased separately.

30 307427ZAG
Displacement Pump Service

Displacement Pump Service

STAINLESS STEEL DISPLACEMENT PUMPS, with rubber packings


This procedure covers the following displacement that the lips of the u-cup packing (21) are facing up.
pumps. Refer to the parts drawings on the indicated Torque as specified on the applicable illustration.
pages for an illustration of your pump. Using a strap wrench, grip the cylinder (13) near the
outlet housing (6) and screw it into the housing.
• Model 220440, page 32.
NOTE: On Model 220440, when reassembling the
• Model 220439, page 33.
piston to the connecting rod (17), screw the connecting
rod all the way into the displacement rod (15). Tighten
Before You Start the upper nut (16) against the displacement rod and
1. Disconnect the displacement pump from the air torque to 33 N•m (24 ft-lb). Adjust the lower nut (16) to
motor as explained on page 11. allow 3.1 mm (0.125 in.) free travel for the ball (25).
2. Be sure you have all the necessary repair parts on
hand to reduce downtime. Also, when installing the cylinder (13), make sure that
3. Repair Kit 218112 is available. For best results, use the knurled end is at the bottom.
all the new parts in the kit even if the old parts look
good. Throat Packings
1. Remove the cylinder (13) and piston as explained
Intake Valve previously. Remove the packing nut (1) and pull the
1. Unscrew the intake valve housing (23) from the displacement rod (15) out of the top of the outlet
cylinder (13), using a strap wrench. Disassemble housing (6). Inspect the outer surface of the
the valve and clean and inspect all parts. displacement rod for scoring or wear by running a
2. Inspect the ball (28) and seat in the housing (23) for finger over the surface or holding it up to the light at
wear or nicks. an angle.
3. Replace parts as necessary. Reassemble as shown 2. Remove the throat packings from the outlet
in the applicable parts drawing. housing (6).
3. Clean and inspect the parts for wear or damage.
Lubricate the packings before reassembly. Install
Piston Valve the parts one at a time, in the same position as
1. Using a strap wrench, grip the cylinder (13) near the before. The lips of the v-packings must face down
outlet housing (6) and unscrew it from the housing. against fluid pressure.
Pull the cylinder down off the piston. Check the 4. Leave the packing nut (1) loose until the
inner surface of the cylinder for scoring or wear by displacement rod (15) has been installed.
running a finger over the surface or holding the part
up to the light at an angle.
2. On Model 220440, loosen the lower nut (16) and CAUTION
unscrew the valve housing (18) from the connecting
rod (17). Unscrew the piston stud (22). Insert the displacement rod from the top of the out-
let housing to prevent shearing of the packings.

On Model 220439, remove the cotter pins (29) from 5. Tighten the packing nut just enough to prevent
the ball stop pin (30). Remove the ball stop pin and leaking. Overtightening can damage the packings.
unscrew the piston stud (22) from the displacement 6. Reconnect the displacement pump to the air motor
rod (15). Be careful not to drop the ball (25). as explained on page 11.

3. Clean and inspect all piston parts. Be sure to


inspect the ball (25) and its seat on the piston stud
(22) for wear or nicks. Replace parts as necessary.
Reassemble the piston parts as shown, being sure

307427ZAG 31
Displacement Pump Service

Displacement Pump Parts

Model 220440 Displacement Pump, Series A


200 Liter (55 Gallon) Size, Stainless Steel, Rubber Packed

Ref. Torque to 65 N•m (47 ft-lb).


No. Part No. Description Qty.
1

1 180049 NUT, packing; stainless steel 1 2 Torque to 33 N•m (24 ft-lb).


2* 179925 BEARING; acetal 1 Lips of v-packings must face down.
3* 107228 PACKING, u-cup; rubber 1
3

4* 107227 O-RING; buna-N 1 4 Lips of packing must face up.


5* 179924 WASHER; stainless steel 1 Knurl is at the bottom end.
6 210876 HOUSING, outlet 1
5

8 104537 O-RING; PTFE 1


9 --- BUNG ADAPTER ASSY Includes 1
items 10, 11, and 12
10 172405 BUSHING; nylon 1
11 104587 BOLT, M8 x 1.25 1
12 210877 ADAPTER, bung; stainless steel 1
13 178863 CYLINDER, 55 gal.; stainless 1
steel
14 177156 O-RING; fluoroelastomer 1
15 217211 ROD, displacement 1
16 105776 NUT, hex; M14 x 1.5 2
17 177149 ROD, connecting 1
18 177175 HOUSING, valve, piston 1
20 172393 WASHER; stainless steel 1
21* 177159 CUP, piston; polyethylene 1
22 172495 STUD, piston; stainless steel 1
23 218427 VALVE, intake; stainless steel 1
24 172391 SPACER, piston; PTFE 1
25 104585 BALL, piston; 22 mm dia. 1
26 172399 PIN, ball stop 1
27 177230 GUIDE, ball 1
28 104586 BALL, intake; 32 mm dia. 1

* These parts are included in Repair Kit 218112, which


may be purchased separately.

32 307427ZAG
Displacement Pump Service

Displacement Pump Parts

Model 220439 Displacement Pump, Series A


Stubby Size, Stainless Steel, Rubber Packed

Ref. Torque to 31 N•m (23 ft-lb).


No. Part No. Description Qty.
1

1 180049 NUT, packing; stainless steel 1 2 Torque to 33 N•m (24 ft-lb).


2* 179925 BEARING; acetal 1 Lips of v-packings must face down.
3* 107228 PACKING, u-cup; rubber 1
3

4* 107227 O-RING; buna-N 1 4 Lips of packing must face up.


5* 179924 WASHER; stainless steel 1
6 210876 HOUSING, outlet 1
8 104537 O-RING; PTFE 1
13 172494 CYLINDER, stubby 1
14 177156 O-RING; fluoroelastomer 1
15 217212 ROD, displacement 1
20 172393 WASHER; stainless steel 1
21* 177159 CUP, piston; polyethylene 1
22 172495 STUD, piston 1
23 218427 VALVE, intake; stainless steel 1
24 172391 SPACER, piston; PTFE 1
25 104585 BALL, piston; 22 mm dia. 1
26 172399 PIN, ball stop 1
27 177230 GUIDE, ball 1
28 104586 BALL, intake; 32 mm dia. 1
29 100063 PIN, cotter 2
30 172389 PIN, ball stop 1

* These parts are included in Repair Kit 218112, which


may be purchased separately.

307427ZAG 33
Accessories

Accessories
210881 Wall Mounting Bracket Bung Adapters
Carbon Steel. See manual 307458. Included with all 210 liter (55 gallon) drum size pumps.

1 107558 SCREW, hex hd cap; M8 x 1.25 2 214583 Carbon Steel


2 104572 LOCKWASHER, spring, Size 8 2
3 172405 BUSHING 1 1 172405 BUSHING, nylon 1
4 172428 BRACKET 1 2 222308 ADAPTER, bung, cst 1
5 172429 CLAMP 1 210877 ADAPTER, bung, sst 1

210880 Open Tank Mounting Clamp


Carbon Steel.

1 107558 SCREW, hex hd cap; M8 x 1.25 2


222011 Ground Wire and Clamp
2 104572 LOCKWASHER, spring, Size 8 2 7.6 m (25 ft) long.
3 159056 PAD, screw mounting 1
4 159057 RETAINER 1
5 172405 BUSHING 1
6 172428 BRACKET 1
7 172429 CLAMP 1
8 210879 HANDLE, tee 1

237569 Ground Wire and Clamp


7.6 m (25 ft) long.

34 307427ZAG
Accessories

Accessories
Bleed-Type Master Air Valve (Required) 204574 Drum Cover
2.1 MPa, 21 bar (300 psi) Maximum Working Pressure 40 liter (10 gallon) size and 60 liter (16 gallon) size. Drum
Relieves air trapped in the air line between the pump air cover mounts on top of an open drum, with mounting
inlet and this valve when closed. holes for 1:1 metric pump. Includes thumbscrews and a
rubber gasket.
107141 3/4 npt(m x f) inlet and outlet.
107142 1/2 npt(m x f) inlet and outlet. 200326 Drum Cover
200 liter (55 gallon) size. Drum cover mounts on top of
an open drum, with mounting for 1:1 metric pump.

101078 Y Line Strainer


3.5 MPa, 35 bar (500 psi) Maximum Working Pressure
3/4 npt(f) ports; no. 20 mesh screen.

106149 Air Line Filter 206265 Spout


1.8 MPa, 18 bar (250 psi) Maximum Working Pressure For directing fluid into pails.
1/2 npt(f) inlet and outlet. Carbon steel; 3/4 npt inlet.

215965 Intake Extension Tube


214848 Air Line Lubricator Intake tube 265 mm (10.4 in.) long; screws into bottom
1-1/2 npt(f) thread of 1:1 metric pump.
1.8 MPa, 18 bar (250 psi) Maximum Working Pressure
Carbon steel. See manual 307459.
1/2 npt(f) inlet and outlet.

214951 Hose and 238651 Valve


218316 Air Regulator Kit
1.2 MPa, 12 bar (175 psi) Maximum Working Pressure
Includes 1/8” size, 0-0.4 MPa, 0-4.2 bar (0-60 psi) air 7.6 m (25 ft) long, 1/2 npt(m) x 3/4 npt(m), electrically
regulator and air pressure gauge, and air quick coupler. conductive.
See page 19.

206994 Throat Seal Liquid (TSL)


Solvent for wet-cup. 0.24 liter (8 oz.).

307427ZAG 35
Dimensions

Dimensions

226940
226941
226942
226947
226953 (Shown)
237129
237133
237134
686445

BA

226943
226944
226945
226948
226952 (Shown)
237130 BA 2” npt(m) Bung Adapter
237131
237132

A B C D
Pump No. Overall Length Pump Length Fluid Inlet Fluid Outlet
226943, 226944, 226948, 237130, 237131 615 mm (34 in.) 181 mm (7.1 in.) 1-1/2 in. npt(f) 3/4 in. npt(f)
226945, 226952, 237132 685 mm (27 in.) 250 mm (9.8 in.) 1-1/2 in. npt(f) 3/4 in. npt(f)
226940, 226941, 226942, 226947, 226953, 1315 mm (51.7 in.) 880 mm (34.6 in.) 1-1/2 in. npt(f) 3/4 in. npt(f)
237129, 237133, 237134, 686445
226951 1158 mm (45.6 in.) 724 mm* (28.5 in.) Suction Tube 3/4 in. npt(f)

*Extends to 1614 mm (63.5 in.) overall; the pump length to 1180 mm (46.4 in.)

36 307427ZAG
Technical Data

Technical Data
Category Data
Recommended air operating range Model 226951: 0.3 to 0.4 MPa, 3 to 4.2 bar (0 to 60 psi)
All Other Models: 0.3 to 1.2 MPa, 3 to 12 bar (40 to 180
psi)
Air consumption Approx. 0.05 m3/min (1.5 cfm/gal) at 4 liters/min (1 gpm)
at 0.5 MPa, 5.6 bar (80 psi) input
Maximum recommended pump speed 100 cycles/min: 15.1 liters/min (4 gpm)
Air inlet size 1/4 npt(f)
Fluid inlet size 1-1/2 npt(f)
Fluid outlet size 3/4 npt(f)
Maximum Operating Temperature 120°F (49°C)
Sound Pressure Level at 100 psi (0.7 MPa, 7 bar): 72 dB(A)
at 65 psi (0.45 MPa, 4.5 bar): 70 dB(A)
Sound Power Level at 100 psi (0.7 MPa, 7 bar): 82 dB(A)
at 65 psi (0.45 MPa, 4.5 bar): 81 dB(A)
Weight Stubby Pump: 11 lbs (5 kg)
Drum Pump: 20 lbs (9 kg)
Wetted parts Models 226940, 226943, 237130, and 237133:
Carbon Steel, 303, 304 and 316 Stainless Steel, Leather,
Cadmium-Plated Ductile Iron, Chrome and Zinc-Plated
Steel, PTFE, fluoroelastomer
Models 226941, 226944, and 686445: Carbon Steel,
303, 304 and 316 Stainless Steel, Cadmium-Plated
Ductile Iron, Chrome and Zinc-Plated Steel, PTFE,
fluoroelastomer, Polyethylene
Model 237131 and 237134: Carbon Steel, 303, 304 and
316 Stainless Steel, Cadmium-Plated Ductile Iron,
Chrome and Zinc-Plated Steel, PTFE, fluoroelastomer
Models 226942 and 226945: 303, 304 and 316 Stainless
Steel, Chrome, PTFE, fluoroelastomer, Polyethylene
Models 237129 and 237132: 303, 304 and 316 Stainless
Steel, Chrome, PTFE, fluoroelastomer, Polyethylene
Models 226947, 226948, and 226951: 303, 304 and 316
Stainless Steel, Buna-N, Cadmium-Plated Ductile Iron,
Chrome and Zinc-Plated Steel, PTFE, fluoroelastomer,
Polyethylene
Models 226952 and 226953: 303, 304 and 316 Stainless
Steel, Chrome, PTFE, Rubber

307427ZAG 37
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects
in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited
warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in
accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are
subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for
breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties
reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures
judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 307427
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision ZAG, January 2022

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