1S102D-22398-A User Manual
1S102D-22398-A User Manual
1S102D-22398-A User Manual
© Copyright 2013 CHART, Inc. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in
part, without the prior written consent of CHART, Inc.
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Operation Manual: 1S102D-22398-A
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Operation Manual: 1S102D-22398-A
WARNING: Tells about a circumstance or practice that can affect the driver
operation and/or lead to damage.
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Operation Manual: 1S102D-22398-A
1-2 Specifications
1-2-1 Basic Unit
The 2S102D specifications are given in the Table 1.1 below.
For additional information, such as piston diameter, interface bolt circles, and motor parameters,
see attached motor data sheet and assembly drawings.
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Operation Manual: 1S102D-22398-A
nitrogen, within its normal operating temperatures. Hydrogen should not be used with the 1S102D as it
will destroy the magnets.
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Operation Manual: 1S102D-22398-A
• Install 1S102D in a ventilated area free from any exhausted heat accumulation (from the 1S102D
itself or other source).
• Do not place heat sensitive objects in surroundings of 1S102D.
See Table 1.1 for power requirements. Driver has two pigtail cables, one black and one white,
connected to the motor coils.
3 OPERATION PROCEDURES
3-1 Set Up
The 1S102D driver should be firmly mounted with its mounting holes away from sources of heat, dust,
or moisture. IMPORTANT: unit requires some convective cooling on motor housing! The
ambient temperature should not exceed 35°C, and the relative humidity should not exceed 95%.
Connect electrical power source as described in Table 1.1 and section 2-3. Connect water source as
described in section 2-2, if required.
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Operation Manual: 1S102D-22398-A
3-2 Start Up
If driver is operated as a motor with an unknown load, apply voltage very slowly and monitor stroke.
DO NOT OPERATE driver if it overstrokes (plunger contacting end stops). Stroke and applied
voltage are not proportional when load is changed.
If operated as an alternator, a suitable non-linear load must be applied to maintain safe stroke. A
fixed-value resistor is NOT suitable, as its power absorption is quadratic with voltage (and therefore
also with stroke): no stable crossover point exists between source and load with identical dependencies
on the linking variable.
Operation should be very smooth, with relatively low noise and vibration, as long as the 1S102D is
secured to a rigid or sufficiently massive object (since the 1S102D is a single-motor driver, it has
unbalanced moving mass). If significant noise or vibration is observed, discontinue operation and
consult CHART. Operation should also be stopped if cooling ceases for any reason. Overheating and
damage of components can occur very quickly in the absence of active cooling.
4 TEST REPORTS
See attached sheets for data specific to units shipped with this manual.
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DRIVER TEST REPORT
Mechanical
Test Date Project Motor Type Serial Number Resistance Rm Stiffness K (kN/m)
(N*s/m)
June 30, 2015 1674TU 102 D225 4.54 30.84
Maximum
Free Decay Electrical Transduction
Moving Mass m (kg) Inductance Ls (mH) Displacement Smax
Frequency f (Hz) Resistance Re (Ω) Coefficient Bll (N/A)
(mm)
39.83 0.4938 83.6 10 7.1 47.56
6
100
y = 47.562x + 1.3989
5
y = 1.434x - 1.4 R² = 0.9997
R² = 0.9995 80
Force (N)
Force (N)
4
60
3
40
2
F vs. x F vs. I
Linear (F vs. x) Linear (F vs. I)
20
1
0 0
0 1 2 3 4 5 6 0 1 1 2 2 3
Displacement (mm) Current (A)
Free Decay
6
5
4
3
2
1
Voltage(V)
0
-1
-2
-3 Curve fit
-4 Data
-5
-6
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45
Time(s)
4 3 2 DWG NO.
1S102D-22398-D
SH
1
REV
A 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
REVISIONS
PROPERTY OF CFIC, INC. ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE PRIOR WRITTEN PERMISSION OF CFIC IS PROHIBITED. ZONE REV DESCRIPTION DATE APPROVED
D D
4.10 MAX
.66
BOTTOM OF .35
PISTON AT REST (AT STROKE
LIMIT)
C C
+.000
1 2.497 - .003
GROOVE FOR
2-228 O-RING
B B
1.150 BORE 2
4.43
.48±.01
(AT STROKE LIMIT)
4.91
(AT STROKE LIMIT)
A A
DIMENSIONS ARE IN INCHES
Troy, N.Y. 12180 USA
TOLERANCES: DWN TBG 11/2/2012
NOTES: FRACTIONAL
Phone (518)-272-3565 Fax (518)-272-3582
ANGULAR: MACH 1 BEND CHK
TWO PLACE DECIMAL .005
+.002 THREE PLACE DECIMAL .001 ENG APVD ASSY, FINAL DRIVER 102 MOTOR,
1 TO FIT IN 2.500 CYLINDER SURFACE FINISH:
63
4 3 2 1
Operation Manual: 1S102D-22398-A
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Operation Manual: 1S102D-22398-A
purchase order. If Seller agrees in writing to prepay transportation and specifications or other information submitted to Purchaser by Seller
transit insurance charges for the account of Purchaser, then Seller is (“Seller Documents”) were developed at Seller's expense and shall
entitled to include shipping, handling and any transit insurance charges remain Seller’s exclusive property. Without the express prior written
on its invoice. Purchaser shall indemnify, defend and hold Seller consent of Seller, Purchaser shall not copy or disclose Seller
harmless from any claims by freight carriers for Purchaser’s failure to Documents to any third party, and shall not use them for any purpose
pay freight charges. Claims for shortages in or damage to shipment other than to install, own, operate, and maintain the subject Equipment
shall be deemed waived unless made in writing and received by Seller or to use the Services, including, without limitation, use with any other
within 10 days after receipt of Equipment by Purchaser or its designated project, or for the completion of the project contemplated by this
consignee. Delivery dates quoted are based on Seller's best estimate of a Agreement by others. Seller Documents are not suitable for use on any
realistic time when shipment will be made, and are subject to change. other agreement or project and any reuse of Seller Documents without
Delivery dates will be confirmed on Seller's acceptance of any resulting the express written consent of Seller will be at the sole risk of the
order, and Seller will use its best efforts to meet such Delivery date. Purchaser, and the Purchaser shall indemnify, defend and hold Seller
Seller may make early shipment or partial shipments and invoice harmless from any and all claims arising from Purchaser’s reuse of
Purchaser accordingly. Despite any agreement with respect to delivery Seller Documents. Upon Seller’s request at any time, Purchaser shall
terms or prepayment of transportation or transit insurance charges, the promptly return all Seller Documents. If Seller's Equipment is held to
risk of loss or damage shall pass to Purchaser upon completion of infringe a United States patent in effect as of the date of this
Delivery or upon moving the Equipment into storage, whichever occurs Agreement (other than any infringement resulting from Seller’s
first. compliance with Purchaser’s designs, specifications or instructions or
from the use of the Equipment in combination with other materials or
10. Laws, Codes and Standards Price and Delivery schedule are the operation of any process), then Seller may at its option procure for
based on the applicable laws, codes, and standards stated in the Purchaser the right to use the Equipment, modify or replace it with
Equipment specifications in effect as of the date of Seller’s acceptance non-infringing Equipment; refund the purchase price allocable to the
of the purchase order. If such laws, codes, and standards change, or if infringing Equipment, or settle or otherwise terminate said actions on
Purchaser changes the laws, codes, and standards stated in the behalf of Purchaser. The foregoing is Seller's entire liability and
Equipment specifications, and such change increases or decreases the Purchaser’s sole remedy for patent infringements of the Equipment.
cost of performing the work or impacts the Delivery schedule, then Purchaser shall defend, indemnify and hold Seller harmless from all
Seller will advise Purchaser of the same, and the parties shall promptly expenses, losses and other damages resulting from any actual or
negotiate in good faith and mutually agree upon any modification to alleged infringement of intellectual property rights arising from Seller's
the order resulting from any such change. Purchaser and Seller agree compliance with Purchaser's designs, specifications or instructions,
that any rebates provided by Seller constitute a “discount or other from the use of the Equipment in combination with other materials, or
reduction in price” of the Equipment or Services under Section from the operation of any process.
1128B(b)(3)(A) of the Social Security Act, 42 U.S.C. § 1320a-
7b(b)(3)(A). Purchaser represents and warrants that it currently 15. Assignment This Agreement may not be transferred or assigned by
complies with and will continue to comply with all current and future Purchaser by operation of law or otherwise without the prior express
applicable requirements under federal and state law regarding the written consent of Seller. Any transfer or assignment by Purchaser of
receipt of discounts by health care providers, including, without any rights, duties or obligations without Seller's consent shall be void.
limitation, any disclosure requirements or requirements for reporting
such price reductions under Medicare, Medicaid, and other federal and 16. Limitation of Liability NOTWITHSTANDING ANYTHING TO THE CONTRARY
state government health care programs. IN THIS AGREEMENT, TO THE FULLEST EXTENT ALLOWED UNDER APPLICABLE
LAW, IN NO EVENT SHALL SELLER, ITS AFFILIATES, SUPPLIERS AND
11. Title Seller shall retain legal and equitable title to the Equipment SUBCONTRACTORS BE LIABLE TO PURCHASER OR TO ANY THIRD PARTY FOR ANY
SPECIAL, INDIRECT, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES,
until Purchaser has paid for such Equipment in full. Purchaser shall INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS, LOSS OF USE, COST OF
complete and execute all documents required to this effect upon CAPITAL, COST OF SUBSTITUTE EQUIPMENT, DOWNTIME COSTS, COST OF DELAYS,
Seller’s request and allow Seller to enter onto Purchaser’s premises to OR FOR ANY PENALITIES, WHETHER ANY SUCH CLAIM FOR THE SAME IS BASED ON
CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, INDEMNIFICATION
repossess the Equipment until Buyer has paid for such Equipment in OR OTHERWISE. NOTWITHSTANDING ANYTHING TO THE CONTRARY IN THIS
full in the event of Purchaser’s failure to pay upon written notice by AGREEMENT, SELLER'S TOTAL LIABILITY ARISING OUT OF THIS AGREEMENT FOR
Seller. ANY CLAIMS WHETHER IN CONTRACT, WARRANTY, NEGLIGENCE, TORT, STRICT
LIABILITY, INDEMNIFICATION OR OTHERWISE, OR FOR ANY LOSS OR DAMAGE
ARISING OUT OF, CONNECTED WITH THIS AGREEMENT OR THE PERFORMANCE OR
12. Installation and Field Service Installation of Equipment furnished BREACH THEREOF, OR FROM ANY DESIGN, SALE, INSTALLATION, OPERATION OR
hereunder shall be by Purchaser, unless otherwise agreed to in writing USE OF THE EQUIPMENT OR PERFORMANCE OF ANY SERVICES UNDER THIS
AGREEMENT,SHALL IN NO EVENT EXCEED THE PURCHASE PRICE PAID TO SELLER
by Seller's duly authorized representative. Field service will be BY PURCHASER FOR THE SPECIFIC EQUIPMENT OR PART THEREOF OR FOR THE
provided on a per diem basis upon written authorization by Purchaser at SERVICES GIVING RISE TO THE CLAIM.
Seller’s rates in effect when such Services are provided. Purchaser will
provide free and unrestricted access to Seller personnel, contractors, 17. Export Sales and Compliance with Trade Laws In no event shall
subcontractors, equipment and any other personnel necessary in order Seller be required to export or deliver any technical information, data
for Seller to complete the contracted work. or Equipment if such export or Delivery is then prohibited or restricted
by any law or regulation of the U.S. Government, including
13. Cancellation Cancellation of any purchase order must be by departments, agencies and sub-divisions thereof or of any other
written notice to Seller and will be subject to Seller's cancellation applicable governmental agency of any country having jurisdiction,
charges and fees including, but not limited to, all costs incurred including the country in which the Equipment or Services to be sold
through the date of cancellation, the cost for materials ordered that will be installed, used, or performed. Should Seller’s performance of its
cannot be returned, return and cancellation fees, cost to process such obligations hereunder be prohibited by any applicable governmental
cancellation, plus a reasonable profit. agency, in whole or in part, or if the exportation or importation of the
Equipment which is the subject of this Agreement be precluded
14. Intellectual Property and Confidentiality Unless otherwise because of the inability to obtain an export or import license within a
agreed to in writing signed by Seller's duly authorized representative, reasonable time, as appropriate, then Seller’s obligations hereunder
all right, title and interest in any inventions, developments, shall be terminated at Seller’s option, and Seller shall be entitled to
improvements or modifications of the Equipment and Services made reasonable cancellation charges. Unless otherwise agreed in writing by
by Seller or Purchaser as a result of the Agreement shall exclusively Seller, Purchaser accepts all responsibility for exporting and importing
remain with Seller. Any design, reports, plans, drawings, standards,
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Operation Manual: 1S102D-22398-A
any Equipment sold hereunder outside of the U.S., will be the exporter A party desiring to invoke this arbitration provision shall serve written
of record and importer of record, and will be responsible for filing any notice upon the other of its intention to do so and the name of an
documents, obtaining any licenses required by the U.S. or other impartial individual who is knowledgeable in matters pertaining to
government agencies, and paying all duties and taxes necessary for Seller’s industry to serve as an arbitrator. If the other party objects
exportation and importation. Purchaser agrees not to export, re-export within 15 days to the arbitrator proposed, and the parties fail to agree on
or import any Equipment, technical information or data of Seller an arbitrator within 30 days thereafter, then the arbitrator shall be
without full compliance with U.S. and other laws of countries having appointed by the arbitration tribunal. For domestic sales, the arbitration
jurisdiction and shall cause the end user of Equipment or Services to shall be conducted in accordance with the Commercial Arbitration
comply with such applicable laws. Purchaser warrants and represents Rules of the American Arbitration Association then prevailing. For
that it is in full compliance with all such applicable export and import international sales, the arbitration shall be conducted in accordance with
laws, including but not limited to, the International Traffic In Arms the International Arbitration Rules then prevailing of the International
Regulations, the Export Administration Regulations, and all U.S. anti- Centre for Dispute Resolution. Unless the parties agree otherwise, all
boycott and embargo regulations, and Purchaser shall provide Seller arbitrations shall be conducted and all related documents submitted
with such written assurances of compliance as requested by Seller from shall be in the English language in Atlanta, Georgia, and the arbitrator
time to time. Specifically, Purchaser agrees not to export, re-export, shall apply the substantive governing laws as specified above. All
sell or lease any Equipment or components thereof or technical data awards granted by the arbitrator shall be final and binding on the
supplied by Seller to a prohibited person, to a prohibited country, or for parties, and shall include interest from the date of any breach or default
a prohibited use under the U.S. or any other applicable trade laws. and from the date of the award until paid in full. Judgment may be
Purchaser agrees to indemnify and hold Seller harmless from and entered on any award or decision of the arbitration panel by either party
against any and all damages and expenses (including attorneys’ fees) in a court of competent jurisdiction. The arbitrator may grant
resulting from Purchaser’s violation of applicable export and import emergency interim relief according to the applicable arbitration rules,
and shall award costs, fees and other expenses of the arbitration,
regulations.
including reasonable attorney’s fees, to the party not in default. If
Purchaser fails to promptly assume Seller’s defense when requested to
18. Compliance with Anti-bribery Laws Purchaser warrants and
do so as required under this Agreement, then Seller may defend with
represents that it is familiar with the requirements of the U.S. Foreign
counsel of its own choice at the expense of Purchaser.
Corrupt Practices Act and other similar anti-bribery laws, including
without limitation, the OECD Antibribery Convention and the UK
20. Miscellaneous The Agreement as defined in Section 1 (including
Bribery Act, that it has not and will not violate those laws as may be the Limited Warranty Statement) constitutes the complete and
amended from time to time, and that it neither has nor will it offer,
exclusive agreement between Seller and Purchaser and there are no
make, or agree to make, directly or indirectly, any gift or payment of
agreements, understandings, restrictions, warranties, or representations
any kind or any political contribution in violation of such laws. between Seller and Purchaser other than those set forth herein. If any
Purchaser shall provide Seller with such written assurances of
provision, or any part thereof, of this Agreement is found by any court
compliance with such laws as requested by Seller from time to time.
or governmental agency of competent jurisdiction to be invalid or
Any payment, offer of payment, or agreement to make a payment that unenforceable for any reason whatsoever, then such provision shall be
is contrary to the laws of the United States or the laws of the country in
deemed revised and applied to the maximum extent allowed by
which it is made, or any other payment in conflict with this clause, will
applicable law, and such invalidity or unenforceability shall not affect
constitute a material breach of this Agreement, and any obligation of the remainder of such provision or any other provision here which shall
Seller hereunder shall automatically terminate upon such breach
remain in full force and effect. All obligations herein shall survive
without further liability to Seller. Purchaser agrees to indemnify and
termination, expiration or completion of this Agreement. No term or
hold Seller harmless from and against any and all damages and condition is intended for the benefit of any third party, and Seller and
expenses (including attorneys’ fees) resulting from Purchaser’s
Purchaser do not intend any term or condition to be enforceable by a
violation of the requirements referenced in this Section.
third party, including any end user of Equipment or Services. Seller’s
failure on any occasion to insist on strict performance of any term or
19. Governing Law and Arbitration This Agreement (including the
condition hereof shall not constitute a waiver of compliance with such
Limited Warranty Statement) and any claim, controversy or dispute
term or condition on any other occasion or a waiver of any default.
arising under or related to the Agreement, the relationship of the parties,
References to any statutory provision, enactment, order, regulation or
and the interpretation and enforcement of the rights and duties of the
other similar instrument shall be construed as a reference to the
parties is exclusively governed by the laws of the State of Georgia,
excluding its conflicts of law principles and excluding the United statutory provision, enactment, order, regulation or instrument as
Nations Convention on Contracts for the International Sale of Goods. amended, replaced, consolidated or re-enacted from time to time and
Purchaser waives all causes of action arising under this Agreement after shall include any orders, regulations, codes of practice, instruments or
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such claim, waives any sovereign immunity claims or defenses, and throughout are for convenience only and shall be given no legal effect.
consents to and will not contest personal jurisdiction in the local and Fax copies shall be given the full force and effect as an original.
federal courts of Atlanta. Except for account collection disputes, any
disputes, controversies or claims arising out of or relating to this
Agreement, or the breach thereof which cannot be resolved amicably Rev 06/11
within 60 days, shall be settled by binding arbitration. This agreement
to submit to binding arbitration shall be specifically enforceable under
the prevailing arbitration law. The award of the arbitrator shall be final,
and a judgment may be entered upon it by any court having jurisdiction.
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Operation Manual: 1S102D-22398-A
PATENT NOTICE
This product is covered by one or more of the following patents and their international equivalents:
US 5139242 US 6578364
US 5146123 US 6604363
US 5389844 US 6841900
US 5966943 US 6901755
US 6314740 US 6927506
US 6353987 US 7011010
US 6492748 US 7628022
US 6564552
TRADEMARK NOTICE
The following are registered trademarks of Chart Industries or Chart, Inc.:
www.qdrive.com
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