7810 Operator Manual Videojet

Videojet 7810
Operating Instructions
Translation of the original instructions
AL-75671
Index: AA [EN], October 2014
Copyright 2014, Videojet Technologies Inc. (herein referred to as Videojet)
All rights reserved. This document is the property of Videojet Technologies Inc. and contains confidential and
proprietary information owned by Videojet. Any unauthorized copying, use or disclosure of it without prior per-
mission of Videojet is strictly prohibited.
Videojet Technologies Inc.

1500 Mittel Boulevard Phone (USA): 1-800-843-3610 Offices - USA: Atlanta, Chicago, Los Angeles, Philadelphia
Wood Dale, IL Fax (USA): 1-800-582-1343 INT'L: Canada, France, Germany, Ireland, Japan, Spain, Singapore,
60191-1073 USA Int'l Fax: 630-616-3629 The Netherlands, The United Kingdom
www.videojet.com Distributors worldwide
Table of contents
1 Preface ............................................................................................................ 5
2 Safety Instructions ......................................................................................... 7

2.1 Symbols Used ............................................................................................... 7
2.2 Laser Classes ............................................................................................... 7
2.3 Intended Use ................................................................................................. 8
2.3.1 Marking of Highly Reflective Material ............................................... 9
2.4 Maintenance and Service ........................................................................... 10
2.5 Safety Devices and Warning Lights ............................................................ 10
2.6 Dangers to Eyes and Skin .......................................................................... 11
2.7 Adjustment/Modification of the Marking Field ............................................. 12
2.8 Noise Hazard .............................................................................................. 12
2.9 Fire and Explosion Hazard .......................................................................... 13
2.10 Elektrische Sicherheit ................................................................................. 13
2.11 Decomposition Products ............................................................................. 14
2.12 Warning and Information Labels ................................................................. 14
3 Installation .................................................................................................... 16
3.1 Installation and Start-Up ............................................................................. 16
3.2 Transport and Storage ................................................................................ 16
3.3 Unpacking ................................................................................................... 17
3.4 Installation Conditions ................................................................................. 17
3.5 Cooling ........................................................................................................ 18
3.6 Fume Extractor ........................................................................................... 18
3.7 Interfaces of the Laser System ................................................................... 18
3.8 Definition of the IP Address ........................................................................ 19
3.9 Shutdown .................................................................................................... 20
3.9.1 Temporary Shutdown ..................................................................... 20
3.9.2 Final Shutdown .............................................................................. 20
4 Description of the Laser System ................................................................ 21

4.1 Function Principle of a Vector-Scanning Laser System .............................. 21
4.2 The Laser Beam Source ............................................................................. 21
4.3 The Marking Head ...................................................................................... 22
4.4 The Marking of the Product Surface ........................................................... 22
4.5 The Laser Parameters ................................................................................ 22
4.6 The Structure of the Laser System ............................................................. 23
4.7 Technical Data ............................................................................................ 24
4.8 Working Distance and Marking Field .......................................................... 25
5 Operating the Laser System ....................................................................... 27

5.1 Operation of the Laser System ................................................................... 27
10/14 - Index: AA [EN] Videojet 7810/Table of contents iii

5.2 Elements on the Supply Unit ....................................................................... 27
5.3 Switch-On/Off of the Supply Unit ................................................................ 29
5.3.1 Switch-On ...................................................................................... 29
5.3.2 Swith-Off ........................................................................................ 30
6 Maintenance ................................................................................................. 32
6.1 General Notes Concerning Maintenance .................................................... 32
6.2 Maintenance Plan ....................................................................................... 32
6.3 Cleaning the Laser Scan Lens .................................................................... 33
6.3.1 Disassembly of the Laser Scan Lens ............................................. 34
6.3.2 Cleaning the Laser Scan Lens ....................................................... 34
6.3.3 Mounting the Laser Scan Lens ...................................................... 35
6.4 Protocols for Maintenance, Repair and Replacement ................................ 35
7 Malfunctions ................................................................................................. 42
7.1 Notes ........................................................................................................... 42
7.2 Malfunctions Descriptions ........................................................................... 42
8 Appendix ....................................................................................................... 45
8.1 Safety Circuit of the Laser System .............................................................. 45
8.2 Assignment of the Customer Interface ........................................................ 49
8.2.1 Power Supply Connector for the Customer Interface (Connector
X28) ............................................................................................... 51
8.2.2 Assignment of Connector X21 Fume Extractor .............................. 54
8.2.3 Assignment of Connector X29 Laser Control ................................. 54
8.2.5 Assignment of Connector X33 Internal Signals ............................. 56
8.2.6 Assignment of Connector X25 Encoder/Product Detector ............. 57
8.2.7 Assignment of Connector X30 External Job Selection .................. 59
8.3 Wiring Examples ......................................................................................... 61
8.3.1 Laser Control/Job Selection ........................................................... 61
8.3.2 Fume Extractor/Encoder/Trigger .................................................... 62
8.3.3 Safety Circuit .................................................................................. 63
8.3.4 Without Safety Circuit .................................................................... 64
8.4 Drawings ..................................................................................................... 65
Index .............................................................................................................. 67
10/14 - Index: AA [EN] Videojet 7810/Table of contents iv

1 Preface
This manual...
...contains all information required for the safe operation, remedy of minor mal-
functions and maintenance of the laser system. The operation manual is always
enclosed on the CD to every laser system. This operation manual is intended for
the trained operation personnel of the laser system.
This operation manual is subject to technical modifications for improvement or
technical progress without notice.
Before starting your work carefully read the chapter »Safety Instructions«!
NOTICE
The printed safety instructions must be stored near the laser system, easily ac-
cessible for the operator!
Make sure that you have understood all notes. In case of any questions please
contact Videojet Technologies Inc. directly.
Strictly follow the instructions!
If you need help...
...please contact Videojet Technologies Inc. at 1-800-843-3610 (for all customers
within the United States). Outside the U.S., customers should contact their Video-
jet Technologies Inc. distributor or subsidiary for assistance.
Videojet Technologies Inc.
1500 Mittel Boulevard
Wood Dale IL 60191-1073, USA
Phone (USA): 1 800 843 3610
International: +1 630 860 7300
Fax (USA): 1 800 582 1343
International Fax: +1 630 616 3629
Website: www.videojet.com
10/14 - Index: AA [EN] Videojet 7810/1 Preface 5

Caution Laser Radiation!
With open delivery system dangerous laser radiation of class 4 might be

released!
This might cause severe burns of the eyes and the skin as well as damage
to objects!
Thoroughly read this operation manual and strictly follow the safety in-
structions!
10/14 - Index: AA [EN] Videojet 7810/1 Preface 6

2 Safety Instructions
2.1 Symbols Used

DANGER
refers to an immediately impending danger. If the danger is not avoided, it could
result in death or severe (crippling) injury.
WARNING
refers to a possibly dangerous situation. If it is not avoided, it could result in death
or severe injury.
CAUTION
refers to a possibly dangerous situation. If it is not avoided, it could result in slight
or minor injury. May also be used to warn of damage to property.
NOTICE
refers to handling tips and other particularly useful information. This does not sig-
nify a dangerous or harmful situation.
WARNING
refers to the emission of laser radiation and therefore to a possibly dangerous sit-
uation. Please comply exactly with the safety instructions! Failure to comply with
the instructions could result in minor or major injuries to the eyes (blindness) or to
the skin, together with damage to property.
2.2 Laser Classes

The Complete Laser System
The laser itself is classified as class 4 laser system according to EN 60825. Up to
the beam outlet the closed laser system acts as a class 1 laser system in nor-
mal operation1.
If the beam outlet including the object to be marked is shielded appropriately, the
complete, closed laser system acts as a class 1 laser system in normal oper-
ation1 and no additional protection is required for operation. The shielding pre-
vents emerging of laser radiation or laser beam reflections.
NOTICE
The shielding is not included in the scope of delivery!
10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 7

WARNING
The beam path must always be closed also if there is no product in front of the
laser lens.
1.
Normal operation does not include service, maintenance nor repairs.
The Laser Source

The Nd:YVO4 laser - hereinafter called laser - is operated in pulsed operation.
The laser itself is classified as class 4. It produces invisible (ultraviolet) radiation
which is extremely dangerous for the eye and dangerous for the skin.
The following values can be reached (no specification):
W max. average power max. energy density
density
at the beam outlet 2 up to 109 W/mm2 104 J/mm2
in focus 2 up to 5 x 1011 5 x 106 J/mm2
2
kW/mm
WARNING
As soon as the closed shielding or the housing of the laser are opened anywhere
the complete laser system is set to class 4.
In that case appropriate measures have to be taken in order to protect people
working in the laser area against too high radiation! For being able to take appro-
priate measures we offer special training seminars, see also section »Mainte-
nance and Service«.
CAUTION
... with modifications!
EN 60825, part 1, »Radiation safety of laser systems«, section 4.1.1 says:
If a modification by the user to a laser system previously classified in accordance
with this standard leads to a change of its performance data and/or its intended
use that person or organization performing the modification is responsible for a
new classification and labeling of the laser system
2.3 Intended Use

The laser system must only be used for the treatment of material surfaces.
Due to locally intensive class 4 laser radiation the material surfaces are photo-
chemically modified. These systems are mainly applied for marking of product
surfaces (dates, batch printing, serial numbers, etc.).
The radiation produced by the laser system is of high energy and therefore im-
proper use represents a danger to persons or objects!
The laser system must only be installed in production sites with restricted access.

Examples for Improper Use and the Resulting Risks
WARNING
Laser Radiation!
• Never expose human beings or animals to laser radiation!

This might result in severe burns of eyes or skin.
• Never expose flammable materials to laser radiation!
Always ensure appropriate shielding of the laser beam! Errors during markin-
gon flammable materials (e.g. paper) might cause fires. Take suitable safe-
tymeasures by installing e.g. smoke or fire detectors, extinguishers, or similar!
• Never expose reflecting surfaces to laser radiation!
The reflected laser beam may cause the same dangers - in individual cases
even greater dangers - as the original laser beam. See also section "Marking
of Highly Reflective Material [} 9]".
• Never expose unknown materials to laser radiation!
Some materials are easily penetrated by the laser beam, although they seem
to be opaque for the human eye.
• Danger of explosion!
Make sure that the laser area is free of explosive materials or vapors!
• For safety reasons arbitrary modifications or changes to the laser mark-
ing machine are forbidden and result in loss of warranty!
If a modification made by the user to a previously classified laser systemleads
to a change of its performance data and/or its intended use that person or or-
ganization performing the modification is responsible for a new classification
and labeling of the laser system. The person or organization is then regarded
as »manufacturer«.
In this case a new risk assessment is required.
2.3.1 Marking of Highly Reflective Material

When marking highly reflective material there might be a feedback of radiation in-
to the laser. In this case the system switches to fatal error mode. Especially if the
working distance was not set correctly this may lead to irreversible damage of the
system.
Observe the following when marking highly reflective materials:
• Make sure that the working distance is set correctly before marking any re-
flecting material. Use a weakly reflecting material for testing, e.g. laminated
paper.
• When marking reflecting material try not to mark in the center of the marking
field. Position the product so that the marking is in the edge of the marking
field.
• When setting the laser power start with the maximum value and reduce the
power until the marking result is satisfying. If no marking is visible at maxi-
mum power the material cannot be marked using this laser.
If the laser system has switched to fatal error mode, a reset is required: Switch
the laser system off and on again and observe the above mentioned notes.

2.4 Maintenance and Service
The maintenance tasks described hereinafter should only be carried out by espe-
cially trained personnel.
The service tasks are exclusively to be carried out by service personnel of Video-
jet Technologies Inc. or one of their representatives. During these works the laser
system has to be operated in class 4. In Germany, the Unfallverhütungsvorschrift
(Accident Prevention Regulations) 46.0 »Laser Radiation« (BGV B2) says that
the responsible trade cooperative association and the authority responsible for
occupational safety (Trade Supervisory Office) have to be given notice of class
3B or 4 laser systems before initial operation. Please make sure to comply with
your local regulations.
NOTICE
Give notice of the laser system to the responsible trade cooperative association
and the Trade Supervisory Office before initial operation.
Have a person responsible for the safety of the laser system trained as laser
safety officer and inform the trade cooperative association in writing about this
person if the system is operated in class 4 for maintenance purposes.
In order to facilitate safe performance of all necessary maintenance and service

tasks without assistance and to ensure highest safety for the operating and main-
tenance personnel we offer special training seminars.
• Training for technicians:
The trainee gains the knowledge required to perform all maintenance and
service tasks at the laser system safely and professionally without assistance.
• Combined training:
In addition to the knowledge gained during the training for technicians the per-
son is trained as laser safety officer. This training is accepted by the trade co-
operative association (see above).
Ask for free information material!
Please be aware that (in Germany) the personnel operating the laser system
must be instructed according to §12 of the Health and Safety at Work Act and §4
BGV A1 (Prevention Principles) at least once a year.
2.5 Safety Devices and Warning

Lights
The complete laser system includes various safety devices and warning lights
which shall prevent damages to people or objects. There must not be any altera-
tions to safety devices nor warning lamps (see section "Laser Classes")!
Safety Devices
Key-switch The key-switch prevents operation of the laser system
by unauthorized people. Make sure that the key is
withdrawn and available to authorized personnel only!

Beam shutter The beam shutter is located within the laser head and
prevents the emission of laser radiation.
Laser safety circuit The door circuit monitors the safety housing of the
(short: Door circuit) system. If the door circuit is opened, the beam shutter
is closed.
The safety controller monitors the beam shutter. If the
shutter does not close, the beam source is switched
off. Thus the system remains in laser class 1 even if
the housing is open.
Emergency stop circuit The emergency stop circuit directly deactivates the
power supply module and thus eliminates any danger.
Warning lights
Red light The red light on the marking head lights up when the
emission of laser radiation is possible.
Red light The red light on the control panel of the supply unit
"Laser emission" lights up when the emission of laser radiation is possi-
ble. The functioning of this light is monitored. In case
of malfunction the system cannot start the laser.
Additional warning Additional lights can be connected as external emis-
lights sion displays (system-specific).
NOTICE
When installing the laser make sure that at least one of the the warning lights is
always visible.
2.6 Dangers to Eyes and Skin

The laser system produces class 4 laser radiation. The ultraviolet laser radiation
is not visible for the human eye.
Effects on the eye

Laser radiation in the invisible, short wave UV-A range (wavelength 315 nm - 380
nm) of low intensity can cause inflammation of the cornea (photokeratitis) or of
the conjunctiva (photoconjunctivitis) as well as cataract (clouding of the eye lens).
In case of higher radiation intensity it can cause reversible corneal opacity, irre-
versible corneal opacity and cataracts.
WARNING
People within the area of the laser must wear suitable safety goggles against la-
ser radiation while carrying out maintenance, adjustment or service work at the
open laser housing and/or open beam delivery system!
Never look directly into the laser beam!
Suitable safety goggles provide protection against direct, specularly reflected or

diffusely scattered laser radiation.
Use suitable safety goggles. Observe the warning and information labels.

Effects on the skin
Depending on the radiation intensity or focusing of the laser beam the radiation
can penetrate the skin deeply and damage the skin cells and nuclei. The damag-
es can also occur after some time. Short wave UV-A light (315 nm - 380 nm) pen-
etrates the skin several millimeters. Thus it can cause reddening of the skin, sun-
burn and skin cancer.
Therefore protect your skin by wearing adequate protective clothing. Avoid any
exposure of your skin to the laser radiation. Avoid the laser beam to get in contact
with your clothing.
2.7 Adjustment/Modification of the

Marking Field
Via the software the marking field of the laser can be modified in such a way
thatthe laser beam can possibly be directed to the shielding or onto other compo-
nents or parts. Thus, surfaces exposed to irradiation can be damaged or de-
stroyed.
WARNING
If, as a result of the modification, the laser beam gets accessible the complete la-
ser system is set to class 4 (see section "Laser Classes").
WARNING
Fire and explosion hazard if there are flammable materials or explosive atmos-
pheres within the area of the laser beam.
Appropriate safety measures must be taken if the laser is to be operated in explo-
sive atmospheres.
A password is required for changing the marking field (if the password protectio-
nhas been activated in the software). The password can be changed subsequen-
tlyby a user authorized for the corresponding user level.
We explicitly point out that the person who will fulfil a modification of the
marking field, will assume the full responsibility for any consequential dam-
ages and problems!
2.8 Noise Hazard

During the marking process high-frequency noises are produced.
NOTICE
Protect your ears and wear a suitable hearing protection.

2.9 Fire and Explosion Hazard
WARNING
The high output power of a class 4 laser can inflame various materials. Therefore,
while performing maintenance and service work at the open laser housing and/or
open beam delivery system, make sure that fire protection measures were taken
before starting the works!
Paper (circuit diagrams, leaflets, posters on the walls, etc.), curtains which are not
impregnated fire retardantly, wooden boards or similar flammable materials can
easily be inflamed by direct or reflected laser radiation.
Make sure that the working area of the laser system is free from containers with
flammable or explosive solvents or cleaning agents! Unintended exposure of
a container to intensive invisible laser radiation might easily cause fires or explo-
sions.
2.10 Elektrische Sicherheit

The laser system was designed in accordance with the general rules of technolo-
gy including regulations EN 60950-1 and EN 60825-1.
DANGER
During works at the open laser housing alive components are accessible.
Make sure that rules and regulations for works on alive components are always
observed!!
All works at the open laser housing, especially at electrical components, must on-
ly be performed by specially trained personnel!
For electrical safety the laser system is equipped with protective

grounding labeled with the grounding symbol according to DIN VDE
0100-200:2006-06 (protection class I).

2.11 Decomposition Products
WARNING
When treating materials with laser radiation decomposition products are produced
which are dangerous to health!
Through vaporization of materials fine dust and vapors are produced which might
include hazardous decomposition products depending on type and composition of
the respective materials.
A fume extractor according to the respective requirements which is equipped with
special dust and activated charcoal filters must be installed to ensure that the de-
composition products are sucked off where they are produced.
Protect yourself and your colleagues against hazardous decomposition products!
A fume extractor also prevents contamination and gradual destruction of optical

elements of the beam delivery system by dust particles. We offer different fume
extractors as accessories.
2.12 Warning and Information

Labels
Label/Symbol Position
on the marking head (vorne)
on the interface unit

Label/Symbol Position
on the cover inside the supply unit
on the back of the supply unit and on the mark-

ing unit (next to the supply line)
on the fuse insert
on the fans
on the supply unit

3 Installation
3.1 Installation and Start-Up

Installation and start-up of the laser system require profound knowledge and ex-
perience. Therefore it should be accomplished by personnel of Videojet Technol-
ogies Inc. or one of their representatives only.
In order to facilitate quick and easy start-up please prepare the place of installa-
tion such that the system can be installed:
• Proceed as described in section "Unpacking [} 17]".
• Please provide all connections - as described in section "Installation Condi-
tions" and in the documents you received upon order handling - in time.
In case of questions please contact Videojet Technologies Inc..
NOTICE
The company operating the laser system is responsible for the safe use of the la-
ser system, especially for meeting the local codes and regulations regarding the
operation of laser systems and their components (beam protection, fume extrac-
tor, cooling, etc.).
Videojet Technologies Inc. does not accept responsibility for any damages due to
misuse of equipment, incorrect operation or negligence.
3.2 Transport and Storage

The laser system is a precision-made instrument and includes numerous elec-
tronic and optical components. Please avoid any mechanical stress (shock, vibra-
tions, etc.) on the laser system! In case of questions concerning transport and
storage please contact Videojet Technologies Inc..
Transport
CAUTION
Switch off the laser system before transport and disconnect mains connection!
Please make sure that the supply line ("umbilical") connecting marking unit and
supply unit is not bent!
Do not use the umbilical to carry the laser system!
Wear safety shoes!
Storage
Store the laser system in a horizontal position and protected against dust and hu-
midity. The storage temperature must be between -10 °C and +70 °C. The air hu-
midity must be between 10 % to 90 %.
10/14 - Index: AA [EN] Videojet 7810/3 Installation 16

3.3 Unpacking
1. Open the packaging and remove the filling material.
2. Remove the individually packed components.
3. Check all parts for damage during transport.
In case of damage please inform the forwarding agent and Videojet Technolo-
gies Inc. or their representative immediately in writing. Keep the packaging
material and note damages on the inside and outside. Take pictures, if possi-
ble.
4. Transport the laser system and the components to the intended place of in-
stallation.
5. Protect the laser system and all components from dust and humidity until in-
stallation.
Protect the environment!

Separate packging material for recycling.
3.4 Installation Conditions

CAUTION
The laser system must not be subject to any mechanical stress (shock, vibrations,
etc.) since this reduces the marking quality and can result in damaging the sys-
tem.
Please consider upon installation that the supply line between supply unit and
marking unit is not designed for continuous alternating bending.
When installing the system the regulations of DIN EN 60950 must be observed.
Space Required
The standard dimensions of the laser system can be found in the drawings in the
chapter "Appendix".
For systems manufactured according to special customer requirements this infor-
mation can be found in the erection plan or the dimension and data sheets you
received upon order handling.
Connections
The laser system requires a mains connection. Information on the type, number
and reference values of the connections can be found in the terminal diagrams
you have received upon order handling.
WARNING
Only the delivered power connection cable must be used!
Check the cable regularly for damages. If the cable is damaged it must be ex-
changed.

The power connection cable of the laser system is 2 m long. Make sure that the
adequate power sockets are in range.
Ambient Conditions
Temperature range: 10 - 40 °C
Air humidity: 10 - 90 %, non condensing
NOTICE
To avoid condensation wait one hour before starting the system if the system was
brought from a cold to a warm environment.
Make sure that there is no condensed water in the system.
The venting slots of the supply unit and of the marking unit must not be covered.
Make sure that there is sufficient air supply (see also section "Cooling").
The sealing IP21 is only applicable if the supply unit is installed horizontally.
Mounting
For proper mounting of the marking unit there is a T-slot at the bottom of the inter-
face unit.
3.5 Cooling
The laser system is cooled by air. The internal cooling system is designed to sup-
ply sufficient cooling.
Make sure that the cooling air can be sucked in and blown out freely and that
there is sufficient air exchange at the installation site to ensure heat dissipation.
3.6 Fume Extractor

In order to remove marking residues which might be dangerous to health a fume
extractor must be installed.
The fume extractor is to be installed such that marking particles are sucked off di-
rectly at the place of the formation to prevent that dust particles accumulate which
gradually destroy optical components of the laser system. Make sure that there
are no air leaks.
We offer fume extractors as accessories. If a fume extractor is part of the com-
plete delivery please find further information in the enclosed operation manual of
the fume extractor
3.7 Interfaces of the Laser System

Network interface Connection of a PC for controlling via the marking
software.

Customer interface The general assignment of the customer interface
can be found in chapter "Appendix".
The customer-specific assignment of the custom-
er interface can be found in the data sheets you
received upon order handling.
Note: All cables connected to the system must
be shielded.
3.8 Definition of the IP Address

On the control board there is a DIP switch:
Using the DIP switch you can set the IP address as follows:
DIP switch 1 ON: If the DIP switch is in position ON when starting the
laser system the IP address from the system data-
base will be ignored. The standard IP address is
configured. The settings in the system database are
preserved.
The standard IP address is: 192.168.1.1
Subnet mask: 255.255.255.0
DIP switch 1 OFF: The settings can be configured from the system da-
tabase.

When the laser system is delivered the DIP switch 1 is set to OFF and the stand-
ard IP address is saved in the system database. The other DIP switches are re-
served for the internal use.
3.9 Shutdown
3.9.1 Temporary Shutdown
If the laser system is shut down temporarily (e.g. for the duration of a works holi-
day), the following work is to be carried out:
1. Save the data on the computer before switching the laser system off. A de-
tailed description can be found in the manual of the marking software.
2. Switch the laser system off after the data backup, (see chapter »Operation of
the Laser System«).
3. Secure the laser system against unauthorized startup by removing the key
(key switch).
4. Clean the laser scan lens (see section »Cleaning the Laser Scan Lens
[} 33]).
3.9.2 Final Shutdown

WARNING
Ensure that all live parts are switched off and that work can be carried out safely
on these parts.
If the laser marking machine is shut down permanently (e.g. for selling or dispos-
al), the following work is to be carried out:
1. Carry out all work listed in section "Temporary Shutdown".
2. Disconnect the machine from the electric power supply.
In case of selling and transport

Package the machine according to the instructions in section "Transport and Stor-
age".
In case of disposal
Dispose of the components of the laser system in a manner that is safe and envi-
ronmentally compatible. Observe all applicable legal and local regulations.
Please dispose of the components of the laser system separated for recycling of
raw materials.

4 Description of the Laser System
4.1 Function Principle of a Vector-

Scanning Laser System
The laser (2) working in pulsed or continuous operation produces an infrared in-
visible laser beam with small diameter. The laser beam is expanded by means of
two-lens telescope (3).
The expanded beam reaches the marking head (4) where two movable mirrors
deflect it such that it passes over the lines of the opened template on the product.
The lines are divided into vectors (X and Y coordinates). The line up of vectors
produces a marking on the product, the laser »writes« on the product surface.
The calculation of vectors and the control of the laser is performed by the control-
ler card in the supply unit (1).
The deflected laser beam is focussed onto the product surface (7) by a laser scan
lens (5). Generally the marking is produced at the focus of the lens (6).
4.2 The Laser Beam Source

The beam generation is based on an Yttrium orthovanadate crystal doted with ne-
odymium. Using a frequency tripling the base wave of the Nd:YVO4 laser is
changed to an ultraviolet laser with a wavelength of 355 nm and a power range of
up to 2 W.
10/14 - Index: AA [EN] Videojet 7810/4 Description of the Laser System 21

4.3 The Marking Head
Two movable mirrors are located inside the marking head which deflect the laser
beam vertically and horizontally
The X and Y axes of the coordinate system of the marking field are defined by the
position of the marking head. A translation or rotation of the marking head also
translates or rotates the axes of the coordinate system. X and Y axes in relation
to the marking head are defined as displayed in the following figure:
4.4 The Marking of the Product

Surface
The marking of the product surface is performed by the effect of intense laser ra-
diation on the product material.
The laser beam is focussed onto the product surface and heats up the topmost
layer of the material, which causes a color change or a vaporization of the top-
most dye layer.
The symbols and characters which shall be marked on the product are subdivided
into vector strokes (1). Each vector stroke is again subdivided into smaller vec-
tors.
When the laser beam jumps from one stroke to the next (2) the laser is switched
off and the product is not marked.
4.5 The Laser Parameters

Parameters are used to adapt the laser system to different materials. These pa-
rameters have to be determined and adjusted for each application in order to ach-
ieve the best possible marking quality.

Determining the correct parameters requires profound knowledge and experi-
ence, because the parameters highly depend on the application and the material
which shall be marked. In case of questions please contact us.
The parameters for individual materials are combined in parameter sets. Parame-
ter sets can be generated and altered using the software. For detailed information
on the parameters please refer to the manual of the marking software.
4.6 The Structure of the Laser

System
The laser system consists of the supply unit (1) and the marking unit comprising
the interface unit (2) and the marking head (3). The supply unit is controlled via
the software on a PC.

4.7 Technical Data
Unit
Laser type Nd:YVO4 laser
Wavelength nm 355
Laser class 4
Operating mode pulsed
Max. pulse energy mJ (ns) 1 (4)
Pulse width ns < 25
Pulse frequency kHz 20 - 100
Beam divergence mrad < 2.8
Max. laser power W 2.2
Max. power consumption VA 540
Supply voltage VAC 100 to 240 (autorange); 1-phase
Mains frequency Hz 50 - 60
Ambient temperature °C 10 - 40
(typical, depending on operation)
Rel. humidity % 10 - 90; non-condensing
Dimensions of supply unit mm 544 x 436 x 141
Weight (typical) kg
• Supply unit 20
• Marking unit 25
Sealing
• Supply unit IP 21
• Marking unit IP 20
Marking speeda mm/s 1 - 6000
Speed of production line m/s 0 - 10
Characters/Seconda 700
Focal length of focussing lens mm
Marking heads:
• SS10 TY/SS7 TY 100, 160, 214, 511
Focus diameter µm 15
(depending on the installed optics)
Line width depending on the material and the laser
parameters
Fonts any standard font (special characters
on demand for additional charge)
Cooling internal air-cooling
Max. distance marking unit - m 4
supply unit
Min. bending radius of supply mm 140
line

Unit
Control Windows-compatible PC with marking
software under Windows
Interfaces Network interfaces
a.
Any statements referring to marked characters or actual markings are derived
from possible scanning speeds. These values highly depend on the material and
laser power and may only be taken as a guideline. These are no specifications!
Due to Videojet Technologies Inc. 's policy of continuous improvement, technical
data is subject to change without notice.
NOTICE
Additionally to the UV laser light of 355 nm it is possible that residual radiation in
the range of 532 nm, 800 nm and 1064 nm at a max. power of 1 mW, 5 mW and
1 mW is emitted.
The values of pulse width and pulse frequency as well as the beam divergence
correspond to those of the laser of 355 nm, except for the laser of 800 nm with a
divergence of approx. 10° and operated in continuous wave mode.
4.8 Working Distance and Marking

Field
Marking Head Raylase SS10 TY (all values in mm)
Laser scan lens: 103 160 214 511
Focal length f (D34) (D32) (D53) (D41)
Working distance (wd) 193 227 303 650
max. width (A) 63.6 118.0 156.9 374.6
max. height (B) 75.7 118.0 156.9 374.6
Marking Head Raylase SS7 TY (all values in mm)

Laser scan lens: 103 160 214 511
Focal length f (D34) (D32) (D53) (D41)
Working distance (wd) 209.5 253 316 668
max. width (A) 65.1 110.6 156.9 374.6
max. height (B) 75.7 118.0 156.9 374.6
See figure below.

5 Operating the Laser System
5.1 Operation of the Laser System

The laser system is operated using the marking software.
The software runs on a PC under Windows. With the software you can access the
full range of fonts, logos and tools to create layouts and preview the marking on
the screen. In addition you can access all laser parameters and system settings.
A detailed description can be found in the manual of the marking software or in
the online help.
5.2 Elements on the Supply Unit
No. Type Function

S1 Push button switches the supply unit on.
POWER/STANDBY
If the supply unit is on this button switches

the laser beam source an the control elec-
tronics off.
Attention:
The system is not separated completely
from the power supply. For complete sepa-
ration the main power switch must be used.
10/14 - Index: AA [EN] Videojet 7810/5 Operating the Laser System 27

No. Type Function
S2 Key switch applies the power supply for the laser beam
source (position »I«). The marking process
can be started.
Note:
Remove the key switch if switched off (po-
sition »0«) to protect the system from unau-
thorized operation!
S3 Push button With »START« the currently selected tem-
START plate can be marked.
Laser radiation is emitted!
Make sure the safety instructions are
observed.
S4 Push button With »STOP« a marking process can be
STOP stopped.
LED status indicators
L1 Beam shutter open -red- is on when the shutter is open.
L2 Emission -red- is on when the key switch is in position »I
« and the power is applied to the laser
source.
Simultaneously the red LED on the marking
head lights up.
L3 Error -yellow- flashes in case of malfunction.
LED system indicators
L4 System -green- This system indicator consists of five LEDs.
They display the progress and the status
• during initialization of the laser system
and
• of the marking process.
I1 Socket USB connection
I2 Socket USB connection

Backview of the supply unit
No. Type Function

S5 Main power switch switches the mains of the laser system on and
off.
I3 Socket mains cable connection
I4 Fuse insert two fuses (T8A)
5.3 Switch-On/Off of the Supply Unit

5.3.1 Switch-On
1. Make sure that the safety instructions are observed.
2. Switch on the fume extractor or use the possibility to let the system
switch on the fume extractor by using a signal (see Inputs and Out-
puts (Galvanically Separated)).
3. Make sure that the key switch is in the vertical position »0«.
Switch the main switch (S5) at the back of the supply unit to
position »I«.
The blue LED on the push button »POWER/STANDBY
« (S1) is on.
4. Press push button »POWER/STANDBY« (S1).
After approx. 10 seconds the white LED on the

push button flashes. The flashing frequency and
the brightness of the LED increases.

The LED system indicators (L4) are on succes-
sively indicating the initialization of the laser sys-
tem. After that the system is ready for operation
the white LED is on and all LED system indicators
are on.
5. Switch on the key switch by turning it to the horizontal posi-
tion »I«.
All LED system indicators are turned off.
The red LED »Emission« (L2) on the supply unit

and the red LED on the marking unit are on. The
laser is ready.
6. The marking process can be started by pressing the push

button »START« (S3) or via the user interface of the soft-
ware.
The LED system indicators display the progress
and the status of the marking process.
5.3.2 Swith-Off
1. Stop the marking process.
2. Switch off the key switch by turning it to the vertical posi-
tion »0«.
The red LED »Emission« (L2) on the supply

unit and the red LED on the marking unit are
off.
The white LED on the push button »POWER/

STANDBY« (S1) is on.
3. Press push button »POWER/STANDBY« (S1).
The yellow LED »Error« (L3) flashes.
Then the blue LED on the push button »POW-

ER/STANDBY« is on.

4. Switch the main switch (S5) at the back of the supply unit
to position »0«.
5. Switch off the fume extractor.

6 Maintenance
6.1 General Notes Concerning

Maintenance
The time for maintenance of the laser system is very short. Please carry out
maintenance works in the stated intervals.
The laser system is designed such that maintenance can be performed safely.
CAUTION
Maintenance has to be performed by instructed operating and maintenance per-
sonnel only!
For reasons of safety make sure that the main key-switch is turned to '0', the key
is withdrawn and the mains is disconnected!!
Before cleaning the laser system and its environment, the laser system must be
disconnected from the mains power supply.
Document the regular maintenance in the maintenance protocols in this chapter!
Non-conformance with the maintenance plan might result in limitations of warran-
ty!
NOTICE
Before carrying out the maintenance works at the optics, please note the follow-
ing:
Acetone is not included upon delivery and has to be purchased via other compa-
nies. Open the following Internet page to order acetone in a quick and uncompli-
cated way: www.vwr.com/index.htm
When purchasing acetone make sure that you order acetone pro analysi (p.a. =
highest purity grade).
6.2 Maintenance Plan

The maintenance intervals are laid out considering laser system use of approxi-
mately 10 hours of daily operation on a normal working environment.
If the time of daily use exceeds 10 hours of continuous operation or in case of
above normal dusty/dirty environment please shorten the maintenance intervals
accordingly. In case of questions please contact Videojet Technologies Inc. or
one of their representatives.
All maintenance works are described in the following sections.
10/14 - Index: AA [EN] Videojet 7810/6 Maintenance 32

Maintenance Interval Measures
Monthly Check the laser scan lens for dust and dirt. Clean
(more frequently when oper- the laser scan lens in case of dust or stains.
ated in dirty ambient condi-
tions)
Monthly or when control If installed: Exchange the filter bag inside the fume
lamp lights up extractor (refer to manual of the fume extractor).
Every three months Carry out a visual inspection of the laser system
(more frequently when oper- including the warning labels. They must be reada-
ated in dirty ambient condi- ble and positioned correctly.
tions) Check the product detector (light barrier). Clean or
readjust if necessary.
Check the fume extractor for air leaks.
Every six months If installed: Exchange the charcoal filter inside the
fume extractor (refer to manual of the fume extrac-
tor).
NOTICE
We recommend a professional check by our service engineers once a year (more
often in a very dusty environment).
We offer special training seminars for maintenance and service personnel. In
case of questions please contact Videojet Technologies Inc. one of their repre-
sentatives.
6.3 Cleaning the Laser Scan Lens

The laser scan lens is located at the marking head. It may be contaminated by
dust or floating particles. Contamination of the laser scan lens can lead to damag-
es of the laser scan lens and gradually reduce the quality of the marking. There-
fore the lens has to be cleaned regularly.
Generally just the outwardly facing side of the laser scan lens has to be cleaned,
but check both sides for contamination and clean them, if necessary.
CAUTION
As with all optical components the laser scan lens is an object of highest preci-
sion and sophisticated design!
Slightest damages of the surface might (in the long term) result in unusability of
the component or reduction of marking quality. Any contaminants must only be
removed by means of a cotton tip and acetone.
Make sure that no contaminants enter the marking head while cleaning the laser
scan lens!!
To clean the laser scan lens you need:

• Optics cleaning paper
• Acetone
• Protective gloves

NOTICE
Wear protective gloves during the complete procedure!
6.3.1 Disassembly of the Laser Scan Lens

DANGER
Before starting any work the laser system must be completely switched off.
1. Turn the key switch to position »0«. Remove the key to ensure that the laser
system cannot be switched on.
2. Switch off the laser system (push button »POWER/STANDBY«).
3. Disconnect the mains connector.
4. Firmly grip the laser scan lens with both hands and turn it clokwise carefully
until it is released from the thread.
Do not touch the lens surface!
5. Remove the laser scan lens from the marking head and place it on a clean
surface.
NOTICE
The fine thread requires several turns before the scan lens is released. Make
sure that you are holding the lens firmly with both hands.
6.3.2 Cleaning the Laser Scan Lens

CAUTION
Never use polishing agents! Polishing agents destroy the laser scan lens
Never use contaminated optics cleaning paper.
Make sure that the optics cleaning paper is stored in a clean place.
1. Place the laser scan lens onto a clean surface. Fold a sheet of optics cleaning
paper (at least 5 times) creating a flat cushion.
2. Hold the optics cleaning paper between thumb and index finger and put some
drops of acetone onto the optics cleaning paper.
3. Carefully and slowly pull the optics cleaning paper across the surface to be
cleaned. Make sure that you do not touch the surface with the gloves. Apply
only very light pressure onto the paper!
4. If necessary repeat the procedure with a new sheet of optics cleaning paper.
5. Check the surface of the lens side located in the marking head for contamina-
tion. If necessary, clean it as described above.
If the lens cannot be cleaned or the surface of the protective glass is severely
scratched: Fit a new protective glass.

6.3.3 Mounting the Laser Scan Lens
1. Position the thread of the laser scan lens straight onto the laser beam outlet
of the marking head.
2. Carefully screw in the laser scan lens anti-clockwise until the fine thread has
caught and tighten it by hand only. Do not use any tools!
If the fine thread jams during screwing proceed as follows:

1. Place the laser scan lens straight onto the laser beam outlet and turn it in the
wrong direction until you hear the clear click as the first thread engages.
2. The screw in the laser scan lens slowly and straight in the right direction,
handtight.
6.4 Protocols for Maintenance,

Repair and Replacement
It is strongly recommended that records are kept of maintenance, repair and re-
placement procedures.
The maintenance protocols specify the tasks and their intervals. The correct and
timely maintenance can help to minimize malfunctions of the laser system.
You will also find forms to record the repairs and replacements. Copies can be
made and used to keep an ongoing record of the procedures recommended
throughout the life of the laser marking system.

Inspection and Cleaning of the Laser Scan Lens
Maintenance interval: Monthly
Carried out on: Carried out by:
Date Name

Exchange of the Filter of the Fume Extractor
(if installed)
Maintenance interval: Monthly or when control lamp lights up
Date Name

Exchange of the Charcoal Filter of the Fume Extractor
(if installed)
Maintenance interval: Every six months
Date Name

Visual Inspection
Maintenance interval: Every three months
Date Name

Update of the Software
Version: Carried out on: Carried out by:
Date Name
Update of the CMark Software

Version: Carried out on: Carried out by:
Date Name

Repair and Replacement Protocol
Laser model: Serial number:
Date: Repair or Replacement Comments

(faults, etc.)
Carried out by:

(faults, etc.)
Carried out by:

(faults, etc.)
Carried out by:

(faults, etc.)
Carried out by:

7 Malfunctions
7.1 Notes
In this chapter you will find a description of possible malfunctions, their possible
causes and suitable measures for troubleshooting. The measures stated must be
performed by trained and qualified operation and maintenance personnel only.
CAUTION
Tasks for troubleshooting going beyond the ones mentioned here must be per-
formed by specially trained personnel only! Strictly follow the safety instruc-
tions!
7.2 Malfunctions Descriptions

Symptom Causes/Measures
The laser system cannot be • Check the plug.
switched on. • Check the main switch.
• Check the power supply, e.g. RCD (residu-
al current protective device)
• Check the fuse (for this remove the sealing
on the rear of the supply unit, see section
"Elements on the Supply Unit").
The system does not boot or • Please note that the booting process can
booting takes very long. take several minutes.
• Check the size of the database, the boot-
ing time depends on that.
• Note the booting time and report it to the
service helpdesk.
The laser cannot be started. • Check the interlock (must be closed).
• Check for error messages.
• Check the key switch (must be closed).
• Check for an external STOP signal.
10/14 - Index: AA [EN] Videojet 7810/7 Malfunctions 42

No marking, although START • Check the encoder.
has been pressed. • Check the product detection.
• Check the working distance.
• Check the lens. Clean if necessary.
• Check the power setting of the parameter
set.
• Is the correct product registration select-
ed?
• Check the total working time of the laser
beam source.
• Check the external STOP signal (if exist-
ing).
• Error message "Shutter defect", exchange
the shutter.
Lopsided marking. • Check the laser position.
• Check the template.
Shifted marking. • Check the sensor position.
• Check the product carrier for accuracy.
Stretched/shrunk marking. • Check the encoder setting.
Faint marking. • Has the product been changed (e.g. di-
mensions, material)?
• Check the lens. Clean it if necessary.
• Check the parameter set (power too low,
speed to high).
• Check the product (must be free from dirt,
water, dust, oil, etc.).
• Check the fume extractor (must be on and
suitable for the application).
Incomplete marking. • Check the product speed.
• Check the lens. Clean or exchange if nec-
essary.
• Check the encoder. If it is slipping increase
the press-on force of the roll.

Poor marking quality. • Check for product or laser vibration.
• Has the product been changed (e.g. di-
mensions, material)?
• Check the lens. Clean it if necessary.
• Check the parameter set (power too low,
speed to high).
• Check the fume extractor (must be on and
suitable for the application).
• Check the encoder. If it is slipping increase
the press-on force of the roll.
Laser stops due to overtempera- • Clean filter(s) and system.
ture. • Is the ambient temperature within the
specified limits (see product documenta-
tion)?
• Is there enough space for the air intake?
• Check the cooling system (if existing).

8 Appendix
8.1 Safety Circuit of the Laser

System
The saftety circuit is realized via conntector X9 on the CPD board.
Position of the board in the laser system:
Position X9:
The laser system can be ordered in 2 variants:

1. With safety circuit according to EN 13849-1, achieving performance level "d"
for the door circuit and performance level "e" for the emergency stop circuit.
2. Without safety circuit as a system without performance level (non-EU).
10/14 - Index: AA [EN] Videojet 7810/8 Appendix 45

Assignment Variant 1
NOTICE
When using the safety circuit please observe that the door cicuit as well as the
emergency stop circuit must be connected with a double-pole switch.
Terminal Signal In/Output Description

X9.1 24V_INT Output -
X9.2 GND_INT Output -
X9.3 - Input -
X9.6 RELEASE DOOR Output Extension to switch off additional
RELAY 1 relays if door circuit is opened.
X9.8 RELEASE DOOR Output Extension to switch off additional
RELAY 2 relays if door circuit is opened.
X9.10 DOOR FEEDBACK Input Feedback input for forceguided
IN contacts of the extension relays.
Default: Bridge to X9.12
X9.11 GND_INT Output
X9.12 DOOR FEEDBACK Output Feedback output for forceguided
OUT contacts of the extension relays.
Bridge to X9.10
X9.13 - Input
X9.14 DOOR 1 IN Input If one of the door circuits is opened,
the beam shutter of the laser is
closed immediately.
Connect to X9.7 to close the door
circuit.
X9.15 EMERGENCY 2 Input If the emergency stop circuit is
IN opened, the laser power supply is
switched off immediately.
Connect to X9.19 to close the
emergency stop circuit and apply
reset pulse to X9.23.
X9.16 DOOR 2 IN Input If one of the door circuits is opened,
the beam shutter of the laser is
closed immediately
Connect to X9.5 to close the shut-
terlock.

X9.17 EMERGENCY 1 IN Input If the emergency stop circuit is
opened, the laser power supply is
Connect to X9.21 to close the inter-
lock and apply reset pulse to X9.23.
X9.18 RELEASE EMER- Output Extension to switch off additional
GENCY RELAY 1 relays if door circuit is opened.
X9.19 EMERGENCY 2 Output Connect to X9.15 to close the
OUT emergency stop circuit.
X9.20 RELEASE EMER- Output Extension to switch off additional
GENCY RELAY 2 relays if door circuit is opened.
X9.21 EMERGENCY 1 Output Connect to X9.17 to close the
OUT emergency stop circuit.
X9.22 EMERGENCY Input Feedback input for forceguided
FEEDBACK IN contacts of the extension relays.
X9.23 EMERGENCY RE- Input Connection to external reset for re-
SET IN setting the emergency stop when
the safe state has been restored.
X9.24 EMERGENCY Output Feedback output for forceguided
FEEDBACK OUT contacts of the extension relays.
Wiring see Safety Circuit [} 63].
Assignment Variant 2
X9.3 24V_LAS Input -
X9.6 - Output reserved
X9.8 - Output reserved
X9.10 - Input Bridge to X9.12
X9.11 GND_INT Output
X9.12 - Output Bridge to X9.10
X9.13 GND_LAS Input

X9.14 SHUTTERLOCK 1 Input If one of the shutterlock circuits is
opened, the beam shutter of the la-
ser is closed immediately.
terlock.
X9.15 INTERLOCK 2 Input If one of the interlock circuits is
lock.
X9.16 SHUTTERLOCK 2 Input If one of the shutterlock circuits is
opened, the beam shutter of the la-
ser is closed immediately.
terlock
X9.17 INTERLOCK 1 Input If one of the interlock circuits is
lock.
X9.18 - Output
X9.19 INTERLOCK 2 Output Connect to X9.15 to close the inter-
lock.
X9.20 - Output
X9.21 INTERLOCK 1 Output Connect to X9.17 to close the inter-
lock.
X9.22 - Input Bridge to X9.24
X9.23 - Input
X9.24 - Output Bridge to X9.22
Wiring see Without Safety Circuit [} 64].

8.2 Assignment of the Customer
Interface
NOTICE
All cables connected to the system must be shielded.
The shielding should be connected to the provided grounding rail.
The terminals of the customer interface are located on the control board in the
supply unit of the laser system.
Description of the connectors

Connector Description
X28 Power supply

Connector Description
X21 Fume extractor
X29 Laser control
X22 Laser control
X33 Internal signals
X25 Encoder/Product detector interface
X30 External job selection
X27 Laser control
Description of the bridges for the operation without external wiring

The following terminals are to be connected to 24 V for operation:
Bridge Description
X29. 1-7 Input customer error
X27.7 - X33.3 reserved
X21. 1-2 Exhaust error
X21. 3-5 Filter full
X22. 3-11 reserved
X22. 7-9 Stop marking
X22. 9-11 reserved
X33. 1-8 External key switch
X33. 2-6 reserved
X33. 3-4 reserved
Specification of the 12 outputs:

Rated voltage: 24 V/Push Pull
(high and low activated)
Max. output current: 50 mA max. (short-circuit proof)
Specification of the 24 inputs:

Rated voltage: 24 V
Current input: 2.5 mA
Current threshold for LOW <= 8.4 V
level:
Current threshold for HIGH >= 9.4 V
level:
Max. frequency: 200 Hz
(except interface for encoder/product detector)

8.2.1 Power Supply Connector for the Customer Interface
(Connector X28)
The power supply of the customer interface can be realized by the customer (op-
to-decoupled potential-free connection) or internally with 24 V (non-isolated).
The jumpers X19 (red) and X20 (green) are used for configuration.
Potential-free configuration
For the potential-free configuration (power supply by the customer) the jumpers
must be set as follows:
X19 1 2-3
X20 1 2-3
The external supply of 24 V +/- 10 % max. 50 W is to be connected to X28.7 (+)
and X28.8 (-).
Non-isolated configuration
For the non-isolated Konfiguration (internal power supply) the jumpers must be
set as follows:
X19 1-2 3
X20 1-2 3
In this case X28.7 and X28.8 are not connected.

CAUTION
If the customer interface is supplied internally, the load must not exceed 250 mA.
Connector X28: Power Supply

Terminal Signal Description
X28.1 RESERVED reserved for internal purposes
X28.3 EXT_STARTUP The system can be booted remotely by
applying here a pulse of X28.5
(24V_STDBY).
No connection to 24V_EXT (X28.7) al-
lowed!
If X28.3 and X28.5 are bridged perma-
nently the system boots automatically
after switching mains on.
X28.4 GND GND
X28.5 24V_STDBY 24 V output of standby supply.
No connection to X28.7 (24V_EXT) al-
lowed if the customer interface is to be
supplied potential-free.
X28.6 GND GND
X28.7 EXTERNAL_POW- 24 V customer
ER_SUPPLY +
X28.8 EXTERNAL_POW- GND customer
ER_SUPPLY -
X28.9 EXTERNAL_POW- 24 V
ER_SUPPLY +
X28.10 EXTERNAL_POW- GND
ER_SUPPLY -
X28.11 NC not connected

Terminal Signal Description
X28.12 NC not connected

8.2.2 Assignment of Connector X21 Fume Extractor
Terminal Signal In/Output high/low Description

X21.1 EX- Input low The system is stopped
HAUST_ER- immediately if an error of
ROR the fume extractor oc-
curs during the marking
process.
X21.2 EXHAUST_ON Output high This signal is set if the
fume extractor is to be
switched on.
X21.3 FILTER_FULL Input low The system is stopped
immediately if the filter
of the fume extractor is
full during the marking
process.
X21.4 GND_CI Output
X21.5 24 V_CI Output Power supply
X21.6 GND_CI Output
8.2.3 Assignment of Connector X29 Laser Control

X29.1 ERROR_STA- Input low Connected to 24V. The
TUS_CUSTOM- signal is used to evalu-
ER ate error conditions.
X29.2 ERROR Output high The system is stopped
immediately if an error
occurs during the mark-
ing process.
X29.3 ERROR_CON- Input high Input for external error
FIRM confirmation.
X29.4 reserved Output
X29.5 reserved Input
X29.6 ACK_JOB_SE- Output high High: Job selection com-
LECTION plete.
Low: Job selection not
completed yet.
X29.7 +24V_CI Output
X29.8 GND_CI Output
X29.10 GND_CI Output

X22.1 reserved Input reserved for internal pur-
poses.
X22.2 LA- Output high This signal is set if the
SER_READY system is ready.
X22.3 reserved Input falling reserved for internal pur-
edge poses.
X22.4 MARKING Output high This signal is set during
the marking process.

X22.5 START_MARK Input high This signal starts the
ING marking process, if
STOP_MARKING is not
active.
X22.6 READY_TO_M Output high This signal is set if the
ARK system is ready to mark
(waiting for trigger).
X22.7 STOP_MARK- Input low This signal stops the
ING marking process and
prevents
START_MARKING if ac-
tive.
X22.8 SHUT- Output high This signal is set if the
TER_CLOSED beam shutter is closed.
X22.9 reserved Input reserved for internal pur-
poses
8.2.5 Assignment of Connector X33 Internal Signals

X33.1 EXT_KEY Input External input for key switch
X33.5 NC -
X33.7 NC -
X33.8 EXT_KEY Output External output for key switch
Input X33.1 must be potential-free from output X33.8.

8.2.6 Assignment of Connector X25 Encoder/Product
Detector

X25.1 CHA Input Input for track 1 of encoder
X25.2 CI line supply 0 Output 24 V for encoder
X25.3 CHB Input Input for track 2 of encoder
X25.4 CI line supply 1 Output 24 V for trigger
X25.5 IN_ENC_IDX Input Input for index track of encoder
X25.6 GNC_CI Output GND
X25.7 TRG Input Input trigger (product detection)
X25.8 GND_CI Output GND
X25.10 GND_CI Output GND
X25.12 GND_CI Output Voltage supply 24 V
The encoder and the product detector are to be connected as shown in the figure
below.
min. pulse length 300 µs
min. load 20 mA
NOTICE
If both tracks of the encoder are used the value for pulses per rotation must be
doubled in the product registration.

8.2.7 Assignment of Connector X30 External Job Selection

X30.1 JOB_SE- Input high Input for bitmask Bit 0
LECT_BIT_0
LECT_BIT_1
LECT_BIT_2
LECT_BIT_3
LECT_BIT_4
LECT_BIT_5
LECT_BIT_6
LECT_BIT_7
X30.9 JOB_SE- Input rising Strobe signal "read bit-
LECT_STROB edge mask"
E
X30.11 24V_CI Output


X27.1 SHUTDOWN Input high If this input is set to
"high" the system is shut
down.
X27.2 PC_CON- Output high Is set as soon as a PC is
NECTED connected.
X27.3 reserved Input high
X27.4 GOOD Output high Indicates that the last
marking has been car-
ried out without warning
or error message. This
output is reset by the
next trigger signal.
X27.6 BAD Output high Indicates that the last
marking was not com-
pleted due to a warning
or error message. This
output is reset by the
next trigger signal.
X27.7 reserved Input low Connected to X33.3
X27.8 reserved Output high
X27.10 GND_CI
X27.11 24V_CI
X27.12 GND_CI

8.3 Wiring Examples
8.3.1 Laser Control/Job Selection

8.3.2 Fume Extractor/Encoder/Trigger

8.3.3 Safety Circuit
1. Door circuit performance level "d".
System response: Shutterlock open. Message: Door circuit open.
2. Emergency stop performance level "e".
System response: Interlock open. Message: Emergency stop open.
Emergency stop must be reset with S02 after the safe state has been re-
stored.

8.3.4 Without Safety Circuit
System response:
1. Shutterlock open.
2. Interlock open.

8.4 Drawings
Supply Unit

Interface Unit with Marking Head

Index M
Mains frequency 24
Maintenance protocol
A Charcoal filter 38
Ambient temperature 24 Filter 37
Fume extractor 37
Laser scan lens 36
B Visual inspection 39
Beam divergence 24 Maintenance works 32
Bedienungsmöglichkeiten 27 Malfunctions 42
Marking field 25
Marking head 22
C Marking speed 24
Characters 24 Marking unit 23
Control options 25
Cooling 18, 24
O
Operating elements 27
D Operating mode 24
Dimensions 24
Door circuit 11
P
Power consumption (max.) 24
E Pulse energy 24
Emergency stop circuit 11 Pulse frequency 24
Pulse width 24
F
Focal length 24
S
Focus diameter 24 Safety devices 10
Fonts 24 Sealing 24
Fume extractor 18 Speed of production line 24
Storage 16
Supply line
H (max. length) 24
Humidity (rel.) 24 Supply unit 23
Supply voltage 24
I
Interfaces 18, 25
T
IP-Address 19 Transport 16
L V
Laser class 24 Vector stroke 22
Laser parameters 23
Laser power
Laser safety circuit
24
11
W
Laser scan lens 25 Warning lights 11
Laser type 24 Wavelength 24
Lenses 25 Weight 24
Line width 24 Working distance 25
10/14 - Index: AA [EN] Videojet 7810/Index 67

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Videojet 7810

Translation of the original instructions

Videojet Technologies Inc.

2 Safety Instructions ......................................................................................... 7

4 Description of the Laser System ................................................................ 21

5 Operating the Laser System ....................................................................... 27

10/14 - Index: AA [EN] Videojet 7810/Table of contents iii

10/14 - Index: AA [EN] Videojet 7810/Table of contents iv

10/14 - Index: AA [EN] Videojet 7810/1 Preface 5

With open delivery system dangerous laser radiation of class 4 might be

10/14 - Index: AA [EN] Videojet 7810/1 Preface 6

2.1 Symbols Used

2.2 Laser Classes

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 7

The Laser Source

2.3 Intended Use

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 8

• Never expose human beings or animals to laser radiation!

2.3.1 Marking of Highly Reflective Material

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 9

In order to facilitate safe performance of all necessary maintenance and service

2.5 Safety Devices and Warning

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 10

2.6 Dangers to Eyes and Skin

Effects on the eye

Suitable safety goggles provide protection against direct, specularly reflected or

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 11

2.7 Adjustment/Modification of the

2.8 Noise Hazard

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 12

2.10 Elektrische Sicherheit

For electrical safety the laser system is equipped with protective

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 13

A fume extractor also prevents contamination and gradual destruction of optical

2.12 Warning and Information

on the interface unit

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 14

on the back of the supply unit and on the mark-

on the fuse insert

on the supply unit

10/14 - Index: AA [EN] Videojet 7810/2 Safety Instructions 15

3.1 Installation and Start-Up

3.2 Transport and Storage

10/14 - Index: AA [EN] Videojet 7810/3 Installation 16

Protect the environment!

3.4 Installation Conditions

10/14 - Index: AA [EN] Videojet 7810/3 Installation 17

3.6 Fume Extractor

3.7 Interfaces of the Laser System

10/14 - Index: AA [EN] Videojet 7810/3 Installation 18

3.8 Definition of the IP Address

10/14 - Index: AA [EN] Videojet 7810/3 Installation 19

3.9.2 Final Shutdown

In case of selling and transport

10/14 - Index: AA [EN] Videojet 7810/3 Installation 20

4.1 Function Principle of a Vector-

4.2 The Laser Beam Source

10/14 - Index: AA [EN] Videojet 7810/4 Description of the Laser System 21

4.4 The Marking of the Product

4.5 The Laser Parameters