Instructions/Parts List

TRITON® 3D350HP
Diaphragm Pump 311689G
ENG

Used to pump waterborne and solvent-based paints and catalysts.

Part No. 253707, Series D
3:1 Ratio Air-Operated Double Diaphragm Pump, with BSPP Fittings

Part No. 253708, Series D

3:1 Ratio Air-Operated Double Diaphragm Pump, with npt Fittings

0.6 MPa, 6 bar (88 psi) Maximum Air Input Pressure

1.8 MPa, 18 bar (260 psi) Maximum Fluid Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

TI1962A

II 2 G
Contents
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Prepare the Pump for Repair . . . . . . . . . . . . . . . 14
General Information . . . . . . . . . . . . . . . . . . . . . . 5 General Repair Notes . . . . . . . . . . . . . . . . . . . . 14
Tighten Threaded Connections . . . . . . . . . . . . . . 5 Fault Indications . . . . . . . . . . . . . . . . . . . . . . . . 14
Mounting the Pump . . . . . . . . . . . . . . . . . . . . . . . 6 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . 14
Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Replace the Diaphragms . . . . . . . . . . . . . . . . . . 15
Fluid Suction Line . . . . . . . . . . . . . . . . . . . . . . . . 7 Repair the Air Valve . . . . . . . . . . . . . . . . . . . . . . 17
Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . . 7 Replace the Ball Check Valves . . . . . . . . . . . . . 19
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Replace the Cylinder and Piston Seals . . . . . . . 21
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pressure Relief Procedure . . . . . . . . . . . . . . . . 10 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Flush the Pump Before First Use . . . . . . . . . . . 10 Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 26
Starting and Adjusting the Pump . . . . . . . . . . . 10 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 10 Wall Mount Hole Pattern . . . . . . . . . . . . . . . . . . . . 27
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28
Flushing and Storage . . . . . . . . . . . . . . . . . . . . 11 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tighten Threaded Connections . . . . . . . . . . . . . 11
Preventive Maintenance Schedule . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.

Warning
EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
• This equipment is for professional use only.
• Read all instruction manuals, tags, and labels before operating the equipment.
• Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
• Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 25 for the maximum working pressure of this equipment.
• Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Techni-
cal Data section of all equipment manuals. Read the fluid and solvent manufacturer's warnings.
• Do not use hoses to pull equipment.
• Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82°C (180°F) or below -40°C (-40°F).
• Wear hearing protection when operating this equipment.
• Comply with all applicable local, state, and national fire, electrical, and safety regulations.
PRESSURIZED EQUIPMENT HAZARD

Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and
cause serious injury.
• Do not point the gun at anyone or at any parts of the body.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure on page 10 whenever you are instructed to relieve pressure;
stop spraying; clean, check, or repair the equipment; and install or clean the spray nozzle.
• Tighten all fluid connections before operating the equipment.
• Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result
in a fire or explosion and serious injury.
• Ground the equipment and the object being sprayed. Refer to Grounding on page 9.
• If there is any static sparking or you feel an electric shock while using this equipment, stop the
equipment immediately. Do not use the equipment until you identify and correct the problem.
• Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being
sprayed.
• Keep the work area free of debris, including solvent, rags, and gasoline.
• Eliminate all ignition sources such as pilot lights, cigarettes, and static arcs from plastic drop cloths.
Do not plug in or unplug power cords or turn lights on or off in the spray area.

3
 Warning
TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
• Know the specific hazards of the fluid you are using.
• Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
• Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
• If a diaphragm fails, fluid is exhausted along with the air. When pumping hazardous fluids, place the
pump in an appropriate container to catch the fluid if a diaphragm ruptures.
MOVING PARTS HAZARD

Moving parts, such as the diaphragm shaft, can pinch or amputate your fingers.
• Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the
equipment from starting unexpectedly.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection

4
 Installation

Installation

General Information
• FIG. 3 on page 8 is only a guide for installing system
components and accessories. It is not an actual sys-
tem design. Contact your Graco distributor for assis-
tance in designing a system to suit your particular
needs.
• Always use Genuine Graco Parts and Accessories,
available from your Graco distributor. If you supply
your own accessories, be sure they are adequately
sized and pressure-rated for your system.
• Reference numbers and letters in parentheses refer
to the reference numbers in the figures and the
parts list on page 23.

Tighten Threaded Connections

1. Before each use, check all hoses for wear or dam-
age and replace as necessary.

2. Check to be sure all threaded connections are tight

and leak-free.

3. Check and re-torque all screws and fasteners at

least every two months. Re-torque the fluid cover
screws first, followed by the manifold screws. Note:
Before using pump, loosen fluid cover screws (31)
1-2 turns and then re-torque to 20 N•m (15 ft-lb).

5
Installation

Mounting the Pump Floor Stand Installation

Floor Stand Kit 245874 is available. See FIG. 2 to
For ease of operation and service, mount the pump so
assemble.
the air inlet, fluid inlet, and fluid outlet ports are easily
accessible. The inlet port must point down and the outlet
port must point up.

Use 5/8 in. lag screws or bolts for mounting.

To ensure proper operation, mount the pump in a

horizontal position.

Wall Mount Installation

1. Wall Mount Kit 245875 is available. See FIG. 1.

2. Be sure the wall can support the weight of the

pump, bracket, hoses and accessories, as well as
the stress caused during operation.

3. Using the wall bracket (B) as a template, drill 5/8 in.

mounting holes in the wall. See page 27 for a wall
mounting diagram. Mount the bracket 1.2-1.5 m (4-5
ft) above the floor.

4. Attach the bracket (B) to the pump (A) with the

screws (C) and washers (D) provided in the kit. TI20798

5. Attach the bracket to the wall. Use screws (E) that FIG. 2: Floor Stand Installation
are long enough to keep the pump from vibrating
during operation. Be sure the pump is level.

C
D

E
TI2079B

FIG. 1: Wall Mount Kit

6
 Installation

Air Line Fluid Outlet Line

1. Install the air line accessories as shown in FIG. 3. 1. Use conductive fluid hoses (J). See FIG. 3. See
Mount these accessories on the wall or on a Technical Data on page 25 to determine the fluid
bracket. Be sure the air line supplying the accesso- outlet size of your pump.
ries is grounded.
2. Install a fluid drain valve (G) near the fluid outlet.
a. Install an air regulator (C) and gauge to control The fluid drain valve is required to relieve pressure
the fluid pressure. The fluid outlet pressure will in the hose and gun. The drain valve reduces the
be three times the setting of the air regulator. risk of serious injury, including splashing in the eyes
or on the skin, or injury from toxic fluids.
b. A bleed-type master air valve (B) is required in 3. Install a shutoff valve (H) in the fluid outlet line.
your system to relieve air trapped between it
and the pump when the valve is closed. Trapped
air can cause the pump to cycle unexpectedly
which could result in serious injury including
splashing in the eyes or on the skin, or injury
from moving parts. Be sure the bleed valve is
easily accessible from the pump, and is located
downstream from the air regulator.

c. The air line filter (D) removes harmful dirt and

moisture from the compressed air supply.

d. A second bleed-type air valve (T) isolates the air

line accessories for servicing. Locate upstream
from all other air line accessories.

2. Install a grounded, flexible air hose (A) between the

accessories and the pump air inlet. See Technical
Data on page 25 to determine the air inlet size of
your pump. Use a minimum 13 mm (1/2 in.) ID air
hose.

3. Screw an air line quick disconnect coupler (N) onto

the end of the air hose (A), and screw the mating fit-
ting into the pump air inlet snugly. Do not connect
the coupler to the fitting until you are ready to oper-
ate the pump.

Fluid Suction Line

• Use conductive hoses (E). See FIG. 3.
• See Technical Data on page 25 to determine the
fluid inlet size of your pump.
• For maximum suction lift (wet and dry) information,
see Technical Data on page 25.

7
Installation

T D

C B A

N J

Y S
L
H
S

S
E M S K G
R

TI1961B

Key:
A Air Supply Line K Mounting Bracket
B Bleed-Type Master Air Valve L Internal Air Relief Valve
C Air Regulator M Muffler
D Air Line Filter N Air Line Quick Disconnect Coupler
E Fluid Suction Line P Pump Air Piston
F Fluid Supply R Pump Diaphragms
G Fluid Drain Valve S Pump Ball Checks
H Fluid Shutoff Valve T Air Shutoff Valve
J Fluid Line Y Pump Ground Wire
FIG. 3. Typical Installation

8
 Installation

Grounding

X
Before operating the pump, ground the system as
explained below. Read the warnings on page 3.

Ground all of this equipment:

• Pump: use a ground wire and clamp. See FIG. 4.

Loosen the grounding screw (X). Insert one end of a
Y
1.5 mm2 (12 ga) minimum ground wire (Y) into the
pump’s grounding clamp (8) and tighten the screw
(X) securely. Connect the other end of the wire to a
true earth ground. For a ground wire and clamp,
order Part No. 238909.
• Air and fluid hoses: Use only electrically conductive
hoses.
• Air compressor: Follow manufacturer’s recommen-
dations. TI2085A

• Fluid supply drum: Follow your local code. FIG. 4. Grounding the Pump
• All solvent pails used when flushing: Follow your
local code. Use only metal pails, which are conduc-
tive, placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continu-
ity.

9
Operation

Operation

Pressure Relief Procedure 7. With the pump air regulator (C) closed, open the
bleed-type master air valve (B).

8. If the fluid hose has a dispensing device, hold it

open while continuing with the following step.

Read the warnings on page 3, and follow the Pres- 9. Slowly open the air regulator (C) until the pump
sure Relief procedure below whenever you: starts to cycle. Allow the pump to cycle slowly until
all air is pushed out of the lines and the pump is
• are instructed to relieve pressure primed.
• stop spraying
• check or service any of the equipment If you are flushing, run the pump long enough to thor-
• install or clean the fluid nozzle. oughly clean the pump and hoses. Close the air regula-
tor. Remove the suction tube (E) from solvent and place
it in the fluid to be pumped.
1. Shut off the air to the pump.

2. Open the dispensing valve, if used. Operating the pump beyond the maximum air
input pressure will decrease diaphragm life.
3. Open the fluid drain valve to relieve all fluid pres-
sure, having a container ready to catch the drain- Do not operate the pump dry for long periods of
age. time to avoid reducing diaphragm life.

Flush the Pump Before First Use Pump Shutdown

The pump was tested in oil. If the oil could contaminate
the fluid you are pumping, flush the pump thoroughly Short Term Shutdown
with a compatible solvent. Follow the steps under Start- For a short term shutdown, relieve the pressure (see at
ing and Adjusting the Pump. left).

Starting and Adjusting the Pump Long Term Shutdown

1. Be sure the pump is properly grounded. Refer to For a long term shutdown, such as several hours or
Grounding on page 9. overnight:

2. Check all fittings to be sure they are tight. Be sure to 1. Flush the pump thoroughly.
use a compatible liquid thread sealant on all male
threads. 2. Leave compatible solvent in the pump.

3. Re-torque all screws and fasteners before startup. 3. Relieve the pressure (see at left).
Re-torque the fluid cover screws first, followed by
the manifold screws.

4. Place the suction tube (E) in the fluid to be pumped.

5. Place the end of the fluid hose (J), see FIG. 3, into
an appropriate container.

6. Close the fluid drain valve (G). Open the fluid shutoff
valve (H).

10
 Maintenance

Maintenance

Lubrication Tighten Threaded Connections

1. Before each use, check all hoses for wear or dam-
CAUTION
age, and replace as necessary.
Lubrication of the pump is not required. Oil is
exhausted through the muffler, which could contami- 2. Check to be sure all threaded connections are tight
nate the fluid supply or other equipment. Excessive and leak-free.
lubrication can also cause the pump to malfunction.
3. Check and re-torque all screws and fasteners at
least every two months. Re-torque the fluid cover
Flushing and Storage screws first, followed by the manifold screws.
NOTE: Before using pump, loosen fluid cover
Flush the pump with a compatible solvent often enough screws (31) 1-2 turns and then re-torque to 20 N•m
to prevent the fluid you are pumping from drying in the (15 ft-lb).
pump and damaging it. Follow the Pressure Relief Pro-
cedure on page 10 before storing it for any length of
time. Preventive Maintenance
Schedule
Establish a preventive maintenance schedule, based on
the service history of the pump. This is especially impor-
tant for prevention of spills or leakage due to diaphragm
failure.

11
Troubleshooting

Troubleshooting
Relieve the pressure (page 10) before checking or Check all possible problems and causes before
servicing the equipment. disassembling the pump.

Problem Cause Solution

Pump cycles at stall or fails to hold Worn check valve balls (56), seats Replace. See page 19.
pressure at stall. (53), or ball guides (57).
Pump will not cycle, or cycles once Stuck or dirty air valve. Disassemble and clean air valve. See
and stops. page 17. Use filtered air.
Check valve ball (56) severely worn Replace ball and seat. See page 19.
and wedged in seat (53).
Check valve ball (56) wedged in seat Replace. See page 19. Do not
(53) due to overpressurization. exceed the maximum fluid working
pressure, see page 25.
Clogged fluid dispensing valve. Relieve pressure and clear valve.
Pinched hose line. Check lines.
Pump operates erratically. Clogged suction line. Inspect; clear.
Sticky or leaking check valves. Clean or replace balls (56) and seats
(53). See page 19.
Ruptured diaphragm (14). Replace. See page 15. Do not
exceed maximum air input pressure.
Restricted exhaust. Remove restriction.
Air bubbles in fluid. Loose suction line. Tighten.
Ruptured diaphragm (14). Replace. See page 15.
Pump running irregularly. Stroke fre- Worn parts. Replace worn parts. Check com-
quency dropping, coming to stand- pressed air supply.
still. Icing caused by: compressed air too Remove ice by changing operating
moist, stroke frequency too high, conditions.
local temperature too low.
Air escapes continually from muffler. Damaged air valve cup (47) or seat Replace damaged parts. See page
(33). 17.
Foreign matter inside pump. Check air filter.
Pump does not start, or pressure Worn check valve seats (53). Replace. See page 19.
fluctuates. Inlet strainer blocked, maximum suc- Clean strainer. Replace defective
tion exceeded, hose or seal defec- parts.
tive.
Contaminated fluid. Pump installed or Check fluid supply. Follow installa-
operated incorrectly. tion and operation instructions in this
manual.

12
 Troubleshooting

Fluid Outlet

Outlet Manifold Tube

Optional Fluid Outlet Outlet Ball Check

Outlet Ball Check

Diaphragm

Diaphragm

Inlet Ball Check

Air Piston
Fluid Inlet

Carriage

Diaphragm Shaft

Inlet Manifold Tube

Inlet Ball Check

Driver Carriage
Air Valve Carriage

Air Valve Gasket

Air Valve Cup

Air Inlet

Diaphragm Shaft

FIG. 5. Cutaway Views of Pump and Air Valve

13
Repair

Repair
Tools Required
• 4, 5, 6, 8 and 10 mm allen wrenches
• 13 mm open end wrench
• 28 mm open end wrench, or adjustable wrench
Prepare the Pump for Repair • two flat blade screwdrivers
• #2 Phillips screwdriver
1. Flush the pump if possible, page 11.
• internal snap ring pliers
2. Relieve the pressure, page 10. • dowel rod (wood or plastic)
• o-ring pick
3. Disconnect the air and fluid hoses. • diaphragm installation tool (part number 261695)

4. Remove the pump from its mounting and take it to

the work bench.

General Repair Notes

• A qualified technician should make all repairs.
• Inspect and clean all parts thoroughly before
reassembly.
• Use only genuine Graco replacement parts,
available from your Graco distributor.
• Be careful not to damage sealing surfaces.
• Replace all o-rings removed from the pump.
• Follow all lubrication, torque, and repair notes
in the repair procedures.
• Do not use silicone or silicone-based grease.

Fault Indications
During operation, check for indications of worn or dam-
aged parts, such as:
• major pressure fluctuations
• change in the pump’s operating sound
• irregular operation.

Always replace worn or damaged parts immediately to

prevent additional damage.

14
 Repair

Replace the Diaphragms 2. Depress the first diaphragm (14*) using the dia-
phragm repair tool and install the opposite dia-
Diaphragm Repair Kit 243152 is available. Parts phragm (14*) by hand.
included in the kit are marked, for example (14*).
3. Remove the o-rings (13) from the fluid tubes (12)
For the best results, replace both diaphragms and
and replace with new o-rings (13*) from the kit.
all o-rings (13*).
4. Install the cover assembly that has the tube hous-
Diaphragm Repair Tool 261695 is available to
ings (4) attached. The arrow must point toward the
assist with diaphragm installation.
top of the pump and the air inlet (40) must be to the
right of the cover (1). Torque the screws (31) to 20
Operating the pump beyond the maximum air N•m (15 ft-lb).
input pressure will decrease diaphragm life.
5. Lubricate the o-rings (13*) and ends of the fluid
tubes (12) and push the tubes into the tube hous-
Do not operate the pump dry for long periods of
ings (4) so they are securely seated.
time to avoid reducing diaphragm life.
6. Install the cover assembly that has the fluid inlet (3)
and outlet (2) housings attached. The arrow must
Disassembly point toward the top of the pump. Seat the cover
1. Prepare the pump for repair, page 14. securely on the fluid tubes (12). Torque the screws
(31) oppositely and evenly to 20 N•m (15 ft-lb).
2. Remove the screws (31) from one fluid cover (1).
Pull the cover assembly off, separating it from the
fluid tubes (12). See FIG. 6.

3. Remove the fluid tubes (12) from the other cover

assembly.

4. Remove the screws (31) and the remaining fluid

cover (1).

5. Install diaphragm (14) using the diaphragm repair

tool to force the shaft all the way to one side. Press
the short, wide boss on the tool directly on the dia-
phragm. The part number on the tool should face
away from the pump. See FIG. 6.

6. Unscrew the opposite diaphragm (14) from the shaft

by turning it counterclockwise by hand.

7. Push the shaft in the opposite direction by installing

the diaphragm repair tool on the opposite side of the
pump. Press the tall boss on the tool directly on the
pump shaft. The part number on the tool should
face toward the pump. See FIG. 6.

8. Unscrew the remaining diaphragm (14) from the

shaft by turning it counterclockwise by hand.

Reassembly
1. While the diaphragm repair tool holds the shaft to
one side, screw the new diaphragm (14*) into the
shaft by hand. See FIG. 6.

15
Repair

13* 1
1 Lubricate.
12
2
2 Torque to 20 N•m (15 ft-lb) 31 2
1 13*
14*
1

14*

4 3

40

13* 1

1 12
TI1959A
13* 1
2 31
4

TI8632A

Diaphragm Repair Tool 261695

TI8633A

FIG. 6. Replace the Diaphragms

16
 Repair

Repair the Air Valve Reassembly

Lubricate all o-rings when reassembling the
Air Valve Repair Kit 243153 is available. Parts
pump.
included in the kit are marked, for example (33†).
For the best results, use all parts in the kit.
1. Install the o-rings (19†, 20†) on the three bearings
Disassembly (18). Install the bearings in the center housing (5),
cylinder inner cover (6), and cylinder outer cover
1. Prepare the pump for repair, page 14. (11). Secure with the clips (21).
2. Remove the screws (31) from one fluid cover (1). 2. Install the carriage (45) in the center housing (5),
Pull the cover assembly off, separating it from the oriented as shown.
fluid tubes (12). See FIG. 7.
3. Install the o-rings (49†) on the driver carriage
3. Remove the screws (31) and the other fluid cover (48†).Push the driver carriage into its bore, oriented
(1) assembly, keeping the fluid tubes (12) attached. as shown.
4. Remove the air inlet fitting (40). 4. Install the o-rings (52†) on the air valve plugs (51).
Install the plugs and secure with clips (50).
5. Remove the screws (68) and the top (67) and bot-
tom (66) covers. 5. Check that the o-rings (42 and 28) are in place in
the center housing (5).
6. Remove the diaphragms (14), page 15.
6. Check that the o-rings (22 and 25) are in place on
7. Remove the four screws (38) and washers (37), air
the cylinder inner cover (6).
valve cover (36), and gasket (35).
7. Check that the o-ring (23), packing (26), and quad
8. Pry the air valve seat (33) out of the housing (5),
ring (32) are in place on the piston (16).
using two screwdrivers inserted in the recesses on
the seat. Remove the o-rings (43, 44, and 80) from 8. Insert the air valve tube (24) through the cylinder
the seat. inner cover (6). Install the cover on the center hous-
ing (5). Seat the air valve tube securely in the center
9. Remove the cup (47) from the center housing.
housing, oriented with the spring pin (27). Torque
10. Remove the two clips (46) from the shaft (17). the screws (29) to 8 N•m (5.9 ft-lb).

11. Remove the screws (30), cylinder outer cover (11), 9. Lubricate the diaphragm shaft (17), then slide it into
and cylinder (7). Do not lose the o-rings (22). the center housing (5), guiding the air valve tube
(24) through the hole in the piston. Install the two
12. Pull out the piston (16) and shaft assembly. clips (46) on the shaft.

13. Remove the screws (29) and inner cover (6). 10. Liberally grease the inside of the cylinder (7) and
the piston o-ring (23). Install the cylinder, making
14. Remove the clips (50) from the air valve plugs (51). sure it is seated on the inner cover (6).
Thread a screw (38) partially into each plug and pull
the plugs out. Remove the o-rings (52). 11. Install the o-ring (22) on the cylinder outer cover
(11). Install the outer cover. Torque the screws (30)
15. Push the driver carriage (48) out of its bore. to 15 N•m (11 ft-lb).
Remove the o-rings (49).

16. Remove the clips (21) and push the bearings (18)
out of the center housing (5), inner cover (6), and
outer cover (11). Remove the o-rings (19, 20) from
the bearings.

17. Remove the carriage (45).

17
Repair

12. Install the cup (47†) in the center housing. 16. Install the fluid covers (1). The arrows must point up.
Torque the screws (31) to 20 N•m (15 ft-lb).
13. Install the o-rings (43†, 44†, and 80†) on the air
valve seat (33†). Lubricate the o-rings. Install the 17. Check that the felt strips (71) are in place on the
seat in the center housing (5), oriented with the inside of the top (67) and bottom (66) covers. Install
spring pin (34). the covers. The hole for the air inlet fitting must align
with the port in the center housing (5). Tighten the
14. Install the gasket (35†), cover (36), and screws and screws (68).
washers (38, 37). Torque to 6 N•m (4.4 ft-lb).
18. Install the air inlet fitting (40).
15. Reinstall the diaphragms (14), page 15.

67
4
38 36 71 1 Lubricate.
37 35† 2 Torque to 8 N•m (5.9 ft-lb)
3 Torque to 15 N•m (11 ft-lb)
4 Torque to 6 N•m (4.4 ft-lb)
5 Torque to 20 N•m (15 ft-lb) 1
50 31
51 48† 5

†33 1 †52 19† 21

1 †49 18 12
1 †80
20† 14
34 5
1 †43
1 †44
†47
45
42
6 24 12
1 22 25 40

32
27
16
28 1
†52
51 26
50
17 1
29 2
46
21 20† 15 68 23
19†18 1

3 30

20† 7
1 18
68
19† 11 22 1

21 71
5 31 66
14 TI1958B

FIG. 7. Repair the Air Valve

18
 Repair

Replace the Ball Check Valves 2. Install the outlet tube assembly. Torque the screws
(38) to 10 N•m (7.4 ft-lb).

Ball Check Valve Repair Kit 243154 is available.

Parts included in the kit are marked, for example CAUTION
(56‡). For the best results, use all parts in the kit.
The inlet ball check valves must be installed exactly
as shown in FIG. 8:
Sealing Ring Repair Kit 243156 is available. Parts
included in the kit are marked, for example (55★). • turned down end of spring (65) must face the ball
For the best results, use all parts in the kit. guide (57)
• open end of ball guide (57) must face the ball (56)
Disassembly • beveled side of seat (53) must face the ball (56)
• wide end of seal (58) must face the seat (53)
1. Prepare the pump for repair, page 14.
3. Install the inlet check valves into the fluid covers (1):
2. Remove the screws (38) and take the tube assem- a spring (65‡), ball guide (57‡), ball (56‡), seat
blies off the pump. See FIG. 8. (53‡), flat seal (59★), and seal (58).

3. Remove the springs (65), ball guides (57), and balls 4. Install the inlet tube assembly. Torque the screws
(56) from the outlet (top) check valves. (38) to 10 N•m (7.4 ft-lb).

If the ball is stuck in the seat, pry it loose with a

screwdriver.

Some parts will be reused, so be careful not to

drop or lose parts.

4. Insert a dowel through the outlet seats (53) and

push the inlet (bottom) valve parts (65, 57, 56, 53,
58) out of the pump. Remove the flat seal (59).

5. Insert a dowel through the inlet ports and push the

outlet valve seats (53) and sleeves (54) out of the
pump. Remove the flat seals (55, 59).

Reassembly

CAUTION
The outlet ball check valves must be installed exactly
as shown in FIG. 8:

• beveled side of seat (53) must face the ball (56)

• beveled end of sleeve (54) must face the seat (53)
• open end of ball guide (57) must face the ball (56)
• turned down end of spring (65) must face the ball
guide (57)

1. Install the outlet check valves into the fluid covers

(1): a flat seal (59★), seat (53‡), seal (59★), sleeve
(54), ball (56‡), ball guide (57‡), spring (65‡), and
seal (55★).

19
Repair

1 Torque to 10 N•m (7.4 ft-lb) 38 1

2
1 38 12

4
65‡
57‡

56‡

‡65 55★

‡57 54

‡56
59★
★55
53‡
54
★59 59★

‡53 1
★59

65‡
1
57‡

56‡

‡65 53‡

‡57 59★

‡56 58

‡53
★59 3
58
4 12 38 1

TI1960A
38 1
FIG. 8. Replace the Ball Check Valves

20
 Repair

Replace the Cylinder and Piston 15. Remove the screws (29) and cylinder inner cover
(6). Remove the air valve tube (24) and o-ring (25)
Seals from the inner cover. Do not lose the o-ring (25).

16. Remove the o-rings (28, 42) from the center hous-
Cylinder Seal Repair Kit 243155 is available. ing (5). Do not lose the o-ring (28).
Parts included in the kit are marked, for example
(22◆). For the best results, use all parts in the kit.
Reassembly
Disassembly Lubricate all o-rings during reassembly.
1. Prepare the pump for repair, page 14.

2. Remove the screws (38) and tube assemblies. See

FIG. 9. 1. Install the o-rings (42◆, 28) in the housing (5).

3. Disassemble the ball check valves, page 19. The flat 2. Install the o-rings (22◆, 25) on the inner cover (6).
seals (55, 59) are included with this repair kit.
3. Install the o-ring (23◆), packing (26◆), and quad
4. Remove the air inlet fitting (40). ring (32◆) on the piston (16).

5. Remove the screws (68) and the top (67) and bot- 4. Insert the air valve tube (24) through the inner cover
tom (66) covers. (6). Install the cover on the housing (5). Seat the
tube securely in the housing, oriented with the
6. Remove the screws (31) and fluid covers (1). spring pin (27). Torque the screws (29) to 8 N•m (5.9
ft-lb).
7. Remove the diaphragms (14), page 15.
5. If the piston (16) was removed from the piston shaft
8. Remove the four screws (38) and washers (37), the (15), reassemble a washer (61), the piston, and
air valve cover (36), and the gasket (35). another washer on the shaft. Screw the diaphragm
shaft (17) onto the piston shaft.
9. Pry the air valve seat (33) out of the center housing
(5), using two screwdrivers inserted in the recesses 6. Lubricate the shaft (17) and slide it into the housing
on the seat. (5), guiding the tube (24) through the hole in the pis-
ton. Install the two clips (46) on the shaft.
10. Remove the o-rings (80) from the housing.
7. Liberally grease the inside of the cylinder (7) and
11. Remove the cup (47) from the housing. the piston o-ring (23◆). Seat the cylinder securely
on the inner cover (6).
To further disassemble and repair the air valve,
see page 17. 8. Install the o-ring (22◆) on the outer cover (11).
Install the outer cover and torque the screws (30) to
15 N•m (11 ft-lb).
12. Remove the two clips (46) from the shaft (17).
9. Install the cup (47) in the center housing (5).
13. Remove the screws (30), cylinder outer cover (11),
cylinder (7), and cylinder o-rings (22). Inspect the 10. Install the o-rings (80). Check that the o-rings (43,
inner wall of the cylinder for damage. 44) are in place on the air valve seat (33). Lubricate
the o-rings. Install the seat in the center housing (5),
14. Pull the piston (16) and shaft out of the center hous- oriented with the spring pin (34).
ing (5). Remove the piston o-ring (23), quad ring
(32), and packing (26). Inspect the piston and shaft 11. Install the gasket (35), cover (36), and screws and
for damage. If these parts need replacement, washers (38, 37). Torque to 6 N•m (4.4 ft-lb).
unscrew the piston shaft (15) from the diaphragm
shaft (17) and remove the piston (16).

21
Repair

12. Install the diaphragms (14), page 15. 15. Install the air inlet fitting (40).

13. Install the fluid covers (1). The arrows must point up. 16. Install the flat seals (55◆, 59◆) and the other ball
Torque the screws (31) to 20 N•m (15 ft-lb). check parts, see page 19.

14. Check that the felt strips (71) are in place on the 17. Install the tube assemblies. Torque the screws (38)
inside of the top (67) and bottom (66) covers. Install to 10 N•m (7.4 ft-lb).
the covers. The hole for the air inlet fitting must align
with the port in the center housing (5). Tighten the
screws (68).

67
1 Lubricate. 12
6 38
2 Torque to 8 N•m (5.9 ft-lb) 71
3 Torque to 15 N•m (11 ft-lb)
65
4 Torque to 6 N•m (4.4 ft-lb)
57
5 Torque to 20 N•m (15 ft-lb) 56
6 Torque to 10 N•m (7.4 ft-lb) 55◆★
43 50
44 54
4 38 51
47 53
37
36 48 59◆★
5
35 14
1
33
31 5
80
34
42◆
6 24 40
1 22◆ 25 32◆ 1
65 65
171
57 57
61
56 27 61
★◆55 53 56
1
54 51 ◆26
53
★◆59 1 28 50 59◆★
46 58
2 29
15
1 23◆
16
1
68
30 1 7 12
3 1 22◆
31 38 6
5
11
65
57
14 68
56 59◆★
58 71
53 66
TI2074B

FIG. 9. Replace the Cylinder and Piston Seals

22
 Parts

Parts
Part No. 253707 includes items 1-81
Part No. 253708 includes items 1-8,10-59, 61-81
60
13*
38
67 12
38 37 36 2
35† 13* 65‡
71
57‡
56‡
55◆★
50 48† ‡53 54
51
59◆★
†52 19† 21
†33 18 14*
80 †49 1
38 34 †43 5 20† 31
4
81 8
†44 62
†47
9 45 63
42◆ 64 65‡
10 6 24
25 57‡
22◆ 32◆
40 56‡
‡65
‡57 27 28 39 53‡
‡56 †52 59◆★
53‡ 51 ◆26
★◆55 46 61 58
54 23◆ 3
17
★◆59 29 50
60
21 18 20† 61 16
19† 13* 38
15
12
30 13*
1
7
68
31 22◆
20† 11
‡65 18
‡57 19† 66 68
‡56 59◆★ 21 71
58 14*
‡53
4
9
10 38

TI1957B

23
Parts

Part No. 253707 includes items 1-81

Part No. 253708 includes items 1-8,10-59, 61-81
Ref.
Part No. Description Qty
Ref. No.
Part No. Description Qty
No. 38 117029 SCREW, cap, socket-hd; M6 x 25 12
1 15A010 COVER, fluid 2 39 117019 VALVE, safety, relief 1
2 15A000 HOUSING, outlet, fluid; for 253707 1 40 15A790 FITTING, inlet, air; for 253707 1
15A003 HOUSING, outlet, fluid; for 253708 1 15A044 FITTING, inlet, air; for 253708 1
3 15A002 HOUSING, inlet, fluid; for 253707 1 42◆ O-RING; nitrile 1
15A003 HOUSING, inlet, fluid; for 253708 1 43† O-RING; nitrile 1
4 15A001 HOUSING, tube, fluid; for 253707 2 44† O-RING; nitrile 2
15A004 HOUSING, tube, fluid; for 253708 2 45 15A033 CARRIAGE 1
5 15A032 HOUSING, center 1 46 117022 CLIP, c-spring 2
6 15A051 COVER, inner, cylinder 1 47† CUP, air valve 1
7 15A050 CYLINDER 1 48† CARRIAGE, driver 1
8 116343 CLAMP, grounding 1 49† O-RING; nitrile 2
9 116898 WASHER; for 253707 only 2 50 117020 CLIP, c-spring 2
10 116902 PLUG, socket-hd; for 253707 2 51 15A009 PLUG, air valve 2
112306 PLUG, pipe; for 253708 2 52† O-RING; nitrile 2
11 15A052 COVER, outer, cylinder 1 53‡ SEAT, valve 4
12 15A037 TUBE, fluid 2 54 15A026 SLEEVE, ball guide 2
13* O-RING; chemically resistant 4 55◆★ SEAL, flat; UHMWPE 2
fluoroelastomer 56‡ BALL, 30 mm; acetal 4
14* DIAPHRAGM; PTFE 2 57‡ GUIDE, ball 4
15 15A042 SHAFT, piston 1 58 15A036 SEAL; acetal homopolymer 2
16 15A038 PISTON 1 59◆★ SEAL, flat; UHMWPE 6
17 15A043 SHAFT, diaphragm 1 60 15A005 BUSHING; for 253707 only 2
18 15A006 BEARING 3 61 15A482 WASHER 2
19† O-RING; fluoroelastomer 3 62 15A016 DAMPENER, noise 2
20† O-RING; nitrile 3 63 15A028 PLATE 2
21 117021 CLIP, c-spring 3 64 117026 SCREW, cap, socket-hd; M5 x 12 4
22◆ O-RING; nitrile 2 65‡ SPRING, compression 4
23◆ O-RING; nitrile 1 66 15J373 COVER, bottom 1
24 15A031 TUBE, air valve 1 67 15J375 COVER, top 1
25 117006 O-RING; nitrile 1 68 116595 SCREW; M4 x 0.7 8
26◆ PACKING, PTFE 1 70▲ 188621 LABEL, warning (not shown) 1
27 117023 PIN, spring 1 71 15A008 DAMPENER, felt 2
28 117012 O-RING; fluoroelastomer 2 80† 158486 O-ring, nitrile 2
29 117028 SCREW, socket-hd; M6 x 16 4 81 111307 WASHER 1
30 117034 SCREW, socket-hd; M8 x 100 4
31 116900 SCREW, cap, socket-hd; M10 x 25 16 * Included in Diaphragm Repair Kit 243152.1
32◆ RING, quad; nitrile 1 † Included in Air Valve Repair Kit 243153.
33† SEAT, air valve 1 ‡ Included in Ball Check Valve Repair Kit 243154.
34 117024 PIN, spring 1 ◆ Included in Cylinder Seal Repair Kit 243155.
35† GASKET 1 ★ Included in Sealing Ring Repair Kit 243156.
36 15A035 COVER, air valve 1 NOTE: ▲ Replacement Warning labels, signs, tags,
37 117018 WASHER 4 and cards are available at no cost.

24
 Technical Data

Technical Data
Category Data
Maximum fluid working pressure 1.8 MPa, 18 bar (260 psi)
Maximum air input pressure 0.6 MPa, 6 bar (88 psi)
Ratio 3:1
Maximum recommended flow rate (continuous duty) 7.6 liters/min (2.0 gpm)
Maximum recommended cycle rate 20 cycles/minute
Maximum flow rate 114 liters/min (30 gpm)
Volume per cycle (double stroke) 350 cc/cycle (11 oz/cycle)
Operating temperature range 10-80°C (50-176°F)
Dry suction lift 2.5 m (8.2 ft)
Wet suction lift 6.7 m (22 ft)
Air inlet size Model 253707: 1/2 BSPP(f)
Model 253708: 1/2 npt(f)
Fluid inlet size Model 253707: 1 in. BSPP(f)
Model 253708: 1 in. npt(f)
Fluid outlet size Model 253707: 1 in. BSPP(f)
Model 253708: 1 in. npt(f)
Sound power level at 15 cycles/min, 0.6 MPa, 6 bar (88 66 dB(A)
psi) air inlet pressure. Tested per ISO 9614-2.
Weight (approximate) 29 kg (64 lb)
Wetted parts 303 and 316 stainless steel, acetal, fluorocarbon,
ultra-high molecular weight polyethylene, PTFE

25
Performance Charts

Performance Charts
CYCLES PER MINUTE
0 22 43 65 87 109 130 152 174 196 217 239 Key
FLUID OUTLET PRESSURE MPa, bar (psi)

1.9, 19
(280)
A = 0.6 MPa, 6 bar (88 psi)

AIR CONSUMPTION m3/min (scfm)

1.7, 17 1.2
(240) (42) B = 0.4 MPa, 4 bar (60 psi)
A
1.4, 14 1.0 C = 0.2 MPa, 2 bar (30 psi)
(200) (35)

1.0, 11 A = Fluid Flow

0.8
(160) (28) = Air Consumption
B B
0.8, 8 0.6
(120) (21)

0.6, 5.5 C 0.4

(80) C (14)
0.3, 2.8 0.2
(40) (7)
0 0
7.6 15.1 22.7 30.2 37.8 45.4 52.9 60.5 68.0 75.6 83.2
(2) (4) (6) (8) (10) (12) (14) (16) (18) (20) (22)
FLUID FLOW lpm (gpm); tested in No. 10 weight oil
Recommended Performance for Continuous Duty
CYCLES PER MINUTE
0 5 11 16 22 27 33 38 43
1.9, 19
(280)
A
1.7, 17
FLUID OUTLET PRESSURE MPa, bar (psi)

(240)

1.4, 14
(200)

1.0, 11 B
(160)

0.8, 8
(120)

0.6, 5.5 C
(80)

0.3, 2.8
(40)

1.9 3.8 5.7 7.6 9.5 11.4 13.3 15.1

(0.5) (1.0) (1.5) (2.0) (2.5) (3.0) (3.5) (4.0)

FLUID FLOW lpm (gpm); tested in No. 10 weight oil

26
 Dimensions

Dimensions
213 mm (8.4 in.)

M8 Mounting
Fluid Outlet; Holes
see page 25
for sizes.

360 mm (14.2 in.)

Air Inlet; see

page 25 for
Fluid Inlet; sizes.
see page 25
for sizes.

146 mm 160 mm
(5.7 in.) (6.3 in.)
TI1964A
318 mm TI1963A
(12.5 in.)

Wall Mount Hole Pattern

For Accessory Wall Mount Kit 245875

260 mm (10.25 in.)

100 mm (4 in.)
Four 9 mm (0.35 in.)
diameter holes, to
mount the bracket to
the wall

Two holes to mount the bracket to the pump. TI2118

Torque Sequence
• Always follow torque sequence when 3 1
instructed to torque fasteners.
• Torque bolts twice to 20 N•m (15 ft-lb). 8 5

6 7
2 4

27
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1-800-328-0211 Toll Free
612-623-6921
612-378-3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 311689
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2006, Graco Inc. is registered to ISO 9001
www.graco.com
Revised 09/2009