0808825a - MIDAS ECM Operating Manual
0808825a - MIDAS ECM Operating Manual
0808825a - MIDAS ECM Operating Manual
Operating Manual
This document was prepared by the staff of Valeport Limited, the Company, and is the property of the
Company, which also owns the copyright therein. All rights conferred by the law of the copyright and by virtue
of international copyright conventions are reserved to the Company. This document must not be copied,
reprinted or reproduced in any material form, either wholly or in part, and the contents of this document, and
any method or technique available therefrom, must not be disclosed to any other person whatsoever without
the prior written consent of the Company.
Valeport Limited
Tel: +44 1803 869292
St Peters Quay
e mail: [email protected] | [email protected]
Totnes
Web: www.valeport.co.uk
Devon, TQ9 5EW
United Kingdom
As part of our policy of continuous development, we reserve the right to alter, without prior notice, all
specifications, designs, prices and conditions of supply for all our equipment.
Table of Contents
Table of Contents
1. Introduction
..................................................................................................................................... 3
1.1. Contact Information
.................................................................................................................................... 3
2. Specifications
..................................................................................................................................... 4
2.1. Sensor Specifications
.................................................................................................................................... 4
2.2. Mechanical Specifications
.................................................................................................................................... 5
2.3. Performance Specifications
.................................................................................................................................... 5
3. Sample
.....................................................................................................................................
Battery Lifetime Calculations 6
3.1. Calculations: Based
....................................................................................................................................
on Memory 6
3.1.1 A Note About Removable Memory
.................................................................................................................................... 7
3.2. Calculations: Based
....................................................................................................................................
on Batteries 8
3.2.1 A Note About Rechargeable Cells
.................................................................................................................................... 8
4. Installation
..................................................................................................................................... 9
4.1. Communications
....................................................................................................................................
With PC 9
4.2. Deploying the....................................................................................................................................
MIDAS ECM 10
4.2.1 Real Time Operation
.................................................................................................................................... 10
4.2.2 Self Recording Operation
.................................................................................................................................... 10
4.2.3 LED Flashing Sequence
.................................................................................................................................... 10
4.3. Altimeter Configuration
.................................................................................................................................... 11
4.4. Recovery .................................................................................................................................... 11
5. Maintenance
..................................................................................................................................... 12
5.1. Changing Batteries
.................................................................................................................................... 12
5.2. Seals .................................................................................................................................... 14
5.2.1 O-Rings .................................................................................................................................... 14
6. Wiring
.....................................................................................................................................
Information 15
6.1. Switch Plug .................................................................................................................................... 15
6.2. 3m Y Lead (RS232)
.................................................................................................................................... 15
6.3. 3m Switched Y....................................................................................................................................
Lead (RS485 & RS422) 16
6.4. Altimeter Interface
....................................................................................................................................
(optional) 16
7. Appendix
.....................................................................................................................................
1: FAQ’s 17
1. Introduction
This manual covers the specification, wiring details and basic maintenance procedures for the Valeport MIDAS
ECM Electromagnetic Current Meter. Full details of how to operate the instrument with the DataLog Express
software supplied are given in a separate manual.
Note that instruments are often supplied (on request) with minor adjustments to the above list, such as a
5m Y lead instead of a 3m Y lead for example. Such variations will be detailed on the instrument packing
list, and not in this manual.
2. Specifications
2.1. Sensor Specifications
The unit is fitted with the following sensors as standard:
Current Speed Current Direction
Type: Valeport 11cm discus EM sensor Valeport flux gate compass
Range: 0 – 5m/s 0 – 360°
Accuracy: ± (1% of reading + 0.005m/s) ± <1°
Resolution: 0.001m/s 0.001°
Note that the MIDAS ECM is technically capable of supporting other sensor types, such as Turbidity, Dissolved
Oxygen, Fluorometer, Altimeter etc. Such sensors require additional user attention, such as control of output
gain or regular calibration. MIDAS ECM units fitted with such sensors are therefore not compatible with
DataLog Express software, and users should run DataLog 400 or DataLog Pro software instead.
Connectors
Instrument: 10 pin female SubConn bulkhead type (MCBH10F) with lock ring.
(If fitted with altimeter connection– 6 pin male SubConn bulkhead type (MCBH6F)
with lock ring)
Comms Cable: Valeport 3m Y lead. 10 pin male Subconn line type (MCIL10M) to instrument, 2 x
4mm bunch pins to external power, 9 pin female D type to PC.
Switching Plug: 10 pin male Subconn line type (MCIL10M), with lock ring. Note that the switch cap
contains wiring links to activate the instrument
It is not a dummy plug
The 16 Mbyte memory actually contains 16,777,216 bytes. Allowing a small amount of memory usage for
header files, the memory will store over 1.2 million records in Profiling mode, and over 2½ million records in
other modes. The length of time that this memory will last for obviously depends on sampling scenario. Here
are three examples:
Burst sampling, 4Hz, sampling 1 minute in every 10, recording all data points:
Memory used per burst is 6 bytes x 4Hz x 60 seconds = 1440 bytes.
The memory will therefore be full after 16,777,216 / 1440 bursts = 11650 bursts.
At a 10 minute cycle time, this is 116500 minutes, which is equivalent to 80 days.
The 16Mbyte memory will therefore hold approximately 125 casts of data.
· An essential feature of an underwater instrument is that it is water-tight; this is achieved by using various
seals on the mechanical parts of the device. Every time that one of these seals is broken and remade, it
introduces a small risk that the seal is not correctly made, and the instrument could leak. The fewer times
that the device has to be opened, the better – you certainly wouldn’t want to do it after every profile to get
the memory card out.
· All memory cards are susceptible to ESD shock (static electricity) while being handled. We take the view that
the value of your data means it shouldn’t be exposed to the possibility of this risk, which could result in loss
of all data on the card.
· Memory cards are not particularly efficient at storing data – they will only accept minimum sized lumps of
data at a time. This may be perfect for a camera where you instantly generate a few Mbytes, not so for an
application where you only want to store a few bytes of data at a time.
· From a practical point of view, the time taken to connect a cable and extract the data to PC is actually
typically much less than the time to open the device, remove the memory, replace the memory, and close
the device up again.
· The implementation of removable memory is not technically difficult, but we believe that the disadvantages
currently outweigh any possible advantages in this product and its applications. However, should
circumstances change it will of course be considered for future product enhancements.
In all examples, it is taken that an 8 D cell alkaline battery pack will have a nominal capacity of 14Ah, and will be
75% efficient (total available charge, 10.5Ah), and that an 8 D cell Lithium pack will have a nominal capacity of
17.5Ah, and will be 95% efficient (total available charge, 16.6Ah).
Note that the instrument is effectively operating continuously when in Trip sampling mode, so similar calculations
will apply.
In this scenario then, the instrument will draw 140mA for 65 seconds, and then 0.25mA for 535 seconds.
On average, it will draw:
The above examples are intended as guides only. Valeport accepts no responsibility for variation in actual
performance. Note that performance of individual battery cells is not always consistent.
4. Installation
The standard system is supplied in an ABS transit case, together with any communications adapters ordered.
Any additional lengths of signal cable are packed separately.
To connect the instrument directly to a PC for RS232 communications, use the 3m Y lead supplied. This lead is
fitted with a 10 pin Subconn type connector, which should be plugged directly into the connector on the top of
the housing (or to a length of signal cable). The lead also features 2 x 4mm bunch pins for application of
external power if required and a 9 way D type connector which should plug directly into a spare
communications port on the back of the PC.
If non-RS232 communications are to be used, via the optional RS485, RS422 or FSK methods, then the
appropriate adapter should be used. Each adapter is supplied with an alternative Y lead, which should be
connected as follows:
The MIDAS ECM is supplied with a stainless steel protective cage, but care should still be taken not to damage
the instrument. For profiling work, the recommended deployment method is to suspend the instrument using
the stainless steel wire strop fixed to the top of the cage. For fixed deployments, the user may wish to remove
the cage, and use the grooves in the instrument housing as clamping points.
Note that the switch plug is NOT just a dummy plug; it contains links between some of the pins as
described in Section 5, which are used to turn the instrument on.
Communication: RS232
Use: Free Run ASCII/Zero No Detect (ZNE)
Data Format: 9600, 1, 8, 1
Power: 12v
4.4. Recovery
On recovery, data can be extracted to PC via the 3m Y lead. This procedure is covered in the separate software
manual for DataLog Express or DataLog 400 / DataLog Pro as applicable.
To prolong the lifetime of the instrument the following procedures should be carried out once the instrument
has been recovered:
· Remove any significant growth from the instrument, paying attention to the face and electrodes of the EM
sensor, the core of the conductivity sensor (if fitted), and the face of the sound velocity sensor (if fitted). Be
careful not to damage the sensors. A high pressure water jet or stiff (not metal) brush is suitable – a hard
toothbrush is ideal.
· Remove any significant growth from the pressure sensor port. Take care not to introduce any sharp objects
onto the sensor face – this may result in sensor damage.
· Dry the instrument if possible, paying particular attention to the sensors and connector.
5. Maintenance
The MIDAS ECM is completely solid state, and therefore requires very little maintenance. Other than keeping
the instrument relatively clean (as described in Section 3.3, Recovery), the only procedure that the customer will
be required to carry out on a regular basis is to change the batteries. This Chapter also covers details of the o-
rings that are fitted to the instrument, and which should be checked periodically for damage and replaced if
necessary.
The batteries are located in a holder in the top of the instrument, and should be accessed by removing the
connector bulkhead.
1.
2. Remove the instrument from the protective cage by loosening the 4 x M10 nuts on the top of the cage. Lift
off the top cage ring and the 4 spacer tubes below.
3. Lift the instrument out of the cage, complete with the polypropylene mounting brackets. Take care to
catch the central spacer tubes as you lift.
4. Remove the 3 M5 x 20 socket cap screws in the connector bulkhead, using the Allen key provided. Note
that on titanium instruments these screws are also titanium, and should be replaced with titanium screws if
lost. Other materials may suffer galvanic corrosion and may be destroyed.
5. Without twisting or putting undue stress on the Subconn connector slide the bulkhead and attached
battery pack out of the main housing. A slot between the tube and the bulkhead allows levering with a
screwdriver if necessary. Take care not to scratch the bore of the tube.
6. A lead connects the battery pack to the electronics inside the tube. This may be disconnected at the
battery pack if required, for ease.
8. Check the condition of the bore seal o-rings, and apply a light coating of silicon grease. Ensure that both
they and the anti-extrusion rings (titanium instruments only) sit in the groove correctly, and are free from
damage. Replace them if necessary (refer to Section 4.2).
9. Reattach the connector to the electronics if necessary, and gently slide the battery pack back into the tube,
ensuring that the fixing holes are correctly aligned. Again, take care not to scratch the bore.
10. Replace the 3 x M5 titanium screws, using a small amount of grease (supplied). Do not force the screws,
just tighten firmly.
11. Finally, slide the instrument back into the protective cage, refitting the spacers and top ring. Secure the
ring in place with the 4 x M10 nuts.
5.2. Seals
The MIDAS ECM is kept watertight by using a double o-ring seal at each end of the housing, although the
customer should have no reason to open any seal other than that at the battery end.
A set of spare o-rings is included with the equipment. If an o-ring needs replacing, be sure to use the correct
size. If obtaining further spare o-rings from an alternative source, be sure to obtain the correct material
(signified by the last 4 digits of the o-ring code number).
5.2.1. O-Rings
To help preserve the watertight nature of the equipment, please observe the following guidelines:
· Ensure that all o-rings are free from cuts, abrasions or perishing.
· Ensure that all-o-rings are free from dirt, grit, sand, hair and other foreign objects.
· Whenever an o-ring seal is opened (e.g. when changing batteries), ensure that a light coating of silicon
grease is applied to the o-ring before the seal is closed.
6. Wiring Information
6.1. Switch Plug
10 Way Male SubConn Function
1 Link to Pin 10
2 NC
3 NC
4 NC
5 NC
6 NC
7 NC
8 NC
9 NC
10 Link to Pin 1
END 1:
10 Way SubConn END 2: END 3:
MCIL10M+DLSA-M BANANA PLUG 9 Way D-TYPE
PIN CONNECTOR PIN PIN FUNCTION
1 Black 4mm Plug 1 -V SUPPLY
2 Red 4mm Plug 2 +V SUPPLY
3 RS422 TXA (N.C.)
4 RS422 TXB (N.C.)
5 RS422 RXA (N.C.)
6 RS422 RXB (N.C.)
7 2 RS232 TX (out of unit)
8 3 RS232 RX (in to unit)
1, 5, 6, 8, 9
9 RS232 GND
SHELL
10
INTERNAL BATTERY
Linked to Pin 1
ENABLE
(Join in Y-splice)
2 S Red Power +V
W
3 I 9 RS422 TxA
T
4 10 RS422 TxB
C
5 H 11 RS422 RxA
6 B 12 RS422 RxB
O
7 2 RS232 Tx (To PC)
X
8 3 RS232 Rx (From PC)
End 1: End 2:
Altimeter SubConn MCIL6M TriTech Connector (RS232)
Pin Pin Function
1 4 Sensor Power (0V)/RS232 GND
2 1 RS232 Rx into Logger
4 3 Sensor Power (+24V)
6
3 2 RS232 Tx Out of Logger
5
6 (SCREEN) Chassis Ground
7. Appendix 1: FAQ’s
Can I make current profile measurements with the MIDAS ECM?
Yes you can, but not in the way that an ADCP will. The MIDAS ECM is a point current measurement device, i.e.
it tells you the current speed and direction at its present location only. You can create a profile by lowering the
instrument through the water column, but you have to do this slowly since the instrument will measure the
water moving out of its way as it is lowered/raised.
Secondly, check that the instrument is not positioned adjacent to a source of electro-magnetic interference
such as a thruster or other motor. These can generate large electrical fields that may disrupt the EM sensor.
Whilst it is designed to reject a certain amount of signal noise, this problem usually manifests as an intermittent
fault, coinciding with the thrusters being turned on and off.
Finally, consider the possibility that a thruster from the ROV is actually ejecting water over the device,
disrupting its measurement of the ambient current.
Secondly, if the structure is metallic, it may have some effect on the compass. The flux gate compass shouldn’t
be drawn towards the metal as a hand held compass might be, but large metal objects or electrical signal
cables may actually alter the local magnetic field of the earth slightly. The best solution is to slowly move the
instrument towards the structure and see how close it can be positioned before the readings are affected.
It is also important that the electrodes on the sensor face are kept in contact with the water, although we have
noticed that marine growth normally avoids these.