LEHE1663

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C O N T R O L S

CUSTOMER
COMMUNICATION
MODULE (CCM)
Applied to packaged generator
sets equipped with EMCP II family
of control panels
The Customer Communication Module (CCM)
Shown with
provides a means to remotely control and
Optional Equipment monitor single or multiple Packaged Generator
FEATURES Sets (PGS) at a common site. By accessing the
CCM from a personal computer (PC) or other
CUSTOMER COMMUNICATION MODULE RS-232C device, each PGS can be remotely
● CCM converts EMCP II and EMCP II+
started and stopped, and all engine and
proprietary Cat® high speed serial data link to generator parameters can be monitored on a
an industry standard RS-232C serial data link.
Number of packaged generator sets that can be “real time” basis.
linked at a common site:
– Up to eight generator sets with MUI engines, SPECIFICATIONS
CCM, and EMCP II or EMCP II+*
– One generator set with 3500B Series engine, PHYSICAL DATA
CCM, and EMCP II Length — mm (in) . . . . . . . . . . . . . . . . . . . . . 145 (5.7)
– Up to four generator sets with 3500B Series
engines, CCM, and EMCP II+ Width — mm (in) . . . . . . . . . . . . . . . . . . . . . . 149 (5.9)
– Up to eight generator sets with 3500B includes 21 mm flange on each side
engines, CCM, and EMCP II+* Height — mm (in) . . . . . . . . . . . . . . . . . . . . . . 73 (2.9)
– One generator set with 3406E engine, CCM, Weight — kg (lb) . . . . . . . . . . . .approx. 0.5 (1.10)
and EMCP II or EMCP II+
– Up to eight generator sets with 3406E ENVIRONMENTAL
engines, CCM, and EMCP II+* Ambient temperature range
– One generator set with G3500B Series engine, — °C (°F). . . . . . . . . . . . . . . –40 to +70 (–40 to 158)
CCM, and EMCP II+* POWER REQUIREMENTS
– Up to eight generator sets with G3400 Series 3.0 watts at 24 vdc (nominal)
engine, CCM, and EMCP II or EMCP II+* Voltage range — vdc . . . . . . . . . . . . . . . .15 to 45
● When combining MUI, 3500B Series, and
3406E engines, or connecting multiple MODEM REQUIREMENTS
packaged generator sets, consult the latest (not required for direct connected systems)
version of the Operation and Maintenance ● Hayes compatible
Manual (SEBU6874). ● Minimum recommended baud rate of 9600
* Engine data limited to parameters monitored by EMCP II
and EMCP II+. CABLE REQUIREMENTS
● Boosted Cat data link and CCM power via four-
REMOTE COMMUNICATION
● CCM allows communication with a remote
point terminal strip:
customer PC via direct connection or Hayes – Boosted Cat data link ±: Belden 8719
compatible modem: (or equivalent), shielded twisted pair,
– Remote monitoring of all “real time” engine 16 AWG minimum, 458 m (1500 ft) maximum
and generator parameters (total cable length)
– Remote monitoring of all alarms, shutdowns, – B ±: 16 AWG minimum
and diagnostic codes ● RS-232 data link:
– Remote start/stop – Standard 25-pin “D” type connector 15 m
– Remote fault set (50 ft) maximum cable length — cable must
– Remote control of low/high idle relay, fault relay include transmit, receive, DTR, DCD, and
– Cooldown timer override
ground conductors
WINDOWS-BASED PC SOFTWARE ● Null modem required for direct connected
● Software provided with the CCM can be used for
systems
all control and monitoring functions available on
the EMCP II and EMCP II+ control panels.

W H E R E T H E W O R L D T U R N S F O R P O W E R
C O N T R O L S

CCM OPERATING MODES


The CCM provides a system to control the generator set, monitor its status, and establish a hierarchy
for administration (control, control/monitor, control/monitor/configure). CCM allows remote PC to
perform the following:
MONITOR
CONTROL Operating Parameters: Status Parameters:
EMCP II Remote start or stop Engine rpm Position of engine
control switch
Emergency stop Oil pressure All alarms
Fault reset Coolant temperature All shutdowns
Activate idle/rated speed Service meter hours All EMCP II relays
constant
Activate circuit breaker DC battery voltage All spare inputs
shunt trip
Override cooldown timer Generator frequency, All diagnostic codes
AC volts, AC amps
GSC programmable
parameters
Additional Relay driver module Power metering Load demand relay
EMCP II+ ekW
Modes Spare output relay kVAR
kVA
kW/hr
kVAR/hr
percent rated power
power factor

CCM CONNECTION DIAGRAM


J Box

Cat data link –


AUX data – J1-4
Cat data link + RS-232C
AUX data + J1-3 cable to
D25

B– modem
TS1-30 J1-2 or host
B+ computer
TS1-17 J1-1

EMCP II CCM
Other generator sets
Wiring Diagram Wiring diagram
(if present)

www.CAT-ElectricPower.com

© 2001 Caterpillar
All rights reserved.
U.S./European sourced Printed in U.S.A.

LEHE1663 (7-01) Materials and specifications are subject to change without notice.
Replaces: LEHX7046-02 The International System of Units (SI) is used in this publication.

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