Instruction Manual MINK MV 0310 B - EN - en - VSD매뉴얼포함
Instruction Manual MINK MV 0310 B - EN - en - VSD매뉴얼포함
Instruction Manual MINK MV 0310 B - EN - en - VSD매뉴얼포함
Instruction Manual
instruction manuals,
Get technical data,
service kits
Table of Contents
1 Safety..................................................................................................................................................................... 3
2 Product Description ............................................................................................................................................. 4
2.1 Operating Principle ............................................................................................................................................. 6
2.2 Intended Use ....................................................................................................................................................... 6
2.3 Standard Features............................................................................................................................................... 7
2.3.1 Vacuum Relief Valve.............................................................................................................................. 7
2.3.2 Pressure Monitoring............................................................................................................................. 7
2.4 Optional Accessories........................................................................................................................................... 7
2.4.1 Inlet Filter ............................................................................................................................................... 7
3 Transport .............................................................................................................................................................. 8
4 Storage .................................................................................................................................................................. 9
5 Installation ........................................................................................................................................................... 10
5.1 Installation Conditions........................................................................................................................................ 10
5.2 Connecting Lines / Pipes .................................................................................................................................... 11
5.2.1 Suction Connection............................................................................................................................... 11
5.2.2 Discharge Connection .......................................................................................................................... 12
5.3 Filling Oil............................................................................................................................................................... 12
6 Electrical Connection........................................................................................................................................... 13
6.1 Machine delivered with a Variable Speed Drive .............................................................................................. 13
6.2 Wiring Diagram Three-Phase Motor................................................................................................................. 14
6.3 Wiring Diagram Variable Speed Drive (VSD).................................................................................................... 15
7 Commissioning..................................................................................................................................................... 16
7.1 Variable Speed Drive Overview ......................................................................................................................... 17
7.1.1 Overview I/0 Connection...................................................................................................................... 20
7.1.2 DIP-Switch .............................................................................................................................................. 22
7.1.3 Speed Control ........................................................................................................................................ 23
7.1.4 Pressure Control ................................................................................................................................... 24
7.2 Conveying Condensable Vapors........................................................................................................................ 26
8 Maintenance......................................................................................................................................................... 27
8.1 Maintenance Schedule ....................................................................................................................................... 28
8.2 Oil Level Inspection............................................................................................................................................. 28
8.3 Cleaning from Dust and Dirt.............................................................................................................................. 29
8.4 Oil Change............................................................................................................................................................ 29
9 Overhaul................................................................................................................................................................ 31
10 Decommissioning................................................................................................................................................. 32
10.1 Dismantling and Disposal .................................................................................................................................. 32
11 Spare Parts............................................................................................................................................................ 33
12 Troubleshooting................................................................................................................................................... 34
13 Technical Data ...................................................................................................................................................... 36
14 Oil ........................................................................................................................................................................... 37
15 EU Declaration of Conformity............................................................................................................................. 38
16 UK Declaration of Conformity ............................................................................................................................ 39
1 Safety
Prior to handling the machine, this instruction manual should be read and understood. If anything
needs to be clarified, please contact your Busch representative.
Read this manual carefully before use and keep for future reference.
This instruction manual remains valid as long as the customer does not change anything on the
product.
The machine is intended for industrial use. It must be handled only by technically trained personnel.
Always wear appropriate personal protective equipment in accordance with the local regulations.
The machine has been designed and manufactured according to state-of-the-art methods. Never-
theless, residual risks may remain, as described in the following chapters and in accordance with the
chapter Intended Use [➔ 6]. This instruction manual highlights potential hazards where appropri-
ate. Safety notes and warning messages are tagged with one of the keywords DANGER, WARNING,
CAUTION, NOTICE and NOTE as follows:
DANGER
... indicates an imminent dangerous situation that will result in death or serious injuries if not
prevented.
WARNING
... indicates a potentially dangerous situation that could result in death or serious injuries.
CAUTION
... indicates a potentially dangerous situation that could result in minor injuries.
NOTICE
... indicates a potentially dangerous situation that could result in damage to property.
NOTE
... indicates helpful tips and recommendations, as well as information for efficient and trou-
ble-free operation.
2 Product Description
Version: Speed Control
Description
IN Suction connection OUT Discharge connection
OFP Oil fill plug (=Venting valve) ODP Oil drain plug
CAI Cooling air inlet CAO Cooling air outlet
OSG Oil sight glass NRV Non-return valve (integrated)
MTB Motor terminal box VSD Variable speed drive
EB Eye bolt NP Nameplate
Description
IN Suction connection OUT Discharge connection
OFP Oil fill plug (=Venting valve) ODP Oil drain plug
CAI Cooling air inlet CAO Cooling air outlet
OSG Oil sight glass NRV Non-return valve (integrated)
MTB Motor terminal box VSD Variable speed drive
EB Eye bolt NP Nameplate
PSA2 Pressure transmitter 2 PSA1 Pressure transmitter 1 (not shown) deliv-
ered loosely
NOTE
Technical term.
In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum pump’.
NOTE
Illustrations
In this instruction manual, the illustrations may differ from the machine appearance.
WARNING
In case of foreseeable misuse outside the intended use of the machine.
Risk of injuries!
Risk of damages to the machine!
Risk of damages to the environment!
● Make sure to follow all instructions described in this manual.
The machine is intended for the suction of air and other dry, non-aggressive, non-toxic and non-ex-
plosive gases.
Conveying of other media leads to an increased thermal and/or mechanical load on the machine
and is permissible only after a consultation with Busch.
The machine is intended for the placement in a non-potentially explosive environment.
The machine is designed for indoor installation, in case of outdoor installation, ask your Busch rep-
resentative in order to take specific precautions.
The machine is not capable of maintaining ultimate pressure.
● The minimum allowed ultimate pressure is to be read from the nameplate of the machine.
● By means of process control and/or vacuum relief valves it must be made sure that the mini-
mum allowed ultimate pressure will not be underrun.
The machine is suitable for continuous operation.
Note: The non-return valve (NRV) shouldn't be used as a non-return or shut off valve for the System.
The non-return valve is only to protect the pump.
If the machine needs to be maintained after shutdown:
● Provide an additional manual or automatic operated non-return valve in the suction line.
Permitted environmental conditions, see Technical Data [➔ 36].
3 Transport
WARNING
Suspended load.
Risk of severe injury!
● Do not walk, stand or work under suspended loads.
WARNING
Lifting the machine using the motor eye bolt.
Risk of severe injury!
● Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown.
● To find out the weight of the machine, refer to the chapter Technical Data [➔ 36] or the name-
plate (NP).
● Make sure that the eye bolt(s) (EB) is/are in faultless condition, fully screwed in and tightened by
hand.
Description
1 Use both transport eye bolts!
4 Storage
● Seal all apertures with adhesive tape or reuse provided caps.
If the machine is to be stored for more than 3 months:
● Wrap the machine in a corrosion inhibiting film.
● Store the machine indoors, dry, dust free and if possible in original packaging preferably at
temperatures between 0 ... 40 °C.
5 Installation
5.1 Installation Conditions
NOTICE
Use of the machine outside of the permitted installation conditions.
Risk of premature failure!
Loss of efficiency!
● Take care that the installation conditions are fully complied with.
~1 m
~1 m
~1 m ~1 m
● Make sure that the environment of the machine is not potentially explosive.
● Make sure that the ambient conditions comply with the Technical Data [➔ 36].
● Make sure that the environmental conditions comply with the protection class of the motor and
the electrical elements.
● Make sure that the installation space or location is protected from weather and lightning.
● Make sure that the installation space or location is vented such that sufficient cooling of the ma-
chine is provided.
● Make sure that cooling air inlets and outlets are not covered or obstructed and that the cooling
air flow is not affected adversely in any other way.
● Make sure that the oil sight glass (OSG) remains easily visible.
● Make sure that enough space remains for maintenance work.
● Make sure that the machine is placed or mounted horizontally, a maximum deviation of 1° in any
direction is acceptable.
● Check the oil level, see Oil Level Inspection [➔ 28].
● Make sure that all provided covers, guards, hoods, etc. are mounted.
If the machine is installed at an altitude greater than 1000 meters above sea level:
● Contact your Busch representative, the motor should be derated or the ambient temperature
limited.
WARNING
Rotating Parts.
Risk of severe injury!
● Do not operate the machine without suction / discharge connection installed.
NOTICE
Flow of potential condensate from the piping to the vacuum pump.
Risk of damage to the machine!
● Make sure that the vacuum pump suction and exhaust connection pipes are installed in such a
way as to prevent the flow of potential condensate from the piping to the vacuum pump.
● Busch recommends the use of the optional horizontal inlet filter and the water separator to col-
lect the condensate and prevent it from flowing into the pump.
NOTICE
Ingress of foreign objects or liquids.
Risk of damage to the machine!
If the inlet gas contains dust or other foreign solid particles:
● Install a suitable filter (5 micron or less) upstream from the machine.
Connection size(s):
– G2 – without inlet filter (IF)
– G2 ½ - with inlet filter (IF)
Depending on the specific configuration ordered, other connection dimensions may apply.
NOTICE
Discharge gas flow obstructed.
Risk of damage to the machine!
● Make sure that the discharged gas will flow without obstruction. Do not shut off or throttle the
discharge line or use it as a pressurized air source.
Connection size(s):
– R1 1/4
Depending on the specific configuration ordered, other connection dimensions may apply.
Unless the aspirated air is discharged to the environment right at the machine:
● Make sure that the discharge line either slopes away from the machine or provide a liquid sep-
arator or a siphon with a drain cock, so that no liquids can flow back into the machine.
NOTICE
Use of an inappropriate oil.
Risk of premature failure!
Loss of efficiency!
● Only use an oil type which has previously been approved and recommended by Busch.
For oil type and oil capacity see Technical Data [➔ 36] and Oil [➔ 37].
The oil level should stay constant over the lifetime of the oil. If the level does fall, this indicates a leak
and the machine requires repair.
6 Electrical Connection
DANGER
Live wires.
Risk of electrical shock.
● Electrical installation work must only be executed by qualified personnel.
DANGER
Missing current protection.
Risk of electrical shock.
● Current protection according to EN 60204-1 must be insured by the customer on its installation.
● The electrical installation must comply with the applicable national and international standards.
NOTICE
Electromagnetic compatibility.
● Make sure that the motor of the machine will not be affected by electric or electromagnetic dis-
turbance from the mains, if necessary seek advice from Busch.
● Make sure that the EMC of the machine is compliant with the requirements of your supply net-
work system, if necessary provide further interference suppression (EMC of the machine, see EU
Declaration of Conformity [➔ 38] or UK Declaration of Conformity [➔ 39]).
NOTICE
Incorrect connection.
Risk of damage to the variable speed drive!
● The wiring diagrams given below are typical. Check the connection instructions/diagrams.
● Make sure that the power supply for the drive is compatible with the data on the nameplate of
the variable speed drive.
● If the machine is equipped with a power connector, install a residual current protective device to
protect persons in case of isolation default.
● Busch recommends installing a type B residual protective device suitable for the electrical in-
stallation.
● If the variable speed drive is not equipped with a lockable disconnect switch, provide it on the
power line so that the machine is completely secured during maintenance tasks.
● Provide an overload protection according to EN 60204-1.
● Connect the protective earth conductor.
NOTICE
Incorrect direction of rotation.
Risk of damage to the machine!
● Operation in the wrong direction of rotation can destroy the machine in a short time! Prior to
start-up, ensure that the machine is operated in the right direction.
● Determine the intended direction of rotation with the arrow (stuck on or cast).
● Jog the motor briefly.
If the rotation of the motor must be changed:
● Switch any two of the motor phase wires.
Double star connection, multi-voltage motor Star connection, multi-voltage motor with 9
with 9 pins (low voltage): pins (high voltage):
CAUTION
The machine can start immediately when power is supplied.
Risk of inadvertent start-up!
● Make sure that a start-up will not lead to a dangerous situation.
PE2
PE
L3 L2 L1
The leakage current exceeds 3.5 mA (AC). According to EN 61800-5-1 an additional protective earth
conductor (PE2) must be provided:
● Connect the additional protective earth conductor (PE2). Use at least the same cross section as for
PE.
7 Commissioning
NOTICE
Lubricating a dry running machine (compression chamber).
Risk of damage to the machine!
● Do not lubricate the compression chamber of the machine with oil or grease.
CAUTION
During operation the surface of the machine may reach temperatures of more than 70°C.
Risk of burns!
● Avoid contact with the machine during and directly after operation.
CAUTION
Noise of running machine.
Risk of damage to hearing!
If persons are present in the vicinity of a non noise insulated machine over extended periods:
● Make sure to wear hearing protection.
NOTICE
Frequent starts and stops by connecting and disconnecting from the power supply.
Risk of damage to the machine!
Starting the machine by connecting and disconnecting the power supply is permitted max. 1x per
minute. Between disconnecting and connecting at least 10 seconds must have been passed. If the
process requires more frequent starts/stops of the machine:
● Use the digital start signal.
Description
1 Control unit 2 LED display
LED Description
PWR Lights when the machine is connected to the power supply.
RUN Lights during operation of the machine.
FLT Lights when a fault occurs.
RDY Lights when the machine is ready for operation and no faults occur.
Blinks in case of a warning.
Key Overview
1 2 3
FUNCT
4 5
8 7 6
Description
1 Move backward in menu; Exit edit 2 Scroll menu up; increase value
mode; Reset faults with long press
3 Change control place; Access control 4 Mover cursor left
page; Change direction
5 Move cursor right 6 Start button
7 Scroll menu down; decrease value 8 Stop button
9 Enter active level/item; Confirm selec-
tion
Display Overview
1 2 3 4 5
I/0
7
Description
1 Status field STOP/RUN 2 Direction
3 Status field 4 ALARM
READY/NOT READY/FAULT
5 Control place: 6 Location field
PC/I0/KEYPAD/FIELDBUS (Parameter ID number
and current menu lacation)
7 Activated group/item 8 Number of items in the group
Press OK to enter
I/O terminal signals for relay and thermistor terminals and connection example.
Description
1 Relay output 1 2 Relay output 2
3 Thermistor input
7.1.2 DIP-Switch
NOTICE
Changing of any other parameters than described below.
Risk of damage to the machine!
● Do not change any other parameter than described below.
NOTICE
Motor speed exceeds the permitted motor speed range.
Risk of damage to the machine!
● Check the Technical Data [➔ 36] for permitted motor speed range.
● Make sure to comply with it.
Change Values
Range of settings: 20 Hz … 60 Hz
NOTICE
Changing of any other parameters than described below.
Risk of damage to the machine!
● Do not change any other parameter than described below.
1
2
Process
NRV
3
PSA1
Pprocess
(included)
PSA2 4
Pinlet gas
CPL
M VFD*
MOT
*also termed VSD
7 6 5
OUT
Description
1 Non-return valve 2 Pressure transmitter 1
3 Pressure transmitter 2 4 Variable-frequency drive
5 Motor 6 Coupling
7 Discharge connection
Change Values
8 Maintenance
DANGER
Live wires.
Risk of electrical shock.
● Electrical installation work must only be executed by qualified personnel.
WARNING
Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!
If the machine is contaminated with hazardous material:
● Wear appropriate personal protective equipment.
CAUTION
Hot surface.
Risk of burns!
● Prior to any action requiring touching the machine, let the machine cool down first.
CAUTION
Failing to properly maintain the machine.
Risk of injuries!
Risk of premature failure and loss of efficiency!
● Maintenance work must only be executed by qualified personnel.
● Respect the maintenance intervals or ask your Busch representative for service.
NOTICE
Using inappropriate cleaners.
Risk of removing safety stickers and protective paint!
● Do not use incompatible solvents to clean the machine.
● Shut down the machine and lock against inadvertent start up.
● Vent the connected lines to atmospheric pressure.
If necessary:
● Disconnect all connections.
The oil level should stay constant over the lifetime of the oil. If the level does fall, this indicates a leak
and the machine requires repair.
● Fill up if necessary, see Oil Filling [➔ 12].
Description
1 4 mm hex key 2 Clean the ventilation grid, fans and
cooling fins
NOTICE
Use of an inappropriate oil.
Risk of premature failure!
Loss of efficiency!
● Only use an oil type which has previously been approved and recommended by Busch.
For oil type and oil capacity see Technical Data [➔ 36] and Oil [➔ 37].
The oil level should stay constant over the lifetime of the oil. If the level does fall, this indicates a leak
and the machine requires repair.
9 Overhaul
WARNING
Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!
If the machine is contaminated with hazardous material:
● Wear appropriate personal protective equipment.
NOTICE
Improper assembly.
Risk of premature failure!
Loss of efficiency!
● Any dismantling of the machine that goes beyond anything that is described in this manual
should be done by Busch authorized technicians.
In case of the machine having conveyed gas that was contaminated with foreign materials which are
dangerous to health:
● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec-
laration of Contamination’.
Busch will only accept machines that come with a completely filled in and legally binding signed
‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com).
10 Decommissioning
DANGER
Live wires.
Risk of electrical shock.
● Electrical installation work must only be executed by qualified personnel.
CAUTION
Hot surface.
Risk of burns!
● Prior to any action requiring touching the machine, let the machine cool down first.
● Shut down the machine and lock against inadvertent start up.
● Disconnect the power supply.
● Vent the connected lines to atmospheric pressure.
● Disconnect all connections.
If the machine is going to be stored:
● See Storage [➔ 9].
11 Spare Parts
NOTICE
Use of non-Busch genuine spare parts.
Risk of premature failure!
Loss of efficiency!
● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct
functioning of the machine and to validate the warranty.
12 Troubleshooting
DANGER
Live wires.
Risk of electrical shock.
● Electrical installation work must only be executed by qualified personnel.
CAUTION
Hot surface.
Risk of burns!
● Prior to any action requiring touching the machine, let the machine cool down first.
VRE IS CPL
Description
IS Inlet screen CPL Coupling
VRE Vacuum relief valve
For resolution of problems not listed in the troubleshooting table, please contact your Busch repre-
sentative.
13 Technical Data
MV 0310 B
Nominal pumping speed (60Hz) m³/h 345
Ultimate pressure hPa (mbar) see nameplate (NP)
abs.
Nominal motor rating (50Hz / 60Hz) kW 6.0 / 8.0
-1
Nominal motor speed (20Hz … 60Hz) min 1200 … 3600
Noise level (EN ISO 2151) at 400 hPa dB(A) 72
(mbar) abs. suction pressure (60Hz)
Ambient temperature range °C 0 … 40*
Gas inlet temperature range °C 0 … 40*
Ambient pressure Atmospheric pressure
Installation altitude 100% load capacity (no derating) up to 1000
m;
Derating 1% / 100 m at 1000…3000 m
Permitted stationary vibration: sinu- 3 Hz < f < 8.72 Hz: 10 mm
soidal 8.72 Hz < f < 200 Hz: 3g
3M7 acc. IEC 60721-3-3
Oil capacity l 1.1
Weight approx. kg 330
Supply network TN- and TT-network (cannot be used with
corner grounded networks)
Immunity EN 61800-3, 1st and 2nd environment
Emissions EN 61800-3, category C2 as standard
14 Oil
VS 150 VSB 100
ISO-VG 150 100
Part number 1 L packaging 0831 164 883 0831 168 351
Part number 5 L packaging 0831 164 884 0831 168 352
Remark 3 4
1 = Single-phase motor; 2 = Three-phase motor; 3 = Standard oil for non-demanding applications; 4 = Food applications (H1); 5 = Anti-corrosion; 6 = Suitable for continuous
operation; 7 = Not suitable for continuous operation; 8 = Improved air separation properties; 9 = Light cycle operation; 10 = Heavy duty cycle operation; 11 = Standard appli-
To know which oil has been filled in the machine, please refer to the nameplate (NP).
15 EU Declaration of Conformity
This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla-
ration of Conformity is issued under the sole responsibility of the manufacturer.
When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating compa-
ny, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix
the CE-marking.
Legal person authorized to compile the technical file Busch Dienste GmbH
and authorized representative in the EU Schauinslandstr. 1
(if the manufacturer is not located in the EU): DE-79689 Maulburg
Maulburg, 18.08.2021
16 UK Declaration of Conformity
This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec-
laration of Conformity is issued under the sole responsibility of the manufacturer.
When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating compa-
ny, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix
the UKCA-marking.
Legal person authorized to compile the technical file Busch (UK) Ltd
and importer in the UK 30 Hortonwood
(if the manufacturer is not located in the UK): Telford - UK
Maulburg, 18.08.2021
● Busch companies and Busch employees ● Local representatives and distributors ● Busch production site
www.buschvacuum.com
0870168572 | A0002_en-US