EMCS-ST Operating-Instr 2021-08c 8150610g1

EMCS-ST
Integrated drive
Operating instruc-
tions
8150608
2021-08c
[8150610]
Translation of the original instructions
IO-Link® is a registered trademark of its respective trademark holder in certain countries.

Table of contents
1 About this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1 Applicable documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Product version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Product labelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Specified standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Application areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Training of qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Approvals and certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 System overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3 Product design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Display and operating components (HMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Master control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 HMI menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.2 Mounting clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.2 Information on EMC-compliant installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.3 Functional earth (FE) and protective earth (PE) connection . . . . . . . . . . . . . . . . . . . . . . . 15
8.4 Connection variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.4.1 Wiring diagram: DIO operation (digital I/O) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.4.2 Wiring diagram: IO-Link operation, port class A (with and without NEFC
adapter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.5 Electrical interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.5.1 Connection [Logic]: digital inputs/outputs (DIO), logic power supply . . . . . . . 21
8.5.2 Connection [Logic]: IO-Link (LK), port class A . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.5.3 Connection [Power]: load voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9.1 Commissioning "DIO operation (digital I/O)" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9.2 Commissioning "IO-Link Operation" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Festo — EMCS-ST — 2021-08c 3

10 Drive system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.1 Dimensions and units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.1.1 Basic and user units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.1.2 Dimension reference system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10.2 Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.2.1 Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.2.2 Parameter set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.2.3 Data backup ‘Data Storage’ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.2.4 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10.2.5 Switch-on behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10.2.6 Switch-off behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
10.2.7 Restart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10.2.8 Master control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10.3 Operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.3.1 Activation times for the dynamic status change . . . . . . . . . . . . . . . . . . . . . . . . 63
10.3.2 Homing with end position determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10.3.3 Simple point-to-point operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
10.3.4 Point-to-point operation with press function . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10.3.5 Manual operation (demo) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
11 Maintenance and care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
12 Diagnostics and malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
12.1 Diagnostics via LED displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
12.1.1 LED "C/Q" (communication and device status) . . . . . . . . . . . . . . . . . . . . . . . . . 87
12.1.2 "Menu" LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
12.1.3 LED display "Parameter" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
12.2 Diagnostic messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
12.2.1 Acknowledge error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
12.2.2 Diagnostic messages and fault clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
12.3 Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
13 Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
14 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
15 IO-Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
15.1 Device description file IODD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
15.2 IO-Link parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
15.2.1 Identification parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
15.2.2 Device data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
15.2.3 Process data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
15.2.4 System parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
15.2.5 Control point-to-point operation via IO-Link . . . . . . . . . . . . . . . . . . . . . . . . . . 112
15.2.6 Monitor point-to-point operation via IO-Link . . . . . . . . . . . . . . . . . . . . . . . . . . 114
4 Festo — EMCS-ST — 2021-08c

16 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
16.1 Technical data, general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
16.2 Technical data, electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
16.2.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
16.2.2 Digital inputs (DI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
16.2.3 Digital outputs (DO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
16.2.4 IO-Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
16.2.5 Motor (integrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
16.2.6 Rotary encoder (integrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
16.2.7 Temperature sensor (integrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

About this document
1 About this document

1.1 Applicable documents
All available documents for the product è www.festo.com/sp.
Type Product Table of contents
Drive system
EGSS-BS Mini slide unit Operating instructions
ELGE-TB Toothed belt axis unit Operating instructions
ELGS-BS Spindle axis unit Operating instructions
ELGS-TB Toothed belt axis unit Operating instructions
EPCE-TB Electric cylinder unit Operating instructions
EPCS-BS Electric cylinder unit Operating instructions
ERMS Rotary drive unit Operating instructions
Drive
EGSC Mini slide Operating instructions
ELGR-TB Toothed belt axis Operating instructions
ELGC-BS Spindle axis Operating instructions
ELGC-TB Toothed belt axis Operating instructions
EPCC-BS Electric cylinder Operating instructions
Mounting kit
EAMM Axial and parallel kit Assembly instructions
Accessories (IO-Link)
NEFC-M12G8-0.3-M12G5-LK Adapter Assembly instructions
Tab. 1: Applicable documents for the product
1.2 Product version

This documentation refers to the following datasets:
– Hardware version of the integrated drive
– EMCS-ST-42 -... from revision 1
– EMCS-ST-57 -... from revision 1
– Firmware version of the integrated drive from "v19.0.4.107_release"
– IO-Link device description file (IODD) from V1.2.6
When using a different firmware version, check whether a corresponding version of the documentation
is available è www.festo.com/sp.

About this document
1.3 Product labelling

1 Product labelling (product information,
approvals, warning symbol)
Fig. 1: Product labelling
Warning symbol
Warning Meaning
symbol
Attention! Hot surface

Metallic housing parts of the device can reach high temperatures during operation. In
the event of a fault, internal components may become overloaded.
Tab. 2: Warning symbol
1.4 Specified standards

Version
IEC 60204-1:2005+AMD1:2008 CSV EN 61800-5-1:2016-08

IEC 61131-2:2013 EN 60034-1:2011-02
EN 61800-2:2016 EN 60204-1:2006+A1:2009+AC:2010
Tab. 3: Standards specified in the document

Additional information
2 Safety
2.1 Safety instructions
– Only use the product if it is in perfect technical condition.
– Only use the product in original status without unauthorised modifications.
– Do not carry out repairs on the product. Replace defective product immediately.
– Observe labelling on the product.
– Never remove or insert a plug connector while live.
– Once installed, only operate the product if all the necessary protective measures have been imple-
mented è EN 60204-1.
– Before working on the product: switch off the power supply, check that no voltage is present and
secure against being switched on again.
– Store the product in a cool, dry environment that is protected against UV and corrosion. Ensure
short storage times.
2.2 Intended use

The EMCS-ST integrated drive is used as intended to drive the connected actuator technology. The
integrated electronics enable control of position, speed or force/torque.
2.2.1 Application areas
The device is intended solely for use in an industrial environment.
2.3 Training of qualified personnel

Work on the product may only be carried out by qualified personnel who can evaluate the work and
detect dangers.
The qualified personnel have knowledge and experience in dealing with electric drive systems.
2.4 Approvals and certifications

CE approval (conformity)
In conjunction with the CE marking on the product, the EC directives and standards listed below in the
declaration of conformity apply è www.festo.com/sp.
KC certification
KC number: R-R-FTO-KC-2018-1082
RCM certification
The product fulfils the EMC requirements for Australia and New Zealand with the RCM certification
mark on the product.
3 Additional information
– Contact the regional Festo contact if you have technical problems è www.festo.com.
– Accessories and spare parts è www.festo.com/catalogue.

Product overview
4 Product overview
4.1 Function
The following components are integrated in the EMCS-ST integrated drive for all product variants:
– Stepper motor for driving the connected actuator technology
– Encoder for detecting the current position
– Electronics for DC link voltage conditioning
– Power stage for actuation of the motor
– Temperature sensors for monitoring the power stage temperature
The integrated drive EMCS-ST has separate connections for the supply of logic and load voltage. The
load voltage (24 V DC) for all product variants must be supplied directly by a PELV fixed power supply.
The logic voltage (24 V DC) is supplied as follows:
– DIO operation (digital I/O): by a PELV fixed power supply
– IO-Link operation: by the IO-Link Master
All product variants can be controlled by digital inputs/outputs (DIO) or IO-Link (LK) at the [Logic]
connection.
4.2 System overview

1 1 PELV fixed power supply for load voltage
supply
2
2 PELV fixed power supply for logic power
3 supply
3 Application software
4
4 PC or laptop
5 Controller or IO-Link master
5
6 Spindle axis unit ELGS-BS
Fig. 2: System overview (with ELGS-BS as

example)
Items 1 … 5 are not included in the scope of delivery.
Overview of drive systems with integrated drive EMCS-ST

The integrated drive EMCS-ST is included in the following drive systems.

Product overview
Mini slide unit Toothed belt axis unit Spindle axis unit Toothed belt axis unit
EGSS-BS ELGE-TB ELGS-BS ELGS-TB
Tab. 4: Overview of mini slide and axis units with integrated drive EMCS-ST
Electric cylinder unit Electric cylinder unit Rotary drive unit

EPCE-TB EPCS-BS ERMS
Tab. 5: Overview of electric cylinder and rotary drive units with integrated drive EMCS-ST
4.3 Product design

1 2 1 Connection [Power]: load voltage supply
2 Connection [Logic]: logic power supply and
digital inputs/outputs (DIO) or IO-Link (LK)
3 Display and operating components (HMI)
4 Stepper motor
8
3
5 Mounting holes
6 Motor flange
7 Motor shaft
8 Controller housing
4
7
6
5
Fig. 3: Product design EMCS-ST (example EMCS-
ST-57 -...)

Display and operating components (HMI)
5 Display and operating components (HMI)

5.1 Overview
The display and operating components (HMI) offer comprehensive options for parameterisation and
control of the integrated EMCS-ST drive.
Various LED displays are available on the controller housing for displaying parameter information,
motion status and menu selection.
Three pushbutton actuators are used to navigate through the menu or to control motions, e.g. to
perform a homing run.
1 2 3 4 5 1 LED display menu (Speed Out, ..., Demo)
2 LED parameter display
3 LED C/Q
4 Connection [Power]: load voltage
5 Connection [Logic]: logic voltage and digital
inputs/outputs or IO-Link
6 Pushbutton actuator [right arrow]
7 Pushbutton actuator [Edit]
6
8 Pushbutton actuator [Edit]
7
8
Fig. 4: Electrical connections, display and
operating components (HMI)
5.2 Master control

The master control of the display and operating components (HMI) is controlled via the "Unlock/lock
pushbutton actuators" function. When the pushbutton actuators are unlocked, the "Display and
operating components (HMI)" interface automatically receives master control via the integrated drive
EMCS-ST. The master control returns to the active control interface digital inputs and outputs (DIO) or
IO-Link (LK) when the pushbutton lock is active again.
The function of the three pushbutton actuators / / can be blocked or enabled via the IO-Link
parameter 0x000C.4 ‘Device access lock’.
Unlocking pushbutton actuators

Press and hold pushbutton actuator for at least 3 seconds to disable the pushbutton actuator lock.
Locking pushbuttons
Press and hold pushbutton actuator for at least 3 seconds or do not press any pushbutton
actuators / / for 15 seconds to activate the pushbutton lock.

5.3 HMI menu

The display and operating components (HMI) can be used to perform the following functions in the
HMI menu:
– Unlock pushbutton actuators (Unlock HMI), press and hold for 3 s — an active positioning task
in DIO or IO-Link mode is stopped
(Condition for IO-Link operation: IO-Link parameter 0x000C.4 = false)
– Select menu function with pushbutton actuators press ‘Selecting menu’,
– Parameterise Speed Out, Speed In and Force setpoint values
(Set value: 10, 20,..., 100% of the maximum value è drive system instruction manual, technical
data) and save (‘Save’), pressed
– Parameterise position of reference end position "Ref" ‘Set Ref’ and run homing with detection of
the MovRef end position (StartRef: PosAct è LimIn è LimOut), pressed
– Run Start Press movement (Start/Stop) and save Start Press Position PosStart Press ‘Save’, pressed
– Execute Demo Run (Start/Stop)
– Lock pushbutton actuators ‘Lock HMI’, press and hold for 3 s or no input for 15 s
– To acknowledge an error, press and hold for 3 s (from FW version v19.0.4.107_release)
– Reset to factory setting, press and hold / / simultaneously for 10 s

HMI menu structure

Speed Out
Speed In
Force
Reference
Start Press
Demo
Speed Out
(default)
Speed In
Force
Reference
M M
(default) Ref
Ref
Ref Ref
Ref
Ref
M M
Ref Ref
Start Press
M
(Ref1 default) Ref
Ref
(Ref2)
M
Ref
Ref
Ref
M
Ref
Ref
M
Ref
Ref1/Ref2
Demo
M
Ref
Ref
M
Ref
Ref
Ref
M
Ref
Ref
M
Ref
Fig. 5: HMI menu structure

Assembly
The HMI menu structure shows the states of the LED displays for the parameters and the menu
selection, the state transitions between the menu sequences (pushbutton actuator navigation) and
the motions of the drive systems when performing motion tasks.
6 Transport and storage

Transport and storage conditions
– Store and transport the product in its original packaging.
– Store product in a cool, dry, shaded and corrosion protected environment.
– Store product in ambient conditions without oils, greases and degreasing vapours.
– Ensure short storage times.
7 Assembly
7.1 Safety
WARNING
Risk of injury due to unexpected movement of components.
The drive can move freely in the voltage-free state. This can cause unexpected movements of the
connected mechanics and crush parts of the body.
• Bring moving parts of the mechanical system into a safe position.
7.2 Mounting clearances

Drive systems with integrated drive EMCS-ST can be connected in series. When connecting drive
systems in series, a minimum distance must be maintained to allow the heat generated during
operation to dissipate by allowing sufficient air flow.
– Maintain a minimum lateral distance of at least 20 mm between the integrated drive EMCS-ST and
adjacent components.
– Take into account the clearance required for connecting the cables (the cables at the [Logic] and
[Power] connections can be routed upwards (straight) or laterally (angled)).
– Do not install any temperature-sensitive components near the integrated drive EMCS-ST. The inte-
grated drive EMCS-ST can become very hot during operation.
Assembly instructions
– Mount the drive system flat on a sufficiently stable mounting surface.
– Maintain minimum clearances and installation space to guarantee sufficient air flow. The ambient
air must be able to flow unhindered around the integrated drive EMCS-ST.
7.3 Installation
• Mount the product è Instruction manual, mounting the corresponding drive.

Installation
8 Installation
8.1 Safety
WARNING
Risk of injury due to electric shock.
• For the electrical power supply with extra-low voltages, use only SELV circuits that ensure a reliable
separation from the mains network.
• Observe IEC 60204-1/EN 60204-1.
8.2 Information on EMC-compliant installation

The integrated drive EMCS-ST fulfils the following tasks:
– Guarantee of immunity to interference
– Limits the conducted interference emission
If installed correctly and if all connecting cables are wired correctly, the device fulfils the specifications
of the product standard IEC 61800-3.
The category fulfilled by the device depends on the operating mode and the cable length.
Order code Category Pulse-width modula- Max. permissible
tion frequency [kHz] line length [m]
EMCS-ST-... C3 20 30 (DIO operation)

(Industrial environ- 20 (IO-Link operation)
ment)
Tab. 6: Category according to the pulse-width modulation frequency and the cable length
Laying cables
Comply with general guidelines for EMC-compliant installation, e.g.:
– Do not lay signal cables parallel to power cables.
– Comply with required minimum distances between signal cables and power cables dependent on
the installation conditions. Signal cables must be laid as far away from power cables as possible.
– Do not cross signal cables with power cables or cross them at a 90° angle.
8.3 Functional earth (FE) and protective earth (PE) connection
When connecting the functional earth (FE) and the protective earth (PE), follow the specifications of
EN 60204-1.
Functional earth (FE)

– Connect the functional earth (FE) to the following points before commissioning:
– EMCS-ST: FE connection, pin 4 [Power]
– PELV fixed power supply unit: FE connection of the PELV power supply unit (the PELV power
supply unit must be connected to protective earth (PE))
Protective earth (PE)
– Connect the protective earth (PE) to one of the following locations before commissioning:
– Drive system: profile groove or threaded hole
– Mounting surface or mounting frame: depending on application

Installation
8.4 Connection variants
Damage to the device due to non-approved potentials at the pins

• Connection [Power]:
• Do not connect pin 3
• Connection [Logic]:
• EMCS-ST is not hot-pluggable. Only after connection of the reference potentials GND/L– [Pin 4/8]
can 24V levels be applied to digital outputs DO1/DO2 [Pin 2/3] or the IO-Link communication
signal C/Q [Pin 3].
• The DO1/DO2 [Pin 2/3] digital outputs and the IO-Link C/Q [Pin 3] communication signal must be
disconnected 100 ms before the power supply connections GND/L– [Pin 4/8] and 24 V DC/L + [Pin
1], e.g. by the interposition of relay contacts.
The connection of the integrated drive EMCS-ST depends on the "DIO operation" (digital inputs/
outputs) or "IO-Link operation" actuation mode and the connection cables (with or without adapter).
1. Connect the cables to the [Logic] and [Power] connections of the integrated drive EMCS-ST.
2. Connect cables to the controller or IO-Link master and to the PELV fixed power supply units.

Installation
8.4.1 Wiring diagram: DIO operation (digital I/O)
In NPN mode defined levels must be applied to the DI1/DI2 digital inputs of the EMCS, e.g. by
controller outputs with pull-up resistors (4.3 kW recommended).
The diagram shows the electrical connections of the integrated drive EMCS-ST to the load and logic
power supply and to the higher-level control (Controller) in DIO mode.
4
1
2 3
Fig. 6: Wiring diagram: DIO operation (digital I/O)

1 PELV fixed power supply for load voltage 4 Integrated drive EMCS-ST
supply
5 Higher-level controller with digital I/O
2 PELV fixed power supply for logic power
supply
3 Reset button for acknowledging an error
and triggering a restart (optional)

Installation
Status and control signals

The following table shows the status and control signals and the electrical levels of the digital inputs
and outputs as a function of the "PNP/NPN" version of the integrated drive.
Status and control Electrical levels
signal PNP, positive logic NPN, negative logic
0 Low level (0 V) High level (24 V)

1 High level (24 V) Low level (0 V)
Tab. 7: Overview of status and control signals as a function of electrical levels
8.4.2 Wiring diagram: IO-Link operation, port class A (with and without NEFC adapter)
The diagram shows the electrical connections of the integrated EMCS-ST drive to the load voltage
supply and to the higher-level IO-Link master in IO-Link operation.
Current consumption of IO-Link power supply [Logic]

An input current at pin 1 (L+) of 100 ... 150 mA is required for operation.
2
1
Fig. 7: Wiring diagram: IO-Link operation

1 PELV fixed power supply for the load 3 IO-Link master (port class A) with IO-Link
voltage supply interface
2 Integrated drive EMCS-ST

Installation
2
1
Fig. 8: Wiring diagram: IO-Link operation with adapter

1 PELV fixed power supply for load voltage 3 IO-Link master (port class A) with IO-Link
supply interface
2 Integrated drive EMCS-ST 4 Adapter NEFC
Core colours of Festo cables:

BK = black, BN = brown, BU = blue, GN = green, GY = grey, PK = pink, WH = white, YE = yellow

Installation
8.5 Electrical interfaces

All product variants of the integrated drive EMCS-ST support the following electrical interfaces
depending on the higher-level control interface:
Electrical interface Connection Control interface
Digital inputs/ IO-Link Master
outputs
Digital inputs/outputs (DIO) [Logic] Yes –

IO-Link (LK) – Yes
Logic voltage supply Yes Yes
Load voltage supply [Power] Yes Yes
Tab. 8: Overview of electrical interfaces
The electrical interfaces are located on the top of the controller housing.
1 2 1 Connection [Power]: load voltage supply
2 Connection [Logic]: logic power supply and
digital inputs/outputs or IO-Link
Fig. 9: Overview of electrical interfaces

Installation
8.5.1 Connection [Logic]: digital inputs/outputs (DIO), logic power supply

The [Logic] connection is used to exchange digital input/output signals (PNP or NPN logic) with the
higher-level controller and to supply the logic part of the electronics with electrical power.
In NPN operation defined levels must be present at the digital inputs DI1 / DI2 of the EMCS, e.g. by
controller outputs with pull-up resistors.
[Logic]1) Pin Function Description Switching

logic
1 24 V DC Logic power supply (24 V DC) −

2 State "In" Digital output 1 (DO1), status signal for “LimIn PNP/NPN
(Ref )” end position
3 State "Out" Digital output 2 (DO2), status signal for PNP/NPN
"LimOut" end position or "Force" setpoint
value
4 GND Reference potential for logic power supply −
(0 V)2)
5 MovIn Digital input 1 (DI1), control signal for PNP/NPN
"MovIn" positioning task
6 MovOut Digital input 2 (DI2), control signal for PNP/NPN
"MovOut" positioning task
7 – reserved, do not connect −
8 GND Reference potential for logic power supply −
(0 V)2)
1) M12x1 plug, A-coded, 8-pin
2) Pins 4 and 8 are internally connected.
Tab. 9: Connection [Logic]: digital inputs/outputs (DIO), logic power supply

Installation
8.5.2 Connection [Logic]: IO-Link (LK), port class A

IO-Link data are exchanged with the IO-Link master via the [Logic] connection and the logic part of the
device is supplied with electrical voltage.
An adapter is available as an accessory for convenient connection to the IO-Link

masterè www.festo.com/catalogue.
[Logic]1) Pin Function Description
1 L+ IO-Link power supply (24 V DC)

2 – reserved, do not connect
3 C/Q Communication to the IO-Link Master
4 L– Reference potential IO-Link Power supply (0 V)2)
8 L– Reference potential IO-Link Power supply (0 V)2)
1) M12x1 plug, A-coded, 8-pin
2) Pin 4, 8 [Logic] and Pin 2 [Power] are connected internally.
Tab. 10: Connection [Logic]: IO-Link (LK)
Requirements for plug and cable
Mating plug requirements
Design Socket M12x1, A-coded

Number of pins 8
Nominal current 2A
Rated voltage 30 V DC
Degree of protection IP65
Shielding no
Tab. 11: Mating plug requirements
Requirements for the connecting cable
Number of insulated wires and shielding 8 insulated wires, unshielded

Min. cable cross section 0.25 mm2
Max. cable length 30 m (DIO mode)
20 m (IO-Link operation)
Tab. 12: Requirements for the connecting cable (single device)

Commissioning
8.5.3 Connection [Power]: load voltage supply

The power unit of the electronics is supplied with voltage via the [Power] connection.
[Power]1) Pin Function Description
1 24 V DC Load voltage supply (24 V DC)

2 GND Reference potential load voltage supply (0 V)2)
4 FE Functional earth (FE)
1) M12x1 plug, T-coded, 4-pin
2) Pin 4, 8 [Logic] and Pin 2 [Power] are connected internally.
Tab. 13: Connection [Power]: load voltage supply
Requirements for plug and cable
Mating plug requirements
Design Socket M12x1, T-coded

Number of pins 4
Nominal current 12 A
Rated voltage 63 V DC
Shielding no
Tab. 14: Mating plug requirements
Requirements for the connecting cable
Number of insulated wires and shielding 4 insulated wires, unshielded

Min. cable cross section 1.5 mm2
Max. cable length 15 m
Tab. 15: Requirements for the connecting cable (single device)
9 Commissioning
Preparation for initial commissioning or replacement of components:
– Update device data via IO-Link interface
– Update firmware è 10.2.1 Firmware
– Update parameter set è 10.2.2 Parameter set
– Data backup (Data Storage) è 10.2.3.1 Perform data backup ‘Data Storage’ (from firmware
version v19.0.4.107_release)

Commissioning
9.1 Commissioning "DIO operation (digital I/O)"

WARNING
When starting the homing run, the drive is disconnected from the power supply for a short time. This
can cause unexpected movements of the connected mechanics and crush parts of the body.
• Bring moving parts of the connected mechanical system into a safe position.
Preparation:
1. Check the mounting of the drive system.
2. Check wiring of the power supplies and the "DI/DO" digital inputs and outputs at the [Power] and
[Logic] connections.
Procedure:
1. Switch on load voltage.
2. Switch on logic voltage (switch-on delay ≥50 ms required è 10.2.5 Switch-on behaviour).
If the logic voltage is switched on before the load voltage, the EMCS-ST starts with an error that
must be acknowledged.
3. Wait for initialisation until C/Q LED is yellow (L 7 s).
4. Select the reference end position "Ref" from the HMI interface in the ‘Reference’ menu and
start the homing movement with end position detection (only required if the reference end
position "Ref" is different from the factory setting or if the useful range has been changed). The
drive system is referenced after a successful homing.
Homing sets the Start Press "PosStart Press" position equal to the calculated useful range.
5. Parameterise operating modes via HMI interface:
Basic parameters for point-to-point operation with and without press function or manual opera-
tion (demo)
– Velocity ‘Speed Out’
– Velocity ‘Speed In’
additional parameters for point-to-point operation with press function
– Force ‘Force’
– Start Press "PosStart Press" position (reference point end position "Ref")
The EMCS-ST is then ready for operation and the application can be controlled via the "DI/DO" digital
inputs and outputs è 10.3 Operating modes

Commissioning
Control point-to-point operation via digital inputs

The following table shows the combinations of the "MovIn" and "MovOut" control signals for control-
ling the drive in point-to-point operation via the digital inputs DI1 and DI2 at the [Logic] connection.
[Logic] Pin 5, DI1 Pin 6, DI2 Description
"MovIn" "MovOut"
0 0 Control signals for stopping the motion task

– The power stage remains active
– The drive decelerates to standstill
– The drive remains at position-controlled standstill
0 1 Control signals for executing the "MovOut" motion
task
– The drive moves towards the "LimOut" end posi-
tion under position control
– In point-to-point operation with press function the
drive travels from the “Start Press” position to the
“LimOut” end position under force control
– After a restart, the "Ref" reference end position is
re-initialised first
1 0 Control signals for executing the "MovIn" motion
task
– The drive moves towards the "LimIn(Ref )" end
position under position control
– After a restart, the "Ref" reference end position is
re-initialised first
1 1 Control signals for switching off the power stage
– The power stage is switched off after the activa-
tion time = 3 s
– The drive coasts to a standstill
– At standstill, the drive remains stopped unregu-
lated
Control signals for acknowledging errors (from FW
– The error is automatically deleted from the diag-
nostic memory on acknowledgement.
Tab. 16: Control signal combinations at digital inputs DI1 and DI2

Commissioning
Monitor point-to-point operation via digital outputs

The following table shows the combinations of the "State In" and "State Out status signals for
monitoring the drive in point-to-point operation via the digital outputs DO1 and DO2 at the [Logic]
connection.
[Logic] Pin 2, DO1 Pin 3, DO2 Description
"State In" "State Out"
0 0 Status signals for

– neither of the two "LimIn(Ref )" or "LimOut" end
positions is reached
– "LimOut" end positions reached
– Parameterised force "Force" reached in force-con-
trolled range of point-to-point operation with
press function
– "LimIn(Ref )" end positions reached
– critical error è 12.2.2 Diagnostic messages and
fault clearance.
Tab. 17: Status signal combinations at digital outputs DO1 and DO2
9.2 Commissioning "IO-Link Operation"

WARNING
When starting the homing run, the drive is disconnected from the power supply for a short time. This
can cause unexpected movements of the connected mechanics and crush parts of the body.
• Bring moving parts of the connected mechanical system into a safe position.
Prepare commissioning
1. Check the mounting of the drive system.
2. Check the wiring of the power supplies and the IO-Link "C/Q" interface at the [Power] and [Logic]
connections.
3. Download application software, IODD device description file, IOLFW firmware file and IOLFW
parameter set è www.festo.com/sp.
4. Install the application software.
5. Open IODD file in the application software.
Performing commissioning
1. Switch on load voltage.

Commissioning
2. Switch on logic voltage via IO-Link master (≥50 ms switch-on delay required è 10.2.5 Switch-on
behaviour).
If the logic voltage is switched on before the load voltage, the EMCS-ST starts with an error that
must be acknowledged.
3. Wait for initialisation until C/Q LED is yellow (L 7 s).
4. Select the reference end position "Ref" from the IO-Link device data (0x0103.0 ‘Reference’)
and start the homing movement with end position detection (0x0104.0, ‘Execute "Reference"
Movement’)(only required if the "reference end position Ref" is different from the factory setting
or if the useful range has been changed). The drive system is referenced after a successful homing
è 15.2.2 Device data.
Homing sets the "PosImp" intermediate position and the "PosStart Press" start press position equal
to the determined useful range.
5. Parameterise operating modes via IO-Link interface:
Basic parameters for point-to-point operation with and without press function or manual opera-
tion (demo):
– 0x0100.0 velocity ‘Speed In’
– 0x0101.0 velocity ‘Speed Out’
– 0x0106.0, end position "Out" "LimOut" (reference point reference end position "Ref")
– 0x0108.0, intermediate position "PosImp" (reference end position "Ref")(from firmware version
v19.0.4.107_release)
Additional parameters for point-to-point operation with press function.
– 0x0102.0 force ‘Force’
– 0x0105.0 Start Press "PosStart Press" position (reference point end position "Ref")
Ä Then the EMCS-ST is ready for operation and the application can be controlled via the IO-Link
interface "process data 0x0029.1, 0x0029.2 and 0x0029.5" or "system parameter 0x0002"
è 15.2.5 Control point-to-point operation via IO-Link.

Drive system
10 Drive system
10.1 Dimensions and units
10.1.1 Basic and user units
The following quantities and units can be read or written via the IO-Link parameters.
Force control ‘Force’

Force is controlled and evaluated by closed-loop control of the motor current. A torque level or a linear
force can be determined from the level of current measured depending on the mechanism of the drive.
The target is set as a percentage of the rated motor current and may deviate from the actual force
on the drive unit. If force levels are set low, the influence of friction in the system on the running
behaviour and the actual force on the drive unit must also be taken into account.
Size UM
linear drive system rotary drive system
Length [mm]/[km] −
Bracket − [°] as position
[number of revolutions] as
mileage
Velocity [mm/s] [rpm]
Force [N] −
Torque) − [Nm]
Temperature [°C] [°C]
Tab. 18: Sizes and units

Drive system
10.1.2 Dimension reference system

The correct positioning of the drive requires a defined dimension reference system. To define the
dimension reference system, the reference end position "Ref" must be selected during commis-
sioning.

Drive system
Overview of dimension reference systems
Parameterisation of the reference end positions "Ref"

Factory setting
– HMI: ‘Reference’ menu – HMI: ‘Reference’ menu
– IO-Link: 0x0103.0 ‘Reference’ = false – IO-Link: 0x0103.0 ‘Reference’ = true
Dimension reference system for linear drive systems
Reference end position "Ref" facing motor Reference end position "Ref" facing away from
motor
Dimension reference system for rotary drive systems (ERMS: view of the rotating plate)
Left reference end position "Ref" Right reference end position "Ref"
Ref Reference end position "Ref" (reference point for LimOut, PosAct, PosImp and PosStart
Press)
LimIn "In" end position (= reference end position "Ref")

LimOut End position "Out"
PosAct current position
PosImp Intermediate position (Intermediate Position) (IO-Link only)
PosStart Press "Start Press" position
MechIn mechanical stop "In"
MechOut mechanical stop "Out"
Tab. 19: Dimension reference system for linear and rotary drive systems

Drive system
10.2 Controller
10.2.1 Firmware
The integrated drive supports the use of different firmware packages, which differ in functionality
and behaviour. If required, the integrated drive can be updated to the latest firmware package using
application software or unified in a system with multiple Simplified Motion Series systems.
The firmware update process varies depending on the firmware version. The current firmware version
of the device can be read via the parameter 0x0017.0 ‘Firmware Revision’. All usable firmware pack-
ages and the necessary device description files are available for download in the Support Portal
è www.festo.com/sp.
The firmware can only be updated via IO-Link.

Drive system
operation Firmware update (file Functions

handling)
Firmware version IODD version IODD version
v16.0.15.72_release V1.0.21 V1.2.6 Basic functions:

... – HMI, DIO and IO-Link
v16.0.18.92_release operation
– Simple point-to-
point operation
– Point-to-point
operation with
press function
v19.0.4.107_release V1.2.6 Function extension:
– HMI operation
– Acknowledge
error
– DIO operation
– Acknowledge
error
– IO-Link operation
– Point-to-point
operation with
intermediate posi-
tion "PosImp"
– Update firmware
– Update parameter
set
– Data backup (data
storage)
– Save parameters
Tab. 20: Overview of firmware and IODD versions
10.2.1.1 Update firmware (from IODD version V1.2.6)

WARNING
Risk of Injury due to Unexpected Movement of Components
For vertical or slanted mounting position: when power is off, moving parts can travel or fall uncon-
trolled into the lower end position.
• Bring moving parts of the product into a safe end position or secure them against falling.

Drive system
Prerequisite for the IO-Link master/application software

– The IO-Link Master must support the IO-Link standard ‘IO-Link BLOB Transfer & Firmware Update
V1.1’, e.g. Festo USB IO-Link Master CDSU-1 with firmware version V2.1.0.11 or higher.
– The application software checks the ‘Profile characteristic’ attribute in the IODD for the value
0x0031 (49) for the profile identifier of the firmware update profile. If the check is successful, the
‘Firmware update (Profile)’ tab is active.
– In the application software, the parameter "0x43BE.0 ‘Hardware Identification Key (HW_ID_Key)’"
is checked for the character string ‘BOOTLOAD_FW’ and compared with the IOLFW file in use. If the
check is successful, the file can be written to the drive.
– An IODD device description file with version V1.2.6 or higher is used in the application software.
With the Festo IO-Link Master CDSU-1 an update of the firmware in the integrated drive can take up
to 30 minutes and must not be interrupted, e.g. by switching off the device or by exiting the software.
This time can vary greatly if other IO-Link masters are used. If the firmware is updated incorrectly or
improperly, the device may become unusable (service required).
All HMI buttons are blocked and all LED indicators flash blue during the firmware update.
The table shows all steps for updating the firmware using the application software of the Festo USB
IO-Link Master CDSU-1 as an example.
Steps for updating the firmware
1. Start the application software.

– Run the app.
2. Open the IODD file (device description file).

Variants for opening the file:
– Open the ‘File’ tab and run the ‘Open IODDs…’ 1 sub-
menu.
– Via the automatic search 2.1)
– Via the key combination Strg + o 3.
– Per Drag-&-Drop 4.
3. Establish a connection to the IO-Link Master.

– Press the ‘Connect’ 1 button.
– The connection is established 2.

Drive system
4. Switch off power stage (optional from version V19.0.4.107).

– Open the ‘Specialist (User Role)’ 1 tab.
– Open the ‘Parameters’ 2 and ‘System commands’ 3
submenus.
– In the ‘Standard Commands’ press the ‘Disable power
stage’ 4 button.
5. Open the firmware file, e.g. Festo-EMCS_ST_V019.0.4.107_release-20210315-IOLFW1.0.iolfw.

– Open the ‘Firmware Update (Profile)’ 2 tab.
menu.
– Via the key combination ‘Strg + u’ 3.
6. Load the firmware file into the integrated drive.

– Press the ‘Update’ 1 button.
– The firmware is transferred 2, L 30 minutes.
– The transfer is successfully completed 3.

Drive system
7. Update the firmware file in the integrated drive.

up to Version V16.0.18.92
– Requirement: power stage is deactivated.
– Open the ‘Parameters’ 2 and ‘File handling com-
mands’ 3 submenus.
– In the parameter ‘Enable file handling’ select the value
‘Enable file handling’ 4 and press the ‘Write’ 5
button.
– In the parameter ‘Execute file handling’ select the value
‘Execute file handling’ 6 and press the ‘Write’ 7
button.
– The firmware update is started and then a restart is
executed.
– The connection to the IO-Link master is interrupted 1.
from version V19.0.4.107
– The power stage switches off automatically.
– The firmware update is started automatically and then
the system is restarted.
All versions
– After a successful update, the connection to the IO-Link
master is automatically restored 2.
8. Acknowledge error if an error is pending.

– Open the ‘Parameters’ 2 and ‘Control parameters’ 3
submenus.
– In the parameter ‘Quit Error’ press the ‘Quit Error’ 4
button.
– The cause of error 0x0064 is eliminated by an active
save process.

Drive system
9. Check the firmware version.

– Open the ‘Identification’ 2 submenu.
– Check the current version in the ‘Firmware Version’ 3
parameter.
1) The use of the function depends on the application software.

Tab. 21: Steps for updating the firmware
10.2.1.2 Diagnostic messages when updating the firmware

The table shows all diagnostic messages that may be shown during the firmware update.
Event code Description LED Error code
(IO-Link) C/Q hex (dec)
0x1810 Firmware invalid. 0x00B7

Remedy (183)
– Repeat transmission of firmware package. red light
0x1811 Firmware incompatible. 0x00B8

Remedy (184)
– Check hardware and firmware versions.
– Repeat transmission of firmware package.
0x1812 Firmware save location invalid. 0x00B9
Remedy (185)
– Restart device.
– Servicing required.
0x1813 Firmware save location empty. 0x00BA
Remedy (186)
– Restart device.
0x1814 Firmware update not allowed. 0x00BB
Remedy (187)
– Switch off power stage.
0x1815 Firmware package in use. 0x00BC
Remedy (188)

Drive system

0x1816 System error during firmware update. 0x00BD

Remedy (189)
– Repeat transmission of firmware package. red light
0x1817 Firmware update failed. 0x00BE
Remedy (190)
Tab. 22: "Firmware error" diagnostic messages
10.2.2 Parameter set

10.2.2.1 Update parameter set (from firmware version v19.0.4.107_release)
WARNING
The integrated drive supports the update of the parameter set after a device replacement. The
parameter set contains the factory settings of the drive system. Drive system-dependent parameters,
such as maximum payload of the mechanism, are determined at the first homing and stored.
The table shows all steps for updating the parameter set using the application software of the Festo
USB IO-Link Master CDSU-1 as an example.
Steps for updating the parameter set
1. Start the application software.

– Run the app.

Drive system
2. Open the IODD file (device description file).

menu.
– Via the key combination Strg + o 3.
3. Establish a connection to the IO-Link Master.

4. Open the parameter set file, e.g. Festo-EGSS_...-20210209-IOLFW1.0.iolfw.

– Open the ‘Firmware Update (Profile)’ 2 tab.
menu.
– Via the key combination ‘Strg + u’ 3.
– Per ‘Drag-&-Drop’ 4.
5. Load the parameter set file into the integrated drive.

– Press the ‘Update’ 1 button.
– The parameter set is transmitted 2.

Drive system
– The transfer is successfully completed 3.
6. Update the parameter set file in the integrated drive.

up to Version V16.0.18.92
– Perform a manual restart via a power OFF/ON of the
logic voltage L+ [Logic, Pin 1].
from version V19.0.4.107
– An automatic restart is executed.
All versions
– After successfully loading the parameter file, the con-
nection to the IO-Link Master is automatically re-estab-
lished 2 or it must be established manually è step 3
"Establish a connection to the IO-ink Master".
7. Open the IODD file of the drive unit (device description file).
menu.
– Via the key combination ‘Strg + o’ 3.
8. Acknowledge error if an error is pending.

– Open ‘Specialist (User Role)’ 1 tab.
submenus.
– Press the ‘Quit Error’ 4 button.

Drive system
9. Check the current status of the parameter set.

When commissioning a new integrated drive (spare part).
– Open the ‘ldentity’ 1 tab.
– Check the current device ID in the ‘Device’ 2 param-
eter.
The device ID must correspond to the drive system in
use:
– 0x000259 (601): ELGS-TB
– 0x00025A (602): ELGS-BS
– 0x00025B (603): EGSS-BS
– 0x00025C (604): ELGE-TB
– 0x00025D (605): ERMS
– 0x00025E (606): EPCS-BS
– 0x00025F (607): EPCE-TB
The parameter set file was not updated successfully
with 0x000258 (600), EMCS-YY-ST spare part. Repeat the
sequence from step 4 "Open the parameter set file".
When commissioning a used integrated drive.
submenus.
– Default setting of the following values:
– ‘Speed "In"’, ‘Speed "Out"’ and ‘Force’ = 10% 4.
– ‘Position "Start Press"’, ‘End Position "Out"’ and
‘lntermediate position’ = 0.00 mm/0.0 ° 5.
10. Initialise end positions "LimIn/LimOut" and reference end position "Ref".
submenus.
– Execute one of the two ‘Standard Command’:
– Press ‘Execute "Reference" Movement (False)’ 4
(= factory setting).
– Press ‘Execute "Reference" Movement (True)’ 5.

Drive system
11. Save parameter set as factory setting.

– Open the ‘Parameters’ 2 and ‘File handling com-
mands’ 3 submenus.
– In the parameter ‘Enable file handling’ select the value
‘Enable file handling’ 4 and press the ‘Write’ 5
button.
– In the parameter ‘Execute file handling’ select the value
‘Overwrite factory settings’ 6 and press the ‘Write’ 7
button.
1) The use of the function depends on the application software.

Tab. 23: Steps for updating the parameter set
10.2.2.2 Diagnostic messages when updating the parameter set

The table shows all diagnostic messages that may be shown when updating the parameter set.
0x1820 Parameter set not found 0x0061

Remedy (97)
– Check parameter set selection red light
0x1821 Parameter set invalid 0x0062

Remedy (98)
– Overwrite parameter set (save)
0x1822 Parameter set incompatible 0x0063
Remedy (99)
– Delete parameter set
0x1823 Parameter not found 0x0064
Remedy (100)
– Delete parameter set
Tab. 24: "Parameter set error" diagnostic messages
10.2.3 Data backup ‘Data Storage’

The integrated drive supports data backup of predefined application data (identification parameters
and device data) in the connected IO-Link master. After a device replacement, the application data
saved in the IO-Link master are automatically restored to the new functionally and design identical
devices. Before transferring the application data, the compatibility of the new device is checked

Drive system
against the device ID. The validity of the parameter values position ‘Start Press’, ‘End Position "Out"’
and ‘Intermediate position’ of the new drive system is checked with a final homing with end position
detection.
The following ‘Data Storage’ functions in the IO-Link Master can be controlled via the application
software:
– ‘Disable’:
– Data backup: no application data are saved in the IO-Link Master.
– Device replacement: the new device has the functionality and behaviour of the factory setting or
the functionality and behaviour of the last data backup in the replaced device.
– ‘Backup/Restore’:
– Data backup: every application data change is automatically saved in the IO-Link Master.
– Device replacement: the new device has the same functionality and behaviour as the replaced
device.
– ‘Restore only’:
– Data backup: the current status of the application data is saved in the IO-Link Master.
– Device replacement: the new device has the functionality and behaviour of the last manually
performed data backup in the replaced device.
Automatic data backup (‘Backup/Restore’ active) can result in very high data traffic with the IO-Link
Master and should only be activated if required.
The table shows all parameters that are transferred when data storage is executed.
Force control ‘Force’

Index. Name Description Data type

Subindex (Length)
Identification parameters
0x0018.0 ‘Application Text field for application information, max. 32 charac- String
(24.0) Specific Tag’ ters. (£32 bytes)
0x0019.0 ‘Function Tag’ Text field for function information, max 32 characters. String
(25.0) (£32 bytes)
0x001A.0 ‘Location Tag’ Text field for location information, max. 32 characters. String
(26.0) (£32 bytes)

Drive system

Subindex (Length)
Device data
0x0100.0 ‘Speed "In"’ 10-stage speed specification from the maximum value UInteger8
(256.0) for the "MovIn" motion to the reference end position (1 bytes)
"Ref"/end position "LimIn".
– 1 = 10% (default)
...
10 = 100%
è Instruction manual for the drive system, technical
data.
0x0101.0 ‘Speed "Out"’ 10-stage speed specification from the maximum value UInteger8
(257.0) for the "MovOut" motion to the end position "LimOut". (1 bytes)
– 1 = 10% (default)
...
10 = 100%
data.
0x0102.0 ‘Force’ 10-step force/torque specification for the force-con- UInteger8
(258.0) trolled "MovOut" motion from the "PosStart Press" posi- (1 bytes)
tion to the "LimOut" end position.
– 1 = 10% (default)
...
10 = 100%
data.
0x0103.0 ‘Reference’ Position of the reference end position "Ref" after BooleanT
(259.0) homing has been completed. (1 bytes)
Linear drive systems:
– true: facing away from motor
– false: facing motor
Rotary drive systems (ERMS: view to the rotating
plate):
– true: right
– false: left

Drive system

Subindex (Length)
0x0105.0 ‘Position Stroke or angle of rotation distance from the "Start Float32T
(261.0) "Start Press"’ Press" position to the reference end position "Ref" (4 bytes)
(the drive changes from the "PosStart Press" position to
the force-controlled movement).
– Length specification [mm] x 0.01
Rotary drive systems:
– Angle specification [°] x 0.1
0x0106.0 ‘End Position Stroke or rotation angle distance of the "LimOut" end Float32T
(262.0) "Out"’ position to the reference end position "Ref" (the drive (4 bytes)
stops at the "LimOut" end position and waits for the
next motion command).
0x0108.0 ‘Intermediate Stroke or rotation angle distance of the intermediate Float32T
(264.0) Position’ position "PosImp" to the reference end position "Ref" (4 bytes)
(the drive stops in the "PosImp" intermediate position
and waits for the next motion command).
Tab. 25: ‘Data Storage’ parameter
10.2.3.1 Perform data backup ‘Data Storage’ (from firmware version v19.0.4.107_release)
The table shows all steps for executing the data storage function using the application software of the
Festo USB IO-Link Master CDSU-1 as an example.
Steps for executing the ‘Data Storage’ function
1. Start the application software

– Run the app.

Drive system
2. Open the IODD file (device description file)

menu.
– Via the automatic search 2.
The use of the function depends on the application
software.
– Via the key combination ‘Strg + o’ 3.
3. Establish a connection to the IO-Link Master


– Default setting: the ‘Data Storage’ function is deacti-
vated — the ‘Disable’ 3 button is active.
4. Activate automatic saving (‘Backup’)

– In the ‘Data Storage’ tab, press the ‘Backup/Restore’ 1
button.
– The predefined application data is automatically saved
in the IO-Link Master with every change.
5. Activate one-time storage (‘Restore only’)

– In the ‘Data Storage’ tab, press the ‘Restore only’ 1
button.
– The predefined application data are saved once in the
IO-Link master.

Drive system
6. Replace device
– Disconnect the connection to the IO-Link Master.
– Disconnect the electrical connections at the integrated
drive.
– Electrically connect the new integrated drive to the IO-
Link Master.
– The connection to the IO-Link Master is automatically
re-established 2.
– After a successful compatibility check of the device ID
"0x0000.0A ... 0C, Device ID1 ... ID3 ", the application
data are automatically transferred to the integrated
drive.
7. Check the current status of the application data

– Open the ‘ldentity’ 1 tab.
– Check the current device ID in the ‘Device’ 2 param-
eter. The device ID must correspond to the drive system
in use.
– 0x000259 (601): ELGS-TB
– 0x00025A (602): ELGS-BS
– 0x00025B (603): EGSS-BS
– 0x00025C (604): ELGE-TB
– 0x00025D (605): ERMS
– 0x00025E (606): EPCS-BS
– 0x00025F (607): EPCE-TB
8. Save application data

– Open the ‘Parameters’ 2 and ‘Store parameters’ 3
submenus.
– In the parameter ‘Store parameters’ press the ‘Store
parameters’ 4 button.

Drive system
9. Reference the new drive system

submenus.
– Execute one of the two ‘Standard Command’:
– Press ‘Execute "Reference" Movement (False)’ 4
(= factory setting).
– Press ‘Execute "Reference" Movement (True)’ 5.
– Note:
After successful homing with end position determina-
tion, the transferred values of the parameters 0x0105.0
‘Position "Start Press"’, 0x0106.0 ‘End Position "Out"’
and 0x0108.0 ‘lntermediate position’ only retained if
they are within the value range of the parameter
0x0106.0 ‘End Position "Out"’ of the new drive system.
If exceeded, the transferred values are replaced by the
new derived values of the parameter 0x0106.0 ‘End
Position "Out"’.
Tab. 26: Steps for executing the ‘Data Storage’ function
10.2.4 Factory settings

The EMCS-ST can be reset to factory settings in two ways:
– Via the IO-Link parameter 0x0002 ‘Restore factory settings’, value 0xCD" è 15.2.4 System parame-
ters.
– By simultaneously pressing and holding all three pushbutton actuators for at least 10 seconds with
logic voltage present (possible in all operating modes).
After 10 seconds all 6 LED displays for the parameters light and the logic voltage must be switched
off and on again.
After reset to the factory settings, the drive must be homed è 10.3.2 Homing with end position
determination.
After a reset to the factory settings, the following settings become active, unless the user has changed
them:
– Parameter ‘Speed Out’: level 1 (10% of the maximum value)
– Parameter ‘Speed In’: level 1 (10% of the maximum value)
– Parameter ‘Force’: level 1 (10% of the maximum value)
– Parameter ‘Start Press’: maximum possible value of the relevant mechanism
– Parameter ‘Intermediate Position’: maximum possible value of the relevant mechanism

Drive system
– Reference end positionè 10.1.2 Dimension reference system:

– Linear drive system: end position facing the motor, retracted
– Rotary drive system: left
– Parameter ‘End Position Out’: maximum possible value of the relevant mechanism
10.2.5 Switch-on behaviour
The switch-on behaviour of the EMCS-ST depends on the following conditions:
– Commissioning
– Restart (error acknowledgement)
– Logic voltage failure [Logic]
– Load voltage failure [Power]
– Power failure [Logic] and [Power]
The logic voltage [Logic] L must be switched on 50 ms after the load voltage [Power] when switching
on the power supplies.
If the logic voltage is switched on before the load voltage, the EMCS-ST starts with an error that must
be acknowledged.

Drive system
Timing: switch-on behaviour

The diagram shows the switch-on behaviour of the EMCS-ST from switching on the power supplies to
reaching the "Ready for operation (system not referenced)" status.
7 8
9
Fig. 10: Switch-on behaviour of the EMCS-ST
1 [Power] power ON (24 V DC) 6 LED C/Q

2 [Logic] power ON (24 V DC) 7 Restart or logic voltage failure [Logic]
3 Initialisation 8 (Initial) commissioning, load voltage failure
4 "DIO" master control [Power] or mains failure [Logic] [Power]
9 Warning: system not referenced
5 Power stage active (position controlled)
10.2.6 Switch-off behaviour

The switch-off behaviour of the EMCS-ST in the event of a voltage interruption depends on the type of
failure:
– Logic voltage failure [Logic]
– Load voltage failure [Power]
– Power failure [Logic] and [Power]

Drive system
Timing: switch-off behaviour in the event of logic voltage failure

The diagram shows the switch-off behaviour of the EMCS-ST when the logic voltage fails or is discon-
nected.
Fig. 11: Switch-off behaviour in the event of logic voltage failure
1 [Power] Power ON (24 V DC) 3 Power stage active (position controlled)

2 [Logic] Power ON è OFF (24 V DC) 4 LED C/Q

Drive system
Timing: switch-off behaviour in the event of load voltage failure

The diagram shows the switch-off behaviour of the EMCS-ST when the load voltage fails or is discon-
nected.
5
Fig. 12: Switch-off behaviour in the event of load voltage failure
1 [Power] Power ON è OFF (24 V DC) 4 LED C/Q

2 [Logic] Power ON (24 V DC) 5 Error: load voltage undersupply or not con-
3 Power stage active (position controlled) nected

Drive system
Timing: switch-off behaviour in case of power failure

The diagram shows the switch-off behaviour of the EMCS-ST when the mains voltage fails or is
disconnected.
Fig. 13: Switch-off behaviour in case of power failure
1 Mains Power ON è OFF (230 V AC) 4 Power stage active (position controlled)
2 [Power] Power ON (24 V DC) 5 LED C/Q
3 [Logic] Power ON (24 V DC)
10.2.7 Restart
Function
The restart includes the following functions:
– Acknowledge an error
– Re-initialise the reference end position
– Update the parameter set in the integrated drive è 10.2.2 Parameter set
Acknowledge error
In the HMI, DIO or IO-Link mode, a restart (Reset) acknowledges all errors and deletes them from the
diagnostic memory.
The restart is executed via Power OFF/ON of the logic voltage L+ [Logic, Pin 1].
Additional information on acknowledging errors è 12.2.1 Acknowledge error
An active error message is only deleted from the diagnostic memory if the cause of the error has been
cleared.

Drive system
Re-initialise reference end position "Ref"

The referencing of the reference end position is lost on Power OFF of the logic voltage L+ [Logic, Pin 1].
After every restart the position of the reference end position "Ref" is re-initialised at the ‘Speed Ref’
velocity with the first motion task.

Drive system
Homing after a restart as a function of the positioning task
Sequence
– MovRef: force-controlled movement against mechanical stop "MechIn"
– MovOut: position-controlled movement to the reference end position "Ref"
– Travel to the target position as a function of the positioning task
– No travel, end position "LimIn" reached
– MovOut: position-controlled movement to the end position LimOut
– MovImp: position-controlled travel to the intermediate position LimImp (IO-Link only)
StartIn positioning task to the end position LimIn
StartOut positioning task to the end position LimOut
StartImp positioning task to the intermediate position PosImp (IO-Link only)
Tab. 27: Initialise restart sequence with reference end position "Ref"

Drive system
Restart dependent on reference end positions "Ref" and positioning task
Overview of the positioning tasks with initialisation of the reference end position "Ref"
Parameterised reference end positions "Ref

Factory setting
Motion tasks for linear drive systems
motor
Motion task StartIn
Motion task StartOut
Motion task StartImp (IO-Link only)

Drive system
Overview of the positioning tasks with initialisation of the reference end position "Ref"
Motion tasks for rotary drive systems (ERMS: view of the rotating plate)
Motion task StartIn
Motion task StartOut
Motion task StartImp (IO-Link only)

Tab. 28: Restart for linear and rotary drive systems

Drive system
Timing: travel to end position LimIn ("Ref") after a restart

The diagram shows the status data in DIO and IO-Link operation of the "MovRef" homing from the
"StartIn" command to reaching the "LimIn" end position.
Activate positioning task StartIn
– DIO, digital inputs: DI1 "MovIn" = 1 and DI2 "MovOut" = 0
– IO-Link, process data: 0x0029.1 = true, 0x0029.2 and 0x0029.5 = false
IO-Link, system parameter: 0x0002, value = 0xC8 ‘Execute "Move In"’
Fig. 14: Travel to end position LimIn ("Ref") after a restart

Drive system
Timing: travel to end position LimOut after a restart

The diagram shows the status data in DIO and IO-Link operation of the "MovRef" homing and the
"MovOut" motion from the "StartOut" command to reaching the "LimOut" end position.
Activating positioning task StartOut
– DIO, digital inputs: DI2 "MovOut" = 1 and DI1 "MovIn" = 0
IO-Link, system parameter: 0x0002, value = 0xC9 ‘Execute "Move Out"’
Fig. 15: Travel to end position LimOut after a restart

Drive system
Timing: travel to intermediate position PosImp after a restart

The diagram shows the status data in the IO-Link mode of the "MovRef" homing and the "MovImp"
motion from the "StartImp" command to the "PosImp" intermediate position.
Activating motion task StartImp
IO-Link, system parameter: 0x0002, value = 0xD0 ‘Execute "Move Intermediate"’
Fig. 16: Move to PosImp intermediate position after a restart

Drive system
10.2.8 Master control

Function
The master control specifies which interface has the authorisation to control the EMCS-ST.
During operation, only one of the following interfaces can be the master control:
– digital inputs/outputs (DIO) [Logic]
– IO-Link (LK) [Logic]
– Display and operating component (HMI)
The display and operating component (HMI) always has higher priority than the control interface
"digital inputs/outputs (DIO)" or "IO-Link (LK)" [Logic].
If the pushbutton actuator lock is released, incoming travel commands are blocked and not executed.
"Digital inputs/outputs (DIO)" or "IO-Link (LK)" master control

After switching on the power supplies and initialising the EMCS-ST, the master control is automatically
assigned to the "digital inputs/outputs (DIO)" control interface. The detection of an active IO-Link
master causes the master control to switch automatically to the "IO-Link" control interface. If the
IO-Link communication is interrupted, the master control automatically returns to the "digital inputs/
outputs (DIO)" control interface.

Drive system
Timing
The diagram shows the automatic transfer of the master control between the "digital inputs/outputs
(DIO)" and "IO-Link (LK)" control interfaces.
Fig. 17: "Digital inputs/outputs (DIO)" or "IO-Link (LK)" master control
1 IO-Link master active "control interface 4 LED C/Q (system referenced)

[Logic]" 5 LED C/Q (system not referenced)
2 Master control "DIO"
3 Master control "IO-Link"
"Display and operating component (HMI)" master control

After unlocking the pushbutton actuators (HMI), the master control is automatically assigned to the
"display and operating components (HMI)" interface. When the display and operating components
(HMI) are locked, the master control automatically switches back to the last active "digital inputs/
outputs (DIO)" or "IO-Link (LK)" control interface.

Drive system
Timing
The diagram shows the transfer of the master control between the "Digital inputs/outputs (DIO) or
IO-Link (LK)" control interface and the "Display and control element (HMI)" interface.
1 6 7 8 9 6
10 11 12 13 14
15 16
Fig. 18: "Display and operating components (HMI)" master control

1 Pushbutton actuators (HMI) 9 Waiting time 15 s (no user input) or
blocking ("Edit" 3 s)
2 "Control interface [Logic]" master control
10 Initialisation
(digital inputs/outputs (DIO), IO-Link (LK))
3 "[HMI"] master control 11 DIO active
4 LED C/Q 12 IO-Link active
5 LED display menu ‘Speed Out’, ... 13 Warning active or system not yet homed
6 Blocked 14 Error active
6 15 Menu selection
7 Unlocking 16 Activate/parameterise/control
8 Configuration (user input)

Drive system
10.3 Operating modes

10.3.1 Activation times for the dynamic status change
Dynamic status changes between the following states can be carried out during operation.
– Standstill
– LimIn: End position "In", position-controlled (output stage active)
– LimOut: end position "Out", position-controlled (output stage active)
– PosImp: intermediate position, position-controlled (output stage active), IO-Link only
– Pos.Stop: stop position, position-controlled (output stage active)
– PosIdle: Idle position: unregulated with switched-off output stage
– Activate positioning task
– StartIn: "In" end position positioning task
– StartOut: "Out"/Start Press Position end position positioning task (with press function)
– StartImp: intermediate position positioning task (IO-Link only)
– Stop/cancel positioning task
– Stop: stop positioning task
– Switch off output stage: stop positioning task
The following tables show the activation times for the dynamic status changes.

Drive system
From "standstill" After "activate positioning task"

State ... StartIn StartOut StartImp
DIO DIO –
– DI1/2 = 1/0 – DI1/2 = 0/1
IO-Link IO-Link IO-Link
– 0x0029.1/2/5 – 0x0029.1/2/5 – 0x0029.1/2/5
= true/false/false = false/true/false = false/false/true
– 0x0002 = 0xC8 – 0x0002 = 0xC9 – 0x0002 = 0xD0
LimIn
DIO – 20 ms 20 ms
– DO1/2 = 1/0
IO-Link
– 0x0028.1/2/5
= true/false/false
LimOut
DIO 20 ms – 20 ms
– DO1/2 = 0/1
IO-Link
– 0x0028.1/2/5
= false/true/false
PosImp
DIO 20 ms 20 ms 20 ms
– –
IO-Link
– 0x0028.1/2/5
= false/false/true
Pos.Stop
– DO1/2 = 0/0
IO-Link
– 0x0028.1/2/5
= false/false/false
PosBreak
– DO1/2 = 0/0
IO-Link
– 0x0028.1/2/5
= false/false/false
Tab. 29: Activation times for the dynamic status change in an active positioning task

Drive system
From "active posi- After "stop positioning task or switch off output stage"
tioning task"
Move... Stop (output stage Switch off output stage
active)
DIO DIO –
– DI1/2 = 0/0 – DI1/2 = 1/1
IO-Link IO-Link IO-Link
– 0x0029.1/2/5 – 0x0029.1/2/5 – 0X0002 = 0xCB
= false/false/false ³ 2 x true
– 0X0002 = 0xCA
StartIn
DIO 20 ms 3s 20 ms
– DI1/2 = 1/0
IO-Link
– 0x0029.1/2/5
= true/false/false
– 0X0002 = 0xC8
StartOut
DIO 20 ms 3s 20 ms
– DI1/2 = 0/1
IO-Link
– 0x0029.1/2/5
= false/true/false
– 0X0002 = 0xC9
StartIntermediate
IO-Link 20 ms 3s 20 ms
– 0x0029.1/2/5
= false/false/true
– 0X0002 = 0xD0
Tab. 30: Activation times for the dynamic status change to standstill

Drive system
10.3.2 Homing with end position determination

10.3.2.1 Function
The connected drive must be homed to a dimension reference system in order to be able to approach
the "In/Out end positions or intermediate position" positions.
The factory settings for the reference end positions are:
– Linear drive: reference end position "Ref" facing motor
– Rotary drive: left reference end position "Ref"
Homing of the drive includes:
– Homing with end position determination
– Linear drive: determining the maximum stroke
– Rotary drive: determine the maximum swivel range
– Definition of the dimension reference system
– Definition of motion directions
– Definition of display or status information
Reference end position "Ref"
During referencing with end position determination the positions of the mechanical stops MechIn/
MechOut are recorded in order to calculate the end positions LimIn ("Ref")/LimOut for the dimension
reference system.
Before running referencing with end position determination to a new reference end position "Ref",
the drive is de-energized for a required re-initialisation. Then the power is restored and the process is
started.
Homing
With the single-turn encoder, the reference to the reference end position "Ref" in the dimension
reference system is only securely retained until a logic voltage interruption (e.g. restart, power failure)
occurs.

Drive system
Homing with end position determination

The homing includes the following steps:
1. Travel to the mechanical stop "MechIn" (direction of selected reference end position "Ref").
2. Calculation of the position reference end position "Ref"/end position "LimIn".
3. Travel to the mechanical stop "MechOut" (opposite direction to selected reference end posi-
tion "Ref").
4. Calculation of the end position "LimOut" position.
5. Travel to the end position "LimOut" position.
After a valid homing, the drive remains position-controlled at the "LimOut" end position and the status
is set in the device data 0x0103.0 ‘Reference’. If the integrated drive is replaced or homing is repeated,
the status in the parameter 0x0103.0 ‘Reference’ is reset.
Fig. 19: "Homing with end position determination" sequence

Drive system
Homing of the drive system as a function of the reference end position "Ref"
Overview of reference end positions "Ref"
Parameterised reference end positions "Ref

Factory setting
Homing with linear drive systems
motor
Homing with rotary drive systems (ERMS: view of the rotating plate)
Tab. 31: Homing of linear and rotary drive systems

Drive system
10.3.2.2 Parameter
Name Description HMI IO-Link

(menu) (Index.
Subindex)
‘Speed Ref’ ‘Speed Ref’ setpoint speed for "MovRef" travel (= 10% of 1) 1)
the maximum speed of the drive system)

a+ Target acceleration for all motions 1) 1)
a– Target deceleration for all motions 1) 1)
LimIn Position of the "LimIn" end position 1) 1)
LimOut Position of the "LimOut" end position 1) 0x0106.0

1) unchangeable parameter
Tab. 32: Parameters for homing
10.3.2.3 Timing
Timing: homing with end position determination to end position LimOut
The diagram shows the status data in HMI and IO-Link operation of the "MovRef" homing from the
"StartRef" command to reaching the "LimOut" end position.

Drive system
Activating homing startRef

– HMI: activate ‘Reference’ menu, parameterise reference end position "Ref" and initiate homing
è Fig. 5
– IO-Link, process data: parameterise reference end position "Ref" 0x0103.0, false (factory setting) or
true and initiate referencing movement 0x0104.0 = true
IO-Link, system parameter: 0x0002, value = 0xCE ‘Execute "Reference" Movement (False)’, factory
setting) or value = 0xCF ‘Execute "Reference" Movement (True)’
Fig. 20: Initiate homing with end position determination

Drive system
Timing: stop homing

The diagram shows the status data in HMI and IO-Link operation of homing with end position determi-
nation "MovRef" from the "Stop" command to standstill.
Stop task, activate stop
– HMI: press , or button.
– IO-Link, process data: value change to 0x0029.1, 0x0029.2 and 0x0029.5 = false
IO-Link, system parameter: 0x0002, value = 0xCA ‘Stop motion’
Fig. 21: Stop homing

Drive system
10.3.3 Simple point-to-point operation

10.3.3.1 Function
For single point-to-point operation the drive can be traversed to the target positions "end posi-
tions "LimIn/LimOut and intermediate positions PosImp" (IO-Link only). Multiple intermediate positions
can be approached consecutively. The motion for the EMCS-ST is controlled by the "digital inputs/
outputs (DIO)" or "IO-Link (LK)" at the [Logic] connection. The "In/Out end positions" positions and
the "MovIn/MovOut" directions of motion of the drive are defined by the "Ref" reference end position.
When the positioning task is activated, the drive is moved position-controlled to the specified target
position. A positioning task can be stopped and continued at any position. When the target or stop
position is reached, the drive stops position-controlled at this position.
It is controlled via the following interfaces:
– Digital inputs/outputs (DIO)
– DI1 "MovIn" [Logic, Pin 5]
– DI2 "MovOut" [Logic, Pin 6]
– IO-Link process data (LK), è 15.2.3 Process data
– 0x0029.1 "MoveIn"
– 0x0029.2 "MoveOut"
– 0x0029.5 "MoveIntermediate" (from firmware version v19.0.4.107_release)
– IO-Link system parameters (LK), è 15.2.4 System parameters
– 0x0002 ‘Execute "Move In"’, ‘Execute "Move Out"’ or ‘Execute "Move Intermediate"’
The following commands are available:
– StartIn positioning task: start or continue "MovIn" position-controlled travel to the "LimIn (Ref )" end
position
– StartOut positioning task: start or continue "MovOut" position-controlled travel to the "LimOut" end
position
– StartImp positioning task: start or continue "MovImp" position-controlled travel to the "PosImp"
intermediate position (from firmware version v19.0.4.107_release)
– Stop task: stop travel

Drive system
"Single point-to-point operation" sequence
– : position-controlled travel
Simple point-to-point operation1)
Simple point-to-point operation with intermediate position (IO-Link only, from firmware version
1)
Tab. 33: "Single point-to-point operation" sequence
10.3.3.2 Parameter
Value range correction for intermediate position

When saving the "End position LimOut" (0x0106.0), the "Intermediate position" setpoint value
"PosImp" (0x0108.0) is checked for value validity. If the > "End position LimOut" value is exceeded,
the value is automatically set to the parameterised "End position LimOut" setpoint value.

Drive system

(menu) (Index.
Subindex)
‘Speed In’ ‘Speed In’ target velocity for the "MovIn" travel ‘Speed In’ 0x0100.0
‘Speed Out’ ‘Speed Out’ target velocity for the "MovOut" travel ‘Speed Out’ 0x0101.0
a+ Target acceleration for all motions 1) 1)
a– Target deceleration for all motions 1) 1)
LimIn Position of the "In" end position2) 1) 1)
LimOut Position of the "Out" end position3) 1) 0x0106.0

PosImp Position of the intermediate position3) – 0x0108.0
2) Position = "Ref" reference end position
3) "Ref" reference end position reference point
Tab. 34: Parameters for single point-to-point operation
10.3.3.3 Timing
Timing: travel to "LimOut/LimIn" end position
The diagram shows the status data in DIO and IO-Link operation of the "MovOut/MovIn" motion from
the "StartOut/StartIn" command to reaching the "LimOut/LimIn" end position.

Drive system
Fig. 22: Travel to "LimOut/ LimIn" end positions
Timing: travel to "PosImp" intermediate position (example towards "LimOut" end position)
The diagram shows the status data in IO-Link operation of the "MovImp" motion from the "StartImp"
command to reaching the "PosImp" intermediate position.

Drive system
Fig. 23: Travel to "PosImp" intermediate position
Timing: stop and continue motion (example "MovOut" motion)

The diagram shows the status data in DIO and IO-Link operation of the "MovOut" motion from the
"Stop" and "StartOut" commands to reaching the "LimOut" end position.
– IO-Link, process data: 0x0029.1, 0x0029.2 and 0x0029.5 = false

Drive system
Fig. 24: Stop and continue travel

Drive system
10.3.4 Point-to-point operation with press function

10.3.4.1 Function
In point-to-point operation with press function the drive can be traversed to the " LimIn/LimOut end
positions and PosImp intermediate position" target positions or the force/torque setpoint value ‘Force’.
Multiple intermediate positions can be approached consecutively. The motion for the EMCS-ST is
controlled by the "digital inputs/outputs (DIO)" or "IO-Link (LK)" at the [Logic] connection. The
"In/Out end positions" positions and the "MovIn/MovOut" directions of motion of the drive are defined
by the "Ref" reference end position. The press function can be activated with the "Start Press Posi-
tion PosStart Press . LimOut end position" setpoint specification. The drive is moved position-controlled
to the specified target position on activation of the MoveIn/MoveIntermediate positioning tasks. With the
"MoveOut" positioning task the "PosStart Press" Start Press Position is approached position-controlled
and then force-controlled until the force/torque setpoint value is reached or continued to the LimOut
end position. A positioning task can be stopped and continued at any position. When the end position,
intermediate or stop position is reached, the drive stops position-controlled at this position. When the
force/torque setpoint value is reached, the drive stops force-controlled.
It is controlled via the following interfaces:
– Digital inputs/outputs (DIO)
– DI1, "MovIn" [Logic, Pin 5]
– DI2, "MovOut" [Logic, Pin 6]
– IO-Link process data (LK), è 15.2.3 Process data
– 0x0029.1, "MoveIn"
– 0x0029.2, "MoveOut"
– 0x0029.5, "MoveIntermediate" (from firmware version v19.0.4.107_release)
– IO-Link system parameters (LK), è 15.2.4 System parameters
– 0x0002 ‘Execute "Move In"’ or ‘Execute "Move Out"’
– StartIn: start or continue position-controlled travel "MovIn" to "LimIn(Ref )" end position
– StartOut: start or continue position-controlled and force-controlled "MovOut" motion to the "LimOut"
end position
– StartImp: start or continue "MovImp" position-controlled travel to the "PosImp" intermediate position
(from firmware version v19.0.4.107_release)
– Stop task: stop travel

Drive system
The diagrams show the movements in point-to-point operation

– MovOut: position-controlled movement to the end position "LimOut"
– MovIn: position-controlled movement to the end position "LimIn"
– MovImp: position-controlled movement to the intermediate position "PosImp"
– Point-to-point operation with press function, from Start Press Position "PosStart Press"
– MovOut: force-controlled movement until the parameterised force or torque setpoint value
"Force" is reached or to the end position "LimOut"
– MovImp: force-controlled motion to the "PosImp" intermediate position

Drive system
"Point-to-point operation with press function" sequence
– : position-controlled travel
– : force-controlled travel
Point-to-point operation with press function
Point-to-point operation with press function and intermediate position (IO-Link only, from firmware
Tab. 35: "Point-to-point operation with press function" sequence

Drive system
10.3.4.2 Parameter
Value range correction for intermediate position or Start Press Position

When saving the "End position LimOut" (0x0105.0), the "PosImp (0x0108.0) and Start Press Position
PosStart Press intermediate position (0x0105.0)" setpoint values are checked for value validity. If the >
"LimOut end position" value is exceeded, the values are automatically set to the parameterised "End
position LimOut" setpoint value.

(menu) (Index.
Subindex)
‘Speed ‘Speed Press’ target velocity for the "MovOut" travel from 1) )
Press’ the "PosStart Press" start press position

‘Force’ Target force/torque ‘Force’ for the "MovOut" travel from the ‘Force’ 0x0102.0
"PosStart Press" start press position
a+ Target acceleration for all motions ) )
a– Target deceleration for all motions ) )
LimIn Position of the "In" end position2) ) )
LimOut Position of the "Out" end position3) ‘End Posi- 0x0106.0

tion Out’
PosImp Position of the intermediate position3) ) 0x0108.0
PosStart Press Position of the Start Press Position3) ‘Start Press’ 0x0105.0
2) Position = "Ref" reference end position
3) "Ref" reference end position reference point
Tab. 36: Parameter for the point to point-to-point with press function
10.3.4.3 Timing
Timing: travel to ‘Force’ setpoint value or "LimOut/LimIn" end position
The diagram shows the status data in DIO and IO-Link operation of the "MovOut with press func-
tion/MovIn" motion from the "StartOut/StartIn" command to reaching the "LimOut/LimIn" end position.

Drive system

Fig. 25: Travel to "Force" setpoint value or "LimOut/LimIn" end position
Timing: travel to "PosImp" intermediate position (example towards "LimOut" end position)
The diagram shows the status data in IO-Link operation of the "MovImp" motion from the "StartImp"
command to reaching the "PosImp" intermediate position in the position or force-controlled range.

Drive system
Fig. 26: Travel to "PosImp" intermediate position
Timing: stop and continue motion (example "MovOut" motion)

The diagram shows the status data in DIO and IO-Link operation of the "MovOut with press function"
motion from the "Stop" and "StartOut until reaching the end position" commands to reaching the
"LimOut" end position.
– IO-Link, process data: 0x0029.1, 0x0029.2 and 0x0029.5 = false

Drive system
Fig. 27: Stop and continue travel

Drive system
10.3.5 Manual operation (demo)

10.3.5.1 Function
In manual operation the drive can be moved to the "LimIn/LimOut end positions" target positions.
Manual operation of the EMCS-ST is controlled by the pushbutton actuators of the control ele-
ments (HMI). The "In/Out end positions" positions and the "MovIn/MovOut" directions of motion of the
drive are defined by the "Ref" reference end position. Pressing an arrow pushbutton actuator moves
the drive to the specified end position. A positioning task can be stopped at any position by pressing
the opposite arrow pushbutton actuator. When the target or stop position is reached, the drive stops
position-controlled at this position.
– Start positioning task: start or continue "MovIn" position-controlled travel to the "LimIn (Ref )"
end position
– Start positioning task: start or continue "MovOut" position-controlled travel to the "LimOut" end
position
– Stop task: stop position-controlled travel
Manual operation supports the following tasks:
– Drive free running (e.g. after a system malfunction)
– Manual procedure for checking settings and drive behaviour
10.3.5.2 Parameter

(menu) (Index.
Subindex)
a+ Target acceleration for all motions 1) –
a– Target deceleration for all motions 1) –
LimIn Position of the "LimIn" end position 1) –
LimOut Position of the "LimOut" end position 1) 0x0106.0
Tab. 37: Parameters for manual operation (demo)

Maintenance and care
10.3.5.3 Timing
The diagram shows the status data in DIO and IO-Link operation of the "MovOut/MovIn" demo runs
from the "Start /Start " command to reaching the "LimOut/LimIn" end position.
Fig. 28: Demo run
11 Maintenance and care

If used as intended, the product is maintenance-free.
Clean the product with a clean and soft cloth.

Diagnostics and malfunctions
12 Diagnostics and malfunctions

12.1 Diagnostics via LED displays
12.1.1 LED "C/Q" (communication and device status)
LED Meaning
– no logic voltage
– Control interface "digital inputs/outputs (DIO) or IO-Link (LK) [Logic]" not
active
off
– Control interface "digital inputs/outputs (DIO) [Logic]" active, drive ready for
DIO operation
(communication between controller and EMCS-ST possible)
green light
– Control interface "IO-Link (LK) [Logic]" active
(communication between IO-Link master and EMCS-ST possible)
flashing green
– Warning active or system not referenced
(The warning can be read out via the IO-Link interface)
yellow light
– Error active
(Errors are displayed via the LED displays menu and parameters or can be
read out via the IO-Link interface)
red light
Tab. 38: LED "C/Q" (communication and device status)

12.1.2 "Menu" LED display
In conjunction with fault diagnostics, the "Menu" LED display is also used to display error codes.
Function LED Meaning
‘Speed Out’ – ‘Speed Out’, ‘Speed In’ or ‘Force’ menu selected

‘Speed In’
‘Force’
blue light
– ‘Speed Out’, ‘Speed In’ or ‘Force’ menu activated
– Setpoint value can be parameterised
blue flashing
‘Reference’ – ‘Reference’ menu selected
– Drive system referenced
– Homing stopped
blue light
– ‘Reference’ menu activated
– Reference end position configurable
– Start homing with end position determination
blue flashing
‘Start Press’ – ‘Start Press’ menu selected
blue light
– ‘Start Press’ menu activated
– Start ‘Start Press’ travel
blue flashing
‘Demo’ – ‘Demo’ menu selected
blue light
– ‘Demo’ menu activated
– Start ‘Demo’ travel
blue flashing
Tab. 39: "Menu" LED display

12.1.3 LED display "Parameter"
Function LEDs Meaning
‘Speed Out’ 10% of maximum value

‘Speed In’ 20% of maximum value
‘Force’1)
… …
90% of maximum value
100% of maximum value
1) Force is controlled and evaluated by closed-loop control of the motor current. A torque level or a linear force can be determined from
the level of current measured depending on the mechanism of the drive. The target is set as a percentage of the rated motor current
and may deviate from the actual force on the drive unit. If force levels are set low, the influence of friction in the system on the
running behaviour and the actual force on the drive unit must also be taken into account.
Tab. 40: LED display "Parameter"
12.2 Diagnostic messages

Diagnostic messages are classified as information, warnings or errors. If an error occurs, operation is
interrupted and the power stage is switched off. Warnings and errors remain active until the cause
of the event has been corrected. After the cause has been eliminated, warnings are automatically
deleted from the diagnostic memory with the next motion task. If errors occur, the error must be
acknowledged. After acknowledgement of the error, the power stage is activated with the application
of the next travel command or via system parameter 0x0002 ‘System-Commands’, value 0xCC ‘Enable
power stage’.
12.2.1 Acknowledge error
With error acknowledgment, active error messages are deleted from the diagnostic memory if the
cause of the error was remedied before acknowledgment.
Errors can be acknowledged via the following interfaces:
Error acknowledgement operation
HMI DIO IO-Link
Restart: X X X
– Logic voltage L+, Power OFF/ON [Logic, Pin 1]
HMI (from firmware version v19.0.4.107_release): X – –
– Press and hold for 3 s
DIO, digital inputs (from firmware version – X –
v19.0.4.107_release):
– DI1 "MovIn" = 1 [Logic, Pin 5]
DI2 "MovOut" = 1 [Logic, Pin 6]

Error acknowledgement operation

HMI DIO IO-Link
IO-Link, device data: – – X

– 0x0107.0 ‘Quit Error’ = true
IO-Link, process data: – – X
– 0x0029.3 ‘Quit Error’ = true
– 0x0029.1 "MovIn" = true
0x0029.2 "MovOut" = true
0x0029.5 "MovIntermediate" = any (from FW version
Tab. 41: Overview of error acknowledgment
12.2.2 Diagnostic messages and fault clearance

"Information, Warnings and Errors" diagnostic messages are displayed by the C/Q LED and menu and
parameters LED displays.
Errors are reported to the controller as follows:
– DIO operation: output signals DO1 and DO2 = 1 [Logic, Pin 2/3]
– IO-Link operation: 0x0028.1 ‘ProcessDataInput State "In"’ and 0x0028.2 ‘State "Out"’ = true
The error that occurred first is always displayed at the LED displays on the HMI.
Fig. 29: Display of diagnostic messages (example)

Error Description LED LED displays Event

code code
hex C/Q Menu Parameter (IO-
(dec) Link)
Information1)
z Waiting for motion task to z 0x8CA0
initialise the reference end
position yellow
z Motion to initialise the ref- light 0x8CA1
erence end position is exe-
cuted
Warning
z Invalid value for "Start z z 0x8CA2
Press" position)
z Invalid value for Limout end z 0x8CA3
position)
z I2t monitoring power stage 0x8CA4
warning)
z Warning threshold device yellow 0x4210
overtemperature2) light2)
z Warning threshold: tempera- 0x4220

ture in device too low2)
Error
z Common device error or … 0x1000
unlisted errors
Remedy red light
– Contact Festo
0x000F I2t monitoring output stage 0x1805
(15) error limit
Remedy
–
0x0016 Undervoltage in logic supply 0x1804
(22) 24V3)
Remedy
– Check logic voltage
supply


code code
(dec) Link)
0x0017 Overvoltage in logic supply 0x1803

(23) 24V
Remedy red light
– Check logic voltage
supply
0x001F Undervoltage in DC link 0x1806
(31) Remedy
– Check the load voltage
supply
0x0026 Undervoltage in load supply 0x1802
(38) 24V
Remedy
supply
0x0027 Overvoltage load supply 24 0x1801
(39) V
Remedy
supply
0x0031 Device undertemperature 0x4000
(49) Remedy
– Check ambient conditions
0x0033 Device overtemperature

(51) Remedy
– Check ambient conditions
– Check installation condi-
tions

Replacement

code code
(dec) Link)
0x012F IO-Link connection inter- z

(303) rupted
IO-Link connection inter- red light
rupted
Remedy
– Check power supply
– Check IO-Link master
1) Information is not shown in the diagnostic data è IO-Link, device data.
2) with IO-Link operation only
3) This error can only be acknowledged by a restart.
Tab. 42: "Information, warnings and errors" diagnostic messages
12.3 Repair
Repair or maintenance of the product is not permissible.
– Replace with an identical product è www.festo.com/spareparts.
13 Replacement
The following components can be replaced è www.festo.com/spareparts in the Simplified Motion
Series drive systems.
Drive systems Spare part
Simplified Motion Series Drive system Drive Motors with integrated
controller
Mini slide unit EGSS-BS z Mini slide EGSC Integrated drive EMCS-ST
Toothed belt axis unit z Toothed belt axis Integrated drive EMCS-ST
ELGE-TB ELGR-TB
Spindle axis unit ELGS-BS z Spindle axis ELGC- Integrated drive EMCS-ST
BS
Toothed belt axis unit z Toothed belt axis Integrated drive EMCS-ST
ELGS-TB ELGC-TB
Electric cylinder unit Electric cylinder unit z z
EPCE-TB EPCE-TB
Electric cylinder unit z Electric cylinder Integrated drive EMCS-ST
EPCS-BS EPCC
Rotary drive unit ERMS Rotary drive unit z z
ERMS
Tab. 43: Overview of spare parts

Disassembly
Replace drive system EGSS-BS, ELGE-TB, ELGS-BS, ELGS-TB, EPCE-TB, EPCS-BS or ERMS
Additional information è Instruction manual of the drive system
Replacing integrated drive EMCS-YE-ST/EMCS-YY-ST
1. Save the application parameters to the IO-Link master è 10.2.3 Data backup ‘Data Storage’
2. Remove the defective integrated drive EMCS è 14 Disassembly
3. Mount the new integrated drive EMCS è 1.1 Applicable documents
4. Connect the integrated drive EMCS è 8 Installation
5. Commission the drive system è 9 Commissioning
6. Update the parameter set (only required for EMCS-YY-ST) è 10.2.2 Parameter set
7. Update the firmware (optional) è 10.2.1 Firmware
8. Download the application parameters from the IO-Link master è 10.2.3 Data backup ‘Data
Storage’
Replacing drive EGSC, ELGC-BS, ELGC-TB, ELGR-TB or EPCC-BS
1. Save the application parameters to the IO-Link master è 10.2.3 Data backup ‘Data Storage’
2. Disassemble the drive system è 14 Disassembly
3. Remove the defective drive è 14 Disassembly
4. Mount the new drive è 1.1 Applicable documents
5. Mount the drive system è 1.1 Applicable documents
6. Connect the integrated drive EMCS è 8 Installation
7. Commission the drive system è 9 Commissioning
8. Update the parameter set (only required for EMCS-YY-ST) è 10.2.2 Parameter set
9. Update the firmware (optional) è 10.2.1 Firmware
10. Download and install the application software of the IO-Link master è 10.2.3 Data backup ‘Data
Storage’
14 Disassembly
WARNING
Unexpected movement of components.
Injury due to impacts or crushing.
• Before working on the product, switch off the control and secure it to prevent it from being switched
back on accidentally.
WARNING
Disassembling the integrated drive EMCS

1. Allow the product to cool down to room temperature.
2. Disconnect electrical installations on the EMCS.
3. Remove EMCS from the mounting kit.
4. Observe transport information è 6 Transport and storage.

IO-Link
Disassembling the drive

1. Allow the product to cool down to room temperature.
2. Disconnect electrical installations.
3. Remove the mounted attachment component.
4. Remove the attached accessories.
5. Remove the integrated drive and mounting kit.
6. Remove the mounting attachments.
7. Observe transport information è 6 Transport and storage.
Disassemble drive system
Disassemble drive system è Instruction manual for drive system è www.festo.com/sp.
15 IO-Link
15.1 Device description file IODD
The boot time of the integrated drive EMCS-ST is 7 s (deviation from the IO-Link specification)
Depending on the drive system, device description files (IODD files) are available for configuring the
integrated drive EMCS-ST in IO-Link operation.
Drive system IODD file name
Linear
EGSS-BS Mini slide unit Festo-EGSS-BS-...-IODD1.1.xml
ELGE-TB Toothed belt axis unit Festo-ELGE-TB-...-IODD1.1.xml
ELGS-BS Spindle axis unit Festo-ELGS-BS-...-IODD1.1.xml
ELGS-TB Toothed belt axis unit Festo-ELGS-TB-...-IODD1.1.xml
EPCE-TB Electric cylinder unit Festo-EPCE-TB -...- IODD1.1.xml
EPCS-BS Electric cylinder unit Festo-EPCS-BS -...- IODD1.1.xml
Rotary
ERMS Rotary drive unit Fixed ERMS-...-IODD1.1.xml
Tab. 44: Device description file IODD
The current device description files are available on the Festo Support Portal è www.festo.com/sp.

IO-Link
15.2 IO-Link parameters

The following parameter groups are available for configuration and operation of the integrated drive in
an IO-Link network:
– Identification parameters: IDs, version numbers, … è 15.2.1 Identification parameters
– Device data: setpoint and actual values, limit values, … è 15.2.2 Device data
– Process data: commands, status information, … è 15.2.3 Process data
– System parameters: control functions for application software, è 15.2.4 System parameters
– Save parameters, control file handling (from firmware version v19.0.4.107_release)
è 15.2.2 Device data
– Diagnostic data: device status,... è 15.2.2 Device data
15.2.1 Identification parameters
The identification parameters contain all manufacturer-specific device data (e.g. IDs, version numbers)
in order to identify the integrated EMCS-ST drive in the IO-Link network. The identification data are
exchanged acyclically between the IO-Link master and the EMCS-ST on request by the IO-Link Master.
Index. Name Description Data type User access1)
Subindex (length) U = User
M = Maintenance
personnel
S = Specialist
U M S
0x0000.08 ‘VendorID1’ ID of the manufacturer, 4-digit – R R R

(0.8) hex ID (dec) (1 byte, MSB)
0x0000.09 ‘VendorID2’ – 0x014D (333) – R R R
(0.9) (1 byte, LSB)
0x0000.0A ‘DeviceID1’ Device ID of the drive system, 6- – R R R
(0.10) digit hex ID (dec) (1 byte, MSB)
0x0000.0B ‘DeviceID2’ – 0x000258 (600): – R R R
(0.11) EMCS-(YY)-ST (spare part) (1 bytes)
– 0x000259 (601): ELGS-TB
0x0000.0C ‘DeviceID3’ – R R R
– 0x00025A (602): ELGS-BS
(0.12) (1 byte, LSB)
– 0x00025B (603): EGSS-BS
– 0x00025C (604): ELGE-TB
– 0x00025D (605): ERMS
– 0x00025E (606): EPCS-BS
– 0x00025F (607): EPCE-TB
0x0010.0 ‘Vendor Name’ Name of the manufacturer, 17- String R R R
(16.0) character code (17 bytes)
– Festo
0x0011.0 ‘Vendor Text’ URL of the manufacturer, 20- String R R R
(17.0) character code (20 bytes)
– http://www.festo.com

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0012.0 ‘Product Complete type code of the String R R R

(18.0) Name’ drive unit, product-dependent (£64 bytes)
character code
– EGSS-BS -...
– ELGS-BS-...
– ELGS-TB-...
– ELGE-TB-...
– EPCE-TB-...
– EPCS-BS -...
– ERMS-...
è Identification data on the
product labelling of the drive unit
0x0013.0 ‘Product ID’ Part number of the drive String R R R
(19.0) unit, product-dependent 7-digit (£64 bytes)
0x2101.0 ‘Part Number’ numeric code è Identification
(8449.0) data on the product labelling of
the drive unit
0x0014.0 ‘Product Text’ Group name of the Simplified String R R R
(20.0) Motion Series drive unit, product- (£64 bytes)
dependent character code
0x0015.0 ‘Serial Num- Product key for the drive unit, String R R R
(21.0) ber’ product-dependent 11-character (11 bit)
code è Identification data on
the product labelling of the drive
unit
0x0016.0 ‘Hardware Hardware version of the EMCS- String R R R
(22.0) Revision’ ST, product-dependent character (£64 bytes)
code
– e.g. REV05
0x0017.0 ‘Firmware Firmware version of the EMCS- String R R R
(23.0) Revision’ ST, product-dependent character (£64 bytes)
code
– e.g. V16.0.17.87_release

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x43BE.0 ‘Hardware Hardware identification key String R R R

(17342.0) Identification of the drive unit, product- (£64 bytes)
Key’ dependent character code
– e.g. BOOTLOAD_FW
0x0018.0 ‘Application Text field for application informa- String R/W R/W R/W
(24.0) Specific Tag’ tion, max. 32 characters (£32 bytes)
0x0019.0 ‘Function Tag’ Text field for function informa- String R/W R/W R/W
(25.0) tion, max 32 characters (£32 bytes)
0x001A.0 ‘Location Tag’ Text field for location informa- String R/W R/W R/W
(26.0) tion, max. 32 characters (£32 bytes)
1) R/W = read and write, R = read only, W = write only
Tab. 45: Identification parameters
Identification data on the product labelling of the drive unit
1 Type code (‘Product Name’)

1 2 Part number (‘Product ID’, ‘Part Number’)
3 Product Key (‘Serial Number’)
Fig. 30: Product labelling of drive unit
15.2.2 Device data

The device parameters contain all application data (e.g. setpoints and actual values, limit values, ...)
for operating the drive system. Changes to the device data are exchanged acyclically between the
IO-Link master and EMCS-ST.

IO-Link
Automatic saving of device data

If automatic storage is activated (0x0109.0 = true, default), parameter changes in the device data (=
data storage parameters è "Integrated drive EMCS" instruction manual è www.festo.com/sp) are
made automatically and permanently saved in the flash memory. Exceeding the maximum permissible
100,000 write cycles results in irreparable damage to the flash memory and the device, e.g. when
using the device for positioning tasks via IO-Link.
If automatic saving is deactivated (0x0109.0 = false), parameter changes are only temporarily stored
in the RAM. The RAM permits an unlimited number of parameter changes, e.g. for positioning tasks via
IO-Link.
Index. Name Description Data type Access1)

M = Maintenance
personnel
S = Specialist
U M S
Control data (master è device)

0x000C.4 ‘Device access Controls access to the display BooleanT – R/W R/W
(12.4) lock’ and operating components (1 bytes)
(HMI)
– true: HMI access blocked
– false: HMI access enabled
0x0100.0 ‘Speed "In"’ 10-stage speed specification UInteger8 – R/W R/W
(256.0) from the maximum value for (1 bytes)
the "MovIn" motion to the ref-
erence end position "Ref"/end
position "LimIn"
– 1 = 10% (default)
...
10 = 100%
è Instruction manual for the
drive system, technical data
0x0101.0 ‘Speed "Out"’ 10-stage speed specification UInteger8 – R/W R/W
(257.0) from the maximum value for (1 bytes)
the "MovOut" motion to the
end position "LimOut"
– 1 = 10% (default)
...
10 = 100%

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0102.0 ‘Force’2) 10-step force/torque specifica- UInteger8 – R/W R/W

(258.0) tion for the force-controlled (1 bytes)
"MovOut" motion from the
"PosStart Press" position to the
"LimOut" end position
– 1 = 10% (default)
...
10 = 100%
0x0103.0 ‘Reference’ Position of the reference end BooleanT – R/W R/W
(259.0) position "Ref" after homing (1 bytes)
has been completed
Linear drive systems
– true: facing away from
motor
– false: facing motor
Rotary drive systems (ERMS:
view to the rotating plate)
– true: right
– false: left
0x0104.0 ‘Execute "Ref- Command for executing the BooleanT – W W
(260.0) erence" Move- homing with end position (1 bytes)
ment’ detection (detection of the
mechanical end positions)
– true: start homing
– false: do not start homing

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0105.0 ‘Position Stroke or angle of rotation dis- Float32T – R/W R/W

(261.0) "Start Press"’ tance from the "Start Press" (4 bytes)
position to the reference end
position "Ref" (the drive
changes from the "PosStart
Press" position to the force-con-
trolled movement)
– Length specification [mm] x
0.01
Rotary drive systems
0x0106.0 ‘End Position Stroke or rotation angle dis- Float32T – R/W R/W
(262.0) "Out"’ tance of the "LimOut" end posi- (4 bytes)
tion to the reference end posi-
tion "Ref" (the drive stops at
the "LimOut" end position and
waits for the next motion com-
mand)
0.01
0x0107.0 ‘Quit Error’ Command for acknowledging BooleanT – W W
(263.0) errors (1 bytes)
– true: start error acknowl-
edgement
– false: do not start error
acknowledgement
–

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0108.0 ‘Intermediate Stroke or rotation angle dis- Float32T – R/W R/W

(264.0) Position’ tance of the intermediate posi- (4 bytes)
tion "PosImp" to the reference
end position "Ref" (the drive
stops in the intermediate posi-
tion "PosImp" and waits for
the next motion command)
(from firmware version v19.
0.4.107_release)
0.01
Status data (device è master)
0x0120.0 ‘Current posi- Stroke or rotation angle dis- Integer32 R R R
(288.0) tion’ tance of the current position (4 bytes)
to the reference end position
"Ref"
– Length value [mm] x 0.01
– Angle value [°] x 0.1
0x0121.0 ‘Current Current velocity or rotational Integer32 R R R
(289.0) speed’ speed of the drive (4 bytes)
– Velocity value [mm/s] x 0.01
– Rotational speed [rpm] x 1
0x0122.0 ‘Current Current force/current torque Integer32 R R R
(290.0) force’2) with press function (4 bytes)
– Force value [N] x 1
– Torque value [Nm] x 0.1

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0123.0 ‘Current tem- Current temperature of the Integer16 R R R

(291.0) perature’ power stage (2 bytes)
– Temperature [°C] x 1
0x0124.0 ‘Current elec- Current consumption at the Integer32 R R R
(292.0) tric current’ motor (4 bytes)
– Current value [A] x 0.1
0x0125.0 ‘Current elec- Current DC link voltage Integer32 R R R
(293.0) tric voltage’ – Voltage [V DC] x 0.1 (4 bytes)
0x0126.0 ‘Number of Number (dec) of completed UInteger32 R R R
(294.0) cycles total’3) cycles of the drive unit since (4 bytes)
delivery
0x0127.0 ‘Number of Number (dec) of completed UInteger32 R R R
(295.0) cycles since cycles of the drive unit since (4 bytes)
reset’3) the last reset
–
0x0128.0 ‘Mileage Mileage of the drive unit since UInteger32 R R R
(296.0) total’3) delivery (4 bytes)
– Length value [km] x
0.000001
– Rotation value [r] x 0.001
0x0129.0 ‘Mileage since Mileage of the drive unit since UInteger32 R R R
(297.0) reset’3) the last reset (4 bytes)
– Length value [km] x
0.000001
– Rotation value [r] x 0.001
0x012A.0 ‘Reset cycle & Reset cycle and mileage BooleanT W W W
(298.0) mileage’ counter (1 bytes)
– true: reset counter
– false: do not reset counter

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
Saving parameters (from firmware version v19.0.4.107_release)

0x0109.0 ‘Auto Store Control command for acti- BooleanT – R/W R/W
(265.0) Active’ vating automatic and perma- (1 bytes)
nent saving of parameters in
the flash memory è Tab. 25
‘Data Storage’ parameter
– true: automatic saving acti-
vated (default)
– false: automatic saving
deactivated. Saving can be
controlled via the parameter
0x010B.0 Store parameters.
0x010A.0 ‘Number Of Information about the number UInteger32 – R R
(266.0) Storage Oper- of permanent storage pro- (4 bytes)
ations’4) cesses in the flash memory
0x010B.0 ‘Store parame- Control command for perma- BooleanT – R/W R/W
(267.0) ters’ nent saving of parameters in (1 bytes)
the flash memory è Tab. 25
‘Data Storage’ parameter
– true: save parameters
– false: parameters are tem-
porarily saved in RAM
(default)

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
File handling commands (from firmware version v19.0.4.107_release)

0x0x3000.0 ‘Enable File Control command for acti- UInteger16 – R/W R/W
(12288.0) Handling’ vating file handling, e.g. firm- (2 bytes)
ware update
– 0: file handling deactivated
(default)
– 8782: file handling activated
– ...: reserved
0x0x3001.0 ‘Execute File Control command for exe- UInteger16 – R/W R/W
(12289.0) Handling’ cuting file handling (2 bytes)
– 0: file handling deactivated
(default)
– 5: overwrite factory settings
– 272: execute file handling,
e.g. firmware update
– ...: reserved
Diagnostic data (device è master)
0x0020 ‘Error Count’ Error counter reading since UInteger16 R R R
(32.0) last Power ON or Reset (2 bytes)
0x0024.0 ‘Device Status’ Information on the device UInteger8 R R R
(36.0) status (1 bytes)
– 0: device works without
errors
– 1: maintenance required
– 2: outside the specification
– 3: functional check
– 4: failure
– 5 ... 255: reserved

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0025.0 ‘Detailed Information on current array R R R

(37.0) Device Status’ pending error or warning mes- (3 bytes x n)
sages (up to 6 messages)
Structure of messages:
– Byte 1: EventQualifier
– Byte 2 and 3: EventCode
è Tab. 42 "Information,
warnings and errors" diag-
nostic messages
If no warning or error message
is present: bytes 1... 3 = 0x00
0x0130.0 ‘Error code’ Display of the error code UInteger16 R R R
(304.0) in the following formats (2 bytes)
(from firmware version
– 0x0000 – 0xFFFF: 4-digit
hexadecimal value (hex)
– 0 – 65635: 0 – 5-digit dec-
imal value (dec)
– 0b – 1111 1111 1111 1111b:
16-digit binary value (bin)
2) Force is controlled and evaluated by closed-loop control of the motor current. A torque level or a linear force can be determined from
the level of current measured depending on the mechanism of the drive. The target is set as a percentage of the rated motor current
and may deviate from the actual force on the drive unit. If force levels are set low, the influence of friction in the system on the
running behaviour and the actual force on the drive unit must also be taken into account.
3) This value is transferred to the memory every 15 minutes. After a restart, the value corresponds to the status of the last save process.
Changes to the cycle counter that have started since the last saving process are lost with on restart or power off.
4) This value is transferred to the memory every 15 minutes. After a restart, the value corresponds to the status of the last save process.
Changes that have started since the last saving process are lost with on restart or power off.
Tab. 46: Device data
15.2.3 Process data

The process data contain all control and status data (e.g. commands, status information) required
to operate the drive system. The process data are cyclically exchanged between IO-Link master and
EMCS-ST.

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
ProcessDataInput (Device è Master)

0x0028.1 ‘State "In"’ Status at "LimIn (Ref )" è 15.2.6 BooleanT R R R
(40.1) Monitor point-to-point operation (1 bit)
via IO-Link end position
– true: "LimIn (Ref )" end posi-
tion reached.
– false: "LimIn (Ref )" end posi-
tion not reached
0x0028.2 ‘State "Out"’ Status at "LimOut" end position BooleanT R R R
(40.2) è 15.2.6 Monitor point-to-point (1 bit)
operation via IO-Link
– true: "LimOut" end position
reached
– false: "LimOut" end position
not reached
0x0028.3 ‘State "Move"’ Status of the drive motion BooleanT R R R
(40.3) – true: drive in motion (1 bit)
– false: drive at standstill
0x0028.4 ‘State Status of the drive unit BooleanT R R R
(40.4) "Device"’ – true: drive unit ready for oper- (1 bit)
ation
– false: drive unit not ready for
operation
0x0028.5 ‘State "Inter- Status at intermediate position BooleanT R R R
(40.5) mediate"’ "PosImp" (from FW version (1 bit)
v19.0.4.107_release) è 15.2.6
Monitor point-to-point operation
via IO-Link
– true: intermediate position
"PosImp" reached
– false: intermediate position
"PosImp" not reached

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
ProcessDataOutput (Master è Device)

0x0029.1 ‘Move "In"’ Control command for executing BooleanT R/W R/W R/W
(41.1) the motion "MovIn" to the (1 bit)
"LimIn(Ref )" end position.
– The control command only
works in combination with the
bits
– 0x0029.2: move "Out"
– 0x0029.5: move "Inter-
mediate"
è 15.2.5 Control point-to-
point operation via IO-Link.
– Corresponds to the function of
digital input 1 (DI1).
0x0029.2 ‘Move "Out"’ Control command for executing BooleanT R/W R/W R/W
(41.2) the motion "MovOut" to the (1 bit)
"LimOut" end position.
bits
– 0x0029.1: move "In"
– 0x0029.5: move "Inter-
mediate"
– Corresponds to the function of
digital input 2 (DI2).

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0029.3 ‘Quit Error’ Control command for acknowl- BooleanT R/W R/W R/W
(41.3) edging errors (1 bit)
– true: start error acknowledge-
ment
– false: do not start error
acknowledgement
0x0029.5 ‘Move "Inter- Control command for exe- BooleanT R/W R/W R/W
(41.5) mediate"’ cuting the movement "MovImp" (1 bit)
to the intermediate position
"PosImp" (from FW version
bits
– 0x0029.1: move "In"
– 0x0029.2: move "Out"
Tab. 47: Process data
‘ProcessDataInput’ Bit
15 ... 5 41) 3 2 1 0
Control data – ‘State ‘State ‘State ‘State ‘State

"Inter- "Device"’ "Move"’ "Out"’ "In"’
mediate"
’
Index.Subindex 0x0028.5 0x0028.4 0x0028.3 0x0028.2 0x0028.1
(40.5) (40.4) (40.3) (40.2) (40.1)
1) From firmware version v19.0.4.107_release
Tab. 48: Telegram structure ‘ProcessDataInput’

IO-Link
‘ProcessDataOut- Bit
put’ 15 ... 5 41) 3 2 1 0
Status data – ‘Move – ‘Quit ‘Move ‘Move

"Inter- Error’ "Out"’ "In"’
mediate"
’
Index.Subindex 0x0029.5 – 0x0029.3 0x0029.2 0x0029.1
(41.5) (41.3) (41.2) (41.1)
Tab. 49: Telegram structure ‘ProcessDataOutput’
15.2.4 System parameters

The system parameters ‘System-Commands’ contain all command data (e.g. start and stop, power
stage control, ...) displayed as buttons in the application software interface to control the drive
system.
M = Maintenance
personnel
S = Specialist
U M S
0x0002.0 ‘System- System commands for controlling the UIntegerT – W W

(2.0) Commands’ drive unit (1 bytes)
Value 0xC8 (200) ‘execute "MoveIn"’
– Control command for executing the
motion "MovIn" to the "LimIn("Ref")”
end position è 15.2.5 Control point-
to-point operation via IO-Link.
Value 0xC9 (201) ‘execute "MoveOut"’
motion "MovOut" to the "LimOut" end
position è 15.2.5 Control point-to-
Value 0xCA (202) ‘Stop motion’
– Control command for stopping travel.
è 15.2.5 Control point-to-point oper-
ation via IO-Link.

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0002.0 ‘System- Value 0xCB (203) ‘Disable power stage’ UIntegerT – W W

(2.0) Commands’ – Control command for switching off (1 bytes)
the power stage. è 15.2.5 Control
point-to-point operation via IO-Link.
Value 0xCC (204): ‘Enable power stage’
– Control command for switching on
the power stage. The current position
PosAct of the drive is maintained posi-
tion-controlled.
Value 0xCD (205): ‘Restore factory set-
tings’
– Control command to reset the drive
unit to factory settings è 10.2.4 Fac-
tory settings.
– After reset to the factory settings, the
drive must be referenced è 10.3.2
Homing with end position determina-
tion.
Value 0xCE (206): ‘Execute "Reference"
Movement (False)’
– Control command for executing
homing with end position determina-
tion according to (factory setting):
– Linear drive systems: motor-facing
reference end position "Ref"
– Rotary drive systems (ERMS: view
of the rotating plate): left reference
end position "Ref"

IO-Link

M = Maintenance
personnel
S = Specialist
U M S
0x0002.0 ‘System- Value 0xCF (207): ‘Execute "Reference" UIntegerT – W W

(2.0) Commands’ Movement (True)’ (1 bytes)
– Control command for executing
homing with end position determina-
tion to:
– Linear drive systems: reference
end position "Ref" motor facing
away
– Rotary drive systems (ERMS: view
of the rotating plate): right refer-
ence end position "Ref"
Value 0xD0 (208): ‘Execute "Move
Intermediate"’ (from firmware version
movement "MovImp" to the inter-
mediate position "PosImp" è 15.2.5
Control point-to-point operation via
IO-Link.
Tab. 50: System parameters
15.2.5 Control point-to-point operation via IO-Link

The following table shows the combinations of the ‘Move "In"’, ‘Move "Out" ’ and ‘Move "Inter-
mediate"’ process parameters via IO-Link and the ‘System-Commands’ system parameters in the
application software for controlling the drive in point-to-point mode.

IO-Link
Process parameters System parameters Description

‘Move ‘Move ‘Move ‘System-Commands’
"In"’ "Out"’ "Inter-
mediate"
’1)
0x0029.1 0x0029.2 0x0029.5 0x0002
Stop motion
false false false ‘Stop motion’ Control command for stopping travel.
0xCA – The power stage remains active.
(202) – The drive decelerates to standstill.
– The drive remains at position-con-
trolled standstill.
Execute movement
false true false ‘Execute "MoveOut"’ Control command for executing the
0xC9 motion "MovOut".
(201) – The drive moves towards the "LimOut"
end position under position control.
– In point-to-point operation with press
function the drive travels from the
“Start Press” position to the “LimOut”
end position under force control.
– After a restart, the "Ref" reference end
position is re-initialised first.
true false false ‘Execute "MoveIn"’ Control command for executing the
0xC8 motion "MovIn".
(200) – The drive moves towards the
"LimIn(Ref )" end position under posi-
tion control.

IO-Link
Process parameters System parameters Description

‘Move ‘Move ‘Move ‘System-Commands’
"In"’ "Out"’ "Inter-
mediate"
’1)
0x0029.1 0x0029.2 0x0029.5 0x0002
false false true ‘Execute "MoveInter- Control command for executing the
mediate"’ movement "MovImp" (from firmware ver-
0xD0 sion v19.0.4.107_release)
(208) – The drive moves position-controlled in
the direction of the intermediate posi-
tion "PosImp".
– In point-to-point operation with press
function, the drive travels from the
"Start Press" position to the inter-
mediate position "PosImp.
Interrupt movement, switch off output stage, acknowledge error
true true false ‘Disable power stage’ – Control command for switching off the
false true true 0xCB power stage.
(203) – The power stage is switched off
true false true
after 3 s.
true true true – The drive coasts to a standstill.
– At standstill, the drive remains
stopped unregulated.
– Control command for acknowledging
errors (only with 0x0029.1 / 2/5 =
true / true / any)
– The error is automatically deleted
from the diagnostic memory on
acknowledgement.
Tab. 51: Control data via IO-Link
15.2.6 Monitor point-to-point operation via IO-Link

The current position of the drive in point-to-point operation can be monitored via the process parame-
ters. The following table shows the process commands for monitoring the drive position.
The following table shows the combinations of the ‘StateIn’, ‘StateOut’ and ‘State "Intermediate"’
process parameters via IO-Link for monitoring the drive in point-to-point operation.

Technical data
Process parameters Description

‘StateIn’ ‘StateOut’ ‘State
0x0028.1 0x0028.2 "Inter-
mediate"’
1)
0x0028.5
false false false – The drive is not in one of the two end positions "LimIn (Ref )/
LimOut" or in the "PosImp" intermediate position.
true false false – The drive is in the "LimIn (Ref )" end position.
false true false – The drive is in the "LimOut" end position.
– The drive has reached the parameterised force "Force" or
the end positions "LimOut" in the force-controlled range of
point-to-point operation with press function.
false false true – The drive is in the intermediate position PosImp" (from firm-
ware version v19.0.4.107_release)
true true any – critical error è 12.2.2 Diagnostic messages and fault clear-
ance.
Tab. 52: Status data via IO-Link
16 Technical data
16.1 Technical data, general
Type EMCS-ST-42-... EMCS-ST-57-...
Type of mounting Direct fastening to actuator, screw-fastened

Mounting position any
Dimensions (HxWxD) [mm] 81.3 x 42.3 x 89.0 95.6 x 56.6 x 94.1
Product weight [kg] approx. 0.51 approx. 0.85
Duty cycle [%] 100 (up to 30 °C) è Fig. 31
Transport temperature [°C] −25 … +70
Relative humidity [%] 0 … 90 (non-condensing)
Max. transportation duration [d] 30
Ambient temperature [°C] 0 … +50
Ambient temperature with [°C] 30 … 50 è Fig. 31
reduction of duty cycle "–
2%/ °C"
Permissible setup altitude [m] 0 … 4000
above sea level

Technical data
Setup altitude above sea level [m] 1000 … 4000

with reduction of duty cycle "–
1.2%/100 m"
Degree of protection with IP40
and without mating connector
[Logic] [Power]
Insulation class according to B (130 °C)
EN 60034-1
Protection class III (safety extra-low voltage)
Overvoltage category III
Pollution degree 2
Service life [h] 20000 (if derating is adhered to)
CE marking in accordance with EU EMC Directive
(Declaration of Conformity in accordance with EU RoHS Directive
è www.festo.com/sp)
Additional approvals – RCM
– KC Mark (R-R-FTO-KC-2018-1082)
Vibration resistance in accordance with EN 61800-2 and EN 61800-5-1
Severity level 2
Shock resistance in accordance with EN 61800-2
Severity level 2
Tab. 53: Technical data, general
Features of severity level (SL)
Vibration load
Frequency range [Hz] Acceleration [m/s2] Deflection [mm]
SL1 SL2 SL1 SL2 SL1 SL2
2…8 2…8 – – ±3.5 ±3.5
8 … 27 8 … 27 10 10 – –
27 … 58 27 … 60 – – ±0.15 ±0.35
58 … 160 60 … 160 20 50 – –
160 … 200 160 … 200 10 10 – –
Shock load
Acceleration [m/s2] Duration [ms] Shocks per direction
SL1 SL2 SL1 SL2 SL1 SL2

Technical data
Features of severity level (SL)
±150 ±300 11 11 5 5
Continuous shock load
Acceleration [m/s2] Duration [ms] Shocks per direction
±150 6 1000
Tab. 54: Features of severity level (SL)
Fig. 31: Duty cycle t as a function of ambient temperature ý

Technical data
16.2 Technical data, electrical

16.2.1 Power supply
Load voltage supply

Nominal voltage [V DC] 24
Voltage range [V DC] 24 ± 15 %
Nominal current at 24 V [A] 3.0 5.3
Protective functions – Protection against polarity reversal
– Overcurrent protection
(Fuse 10 A, not resettable)
Logic voltage supply (DIO and IO-Link operation)
Voltage range [V DC] 24 ± 15 %
Logic current consumption
(Logic, Pin 1) loaded with rotary
encoder and display compo-
nents
– DIO operation [mA] 100 ... 300
– IO-Link operation [mA] 100 ... 150
Protective functions – Protection against polarity reversal
– Overcurrent protection
(Fuse 2 A, not resettable)
Tab. 55: Technical data: power supply

Technical data
16.2.2 Digital inputs (DI)

Voltage range [V DC] −3 … +30
Level
Logic level based on PNP, NPN
EN 61131-2, Type 1
Min. pulse length (high or low) [ms] 20
High level (1) for PNP1) per input
Max. input voltage UH max [V] 30
Min. input voltage UH min [V] 15
Max. input current IH max [mA] 15
Min. input current IH min [mA] 2
Low level (0) for PNP1) per input
Max. input voltage UL max at IL max [V] 5/15
>0.5/£0.5
Min. input voltage UL min [V] –3
Max. input current IL max [mA] 15
Min. input current IL min [mA] –
1) The understanding of NPN is reversed. However, the values and the function are identical.
Tab. 56: Technical data, digital inputs (DI)
Fig. 32: Working ranges of the digital inputs (DI) for PNP

Technical data
16.2.3 Digital outputs (DO)

Voltage range [V DC] 0 … 30
Level per output
Logic level based on PNP, NPN
EN 61131-2, Type 1
Max. permissible output current [mA] 100
Protective function – short-circuit proof
– feedback-proof
– overvoltage-resistant up to 30 V
Tab. 57: Technical data, digital outputs (DO)
16.2.4 IO-Link
Damage to the device due to non-approved potentials at the pins

• Connection [Power]:
• Do not connect pin 3
• Connection [Logic]:
• EMCS-ST is not hot-pluggable. The IO-Link communication signal C/Q [Pin 3] can only be applied
after connection of the reference potential L– [Pin 4/8].
• The IO-Link communication signal C/Q [Pin 3] must be separated 100 ms before the power supply
connections L– [Pin 4/8] and L+ [Pin 1], e.g. by interposition of relay contacts.
Automatic saving of device data

If automatic storage is activated (0x0109.0 = true, default), parameter changes in the device data (=
data storage parameters è "Integrated drive EMCS" instruction manual è www.festo.com/sp) are
made automatically and permanently saved in the flash memory. Exceeding the maximum permissible
100,000 write cycles results in irreparable damage to the flash memory and the device, e.g. when
using the device for positioning tasks via IO-Link.
If automatic saving is deactivated (0x0109.0 = false), parameter changes are only temporarily stored
in the RAM. The RAM permits an unlimited number of parameter changes, e.g. for positioning tasks via
IO-Link.
Protocol version 1.1.2

Profile – Common Profile
– Firmware Update Profile

Technical data
Function classes – Device identification

– Device diagnosis
– Process data mapping
– Extended identification
Communication mode COM3 (230.4 kbaud)
SIO-Mode support Yes
Port class A
Process data length OUT [Byte] 2
Process data content OUT – 1 bit (Move In)
– 1 bit (Move Out)
– 1 bit (Quit Error)
– 1 bit (Move Intermediate) (from firmware version
Process data length IN [Byte] 2
Process data content IN – 1 bit (State In)
– 1 bit (State Out)
– 1 bit (State Move)
– 1 bit (State Device)
– 1 bit (State Intermediate) (from firmware version
Min. cycle time [ms] 1
Data storage required [Kbyte] 0.5
Device ID è 15.2.1 Identification parameters
Logic current consumption [mA] 100 ... 150
(Logic, Pin 1)
Tab. 58: Technical data, IO-Link

Technical data
16.2.5 Motor (integrated)
Nominal current [ARMS] 3 5

Holding torque [Nm] 0.45 0.8
Max. rotational speed [rpm] 1700
Step angle [°] 1.8
Step angle tolerance [%] 5
Total output moment of inertia [kgcm2] 0.082 0.3
Motor constant [Nm/A] 0.15 0.16
Thermal time constant [s] 123 143
Current regulator cycle time [μs] 50
Tab. 59: Technical data, motor
16.2.6 Rotary encoder (integrated)
Single-turn angular resolution [bit] 16 (65536 steps/revolution)

Multi-turn encoder No
Tab. 60: Technical data, absolute encoder single-turn
16.2.7 Temperature sensor (integrated)
Warning threshold overtemper- [°C] 75 … 85

ature
Warning threshold undertem- [°C] –5 … +5
perature
Limit value (error) [°C] >85
Overtemperature
Limit value (error) [°C] < –5
Undertemperature
Tab. 61: Technical data, power stage temperature monitoring

Copyright:
Festo SE & Co. KG
73734 Esslingen
Ruiter Straße 82
Deutschland
Phone:
+49 711 347-0
Internet:
© 2021 all rights reserved to Festo SE & Co. KG www.festo.com

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EMCS-ST

IO-Link® is a registered trademark of its respective trademark holder in certain countries.

Festo — EMCS-ST — 2021-08c 3

4 Festo — EMCS-ST — 2021-08c

Festo — EMCS-ST — 2021-08c 5

1 About this document

All available documents for the product è www.festo.com/sp.

Type Product Table of contents

1.2 Product version

6 Festo — EMCS-ST — 2021-08c

1.3 Product labelling

Fig. 1: Product labelling

Attention! Hot surface

1.4 Specified standards

IEC 60204-1:2005+AMD1:2008 CSV EN 61800-5-1:2016-08

Festo — EMCS-ST — 2021-08c 7

2.2 Intended use

2.3 Training of qualified personnel

2.4 Approvals and certifications

8 Festo — EMCS-ST — 2021-08c

4.2 System overview

Fig. 2: System overview (with ELGS-BS as

Items 1 … 5 are not included in the scope of delivery.

Overview of drive systems with integrated drive EMCS-ST

Festo — EMCS-ST — 2021-08c 9

Electric cylinder unit Electric cylinder unit Rotary drive unit

4.3 Product design

10 Festo — EMCS-ST — 2021-08c

5 Display and operating components (HMI)

5.2 Master control

Unlocking pushbutton actuators

Festo — EMCS-ST — 2021-08c 11

5.3 HMI menu

12 Festo — EMCS-ST — 2021-08c

HMI menu structure

Fig. 5: HMI menu structure

Festo — EMCS-ST — 2021-08c 13

6 Transport and storage

7.2 Mounting clearances

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8.2 Information on EMC-compliant installation

EMCS-ST-... C3 20 30 (DIO operation)

8.3 Functional earth (FE) and protective earth (PE) connection

Functional earth (FE)

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8.4 Connection variants

Damage to the device due to non-approved potentials at the pins

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8.4.1 Wiring diagram: DIO operation (digital I/O)

Fig. 6: Wiring diagram: DIO operation (digital I/O)

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Status and control signals

0 Low level (0 V) High level (24 V)

Current consumption of IO-Link power supply [Logic]

Fig. 7: Wiring diagram: IO-Link operation

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Fig. 8: Wiring diagram: IO-Link operation with adapter

Core colours of Festo cables:

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