05–245

DIAGNOSTICS – SFI SYSTEM 05DK0–01

FUEL PUMP CONTROL CIRCUIT

CIRCUIT DESCRIPTION
In the diagram below, when the engine is cranked, current flows from terminal ST2 of the ignition switch to
the starter relay coil and also current flows to terminal STA of the ECM (STA signal).
When the STA signal and NE signal are input to the ECM, Tr is turned ON, current flows to the coil of the
circuit opening relay, the relay switches on, power is supplied to the fuel pump and the fuel pump operates.
While the NE signal is generated (engine running), the ECM keeps Tr ON (circuit opening relay ON) and the
fuel pump also keeps operating.

Circuit
EFI Relay Opening Relay
Fuel Pump

IG2
AM2
ST2 ECM
Ignition SW
FC Tr

AM2 EFI Park / Neutral

Start Switch (A/T) or
Clutch Start Switch (M/T)
ST

STA

ST
Relay
NE
(NE Signal)
MAIN

Starter
Battery

A82261

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Author: Date: 405

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DIAGNOSTICS – SFI SYSTEM

WIRING DIAGRAM

I10
Ignition Switch
5 6
AM2 IG2
W–R B

1 1O 6 1O

2
7 1A 3 1A
Instrument Panel J/B
B–Y Instrument
W–R B–R
B–Y Panel J/B
11 1A
1 1 1 1

2 2 5 1 5 1
EFI Circuit
AM2
EFI Opening
1 1
Relay Relay
3 2 3 2
1 1 1 6 1T 9 1H ECM
Engine B–Y
Room R/B
B–R
B–L 10
G–R
E3 FC
3 1
W–B B–R
F8 N3
4 Noise Filter 7
MAIN Fusible F14
E5 E01
Limk Block Fuel (Fuel Pump)
5 Pump
BR
W–B
Battery
EB BJ ED

A83830

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Author: Date: 406

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DIAGNOSTICS – SFI SYSTEM

INSPECTION PROCEDURE
Hand–held tester:
1 PERFORM ACTIVE TEST BY HAND–HELD TESTER(OPERATION OF CIRCUIT
OPENING RELAY)

(a) Connect the hand–held tester to the DLC3.

(b) Turn the ignition switch ON and push the hand–held tester main switch ON.
(c) Select the item ”DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP / SPD”.
(d) Check the relay operation while operating it with the hand–held tester.
Standard: Operating noise can be heard from the relay.
OK Go to step 7

NG

2 CHECK ECM POWER SOURCE CIRCUIT (See page 05–239)

NG REPAIR OR REPLACE POWER SOURCE

CIRCUIT

OK

3 INSPECT CIRCUIT OPENING RELAY

(a) Remove the circuit opening relay from the instrument

panel J/B.
(b) Inspect the circuit opening relay.
Standard:
Tester Connection Specified Condition
1–2 Below 1 Ω
10 kΩ or higher
3–5 Below 1 Ω
(Apply battery voltage to terminals 1 and 2)
B16200
(c) Reinstall the circuit opening relay.
NG REPLACE CIRCUIT OPENING RELAY

OK

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DIAGNOSTICS – SFI SYSTEM

4 INSPECT ECM(FC VOLTAGE)

(a) Turn the ignition switch ON.

E3
(b) Measure the voltage between the specified terminals of
E5
the E3 and E5 ECM connectors.
Standard:
Tester Connection Specified Condition
FC (E3–10) – E01 (E5–7) 9 to 14 V

E01 (–) FC (+)

ECM Connector A18294 OK REPLACE ECM

NG

5 CHECK HARNESS AND CONNECTOR(EFI RELAY – CIRCUIT OPENING RELAY)

Engine Room R/B

(a) Remove the EFI relay from the engine room R/B.
(b) Remove the circuit opening relay from the instrument
panel J/B.
(c) Measure the resistance between the wire harness side
connectors.
Standard (Check for open):
Tester Connection Specified Condition
EFI Relay EFI relay (3) – Circuit opening relay (1)
Below 1 Ω
A72874 EFI relay (3) – Circuit opening relay (5)
Standard (Check for short):
Instrument Panel J/B Tester Connection Specified Condition
EFI relay (3) or Circuit opening relay (1) – Body ground
10 kΩ or higher
EFI relay (3) or Circuit opening relay (5) – Body ground
(d) Reinstall the EFI relay.
(e) Reinstall the circuit opening relay.

Circuit Opening
Relay
NG REPAIR OR REPLACE HARNESS OR
A72875 CONNECTOR

OK

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Author: Date: 408

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DIAGNOSTICS – SFI SYSTEM

6 CHECK HARNESS AND CONNECTOR(ECM – CIRUIT OPENING RELAY)

(a) Disconnect the E3 ECM connector.

(b) Remove the circuit opening relay from the instrument
E3 panel J/B.
(c) Measure the resistance between the wire harness side
connectors.
Standard (Check for open):
Tester Connection Specified Condition
FC FC (E3–10) – Circuit opening relay (2) Below 1 Ω
ECM Connector A65748 Standard (Check for short):
Tester Connection Specified Condition
Instrument Panel J/B FC (E3–10) – Circuit opening relay (2) – Body ground 10 kΩ or higher
(d) Reconnect the ECM connector.
(e) Reinstall the circuit opening relay.

Circuit Opening
Relay
NG REPAIR OR REPLACE HARNESS OR
A72875
CONNECTOR

OK

REPLACE ECM (See page 10–17)

7 INSPECT FUEL PUMP ASSY (See page 11–7)

NG REPAIR OR REPLACE FUEL PUMP ASSY

OK

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DIAGNOSTICS – SFI SYSTEM

8 CHECK HARNESS AND CONNECTOR(CIRCUIT OPENING RELAY – FUEL PUMP,

FUEL PUMP – BODY GROUND)

Instrument Panel J/B

(a) Remove the circuit opening relay from the instrument
panel J/B.
(b) Disconnect the F14 fuel pump connector.
(c) Measure the resistance between the wire harness side
connectors.
Standard (Check for open):
Circuit Opening Tester Connection Specified Condition
Relay Circuit opening relay (3) – Fuel pump (F14–4)
Continuity
A72875 Fuel pump (F14–5) – Body ground
Standard (Check for short):
Tester Connection Specified Condition
Wire Harness Side
Fuel Pump Connector Circuit opening relay (3) or Fuel pump (F14–4) – Body ground 10 kΩ or higher
F14
(d) Reconnect the fuel pump connector.
(e) Reinstall the circuit opening relay.

Front View NG REPAIR OR REPLACE HARNESS OR

A66276
CONNECTOR

OK

REPLACE ECM (See page 10–17)

OBD II scan tool (excluding hand–held tester):

1 CHECK OPERATION OF FUEL PUMP

(a) Turn the ignition switch ON.

E5 E3
(b) Connect between terminals FC and E01 of the ECM con-
nector.
(c) Check for fuel pressure in the fuel inlet hose when it is
pinched off.
Result: There is pressure in fuel inlet hose.
HINT:
E01 (–) FC (+) At this time, you will hear the fuel flowing sound.
ECM Connector A18294

A72879

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DIAGNOSTICS – SFI SYSTEM

OK PROCEED TO NEXT CIRCUIT INSPECTION

SHOWN ON PROBLEM SYMPTOMS TABLE
(See page 05–42)

NG

2 CHECK ECM POWER SOURCE CIRCUIT (See page 05–239)

NG REPAIR OR REPLACE POWER SOURCE

CIRCUIT

OK

3 INSPECT CIRCUIT OPENING RELAY

(a) Remove the circuit opening relay from the instrument

panel J/B.
(b) Inspect the circuit opening relay.
Standard:
Tester Connection Specified Condition
1–2 Below 1 Ω
10 kΩ or higher
3–5 Below 1 Ω
(Apply battery voltage to terminals 1 and 2)
B16200
(c) Reinstall the circuit opening relay.
NG REPLACE CIRCUIT OPENING RELAY

OK

4 INSPECT ECM(FC VOLTAGE)

(a) Turn the ignition switch ON.

E5 E3
(b) Measure the voltage between the specified terminals of
the E3 and E5 ECM connectors.
Standard:
Tester Connection Specified Condition
FC (E3–10) – E01 (E5–7) 9 to 14 V

E01 (–) FC (+)

ECM Connector A18294

OK Go to step 7

NG

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DIAGNOSTICS – SFI SYSTEM

5 CHECK HARNESS AND CONNECTOR(EFI RELAY – CIRCUIT OPENING RELAY)

Engine Room R/B

(a) Remove the EFI relay from the engine room R/B.
(b) Remove the circuit opening relay from the instrument
panel J/B.
(c) Measure the resistance between the wire harness side
connectors.
Standard (Check for open):
Tester Connection Specified Condition
EFI Relay EFI relay (3) – Circuit opening relay (1)
Below 1 Ω
A72874 EFI relay (3) – Circuit opening relay (5)
Standard (Check for short):
Instrument Panel J/B Tester Connection Specified Condition
EFI relay (3) or Circuit opening relay (1) – Body ground
10 kΩ or higher
EFI relay (3) or Circuit opening relay (5) – Body ground
(d) Reinstall the EFI relay.
(e) Reinstall the circuit opening relay.

Circuit Opening
Relay
NG REPAIR OR REPLACE HARNESS OR
A72875 CONNECTOR

OK

6 CHECK HARNESS AND CONNECTOR(ECM – CIRCUIT OPENING RELAY)

(a) Disconnect the E3 ECM connector.

(b) Remove the circuit opening relay from the instrument
E3 panel J/B.
(c) Measure the resistance between the wire harness side
connectors.
Standard (Check for open):
Tester Connection Specified Condition
FC FC (E3–10) – Circuit opening relay (2) Below 1 Ω
ECM Connector A65748 Standard (Check for short):
Tester Connection Specified Condition
Instrument Panel J/B FC (E3–10) – Circuit opening relay (2) – Body ground 10 kΩ or higher
(d) Reconnect the ECM connector.
(e) Reinstall the circuit opening relay.

Circuit Opening
Relay
NG REPAIR OR REPLACE HARNESS OR
A72875
CONNECTOR

OK

REPLACE ECM (See page 10–17)

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 412

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DIAGNOSTICS – SFI SYSTEM

7 INSPECT FUEL PUMP ASSY (See page 11–7)

NG REPAIR OR REPLACE FUEL PUMP ASSY

OK

8 CHECK HARNESS AND CONNECTOR(CIRCUIT OPENING RELAY – FUEL PUMP,

FUEL PUMP – BODY GROUND)

Instrument Panel J/B

(a) Remove the circuit opening relay from the instrument
panel J/B.
(b) Disconnect the F14 fuel pump connector.
(c) Measure the resistance between the wire harness side
connectors.
Standard (Check for open):
Circuit Opening Tester Connection Specified Condition
Relay Circuit opening relay (3) – Fuel pump (F14–4)
Continuity
A72875 Fuel pump (F14–5) – Body ground
Standard (Check for short):
Tester Connection Specified Condition
Wire Harness Side
Fuel Pump Connector Circuit opening relay (3) or Fuel pump (F14–4) – Body ground 10 kΩ or higher
F14
(d) Reconnect the fuel pump connector.
(e) Reinstall the circuit opening relay.

Front View NG REPAIR OR REPLACE HARNESS OR

A66276
CONNECTOR

OK

REPLACE ECM (See page 10–17)

2004 SCION xB REPAIR MANUAL (RM1031U)

Author: Date: 413